CN105602612B - A method for hydrofining bio-crude oil using a high-temperature gas-cooled reactor - Google Patents
A method for hydrofining bio-crude oil using a high-temperature gas-cooled reactor Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 58
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Abstract
Description
技术领域technical field
本发明涉及利用高温气冷核反应堆对生物原油全组分(包括油相和水相中的有机组分)进行加氢精制的方法,属于利用核能领域以及可再生生物质能领域。The invention relates to a method for hydrofining all components of biological crude oil (including organic components in oil phase and water phase) by using a high-temperature air-cooled nuclear reactor, and belongs to the field of utilizing nuclear energy and the field of renewable biomass energy.
背景技术Background technique
能源和环境是人类发展的两大主题,当前化石能源储量有限,逐渐枯竭,化石能源利用又带来严重的环境污染,因此发展可再生能源有助于减少对化石资源的依赖,具有重要意义。我国交通运输业能耗巨大,并逐年上升,目前占社会全部总能耗的20%以上,近年有望同发达国家一样达到1/3。由于与燃油发动机相比,电动汽车不能提供各种路况行使所需的强大动力,因此交通能耗绝大部分(95%以上)依赖液体燃料,使得液体燃料的需求量十分巨大,预计到2050年,我国液态燃料的需求量约为4~5亿吨。国内石油产量难以满足要求,半数以上的缺口需要从其他途径补充,因此发展可再生的液体燃料刻不容缓。生物质是唯一能够生产液体燃料的可再生能源,因此开发通过生物质能制备液体燃料的技术十分必要。Energy and the environment are the two major themes of human development. Currently, fossil energy reserves are limited and gradually exhausted, and the use of fossil energy has brought serious environmental pollution. Therefore, the development of renewable energy can help reduce dependence on fossil resources, which is of great significance. The energy consumption of my country's transportation industry is huge, and it is increasing year by year. It currently accounts for more than 20% of the total energy consumption of the society, and it is expected to reach 1/3 of the same level as developed countries in recent years. Compared with fuel engines, electric vehicles cannot provide the powerful power required for driving in various road conditions, so the vast majority (more than 95%) of transportation energy consumption depends on liquid fuels, making the demand for liquid fuels very large. It is estimated that by 2050 , my country's liquid fuel demand is about 400-500 million tons. Domestic oil production is difficult to meet the requirements, and more than half of the gap needs to be supplemented by other means. Therefore, it is urgent to develop renewable liquid fuels. Biomass is the only renewable energy that can produce liquid fuels, so it is necessary to develop technologies for producing liquid fuels from biomass.
生物质通过热裂解等热化学方法转化为生物原油是生物质最重要、最有效的利用方式之一,生物原油还需要进一步加氢精制才能转化为高品质的运输动力燃料。精制过程要消耗大量热能和氢气,这是制约生物原油推广利用的主要瓶颈之一。The conversion of biomass into bio-crude oil by thermal cracking and other thermochemical methods is one of the most important and effective utilization methods of biomass. Bio-crude oil needs further hydrotreating to be converted into high-quality transportation power fuel. The refining process consumes a lot of heat energy and hydrogen, which is one of the main bottlenecks restricting the promotion and utilization of bio-crude oil.
核能是清洁的一次能源,目前核能利用形式主要以发电为主,不能直接得到液体燃料,难以进入交通能耗领域。Nuclear energy is a clean primary energy source. At present, nuclear energy is mainly used for power generation. It cannot directly obtain liquid fuel, and it is difficult to enter the field of transportation energy consumption.
利用高温气冷反应堆产生的热量,通过碘硫循环等热化学循环过程能够大规模制得廉价氢气,将高温堆的工艺热和制得的氢气用于生物原油的加氢精制,从能量转化形式的角度来看,核能以核氢与核热的方式注入到液体燃料的生产过程,以间接方式实现核能在交通运输领域中的利用。Using the heat generated by the high-temperature gas-cooled reactor, cheap hydrogen can be produced on a large scale through thermochemical cycles such as the iodine-sulfur cycle, and the process heat and hydrogen produced by the high-temperature reactor can be used for the hydrofining of bio-crude oil, from the form of energy conversion From the point of view, nuclear energy is injected into the production process of liquid fuel in the form of nuclear hydrogen and nuclear heat, and the utilization of nuclear energy in the field of transportation is realized indirectly.
与其他现有技术相比,核能制氢与生物原油集成工艺的有益效果在于:Compared with other existing technologies, the beneficial effects of the integrated process of nuclear energy hydrogen production and bio-crude oil are:
(1)利用高温气冷堆的核热及制得的核氢对生物原油进行气化加氢精制,在生物燃料经济成本显著降低的同时,还极大地降低了生物原油精制过程中的二氧化碳排放量。(1) Utilizing the nuclear heat of the high temperature gas-cooled reactor and the nuclear hydrogen produced to carry out gasification and hydrofining of bio-crude oil, while significantly reducing the economic cost of bio-fuels, it also greatly reduces the carbon dioxide emissions during the refining process of bio-crude oil quantity.
(2)高温堆的热、电、氢联供,提高了高温堆的利用效率,扩展了核能的非电利用领域。此外,将核能以核热与核氢的形式注入到液体燃料的生产过程,使得核能间接进入到交通运输领域的大市场。(2) The co-supply of heat, electricity and hydrogen of the high-temperature reactor improves the utilization efficiency of the high-temperature reactor and expands the field of non-electric utilization of nuclear energy. In addition, the injection of nuclear energy into the production process of liquid fuel in the form of nuclear heat and nuclear hydrogen makes nuclear energy indirectly enter the large market in the field of transportation.
简单计算相关数据如下:我国每年可利用的各类生物质原料总量约为10亿吨,利用率按20%,预期用本发明的新方法替代其中的1/4,则制得生物原油为2500万吨,精制时耗氢量按8%计算,则总耗氢量为200万吨;高温堆模块按250MWt算,供热负荷因子取85%,2500万吨生物油加氢精制所需热值为144.18万吨标准煤,需要6.3个高温堆模块,二氧化碳减排384万吨;精制得到的生物油中核能占26%。Simple calculation of relevant data is as follows: my country's annual available all kinds of biomass raw material total amount is about 1,000,000,000 tons, and the utilization rate is 20%, and it is expected to replace 1/4 wherein with the new method of the present invention, then the biological crude oil obtained is 25 million tons, if the hydrogen consumption in refining is calculated as 8%, the total hydrogen consumption is 2 million tons; the high-temperature reactor module is calculated as 250MWt, the heat supply load factor is 85%, and the heat required for 25 million tons of bio-oil hydrorefining The value is 1.4418 million tons of standard coal, 6.3 high-temperature reactor modules are required, and carbon dioxide emissions are reduced by 3.84 million tons; nuclear energy accounts for 26% of the refined bio-oil.
现简单对核能制氢与生物原油加氢精制技术介绍如下:Here is a brief introduction to nuclear energy hydrogen production and bio-crude oil hydrotreating technology as follows:
1.生物裂解原油加氢精制技术1. Biological cracking crude oil hydrofining technology
生物质是唯一能够直接转化为液体燃料的可再生能源,其以产量巨大、可再生和碳中性等优点已引起全球的广泛关注。Biomass is the only renewable energy that can be directly converted into liquid fuels. It has attracted widespread attention around the world due to its advantages of huge output, renewable and carbon neutrality.
将低密度的固体生物质原料转化为能量密度较高的液体燃料是生物质利用最重要的内容之一,生物质热化学转化法是由生物质原料生产液体燃料的主要方法之一,具有良好的经济性,不需要政府补贴就可实现赢利,而且适用于大规模生产。在最佳反应条件下,生物质热解生物油的产率一般在50-70%,生物油的热值为16-20MJ/kg,约为柴油热值的2/5。Converting low-density solid biomass raw materials into liquid fuels with high energy density is one of the most important contents of biomass utilization. Biomass thermochemical conversion method is one of the main methods for producing liquid fuels from biomass raw materials. Economical, profitable without government subsidies, and suitable for mass production. Under the optimal reaction conditions, the yield of biomass pyrolysis bio-oil is generally 50-70%, and the calorific value of bio-oil is 16-20MJ/kg, which is about 2/5 of the calorific value of diesel oil.
我国每年可利用的各类生物质原料总量不低于10亿吨,如果其中20%被用来热解制取生物油,则一年可以获得1亿多吨生物油,由此按当量每年可为国家减少4000万吨的原油进口。此外与使用化石燃料相比,每使用1吨生物油可减少CO2排放800kg,环保效益也十分显著。The total amount of biomass raw materials available in my country is not less than 1 billion tons per year. If 20% of them are used for pyrolysis to produce bio-oil, more than 100 million tons of bio-oil can be obtained a year. It can reduce 40 million tons of crude oil imports for the country. In addition, compared with the use of fossil fuels, the use of 1 ton of bio-oil can reduce CO 2 emissions by 800kg, and the environmental protection benefits are also very significant.
生物质热化学转化所得液体产物称为生物油或生物原油(bio-oil或bio-crude)或生物质裂解原油,具有含氧量高、热值低、稳定性差和具有腐蚀性等不足,必须对其进行精制处理,降低氧含量并调整C、H的比例,从而提高燃烧热值,获得优良品质的动力用燃料油。The liquid product obtained from the thermochemical conversion of biomass is called bio-oil or bio-crude oil (bio-oil or bio-crude) or biomass cracking crude oil, which has the disadvantages of high oxygen content, low calorific value, poor stability and corrosiveness. It is refined to reduce the oxygen content and adjust the ratio of C and H, so as to increase the combustion calorific value and obtain high-quality power fuel oil.
生物质裂解原油的精制是目前国际上的研发热点,其中生物质裂解原油的催化加氢精制可以借鉴石化领域的相应工艺和技术,还可实现生物原油与石化原油混合共精炼,因此具有很好的工业化前景。生物质裂解原油的催化加氢是在压力7-20MPa、温度250-400℃下,在氢气或供氢溶剂的条件下,对生物质裂解原油进行加氢处理,生物质中的氧元素以水的形式脱除。The refining of biomass cracked crude oil is currently a research hotspot in the world. Among them, the catalytic hydrotreating of biomass cracked crude oil can refer to the corresponding process and technology in the petrochemical field, and it can also realize the mixing and co-refining of bio crude oil and petrochemical crude oil, so it has a good prospects for industrialization. Catalytic hydrogenation of biomass cracked crude oil is to hydrogenate biomass cracked crude oil under the pressure of 7-20MPa and temperature of 250-400°C under the condition of hydrogen or hydrogen-donating solvent. The oxygen element in biomass is replaced by water form removed.
生物油催化加氢精制也存在明显不足,最主要是加氢过程会消耗大量的氢气,成本偏高。每公斤生物油完全脱氧需要消耗600-1000L的氢气(相当于生物油质量的6-9%,与煤液化相似),其中所耗氢气中约50%是用来除氧,其他氢在油中起到提高H/C的作用。然而由于H2本身是价格较高的含能燃料,生物质裂解原油的催化加氢工艺难以广泛开展。There are also obvious deficiencies in the catalytic hydrofining of bio-oil, the most important being that the hydrogenation process consumes a large amount of hydrogen and the cost is high. Complete deoxygenation of every kilogram of bio-oil needs to consume 600-1000L of hydrogen (equivalent to 6-9% of the mass of bio-oil, similar to coal liquefaction), of which about 50% of the hydrogen consumed is used for deoxygenation, and the rest of the hydrogen is in the oil Play the role of increasing H/C. However, because H 2 itself is a high-priced energy-containing fuel, it is difficult to widely develop the catalytic hydrogenation process of biomass cracking crude oil.
2.核能制氢技术2. Nuclear energy hydrogen production technology
从核能利用效率的角度来看,目前核能利用形式主要以发电为主,而在世界终端能源消费结构中,电力所占比重并不高,2009年我国所占的比重为18.5%,大量能源以非电形式消费。由于高温堆具有温度高、安全性好、可模块化灵活设置等特点,因而成为最适宜在工艺热等非电领域应用的堆型之一,其中发电、工艺热应用及制氢将是高温气冷堆最重要的三大应用领域。From the perspective of nuclear energy utilization efficiency, the current form of nuclear energy utilization is mainly power generation, but in the world's final energy consumption structure, the proportion of electricity is not high. In 2009, my country accounted for 18.5%. non-electric consumption. Due to the characteristics of high temperature, good safety, and modular and flexible configuration, high-temperature reactors have become one of the most suitable reactor types for application in non-electrical fields such as process heat. Among them, power generation, process heat application, and hydrogen production will be high-temperature gas The three most important application areas of cold stacks.
虽然生物质的热化学转化和后续生物质裂解原油的加氢精制都有非常明显的优势,产物收率高,所得燃料油品质好,但不足之处是需要消耗大量的能量和氢气,成本高。氢的化学性质活泼,自然界中没有纯氢存在,需要通过其他一次能源生产得到。核能是清洁的一次能源,核能制氢就是利用核反应堆产生的热作为制氢的能源,通过选择合适的工艺,能够实现氢气的高效、大规模制备;同时减少甚至消除温室气体的排放。Although the thermochemical conversion of biomass and subsequent hydrofining of crude oil from biomass cracking have very obvious advantages, the product yield is high, and the quality of fuel oil obtained is good, but the disadvantage is that it needs to consume a lot of energy and hydrogen, and the cost is high. . Hydrogen is chemically active. There is no pure hydrogen in nature, and it needs to be obtained through other primary energy production. Nuclear energy is a clean primary energy source. Nuclear energy hydrogen production uses the heat generated by nuclear reactors as the energy source for hydrogen production. By selecting an appropriate process, efficient and large-scale production of hydrogen can be achieved; at the same time, greenhouse gas emissions can be reduced or even eliminated.
热化学循环分解水制氢是最有前景的方法之一,与直接分解水制氢相比,热化学循环制氢既可以降低反应温度,又可以避免氢氧分离问题。热化学循环制氢有多种方式,其中碘-硫热化学循环被认为是最有希望的流程之一。该流程第1步是在高温(800~950℃)、低压下将H2SO4分解为H2O、SO2和O2,并将O2分离出去;第2步是碘-硫过程,即在较低温度下I2与SO2和H2O(蒸汽)反应,生成HI和H2SO4(放热反应),在中等温度(200~500℃)下,HI分解为H2和I2。Hydrogen production by thermochemical cycle splitting of water is one of the most promising methods. Compared with direct water splitting for hydrogen production, thermochemical cycle hydrogen production can not only reduce the reaction temperature, but also avoid the hydrogen-oxygen separation problem. There are many ways to produce hydrogen by thermochemical cycle, among which iodine-sulfur thermochemical cycle is considered to be one of the most promising processes. The first step of the process is to decompose H 2 SO 4 into H 2 O, SO 2 and O 2 at high temperature (800-950°C) and low pressure, and to separate O 2 ; the second step is the iodine-sulfur process, That is, I 2 reacts with SO 2 and H 2 O (steam) at lower temperatures to generate HI and H 2 SO 4 (exothermic reaction), and at moderate temperatures (200-500°C), HI decomposes into H 2 and I 2 .
在目前研究的各种反应堆堆型中,以氦气为冷却剂的高温气冷堆,其最高出口温度可以达到950-1000℃,可以很好地满足碘-硫热化学循环过程所需的最高温度,从而驱动制氢体系,总体制氢效率可达50%以上。因此,高温气冷堆一直被认为是最适合制氢的堆型。Among the various reactor types currently being studied, the high-temperature gas-cooled reactor with helium as the coolant can reach a maximum outlet temperature of 950-1000°C, which can well meet the maximum temperature required by the iodine-sulfur thermochemical cycle process. Temperature, thus driving the hydrogen production system, the overall hydrogen production efficiency can reach more than 50%. Therefore, the high-temperature gas-cooled reactor has been considered to be the most suitable reactor type for hydrogen production.
3.核-氢-生物质3. Nuclear-hydrogen-biomass
生物质原料具有分散性,而核反应堆具有高度集中性,两者的地域分布高度不匹配,此外核反应堆产生的核氢也存在存储及运输的困难和不便。为了适应这种情况,生物质热化学转化方法可采用分散液化、集中精制的生产方式,根据生物质原料高度分散的特点,就近建立热化学转化点,而在高温堆边建立精炼厂,在分散的液化厂将就近的生物质原料转化为高密度的液态生物原油,再将这些生物原油运输到反应堆边集中的精制厂进行加氢精制。Biomass raw materials are dispersed, while nuclear reactors are highly concentrated, and the geographical distribution of the two is highly mismatched. In addition, the nuclear hydrogen produced by nuclear reactors is also difficult and inconvenient to store and transport. In order to adapt to this situation, the biomass thermochemical conversion method can adopt the production mode of dispersed liquefaction and concentrated refining. According to the highly dispersed characteristics of biomass raw materials, a thermochemical conversion point should be established nearby, and a refinery should be established next to the high-temperature pile. The liquefaction plant converts nearby biomass raw materials into high-density liquid bio-crude oil, and then transports these bio-crude oils to the concentrated refinery near the reactor for hydrofining.
生物原油的精制是一个耗氢和耗热的过程,而高温气冷堆正好可以提供能量和制氢所需的能量,将高温堆用于生物原油的加氢精制过程,可以很好地实现其制氢和工艺热利用的优点,这就形成了“核-氢-生物质”的概念。The refining of bio-crude oil is a hydrogen-consuming and heat-consuming process, and the high-temperature gas-cooled reactor can provide energy and the energy required for hydrogen production. Using the high-temperature reactor for the hydro-refining process of bio-crude oil can well realize its The advantages of hydrogen production and process heat utilization form the concept of "nuclear-hydrogen-biomass".
与目前已有核反应堆相比,高温堆具有更好的固有安全性,为在其附近建立生物原油精制厂提供了有力的保证。这样就解决了生物质原料高度分散和核反应堆高度集中的地域分布矛盾。除生物质热化学转化外,其他生物质利用方式难以解决这种地域分布的不匹配性,因此生物质热化学转化和高温气冷堆是“核-氢-生物质”概念的绝佳组合。Compared with existing nuclear reactors, high-temperature reactors have better inherent safety, which provides a strong guarantee for the establishment of bio-crude oil refineries nearby. In this way, the contradiction between the highly dispersed biomass raw materials and the highly concentrated geographical distribution of nuclear reactors is resolved. Except for biomass thermochemical conversion, it is difficult for other biomass utilization methods to solve this mismatch of geographical distribution. Therefore, biomass thermochemical conversion and high-temperature gas-cooled reactors are an excellent combination of the concept of "nuclear-hydrogen-biomass".
“核-氢-生物质过程”对核能和生物质能都有很大的促进作用:(1)对核能的促进:氢、热、电联供,核反应堆总体利用效率增加,大大扩展了高温堆在非电领域的应用;使核能以核热和核氢的形式注入到交通运输能源系统;(2)对生物质能的促进:显著提高了生物质能转化效率,液体生物燃料的经济性市场竞争力显著增强。The "nuclear-hydrogen-biomass process" has a great promotion effect on both nuclear energy and biomass energy: (1) Promotion of nuclear energy: combined supply of hydrogen, heat and electricity, increased overall utilization efficiency of nuclear reactors, and greatly expanded high-temperature reactors Application in non-electric fields; injecting nuclear energy into the transportation energy system in the form of nuclear heat and nuclear hydrogen; (2) Promotion of biomass energy: significantly improved the conversion efficiency of biomass energy, and the economical market of liquid biofuels Competitiveness has been significantly enhanced.
4.生物原油油相与水相加氢技术4. Bio-crude oil phase and water phase hydrogenation technology
生物质裂解后得到的生物质裂解原油主要由油相和水相两相组成,其中水相体积占10-30%,其他为油相,油水两相经常以乳液混合形式共存,要通过额外添加水才能使得油水两相分相。The biomass cracked crude oil obtained after biomass cracking is mainly composed of oil phase and water phase, of which the volume of the water phase accounts for 10-30%, and the rest is the oil phase. The oil and water phases often coexist in the form of emulsion mixing. Only water can separate the two phases of oil and water.
生物质原料中所含约10~20%的有机碳和氢(折合15~25%的初始原料能量)都转化到水相中,因此水相的高效资源化利用不容忽略。水相有机组分主要为乙酸和丙酸等小分子羧酸(包括和乙酰丙酸等,其中以乙酸为主),这些羧酸占水相有机物总量的50%以上;此外,还有糠醛、5-羟甲基糠醛等糠醛类物质。About 10-20% of the organic carbon and hydrogen contained in the biomass raw material (equivalent to 15-25% of the energy of the initial raw material) are converted into the water phase, so the efficient resource utilization of the water phase cannot be ignored. The organic components of the water phase are mainly small molecule carboxylic acids such as acetic acid and propionic acid (including levulinic acid, etc., of which acetic acid is the main one), these carboxylic acids account for more than 50% of the total organic matter in the water phase; in addition, there are furfural , 5-hydroxymethylfurfural and other furfural substances.
加氢反应后这些水相小分子可转化为相应的小分子烃类,最终以气体形式存在。这些小分子羧酸也可能发生酮基化反应生成酮类,在碱性基团的催化下这些酮类再进一步与糠醛类物质发生羟醛缩合反应得到大分子疏水性有机物,可与水自然分离,进一步加氢后成为液体燃料。总之,生物油水相小分子加氢后既可以成为可燃气体,也可进一步缩合成油相大分子,提高了液体燃料的产率。After the hydrogenation reaction, these small molecules in the water phase can be converted into corresponding small molecule hydrocarbons, which finally exist in the form of gas. These small molecular carboxylic acids may also undergo ketonylation reactions to generate ketones. Under the catalysis of basic groups, these ketones undergo further aldol condensation reactions with furfurals to obtain macromolecular hydrophobic organic compounds, which can be naturally separated from water. , and become a liquid fuel after further hydrogenation. In short, after hydrogenation, the small molecules in the water phase of bio-oil can become combustible gases, and can also be further condensed into macromolecules in the oil phase, which improves the yield of liquid fuels.
生物质裂解后油相和水相全组分如果共同汽化加氢,就对催化剂的水热稳定性提出了很高的要求。分子筛是加氢常用的催化剂或催化剂载体,考虑到生物油中具有很多长链大分子,石化工艺中常用的微孔分子筛孔径太小,难以利用,而SBA-15等介孔分子筛可以为大分子的加氢反应提供适宜的反应空间。然而这些介孔分子筛热稳定性很差,通常不超过200℃,有水分存在时稳定性更差,而生物质裂解原油催化加氢精制通常的温度在300-400℃,因此,制备能够同时耐受高温及耐受高水分含量的介孔分子筛材料十分重要。If all components of oil phase and water phase are co-vaporized and hydrogenated after biomass cracking, high requirements are placed on the hydrothermal stability of the catalyst. Molecular sieves are commonly used catalysts or catalyst carriers for hydrogenation. Considering that there are many long-chain macromolecules in bio-oil, microporous molecular sieves commonly used in petrochemical processes are too small to be used, while mesoporous molecular sieves such as SBA-15 can be used as macromolecules. The hydrogenation reaction provides a suitable reaction space. However, the thermal stability of these mesoporous molecular sieves is very poor, usually not exceeding 200 ° C, and the stability is even worse when there is water, and the catalytic hydrotreating of crude oil from biomass cracking is usually performed at 300-400 ° C. Therefore, the preparation can simultaneously withstand Mesoporous molecular sieve materials that are resistant to high temperature and high moisture content are very important.
发明内容Contents of the invention
本发明的目的是提供一种利用高温气冷核反应堆对生物质裂解原油的油水双相全组份同时进行加氢精制的方法,该方法以高温气冷核反应堆及其制氢系统提供加氢精制所需的氢气和热量,对生物原油水相和油相全组分同时进行加氢精制。The purpose of the present invention is to provide a method for simultaneously hydrofining the oil-water two-phase full components of biomass cracked crude oil by using a high-temperature air-cooled nuclear reactor. The required hydrogen and heat are used to simultaneously hydrotreat all components of the bio-crude water phase and oil phase.
本发明一方面提供一种具有抗水性且耐高温的加氢催化剂,催化剂为掺杂活性金属且嫁接有机官能团的介孔分子筛SBA-15(可以用M-SBA-15-X表示,其中M表示活性金属,X表示有机官能团);其中掺杂活性金属为Pt、Pd、Zr、Ru、Ni、Co、Mo中的一种或几种,嫁接的有机官能团为氨基、羧基和磺酸基中的一种或几种。One aspect of the present invention provides a hydrogenation catalyst with water resistance and high temperature resistance, the catalyst is a mesoporous molecular sieve SBA-15 doped with an active metal and grafted with an organic functional group (it can be represented by M-SBA-15-X, where M represents active metal, X represents an organic functional group); wherein the doped active metal is one or more of Pt, Pd, Zr, Ru, Ni, Co, Mo, and the grafted organic functional group is one of the amino, carboxyl and sulfonic acid groups one or several.
催化剂掺杂活性金属的方法包括以下步骤:分别称取一定量金属盐超声振动溶解于无水乙醇:无水醋酸:浓盐酸的体积比为60:5:2配制的混合溶液中,加入一定量的制备好的SBA-15,超声振动和搅拌交替0.5h后,混合物均匀转移至表面皿,在30℃蒸发溶剂至胶状,在65℃下老化24h,得到的产物在马弗炉中以2℃/min升温至550℃,在550℃下煅烧5h后所得固体粉末为掺杂活性金属的介孔分子筛SBA-15。The method for catalyst doping active metal comprises the following steps: respectively weigh a certain amount of metal salt and dissolve it in anhydrous ethanol: anhydrous acetic acid: concentrated hydrochloric acid in a mixed solution prepared with a volume ratio of 60:5:2, and add a certain amount of The prepared SBA-15 was ultrasonically vibrated and stirred alternately for 0.5h, and the mixture was evenly transferred to a watch glass, and the solvent was evaporated at 30°C to gel, aged at 65°C for 24h, and the obtained product was heated in a muffle furnace for 2 The temperature was raised to 550°C/min, and the solid powder obtained after calcination at 550°C for 5 hours was mesoporous molecular sieve SBA-15 doped with active metals.
金属盐为硝酸铂、硝酸钯、硝酸锆、三氯化钌、硝酸镍、硝酸钴和硝酸钼的中的一种或几种的混合物,金属盐的量为乙醇:金属的摩尔比=1600:1~320:1;所述SBA-15量为乙醇:SBA-15中的Si的摩尔比=32:1~320:1。The metal salt is one or a mixture of platinum nitrate, palladium nitrate, zirconium nitrate, ruthenium trichloride, nickel nitrate, cobalt nitrate and molybdenum nitrate, and the amount of the metal salt is ethanol: the molar ratio of metal = 1600: 1-320:1; the amount of SBA-15 is the molar ratio of ethanol:Si in SBA-15=32:1-320:1.
嫁接有机官能团的方法包括以下步骤:取一定量的掺杂活性金属的SBA-15,加入到无水乙醇或盐酸溶液中,超声分散至完全悬浮,然后加入一定量改性试剂,在120℃下回流24h,冷却后过滤,并用无水乙醇洗涤3~5次,经氧化或酸化后,过滤得到白色固体,室温干燥后即为掺杂活性金属且嫁接有机官能团的介孔分子筛SBA-15(可以用M-SBA-15-X表示)。The method for grafting organic functional groups includes the following steps: take a certain amount of SBA-15 doped with active metals, add it to absolute ethanol or hydrochloric acid solution, ultrasonically disperse until it is completely suspended, and then add a certain amount of modifying reagents. Reflux for 24 hours, filter after cooling, and wash with absolute ethanol for 3 to 5 times. After oxidation or acidification, filter to obtain a white solid. After drying at room temperature, it is a mesoporous molecular sieve SBA-15 doped with active metal and grafted with organic functional Indicated by M-SBA-15-X).
加入的改性试剂为氨丙基三甲氧基硅烷、巯苯丙基三甲氧基硅烷、腈丙基三甲氧基硅烷的一种或几种,改性剂加入的量为改性剂中的杂原子N或S与介孔分子筛SBA-15中的Si的摩尔比为0.02~0.10。The added modifying agent is one or more of aminopropyltrimethoxysilane, mercaptophenylpropyltrimethoxysilane, and nitrilepropyltrimethoxysilane. The molar ratio of atomic N or S to Si in the mesoporous molecular sieve SBA-15 is 0.02-0.10.
本发明设计制备了新型耐高温水热的多功能介孔分子筛催化剂,提高了该催化剂的耐水性和耐热性,使其适用于对生物质裂解后油相和水相全组分进行加氢。其中引入有机官能团一方面通过硅烷化法将介孔分子筛表面的羟基封闭,从而进一步提高所得分子筛的水热稳定性,以适应催化改质生物油所需的苛刻条件,另一方面引入有机官能团可以在催化剂上引入酸性或碱性官能团,并赋予其它催化活性,例如:酸性官能团对于脱水和脱羧等反应具有较高的催化活性,而碱性官能团对于缩合等反应具有较高的催化活性。The invention designs and prepares a novel multifunctional mesoporous molecular sieve catalyst with high temperature and hydrothermal resistance, improves the water resistance and heat resistance of the catalyst, and makes it suitable for hydrogenation of all components of the oil phase and water phase after biomass cracking . The introduction of organic functional groups, on the one hand, seals the hydroxyl groups on the surface of mesoporous molecular sieves through silanization, thereby further improving the hydrothermal stability of the obtained molecular sieves, so as to adapt to the harsh conditions required for catalytic modification of bio-oil. On the other hand, the introduction of organic functional groups can Introduce acidic or basic functional groups on the catalyst and endow other catalytic activities, for example: acidic functional groups have higher catalytic activity for reactions such as dehydration and decarboxylation, while basic functional groups have higher catalytic activity for reactions such as condensation.
本发明另一方面提供一种利用高温气冷核反应堆对生物质裂解原油的油水双相全组份同时进行加氢精制的方法,该方法包括三个相对独立的流程:Another aspect of the present invention provides a method for simultaneously hydrofining the oil-water dual-phase full components of biomass cracked crude oil by using a high-temperature air-cooled nuclear reactor. The method includes three relatively independent processes:
(1)高温供热流程:使第一股氦气经高温气冷核反应堆堆芯加热到800-1000℃,经过第一热交换器,与第二股氦气进行换热,该第一股氦气降温后再循环回到高温气冷核反应堆堆芯加热;(1) High-temperature heating process: the first stream of helium is heated to 800-1000°C through the core of a high-temperature gas-cooled nuclear reactor, and then passes through the first heat exchanger to exchange heat with the second stream of helium. After cooling down, the gas is recycled back to the core of the high-temperature gas-cooled nuclear reactor for heating;
(2)制氢流程,从第一热交换热器出来的800-950℃的第二股氦气,经过制氢反应器,驱动热化学循环制氢过程,分解水得到氢气和氧气,该第二股氦气降低到400-500℃的中温,称为中温氦气;制氢流程中的所述热化学循环制氢过程为碘-硫循环过程。(2) Hydrogen production process, the second helium gas at 800-950°C from the first heat exchange heat exchanger passes through the hydrogen production reactor to drive the thermochemical cycle hydrogen production process, and decomposes water to obtain hydrogen and oxygen. The two strands of helium are reduced to a medium temperature of 400-500°C, which is called medium temperature helium; the thermochemical cycle hydrogen production process in the hydrogen production process is an iodine-sulfur cycle process.
(3)生物质裂解原油加氢精制流程,生物质裂解原油油水双相全组份首先进入第二热交换器,与中温氦气进行热交换,转化为300-400℃的生物质裂解原油蒸气,再与制氢流程所得氢气混合后进入加氢固定床反应器,在掺杂活性金属且嫁接有机官能团的介孔分子筛SBA-15催化剂的作用下转化为以烃类组分为主的精制生物油蒸气,经过冷凝和气液分离后得到液体燃油和可燃不凝气。(3) Biomass pyrolysis crude oil hydrofining process, biomass pyrolysis crude oil oil-water dual-phase full components first enter the second heat exchanger, conduct heat exchange with medium-temperature helium, and convert into biomass pyrolysis crude oil vapor at 300-400 °C , and then mixed with the hydrogen obtained from the hydrogen production process, it enters the hydrogenation fixed-bed reactor, and is converted into a refined biological substance mainly composed of hydrocarbons under the action of the mesoporous molecular sieve SBA-15 catalyst doped with active metals and grafted with organic functional groups. Oil vapor, after condensation and gas-liquid separation, liquid fuel oil and flammable non-condensable gas are obtained.
在高温供热流程中,从第一热交换器出来的第二股氦气是温度为800-950℃的高温氦气,该高温氦气首先进入制氢流程,降温至400-500℃后成为中温氦气,中温氦气再经所述第二热交换器换热后,降温至200-300℃成为低温氦气,该低温氦气进入第一热交换器再与从高温气冷核反应堆堆芯出来的800-1000℃的第一股氦气进行热交换;在整个流程中,第二股氦气的热量呈梯级方式利用。In the high-temperature heating process, the second stream of helium from the first heat exchanger is high-temperature helium at a temperature of 800-950°C. This high-temperature helium first enters the hydrogen production process, and becomes Medium-temperature helium, which is cooled to 200-300°C to become low-temperature helium after heat exchange through the second heat exchanger, and the low-temperature helium enters the first heat exchanger and is then combined with the high-temperature air-cooled nuclear reactor core The first stream of helium at 800-1000°C is used for heat exchange; in the whole process, the heat of the second stream of helium is used in a cascade manner.
生物质裂解原油的油水双相中包含的油相和水相不分离,直接对油水双相全组分汽化后进行加氢。The oil phase and the water phase contained in the oil-water dual-phase of biomass cracked crude oil are not separated, and the entire components of the oil-water dual-phase are directly vaporized and then hydrogenated.
加氢温度范围为200~400℃,优选为250~350℃;压力为2~20Mpa,优选为5~15MPa;生物原油全组分:氢气(质量比)为100:5~100:10,优选为100:7~100:9。The hydrogenation temperature range is 200-400°C, preferably 250-350°C; the pressure is 2-20Mpa, preferably 5-15MPa; the total components of bio-crude oil: hydrogen (mass ratio) is 100:5-100:10, preferably It is 100:7~100:9.
本发明的优点如下:The advantages of the present invention are as follows:
1)本发明的催化剂既耐水又耐热,适合于对生物质裂解原油的油水双相全组份同时进行加氢精制,而无需先将生物质裂解原油进行油水分离。这相当于在整个加氢工艺过程中节省至少一次油水分离步骤。按照本发明之前的生物质裂解原油加氢工艺,因为催化剂既不耐水也不耐高温,故需要先对生物质裂解原油进行油水分离,然后仅对油相进行加氢,而加氢过程中因为还要脱氧产生大量的水,故加氢后需要第二次油水分离过程,才能得到生物质燃料油。而本发明则无需加氢前的油水分离步骤,可直接对对生物质裂解原油的油水双相全组份同时进行加氢精制,简化了工艺流程,节约了设备投资。1) The catalyst of the present invention is both water-resistant and heat-resistant, and is suitable for simultaneous hydrofining of the oil-water two-phase full components of biomass-cracked crude oil without oil-water separation of biomass-cracked crude oil. This is equivalent to saving at least one oil-water separation step in the entire hydrogenation process. According to the biomass cracking crude oil hydrogenation process before the present invention, because the catalyst is neither resistant to water nor high temperature, it is necessary to first separate the oil from the biomass cracking crude oil, and then only hydrogenate the oil phase, and the hydrogenation process is due to A large amount of water must also be produced through deoxygenation, so a second oil-water separation process is required after hydrogenation to obtain biomass fuel oil. However, the present invention does not need the oil-water separation step before hydrogenation, and can directly carry out hydrogenation refining on the oil-water two-phase full components of biomass cracked crude oil at the same time, which simplifies the process flow and saves equipment investment.
2)因为可以对生物质裂解原油的油水双相全组份同时进行加氢精制,故可以对水相中的有机物进行加氢,提高了有机物的利用率,增加了生物质燃料的产率,也减少了水相后续处理费用。2) Because the oil-water two-phase full components of biomass cracking crude oil can be hydrogenated and refined at the same time, the organic matter in the water phase can be hydrogenated, which improves the utilization rate of organic matter and increases the yield of biomass fuel. It also reduces the cost of subsequent treatment of the aqueous phase.
3)本发明独特的利用高温气冷核反应堆对生物质裂解原油的油水双相全组份同时进行加氢精制的方法,对来自高温气冷核反应堆的热量进行梯级利用,提高了整体的能源利用效率。3) The unique method of the present invention utilizes a high-temperature air-cooled nuclear reactor to simultaneously carry out hydrofining of the oil-water dual-phase full components of biomass pyrolysis crude oil, and utilizes the heat from the high-temperature air-cooled nuclear reactor in stages to improve the overall energy utilization efficiency .
附图说明Description of drawings
图1为本发明的催化剂组成及结构示意图。Figure 1 is a schematic diagram of the catalyst composition and structure of the present invention.
图2为本发明利用高温气冷反应堆进行生物原油油水双相全组分同时加氢精制方法的工艺流程示意图。Fig. 2 is a schematic process flow diagram of the method for simultaneous hydrofining of bio-crude oil-water two-phase full components by using a high-temperature air-cooled reactor according to the present invention.
附图标记含义如下:The reference signs have the following meanings:
1、高温气冷核反应堆堆芯;2、热气混合室;3、氦风机;4、第一热交换器;5、I-S循环制氢反应器;6、气体混合器;7、第二热交换器;8、催化加氢反应器;9、催化剂床层;10、气液分离器;1. High temperature air-cooled nuclear reactor core; 2. Hot gas mixing chamber; 3. Helium blower; 4. First heat exchanger; 5. I-S cycle hydrogen production reactor; 6. Gas mixer; 7. Second heat exchanger ; 8. Catalytic hydrogenation reactor; 9. Catalyst bed; 10. Gas-liquid separator;
具体实施方式detailed description
本发明提出的一种利用高温气冷核反应堆对生物原油的油水双相全组分同时进行加氢精制的方法,结合附图和实施例详细说明如下。A method for simultaneous hydrofining of oil-water dual-phase full components of biological crude oil by using a high-temperature air-cooled nuclear reactor proposed by the present invention is described in detail in conjunction with the accompanying drawings and examples as follows.
工艺过程简述如下:The process is briefly described as follows:
第一股氦气在氦风机3加压后,进入高温气冷堆堆芯1,并经高温堆堆芯加热后,高温氦气在热气混合室2内混合均匀后,温度为800-1000℃,经过高温氦-氦换热器(第一热交换器)4,降温后再在氦风机3加压后进入高温气冷堆堆芯加热循环使用;After the first stream of helium is pressurized by the helium blower 3, it enters the core 1 of the high-temperature gas-cooled reactor, and after being heated by the core of the high-temperature reactor, the high-temperature helium is mixed evenly in the hot gas mixing chamber 2, and the temperature is 800-1000°C , through the high-temperature helium-helium heat exchanger (first heat exchanger) 4, after cooling down, enter the high-temperature gas-cooled reactor core for heating and recycling after being pressurized by the helium blower 3;
另一股氦气从热交换热器4出来后温度为800-950℃高温氦气,经过制氢反应器5,驱动热化学循环反应,分解水得到氢气和氧气,氦气降低到400-500℃的中温;中温氦气进入热交换器(第二热交换器)7,与进入的生物原油进行热交换后,变为温度200-300℃的低温氦气。生物原油蒸气与制氢流程所得的氢气在气体混合器6中得到充分混合,由于气体混合器和催化加氢固定床反应器的保温,所以生物原油蒸气和氢气能保持较高的温度以确保能发生加氢反应。混合气体包括油相和气相中的有机组分在加氢反应器8中的催化床层9中的掺杂活性金属且嫁接有机官能团的介孔分子筛SBA-15催化剂作用下发生加氢反应,转化为以烃类组分为主的精制生物油蒸气,经过冷凝和气液分离后得到液体燃油和可燃不凝气。反应后的生物油蒸气和未反应完的氢气进入气液分离器10。在气液分离器10中,混合气体冷凝后分为几相:气体主要为小分子烃类和未反应完的氢气,可作为气体燃料使用,油相为烃类液体燃料,是本发明的主要目标产物,还有水相。相对生物原油中的水相,冷凝后的水相中的有机物含量非常少。Another stream of helium comes out of the heat exchanger 4, and the temperature is 800-950°C. The high-temperature helium passes through the hydrogen production reactor 5, drives the thermochemical cycle reaction, decomposes water to obtain hydrogen and oxygen, and reduces the helium to 400-500°C. Medium temperature in °C; the medium temperature helium gas enters the heat exchanger (second heat exchanger) 7, and after heat exchange with the incoming bio-crude oil, it becomes low temperature helium gas with a temperature of 200-300 °C. The bio-crude oil vapor and the hydrogen obtained from the hydrogen production process are fully mixed in the gas mixer 6. Due to the heat preservation of the gas mixer and the catalytic hydrogenation fixed-bed reactor, the bio-crude oil vapor and hydrogen can maintain a higher temperature to ensure energy efficiency. A hydrogenation reaction occurs. The mixed gas includes the organic components in the oil phase and the gas phase, and the hydrogenation reaction occurs under the action of the mesoporous molecular sieve SBA-15 catalyst doped with active metals and grafted with organic functional groups in the catalytic bed 9 in the hydrogenation reactor 8, and the conversion It is a refined bio-oil vapor mainly composed of hydrocarbon components. After condensation and gas-liquid separation, liquid fuel oil and flammable non-condensable gas are obtained. The reacted bio-oil vapor and unreacted hydrogen enter the gas-liquid separator 10 . In the gas-liquid separator 10, the mixed gas is condensed and divided into several phases: the gas is mainly small molecule hydrocarbons and unreacted hydrogen, which can be used as gas fuel, and the oil phase is hydrocarbon liquid fuel, which is the main phase of the present invention. target product, and an aqueous phase. Compared with the water phase in bio-crude oil, the organic content in the condensed water phase is very small.
实施例1、生物质裂解原油中按质量比油相为75%,水相为25%,油相氧含量为30%,热值为22MJ/kg。生物油蒸汽与氢气(两者质量比为100:7)混合后进入催化加氢固定床反应器8中,加氢反应温度为350℃,氢气压力为15MPa。催化剂是Pt掺杂、且添加氨基有机官能团的介孔分子筛SBA-15。加氢反应结束并冷凝分离后所得油相占80%,油相氧含量为2.5%,热值为39MJ/kg,气相占3%,其他为水相。Embodiment 1. In crude oil by biomass cracking, the oil phase is 75%, the water phase is 25%, the oxygen content of the oil phase is 30%, and the calorific value is 22MJ/kg. Bio-oil vapor and hydrogen (the mass ratio of the two is 100:7) are mixed and then enter the catalytic hydrogenation fixed-bed reactor 8. The hydrogenation reaction temperature is 350°C and the hydrogen pressure is 15MPa. The catalyst is mesoporous molecular sieve SBA-15 doped with Pt and added amino organic functional groups. The oil phase obtained after the hydrogenation reaction is completed and condensed and separated accounts for 80%, the oxygen content of the oil phase is 2.5%, the calorific value is 39MJ/kg, the gas phase accounts for 3%, and the rest is the water phase.
实施例2、生物原油中按质量比油相为75%,水相为25%,油相氧含量为30%,热值为22MJ/kg。生物油蒸汽与氢气(两者质量比为100:6)混合后进入催化加氢固定床反应器8中,加氢反应温度为280℃,氢气压力为4MPa。催化剂是Pd-Co掺杂、且同时嫁接氨基、羧基有机官能团的介孔分子筛SBA-15。加氢反应结束并冷凝分离后所得油相占80%,油相氧含量为0.5%,热值为41.2MJ/kg,气相占4%,其他为水相。Embodiment 2, in bio-crude oil, the oil phase is 75% by mass, the water phase is 25%, the oxygen content of the oil phase is 30%, and the heat value is 22MJ/kg. Bio-oil vapor and hydrogen (the mass ratio of the two is 100:6) are mixed and then enter the catalytic hydrogenation fixed-bed reactor 8, the hydrogenation reaction temperature is 280°C, and the hydrogen pressure is 4MPa. The catalyst is mesoporous molecular sieve SBA-15 doped with Pd-Co and grafted with amino and carboxyl organic functional groups. The oil phase obtained after the hydrogenation reaction is completed and condensed and separated accounts for 80%, the oxygen content of the oil phase is 0.5%, the calorific value is 41.2MJ/kg, the gas phase accounts for 4%, and the rest is the water phase.
实施例3、生物原油中按质量比油相为75%,水相为25%,油相氧含量为30%,热值为22MJ/kg。生物油蒸汽与氢气(两者质量比为100:9)混合后进入催化加氢固定床反应器8中,加氢反应温度为320℃,氢气压力为10MPa。催化剂是Pt-Ni掺杂、且同时嫁接氨基、磺酸基有机官能团的介孔分子筛SBA-15。加氢反应结束并冷凝分离后所得油相占80%,油相氧含量为1.5%,热值为40MJ/kg,气相占5%,其他为水相。Embodiment 3, the mass ratio of bio-crude oil is 75%, the water phase is 25%, the oxygen content of the oil phase is 30%, and the calorific value is 22MJ/kg. Bio-oil vapor and hydrogen (the mass ratio of the two is 100:9) are mixed and then enter the catalytic hydrogenation fixed-bed reactor 8. The hydrogenation reaction temperature is 320°C and the hydrogen pressure is 10MPa. The catalyst is mesoporous molecular sieve SBA-15 doped with Pt-Ni and grafted amino and sulfonic acid organic functional groups at the same time. The oil phase obtained after the hydrogenation reaction is completed and condensed and separated accounts for 80%, the oxygen content of the oil phase is 1.5%, the calorific value is 40MJ/kg, the gas phase accounts for 5%, and the rest is the water phase.
实施例4、生物原油中按质量比油相为75%,水相为25%,油相氧含量为30%,热值为22MJ/kg。生物油蒸汽与氢气(两者质量比为100:6)混合后进入催化加氢固定床反应器8中,加氢反应温度为300℃,氢气压力为12MPa。催化剂是Mo掺杂、且嫁接磺酸基有机官能团的介孔分子筛SBA-15。加氢反应结束并冷凝分离后所得油相占79%,油相氧含量为3.5%,热值为37.5MJ/kg,气相占2%,其他为水相。Embodiment 4, in bio-crude oil, the oil phase is 75%, the water phase is 25%, the oxygen content of the oil phase is 30%, and the calorific value is 22MJ/kg. Bio-oil vapor and hydrogen (the mass ratio of the two is 100:6) are mixed and then enter the catalytic hydrogenation fixed-bed reactor 8. The hydrogenation reaction temperature is 300°C and the hydrogen pressure is 12MPa. The catalyst is mesoporous molecular sieve SBA-15 doped with Mo and grafted with sulfonic acid organic functional groups. The oil phase obtained after the hydrogenation reaction is completed and condensed and separated accounts for 79%, the oxygen content of the oil phase is 3.5%, the calorific value is 37.5MJ/kg, the gas phase accounts for 2%, and the rest is the water phase.
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