Summary of the invention
In catalytic reaction, the activation of free electron is very important, must find a kind of active material, can provide electronics at low temperatures.The valence electron of transition metal is configured as half full state, moves to O easily
2And NH
3On, thereby impelled the generation of reacting.As element M n, valency layer electron configuration is 3d
54s
2, tetravalence Mn is configured as d
3, the electron configuration of divalence Mn is d
5, the electronics on the d track is in half full state, and the good condition that provides of reaction is provided.So MnO
xAs catalyst, can impel to be reflected to begin about 100 ℃ to take place, and in the time of 120-200 ℃, obtain good effect.And because a large amount of different oxide types of its existence of Mn, as MnO, MnO
2, Mn
2O
3, Mn
3O
4And Mn
5O
8Can transform mutually along with the different of temperature Deng, various oxides, a large amount of free O that wherein contain make MnO
xIn catalytic process, finished the circulation of catalysis.
ZrO
2It is the fine semi-conducting material of a kind of heat endurance.Have specific surface acidity, alkalescence and OR characteristic on its surface.As a kind of semi-conducting material, it more easily produces the electron hole and interacts with active material simultaneously.Work as ZrO
2And TiO
2In conjunction with as carrier the time, can replace the position of Ti in original lattice, form ZrTiO
4At this moment, will form new acidity and basicity on the carrier.SO
2When occupying catalyst, these acid sites can attract SO
2, form and occupy target position, protect the active sites of active material effectively, and because the adding of Zr has changed the bond energy of crystal, SO
2At ZrTiO
4The surface can only form more weak and reversible sulfate; In addition, ZrO
2Can interact with active material, form metal solid solution, thereby make SO
2Be difficult to generate metal sulfate and metal sulphite with the active material reaction.
Therefore, use ZrO
2-TiO
2This catalyst carrier can reduce SO greatly
2Toxicity to catalyst.Therefore with MnO
xLoad to ZrO
2-TiO
2On be a feasible approach, can mutually promote, obtain the long catalyst of catalytic efficiency height, life-span.
In sum, the invention provides a kind of with MnO
x/ ZrO
2-TiO
2Be primary structure, with the low-temperature selective catalytic reduction NO of sol-gel process as preparation method's preparation
xCatalyst.By adjusting sol formulation, preparation and drying condition, sintering temperature, improve the formation of crystal and the distribution of active site, in the active sites that increases catalyst surface simultaneously, form SO
2The target position of attacking reduces SO
2Deposition.Remove NO being implemented under the low temperature condition
xThe time, increase catalyst to SO
2Mithridatism.
A kind of have an anti-SO
2The MnO of performance
x/ ZrO
2-TiO
2Low-temperature selective catalytic reduction NO
xCatalyst, alkyl oxide, alcohols solvent, water, the soluble-salt of zirconium, the soluble-salt of manganese, Bronsted acid with titanium are raw material, and it consists of: the volume ratio of the alkyl oxide of titanium, alcohols solvent, water, Bronsted acid is: the alkyl oxide of titanium: alcohols solvent: water: Bronsted acid is 1: (1~2): (0.05~0.5): (0.01~0.5); The addition of the soluble-salt of manganese contains the molar ratio computing of Ti element with the alkyl oxide of Mn element and titanium, and its value is that Mn: Ti is 0.05~1; The addition of the soluble-salt of zirconium contains the molar ratio computing of Ti element with the alkyl oxide of Zr element and titanium, and its value is that Zr: Ti is 0.05~5.
The alkyl oxide of described titanium is selected from a kind of in metatitanic acid n-propyl, purity titanium tetraethoxide, tetrabutyl titanate, the isopropyl titanate.
The soluble-salt of described manganese is selected from a kind of in manganese sulfate, manganese nitrate, the manganese chloride.
The soluble-salt of described zirconium is selected from a kind of in zirconium nitrate, zirconium chloride, the zirconium oxychloride.。
Above-mentioned Preparation of catalysts method: adopt sol-gel process, with the soluble-salt of the soluble-salt of the alkyl oxide of titanium, alcohols solvent, water, manganese, Bronsted acid, zr element according to the above ratio addition mix, treat colloidal sol be converted into dry behind the gel, grind, and under 200~600 ℃, carry out roasting, obtain catalyst.
Wherein Mn is as the catalytic active component in the catalyst, and its main existence form is unformed shape, MnO
2Or and ZrO
2Solid solution, can provide the active sites of catalytic reaction, to reactant NO and NH
3Adsorb, and on contiguous acid sites, react.
ZrO
2-TiO
2As the carrier of catalyst activity component, mainly with ZrO
2, TiO
2And ZrTiO
4Form have ZrO
2-TiO
2Existence become the target position of sulfate and sulphite deposition, protected the Mn active sites in the catalyst effectively, and ZrO
2Form solid solution with the active material interaction, make active material be difficult for and SO
2In conjunction with generating metal sulfate or metal sulphite.Strengthen the sulfur resistance of catalyst, prolonged the service life of catalyst;
In present technique, owing to adopt sol-gel process to prepare catalyst, make in the process that colloid changes, to be in contact with one another fully between each component, and mutually combine, change, can form MnO
x/ ZrO
2-TiO
2Conglomerate in conjunction with closely, is easy to the utilization of oxygen between the transfer of electronics and lattice between each component, and effective guard catalyst active sites simultaneously adds the anti-SO of powerful catalyst
2Performance.
At first from catalytic effect, in the scope that said components is formed, in 80~250 ℃ scope, the highest catalytic efficiency can be near 100%, wherein Mn (0.4)/Zr (0.1)-TiO
2, in the time of 120 ℃, can reach the treatment effeciency more than 90%, and existing commercial Application technology can not be carried out NO at all and be removed in this temperature range to NO.
At SO
2Influence the aspect, SO is arranged in system
2When existing, the removal efficiency of NO is slightly reduced, but work as SO
2After removing, the clearance of NO has been got back to previous level substantially, with Mn (0.4)/Zr (1)-TiO
2Be example, the SO of 150ppm is arranged in system
2When existing, in the time of 120 ℃, catalytic efficiency is still more than 75%, and in the time of 150 ℃, catalytic efficiency can reach 85%.Therefore, catalyst of the present invention is to SO
2Murder by poisoning comparatively insensitive.
The catalyst of the present invention preparation has reduced the operating temperature of SCR, makes in SCR technology, with NH
3During for reducing agent, can 150 ℃ being issued to high NO clearance, and in system, contain SO
2The time, still possess higher catalytic efficiency, and SO
2Murder by poisoning to it has restorability.
The specific embodiment
Embodiment 1:
Adopt sol-gel process, with tetrabutyl titanate, ethanol, water, Mn (NO
3)
2, ZrOCl
2, acetic acid is raw material, the volume ratio of each component is as follows, tetrabutyl titanate: ethanol: water: acetic acid=1: 1.5: 0.5: 0.5, Mn (NO
3)
2Addition be Mn: Ti=0.4, ZrOCl
2Addition be: Zr: Ti=1, mix, treat colloidal sol be converted into dry behind the gel, grind, and under 200~600 ℃, carry out roasting, obtain catalyst.
Use and handle NO: NH
3=1, O
2Concentration=3%, GHSV (per hour gas space velocity)=30000h
-1SCR method denitrating flue gas, when reaction temperature was 120 ℃, catalytic efficiency was about 90%, added the S0 of 150ppm
2After, catalytic efficiency is 75%.
Embodiment 2:
Adopt sol-gel process, with purity titanium tetraethoxide, ethanol, water, Mn (NO
3)
2, ZrCl
4, nitric acid is raw material, the volume ratio of each component is as follows, purity titanium tetraethoxide: ethanol: water: nitric acid=1: 1.65: 0.05: 0.07, Mn: Ti=0.4, ZrCl
4Addition be: Zr: Ti=1, mix, treat colloidal sol be converted into dry behind the gel, grind, and under 200~600 ℃, carry out roasting, obtain catalyst.
Use and handle NO: NH
3=1, O
2Concentration=3%, GHSV (per hour gas space velocity)=30000h
-1SCR method denitrating flue gas, when reaction temperature was 150 ℃, catalytic efficiency was about 90%, added the SO of 150ppm
2After, catalytic efficiency is 72%.
Embodiment 3:
Adopt sol-gel process, with metatitanic acid n-propyl, propyl alcohol, water, Mn (NO
3)
2, Zr (NO
3)
4, nitric acid is raw material, metatitanic acid n-propyl: propyl alcohol: water: the volume ratio of nitric acid=1: 1.85: 0.06: 0.02, Mn (NO
3)
2Addition be: Mn: Ti=0.4, Zr (NO
3)
4Addition be: Zr: Ti=0.5, mix, treat colloidal sol be converted into dry behind the gel, grind, and under 200~600 ℃, carry out roasting, obtain catalyst.
Use and handle NO: NH
3=1, O
2Concentration=3%, GHSV (per hour gas space velocity)=30000h
-1SCR method denitrating flue gas, when reaction temperature was 120 ℃, catalytic efficiency was about 80%, added the SO of 150ppm
2After, catalytic efficiency is 65%.
Embodiment 4:
Adopt sol-gel process, with purity titanium tetraethoxide, ethanol, water, MnCl
2, ZrCl
4, hydrochloric acid is raw material, the volume ratio of each component is as follows, purity titanium tetraethoxide: ethanol: water: acetic acid=1: 1.85: 0.08: 0.03, MnCl
2Addition be Mn: Ti=0.4, ZrCl
4Addition be: Zr: Ti=0.8, mix, treat colloidal sol be converted into dry behind the gel, grind, and under 200~600 ℃, carry out roasting, obtain catalyst.
Use and handle NO: NH
3=1, O
2Concentration=3%, GHSV (per hour gas space velocity)=30000h
-1SCR method denitrating flue gas, when reaction temperature was 190 ℃, catalytic efficiency was about 90%, added the SO of 150ppm
2After, catalytic efficiency is 70%.
Embodiment 5:
Adopt sol-gel process, with purity titanium tetraethoxide, methyl alcohol, water, MnCl
2, Zr (NO
3)
4, acetic acid is raw material, the volume ratio of each component is as follows, purity titanium tetraethoxide: methyl alcohol: water: acetic acid=1: 1.85: 0.4: 0.5, MnCl
2Addition be Mm: Ti=0.4, Zr (NO
3)
4Addition be: Zr: Ti=2, mix, treat colloidal sol be converted into dry behind the gel, grind, and under 200~600 ℃, carry out roasting, obtain catalyst.
Use and handle NO: NH
3=1, O
2Concentration=3%, GHSV (per hour gas space velocity)=30000h
-1SCR method denitrating flue gas, when reaction temperature was 120 ℃, catalytic efficiency was about 50%, added the SO of 150ppm
2After, catalytic efficiency is 35%.
Embodiment 6:
Adopt sol-gel process, with purity titanium tetraethoxide, ethanol, water, Mn (NO
3)
2, ZrCl
4, nitric acid is raw material, the volume ratio of each component is as follows, purity titanium tetraethoxide: ethanol: water: nitric acid=1: 1.65: 0.05: 0.07, Mn: Ti=0.8, ZrCl
4Addition be: Zr: Ti=1.5, mix, treat colloidal sol be converted into dry behind the gel, grind, and under 200~600 ℃, carry out roasting, obtain catalyst.
Use and handle NO: NH
3=1, O
2Concentration=3%, GHSV (per hour gas space velocity)=30000h
-1SCR method denitrating flue gas, when reaction temperature was 120 ℃, catalytic efficiency was about 80%, added the SO of 150ppm
2After, catalytic efficiency is 57%.
Embodiment 7:
Adopt sol-gel process, with metatitanic acid n-propyl, propyl alcohol, water, MnCl
4Zr (NO
3)
4, nitric acid is raw material, metatitanic acid n-propyl: propyl alcohol: water: the volume ratio of nitric acid=1: 1.85: 0.06: 0.02, Mn (NO
3)
2Addition be: Mn: Ti=0.1, Zr (NO
3)
4Addition be: Zr: Ti=0.8, mix, treat colloidal sol be converted into dry behind the gel, grind, and under 200~600 ℃, carry out roasting, obtain catalyst.
Use and handle NO: NH
3=1, O
2Concentration=3%, GHSV (per hour gas space velocity)=30000h
-1SCR method denitrating flue gas, when reaction temperature was 180 ℃, catalytic efficiency was about 50%, added the SO of 150ppm
2After, catalytic efficiency is 41%.
Embodiment 8:
Adopt sol-gel process, with isopropyl titanate, ethanol, water, Mn (NO
3)
2, Zr (NO
3)
4, acetic acid is raw material, the volume ratio of each component is as follows, isopropyl titanate: ethanol: water: acetic acid=1: 1.65: 0.4: 0.5, Mn (NO
3)
2Addition be Mn: Ti=0.4, Zr (NO
3)
4Addition be: Zr: Ti=0.1, mix, treat colloidal sol be converted into dry behind the gel, grind, and under 200~600 ℃, carry out roasting, obtain catalyst.
Use and handle NO: NH
3=1, O
2Concentration=3%, GHSV (per hour gas space velocity)=30000h
-1SCR method denitrating flue gas, when reaction temperature was 120 ℃, catalytic efficiency was about 80%, added the SO of 150ppm
2After, catalytic efficiency is 60%.
Embodiment 9:
Adopt sol-gel process, with isopropyl titanate, ethanol, water, MnSO
4, ZrCl
4, sulfuric acid is raw material, the volume ratio of each component is as follows, isopropyl titanate: ethanol: water: sulfuric acid=1: 1.85: 0.4: 0.05, MnSO
4Addition be Mn: Ti=0.4, ZrCl
4Addition be: Zr: Ti=5, mix, treat colloidal sol be converted into dry behind the gel, grind, and under 200~600 ℃, carry out roasting, obtain catalyst.
Use and handle NO: NH
3=1, O
2Concentration=3%, GHSV (per hour gas space velocity)=30000h
-1SCR method denitrating flue gas, when reaction temperature was 150 ℃, catalytic efficiency was about 80%, added the SO of 150ppm
2After, catalytic efficiency is 60%.
Embodiment 10:
Adopt sol-gel process, with tetrabutyl titanate, propyl alcohol, water, Mn (NO
3)
2, Zr (NO
3)
4, nitric acid is raw material, the volume ratio of each component is as follows, tetrabutyl titanate: propyl alcohol: water: nitric acid=1: 1.5: 0.08: 0.07, Mn (NO
3)
2Addition be Mn: Ti=0.4, Zr (NO
3)
4Addition be: Zr: Ti=1, mix, treat colloidal sol be converted into dry behind the gel, grind, and under 200~600 ℃, carry out roasting, obtain catalyst.
Use and handle NO: NH
3=1, O
2Concentration=3%, GHSV (per hour gas space velocity)=30000h
-1SCR method denitrating flue gas, when reaction temperature was 150 ℃, catalytic efficiency was about 90%, added the SO of 150ppm
2After, catalytic efficiency is 75%.