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CN100998939A - MnOx/ZrO2-TiO2 low temperature selective catalytic reduction NOx catalyst possessing anti SO2 performance and its preparation technology - Google Patents

MnOx/ZrO2-TiO2 low temperature selective catalytic reduction NOx catalyst possessing anti SO2 performance and its preparation technology Download PDF

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Publication number
CN100998939A
CN100998939A CN 200710066668 CN200710066668A CN100998939A CN 100998939 A CN100998939 A CN 100998939A CN 200710066668 CN200710066668 CN 200710066668 CN 200710066668 A CN200710066668 A CN 200710066668A CN 100998939 A CN100998939 A CN 100998939A
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catalyst
titanium
alkyl oxide
salt
soluble
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CN100490968C (en
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吴忠标
江博琼
刘越
王海强
金瑞奔
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Zhejiang University ZJU
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Zhejiang University ZJU
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Abstract

本发明公开了一种具有抗SO2性能的MnOx/ZrO2-TiO2低温选择性催化还原NOx催化剂,原料组成为:钛的烷氧化合物、醇类溶剂、水、质子酸的体积比为1∶(1~2)∶(0.05~0.5)∶(0.01~0.5);锰的可溶性盐的加入量为Mn∶Ti摩尔比为0.05~1,锆的可溶性盐的加入量Zr∶Ti摩尔比为0.05~5。本发明还公开了该催化剂的制备方法,采用溶胶-凝胶法,按比例加入上述原料,混合,待溶胶转化为凝胶后干燥、研磨,高温下焙烧而得。本发明制备的催化剂,降低了SCR的操作温度,在SCR工艺中,以NH3为还原剂时,在150℃以下达到90%以上的NO去除率,并且加入SO2后,仍具有较高的催化效率,并且SO2对催化剂的毒害具有可恢复性。The invention discloses a MnO x /ZrO 2 -TiO 2 low-temperature selective catalytic reduction NO x catalyst with anti-SO 2 performance. The raw material is composed of the volume ratio of titanium alkoxide, alcohol solvent, water, and protonic acid It is 1: (1~2): (0.05~0.5): (0.01~0.5); the addition amount of manganese soluble salt is Mn: Ti molar ratio is 0.05~1, the addition amount of zirconium soluble salt Zr: Ti mole The ratio is 0.05-5. The invention also discloses a preparation method of the catalyst, which is obtained by adding the above-mentioned raw materials in proportion by adopting a sol-gel method, mixing, drying, grinding and roasting at high temperature after the sol is converted into a gel. The catalyst prepared by the present invention reduces the operating temperature of SCR. In the SCR process, when NH is used as a reducing agent, the NO removal rate of more than 90% can be achieved below 150 ° C, and after adding SO 2 , it still has a higher Catalytic efficiency, and the poisoning of the catalyst by SO 2 is recoverable.

Description

Has anti-SO 2The MnO of performance x/ Z rO 2-TiO 2Low-temperature selective catalytic reduction NO xCatalyst and preparation technology thereof
Technical field
The present invention relates to a kind of catalyst of in the air pollution control technique field, using, specifically relate to a kind of with the sol-gel process preparation have sulfur resistance based on MnO x/ ZrO 2-TiO 2The low-temperature selective catalytic reduction NO of system xCatalyst.
Background technology
Through years of researches and practice, use NH 3SCR method denitrating flue gas as reducing agent reaches its maturity, and the SCR catalyst of commercial Application is mainly V 2O 5-WO 3/ TiO 2(V 2O 5-MoO 3/ TiO 2), the operating temperature range of this type of catalyst roughly between 300~400 ℃, places before the desulfation dust-extraction device.In the practical application, this type of catalyst has anti-SO 2Ability is strong, the advantage of stable operation.
But because the higher operating temperature that industrial catalyst requires, the SCR denitrification apparatus must place before the desulfation dust-extraction device, at this moment flue dust and SO in the flue gas 2Concentration higher, though the superior performance of industrial catalyst still causes catalyst poisoning easily, at present among the SCR of commercial Application, prime cost still comes from the replacing of catalyst; As for fear of catalyst poisoning and denitrification apparatus is placed after the desulfurization and dedusting, for reaching the desired active temperature scope of industrial catalyst, the flue gas of lower temperature after the desulfurization must be heated, the heat energy of consumption also will increase the denitration cost greatly.In sum, the bottleneck that reduces the cost of SCR denitration at present is the operating temperature range of industrial catalyst, therefore, develop a kind of low-temperature denitration catalyst, can carry out denitrating flue gas under the flue-gas temperature after desulfurization and dedusting, can reduce cost greatly, prospect be arranged for the industrialization utmost point of denitration.
SO 2Harm for catalyst mainly comes from SO 2Deposition at catalyst surface.Main mode has two kinds: 1. and NH 3Reaction generates ammonium sulfite or ammonium sulfate and is deposited on catalyst surface, covering catalyst original activity point position; 2.SO 2Active component reaction with in the catalyst directly generates metal sulfate or metal sulphite, makes the catalyst activity component lose original activity.Though for low temperature catalyst certain report is arranged at present, the overwhelming majority still is in the experimental study stage.Because desulfurization still has part SO later 2Exist, in long-term contact, still can produce poisoning effect catalyst.Therefore how to reduce SO 2Murder by poisoning extremely important.
Summary of the invention
In catalytic reaction, the activation of free electron is very important, must find a kind of active material, can provide electronics at low temperatures.The valence electron of transition metal is configured as half full state, moves to O easily 2And NH 3On, thereby impelled the generation of reacting.As element M n, valency layer electron configuration is 3d 54s 2, tetravalence Mn is configured as d 3, the electron configuration of divalence Mn is d 5, the electronics on the d track is in half full state, and the good condition that provides of reaction is provided.So MnO xAs catalyst, can impel to be reflected to begin about 100 ℃ to take place, and in the time of 120-200 ℃, obtain good effect.And because a large amount of different oxide types of its existence of Mn, as MnO, MnO 2, Mn 2O 3, Mn 3O 4And Mn 5O 8Can transform mutually along with the different of temperature Deng, various oxides, a large amount of free O that wherein contain make MnO xIn catalytic process, finished the circulation of catalysis.
ZrO 2It is the fine semi-conducting material of a kind of heat endurance.Have specific surface acidity, alkalescence and OR characteristic on its surface.As a kind of semi-conducting material, it more easily produces the electron hole and interacts with active material simultaneously.Work as ZrO 2And TiO 2In conjunction with as carrier the time, can replace the position of Ti in original lattice, form ZrTiO 4At this moment, will form new acidity and basicity on the carrier.SO 2When occupying catalyst, these acid sites can attract SO 2, form and occupy target position, protect the active sites of active material effectively, and because the adding of Zr has changed the bond energy of crystal, SO 2At ZrTiO 4The surface can only form more weak and reversible sulfate; In addition, ZrO 2Can interact with active material, form metal solid solution, thereby make SO 2Be difficult to generate metal sulfate and metal sulphite with the active material reaction.
Therefore, use ZrO 2-TiO 2This catalyst carrier can reduce SO greatly 2Toxicity to catalyst.Therefore with MnO xLoad to ZrO 2-TiO 2On be a feasible approach, can mutually promote, obtain the long catalyst of catalytic efficiency height, life-span.
In sum, the invention provides a kind of with MnO x/ ZrO 2-TiO 2Be primary structure, with the low-temperature selective catalytic reduction NO of sol-gel process as preparation method's preparation xCatalyst.By adjusting sol formulation, preparation and drying condition, sintering temperature, improve the formation of crystal and the distribution of active site, in the active sites that increases catalyst surface simultaneously, form SO 2The target position of attacking reduces SO 2Deposition.Remove NO being implemented under the low temperature condition xThe time, increase catalyst to SO 2Mithridatism.
A kind of have an anti-SO 2The MnO of performance x/ ZrO 2-TiO 2Low-temperature selective catalytic reduction NO xCatalyst, alkyl oxide, alcohols solvent, water, the soluble-salt of zirconium, the soluble-salt of manganese, Bronsted acid with titanium are raw material, and it consists of: the volume ratio of the alkyl oxide of titanium, alcohols solvent, water, Bronsted acid is: the alkyl oxide of titanium: alcohols solvent: water: Bronsted acid is 1: (1~2): (0.05~0.5): (0.01~0.5); The addition of the soluble-salt of manganese contains the molar ratio computing of Ti element with the alkyl oxide of Mn element and titanium, and its value is that Mn: Ti is 0.05~1; The addition of the soluble-salt of zirconium contains the molar ratio computing of Ti element with the alkyl oxide of Zr element and titanium, and its value is that Zr: Ti is 0.05~5.
The alkyl oxide of described titanium is selected from a kind of in metatitanic acid n-propyl, purity titanium tetraethoxide, tetrabutyl titanate, the isopropyl titanate.
The soluble-salt of described manganese is selected from a kind of in manganese sulfate, manganese nitrate, the manganese chloride.
The soluble-salt of described zirconium is selected from a kind of in zirconium nitrate, zirconium chloride, the zirconium oxychloride.。
Above-mentioned Preparation of catalysts method: adopt sol-gel process, with the soluble-salt of the soluble-salt of the alkyl oxide of titanium, alcohols solvent, water, manganese, Bronsted acid, zr element according to the above ratio addition mix, treat colloidal sol be converted into dry behind the gel, grind, and under 200~600 ℃, carry out roasting, obtain catalyst.
Wherein Mn is as the catalytic active component in the catalyst, and its main existence form is unformed shape, MnO 2Or and ZrO 2Solid solution, can provide the active sites of catalytic reaction, to reactant NO and NH 3Adsorb, and on contiguous acid sites, react.
ZrO 2-TiO 2As the carrier of catalyst activity component, mainly with ZrO 2, TiO 2And ZrTiO 4Form have ZrO 2-TiO 2Existence become the target position of sulfate and sulphite deposition, protected the Mn active sites in the catalyst effectively, and ZrO 2Form solid solution with the active material interaction, make active material be difficult for and SO 2In conjunction with generating metal sulfate or metal sulphite.Strengthen the sulfur resistance of catalyst, prolonged the service life of catalyst;
In present technique, owing to adopt sol-gel process to prepare catalyst, make in the process that colloid changes, to be in contact with one another fully between each component, and mutually combine, change, can form MnO x/ ZrO 2-TiO 2Conglomerate in conjunction with closely, is easy to the utilization of oxygen between the transfer of electronics and lattice between each component, and effective guard catalyst active sites simultaneously adds the anti-SO of powerful catalyst 2Performance.
At first from catalytic effect, in the scope that said components is formed, in 80~250 ℃ scope, the highest catalytic efficiency can be near 100%, wherein Mn (0.4)/Zr (0.1)-TiO 2, in the time of 120 ℃, can reach the treatment effeciency more than 90%, and existing commercial Application technology can not be carried out NO at all and be removed in this temperature range to NO.
At SO 2Influence the aspect, SO is arranged in system 2When existing, the removal efficiency of NO is slightly reduced, but work as SO 2After removing, the clearance of NO has been got back to previous level substantially, with Mn (0.4)/Zr (1)-TiO 2Be example, the SO of 150ppm is arranged in system 2When existing, in the time of 120 ℃, catalytic efficiency is still more than 75%, and in the time of 150 ℃, catalytic efficiency can reach 85%.Therefore, catalyst of the present invention is to SO 2Murder by poisoning comparatively insensitive.
The catalyst of the present invention preparation has reduced the operating temperature of SCR, makes in SCR technology, with NH 3During for reducing agent, can 150 ℃ being issued to high NO clearance, and in system, contain SO 2The time, still possess higher catalytic efficiency, and SO 2Murder by poisoning to it has restorability.
The specific embodiment
Embodiment 1:
Adopt sol-gel process, with tetrabutyl titanate, ethanol, water, Mn (NO 3) 2, ZrOCl 2, acetic acid is raw material, the volume ratio of each component is as follows, tetrabutyl titanate: ethanol: water: acetic acid=1: 1.5: 0.5: 0.5, Mn (NO 3) 2Addition be Mn: Ti=0.4, ZrOCl 2Addition be: Zr: Ti=1, mix, treat colloidal sol be converted into dry behind the gel, grind, and under 200~600 ℃, carry out roasting, obtain catalyst.
Use and handle NO: NH 3=1, O 2Concentration=3%, GHSV (per hour gas space velocity)=30000h -1SCR method denitrating flue gas, when reaction temperature was 120 ℃, catalytic efficiency was about 90%, added the S0 of 150ppm 2After, catalytic efficiency is 75%.
Embodiment 2:
Adopt sol-gel process, with purity titanium tetraethoxide, ethanol, water, Mn (NO 3) 2, ZrCl 4, nitric acid is raw material, the volume ratio of each component is as follows, purity titanium tetraethoxide: ethanol: water: nitric acid=1: 1.65: 0.05: 0.07, Mn: Ti=0.4, ZrCl 4Addition be: Zr: Ti=1, mix, treat colloidal sol be converted into dry behind the gel, grind, and under 200~600 ℃, carry out roasting, obtain catalyst.
Use and handle NO: NH 3=1, O 2Concentration=3%, GHSV (per hour gas space velocity)=30000h -1SCR method denitrating flue gas, when reaction temperature was 150 ℃, catalytic efficiency was about 90%, added the SO of 150ppm 2After, catalytic efficiency is 72%.
Embodiment 3:
Adopt sol-gel process, with metatitanic acid n-propyl, propyl alcohol, water, Mn (NO 3) 2, Zr (NO 3) 4, nitric acid is raw material, metatitanic acid n-propyl: propyl alcohol: water: the volume ratio of nitric acid=1: 1.85: 0.06: 0.02, Mn (NO 3) 2Addition be: Mn: Ti=0.4, Zr (NO 3) 4Addition be: Zr: Ti=0.5, mix, treat colloidal sol be converted into dry behind the gel, grind, and under 200~600 ℃, carry out roasting, obtain catalyst.
Use and handle NO: NH 3=1, O 2Concentration=3%, GHSV (per hour gas space velocity)=30000h -1SCR method denitrating flue gas, when reaction temperature was 120 ℃, catalytic efficiency was about 80%, added the SO of 150ppm 2After, catalytic efficiency is 65%.
Embodiment 4:
Adopt sol-gel process, with purity titanium tetraethoxide, ethanol, water, MnCl 2, ZrCl 4, hydrochloric acid is raw material, the volume ratio of each component is as follows, purity titanium tetraethoxide: ethanol: water: acetic acid=1: 1.85: 0.08: 0.03, MnCl 2Addition be Mn: Ti=0.4, ZrCl 4Addition be: Zr: Ti=0.8, mix, treat colloidal sol be converted into dry behind the gel, grind, and under 200~600 ℃, carry out roasting, obtain catalyst.
Use and handle NO: NH 3=1, O 2Concentration=3%, GHSV (per hour gas space velocity)=30000h -1SCR method denitrating flue gas, when reaction temperature was 190 ℃, catalytic efficiency was about 90%, added the SO of 150ppm 2After, catalytic efficiency is 70%.
Embodiment 5:
Adopt sol-gel process, with purity titanium tetraethoxide, methyl alcohol, water, MnCl 2, Zr (NO 3) 4, acetic acid is raw material, the volume ratio of each component is as follows, purity titanium tetraethoxide: methyl alcohol: water: acetic acid=1: 1.85: 0.4: 0.5, MnCl 2Addition be Mm: Ti=0.4, Zr (NO 3) 4Addition be: Zr: Ti=2, mix, treat colloidal sol be converted into dry behind the gel, grind, and under 200~600 ℃, carry out roasting, obtain catalyst.
Use and handle NO: NH 3=1, O 2Concentration=3%, GHSV (per hour gas space velocity)=30000h -1SCR method denitrating flue gas, when reaction temperature was 120 ℃, catalytic efficiency was about 50%, added the SO of 150ppm 2After, catalytic efficiency is 35%.
Embodiment 6:
Adopt sol-gel process, with purity titanium tetraethoxide, ethanol, water, Mn (NO 3) 2, ZrCl 4, nitric acid is raw material, the volume ratio of each component is as follows, purity titanium tetraethoxide: ethanol: water: nitric acid=1: 1.65: 0.05: 0.07, Mn: Ti=0.8, ZrCl 4Addition be: Zr: Ti=1.5, mix, treat colloidal sol be converted into dry behind the gel, grind, and under 200~600 ℃, carry out roasting, obtain catalyst.
Use and handle NO: NH 3=1, O 2Concentration=3%, GHSV (per hour gas space velocity)=30000h -1SCR method denitrating flue gas, when reaction temperature was 120 ℃, catalytic efficiency was about 80%, added the SO of 150ppm 2After, catalytic efficiency is 57%.
Embodiment 7:
Adopt sol-gel process, with metatitanic acid n-propyl, propyl alcohol, water, MnCl 4Zr (NO 3) 4, nitric acid is raw material, metatitanic acid n-propyl: propyl alcohol: water: the volume ratio of nitric acid=1: 1.85: 0.06: 0.02, Mn (NO 3) 2Addition be: Mn: Ti=0.1, Zr (NO 3) 4Addition be: Zr: Ti=0.8, mix, treat colloidal sol be converted into dry behind the gel, grind, and under 200~600 ℃, carry out roasting, obtain catalyst.
Use and handle NO: NH 3=1, O 2Concentration=3%, GHSV (per hour gas space velocity)=30000h -1SCR method denitrating flue gas, when reaction temperature was 180 ℃, catalytic efficiency was about 50%, added the SO of 150ppm 2After, catalytic efficiency is 41%.
Embodiment 8:
Adopt sol-gel process, with isopropyl titanate, ethanol, water, Mn (NO 3) 2, Zr (NO 3) 4, acetic acid is raw material, the volume ratio of each component is as follows, isopropyl titanate: ethanol: water: acetic acid=1: 1.65: 0.4: 0.5, Mn (NO 3) 2Addition be Mn: Ti=0.4, Zr (NO 3) 4Addition be: Zr: Ti=0.1, mix, treat colloidal sol be converted into dry behind the gel, grind, and under 200~600 ℃, carry out roasting, obtain catalyst.
Use and handle NO: NH 3=1, O 2Concentration=3%, GHSV (per hour gas space velocity)=30000h -1SCR method denitrating flue gas, when reaction temperature was 120 ℃, catalytic efficiency was about 80%, added the SO of 150ppm 2After, catalytic efficiency is 60%.
Embodiment 9:
Adopt sol-gel process, with isopropyl titanate, ethanol, water, MnSO 4, ZrCl 4, sulfuric acid is raw material, the volume ratio of each component is as follows, isopropyl titanate: ethanol: water: sulfuric acid=1: 1.85: 0.4: 0.05, MnSO 4Addition be Mn: Ti=0.4, ZrCl 4Addition be: Zr: Ti=5, mix, treat colloidal sol be converted into dry behind the gel, grind, and under 200~600 ℃, carry out roasting, obtain catalyst.
Use and handle NO: NH 3=1, O 2Concentration=3%, GHSV (per hour gas space velocity)=30000h -1SCR method denitrating flue gas, when reaction temperature was 150 ℃, catalytic efficiency was about 80%, added the SO of 150ppm 2After, catalytic efficiency is 60%.
Embodiment 10:
Adopt sol-gel process, with tetrabutyl titanate, propyl alcohol, water, Mn (NO 3) 2, Zr (NO 3) 4, nitric acid is raw material, the volume ratio of each component is as follows, tetrabutyl titanate: propyl alcohol: water: nitric acid=1: 1.5: 0.08: 0.07, Mn (NO 3) 2Addition be Mn: Ti=0.4, Zr (NO 3) 4Addition be: Zr: Ti=1, mix, treat colloidal sol be converted into dry behind the gel, grind, and under 200~600 ℃, carry out roasting, obtain catalyst.
Use and handle NO: NH 3=1, O 2Concentration=3%, GHSV (per hour gas space velocity)=30000h -1SCR method denitrating flue gas, when reaction temperature was 150 ℃, catalytic efficiency was about 90%, added the SO of 150ppm 2After, catalytic efficiency is 75%.

Claims (5)

1, a kind of have an anti-SO 2The MnO of performance x/ ZrO 2-TiO 2Low-temperature selective catalytic reduction NO xCatalyst, alkyl oxide, alcohols solvent, water, the soluble-salt of manganese, the soluble-salt of zirconium, Bronsted acid with titanium are raw material, and it consists of: the volume ratio of the alkyl oxide of titanium, alcohols solvent, water, Bronsted acid is: the alkyl oxide of titanium: alcohols solvent: water: Bronsted acid is 1: (1~2): (0.05~0.5): (0.01~0.5); The addition of the soluble-salt of manganese contains the molar ratio computing of Ti element with the alkyl oxide of Mn element and titanium, and its value is 0.05~1 for Mn:Ti; The addition of the soluble-salt of zirconium contains the molar ratio computing of Ti element with the alkyl oxide of Zr element and titanium, and its value is 0.05~5 for Zr:Ti.
2, catalyst according to claim 1 is characterized in that: the alkyl oxide of described titanium is selected from a kind of in metatitanic acid n-propyl, purity titanium tetraethoxide, tetrabutyl titanate, the isopropyl titanate.
3, catalyst according to claim 1 is characterized in that: the soluble-salt of described manganese is selected from a kind of in manganese sulfate, manganese nitrate, the manganese chloride.
4, catalyst according to claim 1 is characterized in that: the soluble-salt of described zirconium is selected from a kind of in zirconium nitrate, zirconium chloride, the zirconium oxychloride.
5, Preparation of catalysts method according to claim 1, comprise: adopt sol-gel process, alkyl oxide with the raw material titanium, alcohols solvent, water, Bronsted acid is by volume: the alkyl oxide of titanium, alcohols solvent, water, Bronsted acid is 1: (1~2): (0.05~0.5): (0.01~0.5) adds, the addition of the soluble-salt of raw material manganese contains the molar ratio computing of Ti element with the alkyl oxide of Mn element and titanium, its value is 0.05~1 for Mn:Ti, the addition of the soluble-salt of raw material zirconium contains the molar ratio computing of Ti element with the alkyl oxide of Zr element and titanium, its value is 0.05~5 for Zr:Ti, mix, it is dry to treat that colloidal sol is converted into behind the gel, grind, and under 200~600 ℃, carry out roasting, obtain catalyst.
CNB2007100666686A 2007-01-10 2007-01-10 MnOx/ZrO2-TiO2 Catalyst for Selective Catalytic Reduction of NOx at Low Temperature with Anti-SO2 Performance and Its Preparation Process Expired - Fee Related CN100490968C (en)

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CN113042101A (en) * 2021-03-25 2021-06-29 福州大学 Modified filter material with low-temperature SCR activity and preparation method thereof
CN115888748A (en) * 2022-10-11 2023-04-04 清华大学 Denitration catalyst and preparation method thereof
CN116673047A (en) * 2023-04-07 2023-09-01 浙江大学 Catalyst capable of cooperatively removing nitrogen oxides and CO, and preparation method and application thereof
CN116673047B (en) * 2023-04-07 2024-04-12 浙江大学 Catalyst capable of synergistically removing nitrogen oxides and CO, preparation method and application thereof

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