CN100593362C - Circuit boards, electronic equipment and power supply units - Google Patents
Circuit boards, electronic equipment and power supply units Download PDFInfo
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Abstract
本发明涉及电路基板、电子设备和电源装置。能够有效地抑制放射噪音。本配线基板(引线框)(10)是将由高导磁率的导电性软磁性膜做成的高频电流抑制材料(18)设置在成为放射噪音源的引线框部分(配线部分)(10a)的近场(磁场支配区域)、最好是在引线框部分(10a)的外周的结构。
The present invention relates to a circuit substrate, electronic equipment and a power supply unit. Can effectively suppress radiation noise. In this wiring board (lead frame) (10), a high-frequency current suppressing material (18) made of a conductive soft magnetic film with high magnetic permeability is provided on the lead frame portion (wiring portion) (10a) that becomes a radiation noise source. ) in the near field (magnetic field dominance region), preferably at the outer periphery of the lead frame portion (10a).
Description
技术区域technology area
本发明涉及配线基板、电子设备以及开关电源等电源装置,可抑制受配线产生的放射噪音。The present invention relates to a power supply device such as a wiring board, electronic equipment, and a switching power supply, and can suppress radiation noise generated by wiring.
该电子设备包括所有产生高频放射噪音的电子设备。This electronic equipment includes all electronic equipment that produces high-frequency radiated noise.
该电源装置,代表性的是开关电源,包括AC/DC转换器、DC/AC转换器、变换器(インバ一タ)、不间断电源(UPS)等具备电力转换部的其他的电源装置。The power supply device is typically a switching power supply, including AC/DC converters, DC/AC converters, inverters (inverters), uninterruptible power supplies (UPS), and other power supply devices including power conversion units.
背景技术 Background technique
在进行高频动作的电子设备中,伴随着其处理速度的高速化,放射噪音也随着增大,更有效地抑制由此产生的电磁故障的技术开发的呼声高涨。In electronic devices that operate at high frequencies, radiation noise increases as processing speeds increase, and there is a growing need for technology development to more effectively suppress electromagnetic failures that occur.
特别是,由于近年来电子设备在国内外的普及度极度提高,由这些设备的放射噪音引起的该设备以及其他的设备的误动作等给工业社会带来的影响也非常大,国际性的CISPR(国际无线故障特别委员会)等正在严格管理规定这些电磁故障。In particular, due to the extreme increase in the popularity of electronic equipment at home and abroad in recent years, the erroneous operation of this equipment and other equipment caused by the radiation noise of these equipments has also had a great impact on the industrial society. The international CISPR (International Radio Trouble Special Committee) etc. are strictly regulating these electromagnetic troubles.
这样的电磁故障,问题多产生在试作评价的阶段,深刻地影响到电路设计的返工和开发周期的长期化等,开发能够不用变更电路设计等而简单地抑制噪音的技术成为众所期望。Such electromagnetic failures often occur at the stage of trial production evaluation, and have a profound impact on rework of circuit design and prolongation of development cycle. Therefore, the development of technologies that can easily suppress noise without changing circuit design, etc., has been desired.
因此一直以来开发了很多抑制此种放射噪音的技术,作为这些技术的一种,例如专利文献1中所示的在绝缘性基板表面上设置铁素体层的方案。此特许文献1中揭示的抑制放射噪音的技术是在基板的表面设置由铁素体层构成的噪音抑制体。For this reason, many techniques for suppressing such radiation noise have been developed. As one of these techniques, for example,
这样的放射噪音抑制技术不仅仅特定在作为噪音源的配线部,而为基板的表面覆盖铁素体层而得的,因此能广泛用在跨越电子部件或配线等的极广泛的区域里,抑制放射噪音范围广,并且变为这样的抑制,即抑制在表示噪音抑制体的损失成分的导磁率的虚部μ″为高的值即100MHz~数GHz情况下的噪音,在数10MHz带的抑制效果困难,而为解决此课题往往会诱发由于遮板或电子部件的增加等而产生的费用增加和电子设备的结构变更等其他的新的课题。Such radiation noise suppression technology is not limited to the wiring part which is the noise source, but is obtained by covering the surface of the substrate with a ferrite layer, so it can be widely used in an extremely wide area spanning electronic parts and wiring. , the radiation noise is suppressed in a wide range, and becomes such a suppression that suppresses the noise when the imaginary part μ" of the magnetic permeability representing the loss component of the noise suppressor is a high value, that is, 100 MHz to several GHz. However, to solve this problem often induces other new problems such as an increase in cost due to an increase in shutters or electronic components, and structural changes in electronic equipment.
特许文献1:特开2005-129766号公报。Patent Document 1: JP-A-2005-129766.
发明内容 Contents of the invention
因此,本发明是针对作为放射噪音发生源的配线部分,能有效地抑制放射噪音的发生,以解决上述的课题。Therefore, the present invention can effectively suppress the generation of radiation noise with respect to the wiring part which is a source of radiation noise, and solve the above-mentioned problems.
本发明的配线基板是在安装电子部件的配线基板上,由导电性的软磁性膜做成的高频电流抑制材料设置成至少与能成为放射噪音源的配线的导体部分局部物理接触的状态。In the wiring board of the present invention, a high-frequency current suppressing material made of a conductive soft magnetic film is provided on a wiring board on which electronic components are mounted so as to be in physical contact with at least part of the conductor portion of the wiring that can become a source of radiation noise. status.
上述配线基板包括在绝缘基板上印刷铜等金属材料的配线而成的第一基板、或者在绝缘基板上设置具备了所要的电路图案的引线框作为配线的第二基板、在引线框上安装了电子部件,将引线框的一部分作为配线的整体树脂模制而得的第三基板等各种基板等各种基板。The above-mentioned wiring board includes a first substrate in which wiring of a metal material such as copper is printed on an insulating substrate, or a second substrate in which a lead frame having a desired circuit pattern is provided on the insulating substrate as wiring, and the lead frame Electronic components are mounted on it, and a part of the lead frame is resin-molded as a whole, such as a third substrate and other various substrates such as wiring.
如果是第一基板,可以在印刷配线上设置软磁性膜。如果是第二、第三基板,可以在引线框上设置软磁性膜。另外也可以在配线部使用诸如跳线之类的部件,在此跳线上形成软磁性膜后安装在第一、第二、第三基板上。设置软磁性体的配线形状没有特别限定。In the case of the first substrate, a soft magnetic film may be provided on the printed wiring. In the case of the second and third substrates, a soft magnetic film can be provided on the lead frame. Alternatively, components such as jumpers may be used in the wiring portion, and a soft magnetic film may be formed on the jumpers to be mounted on the first, second, and third substrates. The shape of the wiring where the soft magnetic body is provided is not particularly limited.
另外对将软磁性体设置在配线上呈膜状的方法也不作限定。Also, there is no limitation on the method of providing the soft magnetic body in the form of a film on the wiring.
虽然作为软磁性体没有限定其种类,但是作为高导磁率的值更高的好。导磁率可表示为μ′-jμ″。以μ′为导磁率的实部,以μ″为导磁率的虚部来表示损失成分。Although the type is not limited as a soft magnetic material, it is better to have a higher value as a high magnetic permeability. The magnetic permeability can be expressed as μ′-jμ″. The loss component is expressed by taking μ′ as the real part of the magnetic permeability and μ″ as the imaginary part of the magnetic permeability.
作为可以提供这样的导磁率的值的软磁性体,例如铁镍合金、铁镍硼合金、铁镍钼合金、铁镍硅合金、铁镍铜合金、铁镍铬合金、铁镍铜钼合金、铁镍铌合金等铁镍导磁合金、铁钴合金、铁钴镍合金、钴锆铌合金等。Examples of soft magnetic materials that can provide such a value of magnetic permeability include iron-nickel alloys, iron-nickel-boron alloys, iron-nickel-molybdenum alloys, iron-nickel-silicon alloys, iron-nickel-copper alloys, iron-nickel-chromium alloys, iron-nickel-copper-molybdenum alloys, Iron-nickel-niobium alloys and other iron-nickel magnetic permeable alloys, iron-cobalt alloys, iron-cobalt-nickel alloys, cobalt-zirconium-niobium alloys, etc.
另外,除上述软磁性体以外,还有作为最好为粉末状的软磁性体,例如铁铝硅合金、(商标名:山达斯特合金〔センダスト〕)、羟基铁、锰锌类铁素体、镍锌类铁素体等。In addition, in addition to the above-mentioned soft magnetic materials, there are soft magnetic materials preferably in powder form, such as iron-aluminum-silicon alloy, (trade name: Sandast alloy [Sendast]), hydroxyl iron, manganese zinc type ferrite body, nickel-zinc ferrite, etc.
根据本发明的配线基板,导电性的软磁性膜作成的高频电流抑制材料设置在发生放射噪音的配线的导体部分,所以根据表皮效应可以只极有效地衰减流过配线部分的表皮的高频电流,另一方面,对直流的或者低频的电流呈低电阻,不阻害流经配线的直流或者低频的电流成分。According to the wiring board of the present invention, the high-frequency current suppressing material made of the conductive soft magnetic film is provided on the conductor portion of the wiring where radiation noise occurs, so that only the skin flowing through the wiring portion can be effectively attenuated by the skin effect. High-frequency current, on the other hand, has low resistance to DC or low-frequency current, and does not hinder the DC or low-frequency current component flowing through the wiring.
综上所述,相对于现有技术中设置覆盖包括从配线基板上安装的众多的电子部件和配线等到放射噪音源在内的整个基板表面的遮板或抑制体来抑制放射噪音,在本发明中,在成为放射噪音源的配线的导体部分直接设置由导电性的软磁性膜作成的高频电流抑制材料的构造可以极其容易,并且低成本并有效地抑制从数10MHz到数GHz的放射噪音的发生。To sum up, compared with the prior art, a shield or suppressor covering the entire surface of the substrate including the numerous electronic components and wiring mounted on the wiring substrate to the source of radiation noise is provided to suppress radiation noise. In the present invention, the structure of directly disposing a high-frequency current suppression material made of a conductive soft magnetic film on the conductor part of the wiring that becomes a source of radiation noise can be extremely easy, and it is low-cost and effectively suppresses the noise from several 10 MHz to several GHz. the occurrence of radiated noise.
并且,为更好地衰减高频电流,抑制放射噪音的发生,使高频电流抑制材料的膜厚要厚于配线的表皮的厚度。In addition, in order to better attenuate high-frequency current and suppress the occurrence of radiation noise, the film thickness of the high-frequency current suppression material is made thicker than the thickness of the skin of the wiring.
根据本发明,在成为放射噪音源的配线的导体部分的外周面直接或者近场区域即5cm以内薄膜状地设置高频电流抑制材料,所以放射噪音扩大之前,就可以极有效地抑制放射噪音的发生。According to the present invention, the high-frequency current suppressing material is provided in a thin film directly on the outer peripheral surface of the conductor part of the wiring that becomes the radiation noise source or within 5 cm in the near field region, so that the radiation noise can be suppressed extremely effectively before the radiation noise expands. happened.
另外,在本发明中的电子设备的情况中,即使或多或少存在开口部或者间隙,与现有技术不同,放射噪音泄漏到外部去的情况没有了,可以一举解决上述的课题。In addition, in the case of the electronic device of the present invention, even though there are more or less openings or gaps, unlike the prior art, there is no leakage of radiation noise to the outside, and the above-mentioned problems can be solved at once.
特别是,在本发明中,无需在配线基板侧如现有技术那样配置特别的放射噪音抑制部件,所以配线基板的组装更加容易,并且实现低成本化。In particular, in the present invention, there is no need to dispose a special radiation noise suppressing member on the wiring board side as in the prior art, so the assembly of the wiring board becomes easier and cost reduction is achieved.
将上述的配线基板搭载在个人电脑等电子设备上的情况下,如前所述,可以抑制高频电流产生的放射噪音,得到可以减少放射噪音的电子设备。When the above-mentioned wiring board is mounted on an electronic device such as a personal computer, as described above, radiation noise generated by high-frequency current can be suppressed, and an electronic device capable of reducing radiation noise can be obtained.
另外,将上述的配线基板搭载在开关电源等电源装置上的情况下,如前所述,可以抑制高频电流产生的放射噪音,得到可以减少放射噪音的电源装置。这种电源装置中,在开关电源中可以在高频变压器的一次侧或者二次侧的高频电流流经的电流通路上设置高频电流抑制材料。In addition, when the above-mentioned wiring board is mounted on a power supply device such as a switching power supply, as described above, radiation noise generated by high-frequency current can be suppressed, and a power supply device capable of reducing radiation noise can be obtained. In such a power supply device, in the switching power supply, a high-frequency current suppressing material may be provided on a current path through which a high-frequency current flows on the primary side or secondary side of the high-frequency transformer.
特别的,在本发明中,高频抑制材料设置在近场、即波动阻抗小、磁场为支配性的配线附近,所以虽然在配线附近覆盖着遮磁板,由软磁性体的膜作成的高频电流抑制材料仍可以有效地抑制高频磁场减少放射噪音。In particular, in the present invention, the high-frequency suppressing material is placed near the wiring near the field, that is, where the ripple impedance is small and the magnetic field is dominant, so although the magnetic shield is covered near the wiring, it is made of a soft magnetic film The high-frequency current suppression material can still effectively suppress the high-frequency magnetic field to reduce radiation noise.
另外,将构成高频电流抑制材料的软磁性体粉末状地混入有机结合剂中,设置在能成为放射噪音源的配线部分的情况下,能够成为处理性优异的构造,可以在发生放射噪音的配线部分的外周适当并容易地设置。In addition, when the soft magnetic material constituting the high-frequency current suppressing material is mixed into the organic binder in powder form and installed on the wiring part that can become a source of radiation noise, it can have a structure that is excellent in handling, and can be used when radiation noise occurs. The outer circumference of the wiring part is properly and easily set.
在开关电源中,因为伴随着开关晶体管的开关动作的高次高频产生的放射噪音功率很强,一直以来,虽然提出了很多针对此种放射噪音的抑制对策,但是重量增加,成本增加,放射噪音泄漏等的课题一直没有得到解决。In a switching power supply, since the radiation noise power generated by the high-order high frequency associated with the switching operation of the switching transistor is very strong, although many countermeasures against this radiation noise have been proposed, the weight increases, the cost increases, and the radiation Issues such as noise leakage have not been resolved.
发明效果:在本发明中,在作为放射噪音源的配线部分的附近的磁场支配区域里设置由软磁性体作成的高频电流抑制材料,所以可以简单地并且低成本地完成抑制构造的构成,另外可以有效地抑制放射噪音,实用性极高。Effects of the Invention: In the present invention, the high-frequency current suppressing material made of soft magnetic material is provided in the magnetic field dominating region near the wiring part as the radiation noise source, so the constitution of the suppressing structure can be completed simply and at low cost. , In addition, it can effectively suppress radiation noise, which is extremely practical.
附图说明 Description of drawings
图1是本发明的实施方式的作为配线基板的引线框的平面图;1 is a plan view of a lead frame as a wiring board according to an embodiment of the present invention;
图2是开关电源的电气回路的局部概略图;Figure 2 is a partial schematic diagram of the electrical circuit of the switching power supply;
图3是用于在图5的引线框部分流动的高频的环路电流产生的磁场和电场的说明图;FIG. 3 is an explanatory diagram of a magnetic field and an electric field generated by a high-frequency loop current flowing in the lead frame portion of FIG. 5;
图4是波动阻抗的说明图;Fig. 4 is an explanatory diagram of fluctuating impedance;
图5是在本发明的实施方式的配线基板即引线框上环路电流流动的引线框部分(配线部分)的剖面图;5 is a cross-sectional view of a lead frame portion (wiring portion) where a loop current flows on a lead frame that is a wiring substrate according to an embodiment of the present invention;
图6(a)、(b)是在引线框上作为高频电流抑制材料的软磁性膜的磁性镀金的情况下和未磁性镀金的情况下的放射噪音发生状态在磁场强度测定器画面上的比较图;Fig. 6 (a), (b) is the case of the magnetic gold plating of the soft magnetic film as the high-frequency current suppression material on the lead frame and the case of non-magnetic gold plating. comparison chart;
图7是在引线框上作为高频电流抑制材料的软磁性膜的磁性镀金的情况下和未磁性镀金的情况下的峰值点的频谱波形图;Fig. 7 is the frequency spectrum waveform chart of the peak point in the case of the magnetic gold-plating of the soft magnetic film as the high-frequency current suppression material on the lead frame and the situation of non-magnetic gold-plating;
图8是在图5的引线框部分设置由粉末作成的高频电流抑制材料的说明图;Fig. 8 is an explanatory diagram of placing a high-frequency current suppression material made of powder on the lead frame portion of Fig. 5;
图9(a)~(c)是图5的高频电流抑制材料设置在引线框部分的一部分的说明图;9 (a) to (c) are explanatory views of a part of the high-frequency current suppression material of FIG. 5 disposed on the lead frame portion;
图10是导磁率的频率特性表示图;Fig. 10 is a representation diagram of frequency characteristics of magnetic permeability;
图11(a)~(q)是表示多个磁性膜层叠成的高频电流抑制材料说明图;11 (a) to (q) are explanatory diagrams showing a high-frequency current suppression material in which a plurality of magnetic films are laminated;
图12是高频电流抑制材料经由空间乃至绝缘物设置在引线框上的说明图;Fig. 12 is an explanatory diagram illustrating that the high-frequency current suppression material is arranged on the lead frame via a space or even an insulator;
图13(a)~(d)是高频电流抑制材料设置在电子部件的端子或散热片,金属筐架上的说明图;Figure 13(a)-(d) are explanatory diagrams of high-frequency current suppression materials being arranged on terminals or heat sinks of electronic components, and metal baskets;
图14是解析模型上使用的环状金属体的立体图;Fig. 14 is a perspective view of an annular metal body used on an analytical model;
图15(a)~(c)是表示使用图14的环状金属体的高频电流抑制材料的放射噪音的测定结果的说明图;15 (a) to (c) are explanatory diagrams showing the measurement results of radiation noise of the high-frequency current suppression material using the annular metal body of FIG. 14;
图16(a)~(c)是表示使用图14的环状金属体的高频电流抑制材料的电阻率的变化产生的电流密度分布图;Fig. 16 (a) ~ (c) are the current density distribution diagrams showing the change of the resistivity of the high-frequency current suppression material using the annular metal body of Fig. 14;
图17(a)、(b)是是表示使用图14的环状金属体的多个磁性膜组成的高频电流抑制材料的放射噪音的测定结果的说明图。17( a ) and ( b ) are explanatory diagrams showing measurement results of radiation noise using a high-frequency current suppressing material composed of a plurality of magnetic films of the ring-shaped metal body in FIG. 14 .
附图标记说明Explanation of reference signs
10引线框;10a引线框部分;12高频变压器(电子部件);14铝电解电容(电子部件);16开关晶体管(电子部件);18高频电流抑制材料;20用于使引线框10立体交叉的电子部件。10 lead frame; 10a lead frame part; 12 high-frequency transformer (electronic component); 14 aluminum electrolytic capacitor (electronic component); 16 switching transistor (electronic component); 18 high-frequency current suppression material; Crossed electronic components.
具体实施方式 Detailed ways
以下参照附图详细地说明本发明实施方式的配线基板以及配备了该配线基板的电子设备(电源装置)的一例即开关电源。Hereinafter, a wiring board according to an embodiment of the present invention and a switching power supply, which is an example of an electronic device (power supply unit) equipped with the wiring board, will be described in detail with reference to the drawings.
参考图1至图3说明本发明实施方式的配线基板以及配备其的开关电源。搭载了这种开关电源的电子设备例如在30MHz~1GHz的范围内被严格地管理电磁故障。A wiring board according to an embodiment of the present invention and a switching power supply equipped therewith will be described with reference to FIGS. 1 to 3 . Electronic equipment equipped with such a switching power supply is strictly controlled for electromagnetic failure in the range of, for example, 30 MHz to 1 GHz.
图1是表示该配线基板和其上安装的电子部件的概略图,在此图上,配线基板是对应于开关电源的电子部件安装图案的引线框10构成的。FIG. 1 is a schematic view showing the wiring board and electronic components mounted thereon. In this figure, the wiring board is constituted by a
在此实线表示的引线框10上连接固定有构成电源的安装电子部件。图1中为简略化,以矩形包围的虚线表示了作为电子部件的代表:高频变压器12、作为高频变压器12的一次那侧的电子部件即平滑用的铝电解电容14、作为开关元件的开关晶体管16和为使引线框10立体交叉而安装的电子部件20。Mounted electronic components constituting a power supply are connected and fixed to the
引线框10配备有为了安装电子部件的引线框部分和用于电子部件间的配线的引线框部分。图1中放射噪音发生区域(例如环路电流流过的区域)用双点划线包围的区域A1~A3表示。在此区域中在高频变压器12的一次侧和二次侧分别表示着放射噪音发生区域。一次侧和二次侧的界限用点划线表示。The
图2只是概略地表示与这些电子部件12、14、16对应的开关电源的电气回路的一部分。图2的开关电源的电气回路构成众所周知,所以省略其说明。FIG. 2 schematically shows a part of the electrical circuit of the switching power supply corresponding to these
在图1中所示的区域A1是表示在高频变压器12的一次侧流动的环路电流LC的区域。A region A1 shown in FIG. 1 is a region showing loop current LC flowing through the primary side of the high-
图3表示上述开关电源中流有环路电流LC的引线框部分10a的一部分的立体图。如图3所示,由在引线框部分10a流动的环路电流LC在引线框10a的周围产生磁场H1,由此磁场H1的变化产生电场E1,进而由此电场E1的变化产生磁场H2,接着此磁场H2的变化进而又产生电场E2,如此磁场H1、H2、H3...和电场E1、E2、...交替产生。FIG. 3 shows a perspective view of a part of the
在此关系中,如果环路电流LC增大的话,磁场的强度就增大,此磁场的强度增大的同时电场的强度也增大。另外,环路电流LC的频率高速化的同时磁场的变动也会增大,电场的强度也增大。In this relationship, if the loop current LC increases, the strength of the magnetic field increases, and the strength of the electric field increases as the strength of the magnetic field increases. In addition, as the frequency of the loop current LC increases, fluctuations in the magnetic field also increase, and the intensity of the electric field also increases.
并且,如果引线框部分10a上有环路电流LC流动,则磁场和电场交替地传播开去,产生放射噪音。在此种情况下,在引线框部分10a的附近(近场)磁场H1呈支配性。Also, if the loop current LC flows in the
在图4中表示波动阻抗Z的变化。在图4中横轴表示的是距离引线框部分10a的距离D,纵轴表示的是波动阻抗Z(=任意位置的电场E/任意位置的磁场H)。The variation of the fluctuating impedance Z is shown in FIG. 4 . In FIG. 4, the horizontal axis represents the distance D from the
如图4所示,距离引线框部分10a近的区域是近场NF;远的区域是远场FF。在近场NF是磁场H1处于支配性,可与磁场H1相近似。As shown in FIG. 4, the area near the
近场NF和远场FF的交界是电磁波波长λ的(1/2π),也就是大约λ/6。远场FF能够捕捉到电场和磁场综合在一起的电磁波。The junction of the near field NF and the far field FF is (1/2π) of the electromagnetic wave wavelength λ, that is, about λ/6. Far-field FF can capture electromagnetic waves that combine electric and magnetic fields.
因为近场的概念是λ/2π,所以在30MHz~1GHz的放射噪音的情况下,近场的区域是1.7m~5cm,所以作为磁场成分更强的近场区域,优选在距离配线部分5cm以内设置高频电流抑制材料。Since the concept of the near field is λ/2π, in the case of radiated noise from 30MHz to 1GHz, the near field area is 1.7m to 5cm, so as the near field area with stronger magnetic field components, it is preferable to be 5cm away from the wiring part Set the high-frequency current suppression material within.
参照表示了在配线的导体部分的外周直接设置了导电性的软磁性膜构成的高频电流抑制材料的构造的图5说明配线基板以及具备其的开关电源。Referring to FIG. 5 , which shows a structure in which a high-frequency current suppressing material made of a conductive soft magnetic film is directly provided on the outer periphery of the conductor part of the wiring, a wiring board and a switching power supply equipped with it will be described.
在图5中表示了流动有环路电流LC的引线框部分(配线部分)10a的断面。如图5所示,为了最有效率地抑制来自引线框部分的放射噪音,高频电流抑制材料18直接、物理地接触在引线框部分10a的外周面全体上,以均等的膜厚设置成薄膜状。此高频电流抑制材料18设置在流动着环路电流LC的引线框部分10a上。在不产生放射噪音、不需要高频电流抑制材料18的引线框部分不设置高频电流抑制材料18,而可以减少材料的成本。FIG. 5 shows a cross section of a lead frame portion (wiring portion) 10a through which a loop current LC flows. As shown in FIG. 5, in order to suppress the radiated noise from the lead frame portion most efficiently, the high-frequency
如图5所示,在高频变压器12的一次侧,流动着环路电流LC的引线框部分10a上形成有高频电流抑制材料18,高频电流抑制材料18是由数10MHz~数GHz的高导磁率的导电性软磁性膜作成的。As shown in FIG. 5, on the primary side of the high-
作为形成高频电流抑制材料18的软磁性体,例如铁镍合金、铁镍硼合金、铁镍钼合金、铁镍硅合金、铁镍铜合金、铁镍铬合金、铁镍铜钼合金、铁镍铌合金等强磁性铁镍合金、铁钴合金、铁钴镍合金、钴锆铌合金等。As the soft magnetic body forming the high-frequency
软磁性体并没有限定为薄膜状的设置方式,例如可用电解镀金、无电解镀金、溅镀、蒸镀、压延复合材料等将软磁性体形成薄膜状。The soft magnetic body is not limited to the form of a thin film. For example, electrolytic gold plating, electroless gold plating, sputtering, vapor deposition, rolling composite materials, etc. can be used to form the soft magnetic body into a thin film.
在图6(a)、(b)表示了从上面观测图1所示的配线基板的情况下的放射噪音的峰值点。图6(a)是在引线框部分10a上没有设置高频电流抑制材料18的情况,图6(b)是在引线框部分10a上设置高频电流抑制材料18的情况,为了在图6(a)、(b)中示意地表示磁场强度测定器的彩色显示画面,将磁场强度高的区域以粗二重交叉影线,磁场强度中等的区域以一重交叉影线,磁场强度低的区域以虚线影线表示。FIGS. 6( a ) and ( b ) show peak points of radiation noise when the wiring board shown in FIG. 1 is viewed from above. Fig. 6 (a) is the situation that the high-frequency
如图6(a)、(b)所示,在引线框部分10a上设置了高频电流抑制材料18的情况下,大幅地抑制了放射噪音。另外,因为上述的彩色显示画面中很难判明,所以为判断铝电解电容和高频变压器等的部件的位置用虚线表示。As shown in FIGS. 6( a ) and ( b ), when the high-frequency
图6的测定用的引线框部分的材料是铜,作为高频电流抑制材料18的软磁性体是铁镍合金,其膜厚是50μm。放射噪音是用(日本)ノイズ研究所社制作的电磁波解析测定系统(ESV-3000)测定的。测定频率是30MHz~300MHz。The material of the lead frame portion for measurement in FIG. 6 is copper, and the soft magnetic body as the high-frequency
磁场强度高的区域的峰值点在图6(a)是90.4dBμV,在图6(b)是87.7dBμV,在本实施方式中约3dB磁场强度小,所以因为高频电流抑制材料18而具有放射噪音抑制效果。The peak point in the region where the magnetic field intensity is high is 90.4dBμV in FIG. 6(a), and 87.7dBμV in FIG. Noise suppression effect.
理论说明放射噪音降低的理由。Theory explains the reason for the reduction of radiation noise.
高频电流因为表皮效应在引线框部分10a的表皮流动。此种情况下的表皮厚度δ在电阻率ρ、导磁率μ、频率f中表示为如此表皮厚度δ的式子所示,作为高频电流抑制材料18,导磁率高能够有效地抑制高频电流。A high-frequency current flows in the skin of the
例如,引线框部分10a是铜,高频电流抑制材料18是铁镍合金类的情况下,引线框部分10a的电阻率ρ为ρ=1.7×10-8Ωm,高频电流抑制材料18的电阻率ρ为ρ=2×10-8Ωm,高频电流抑制材料18的电阻率ρ高。For example, when the
因此,高导磁率μ和高电阻率ρ的软磁性体即高频电流抑制材料18因为高导磁率μ所以表皮厚度δ变得更薄,并且由于高电阻率ρ可以有效地抑制高频电流,从而可以抑制放射噪音。Therefore, the high-frequency
在图7中,在整个频谱表示了高频电流抑制材料18的放射噪音降低效果。图7是横轴为频率(Hz),纵轴为磁场强度(dBμV/m)的表示峰值点(最大磁场强度的地方)的频谱波形的说明图。In FIG. 7 , the radiation noise reduction effect of the high-frequency
另外,表示测定结果的数据线1是作为高频电流抑制材料18即软磁性体在引线框部分10a上未磁性镀金的情况下;数据线2是作为高频电流抑制材料18的软磁性体在引线框部分10a上磁性镀金的情况,测定频率范围是30MHz~300MHz。In addition, the
如上述说明,在高频电流流动的地方的引线框部分(配线部分)10a上,最好直接设置高频电流抑制材料18,由此可以抑制磁场的产生,防止放射噪音的泄漏。As described above, it is preferable to directly provide the high-frequency
另外高频电流抑制材料18也可以是由粉末制成的软磁性体18a直接、乃至利用混练分散等方式混入有机结合剂18b中而成的图8的构造。In addition, the high-frequency
粉末形状有球形状,破碎形状(扁平状、针状等),由于粉末形状为扁平状,针状所以产生高导磁率。另一方面,如果粉末形状是球形状的话没有导磁率的各向异性,不必考虑配向性。The powder shape has spherical shape and crushed shape (flat shape, needle shape, etc.), and because the powder shape is flat shape, needle shape, it produces high magnetic permeability. On the other hand, if the powder shape is spherical, there is no anisotropy of magnetic permeability, and there is no need to consider alignment.
作为这些粉末状的软磁性体18a,例如可以举出高频导磁率大的铁镍硅合金(商标名:山达斯特合金〔センダスト〕)、羰基铁、锰锌类铁素体、镍锌类铁素体等。软磁性体18a可以是一种、也可以是多个种类组成的复合软磁性体。As these powdery soft
作为有机结合剂18b,例如可举出ABS树脂、聚酯类树脂、聚氯乙烯类树脂、聚乙烯丁缩醛树脂、聚亚安酯树脂、纤维素类树脂、腈丁二烯类橡胶、苯乙烯丁二烯系橡胶等热可逆转性树脂或者这些的共聚体。As the
另外,作为其他的有机结合剂18b,可以举出环氧树脂、苯酚树脂、酰胺类树脂、酰亚胺类树脂等热固性树脂。In addition, examples of other
粉末状的高频电流抑制材料18的形成方法为印刷、分配、喷射涂布等,形成薄片状粘贴,或者冲型成薄片后接着,或者涂上粉末,或者冲压成型等,其方法没有被限定。The forming method of the powdery high-frequency
图9(a)、(b)、(c)表示了由软磁性体组成的高频电流抑制材料18的构造例。如图9(a)、(b)、(c)所示,高频电流抑制材料18也可以仅仅设置在引线框部分10a的一部分上。9( a ), ( b ), and ( c ) show structural examples of the high-frequency
图9(a)是引线框部分10a的两面都设置有高频电流抑制材料18的构造,图9(b)是引线框部分10a的单面设置有高频电流抑制材料18的构造,图9(c)是引线框部分10a的单面和侧面设置有高频电流抑制材料18的构造。高频电流抑制材料18在引线框部分10a是圆形的情况下,可以是外周整体或者仅仅一部分设置的构造。Fig. 9 (a) is the structure that both sides of
另外高频电流抑制材料18也可以如图10所示的由导磁率不同的多个磁性膜a、b层叠而成。在图10中表示了导磁率不同的磁性膜a和磁性膜b的频率特性。磁性膜a有高达数GHz的频率特性,磁性膜b有数10MHz特别高的频率特性。In addition, the high-frequency
图11(a)~(q)表示了在引线框部分10a上设置由磁性膜a和b构成的高频电流抑制材料18。磁性膜a对数10MHz的高频电流的抑制效果低,因为磁性膜b正好相反,对数10MHz的高频电流的抑制效果高,所以由于由磁性膜a和b层叠而成,所以可以得到在数10MHz~数GHz的广泛区域内抑制放射噪音的效果。此时,数GHz的电流越流动,表皮效应越显著,将在数GHz都有高导磁率的磁性膜a设置在更加作为表面的引线框的外侧更佳。图11(a)~(q)是导磁率不同的磁性膜a、b层叠而成的高频电流抑制材料18的组合的一个例子,其层数和组合方法未作限定。11(a) to (q) show that a high-frequency
另外,高频电流抑制材料18也可以是磁性膜和电阻率高的电阻膜的层叠构造。仅由磁性膜构成的高频电流抑制材料18中,虽然要求磁性膜有高导磁率和高电阻率,但是将高频电流抑制材料18的构成分离为磁性膜和电阻膜,由此能够有效地抑制放射噪音。由磁性膜和电阻膜构成的高频电流抑制材料18与图11(a)~(q)表示的层叠构造一样,因为其层数和组合方法没有被限定,所以在此省略其概略图。电阻膜是铝(ρ=2.75×10-8Ωm),锌(ρ=5.9×10-8Ωm)、镍(ρ=7.24×10-8Ωm)、锡(ρ=11.4×10-8Ωm)、铬(ρ=17×10-8Ωm)、镍铬合金(ρ=109×10-8Ωm)、其他的高电阻的材料以及有机物或氧化物,还有添加了P或B、Mo等的复合材料,其材料的种类不定。另外,电阻膜还可以是由机械研磨或者利用化学反应的蚀刻等粗化形成的。In addition, the high-frequency
如图12所示的高频电流抑制材料18也可以是经由空间乃至绝缘物20设置在引线框10a上。因为根据磁性膜的导磁率在引线框10a上流动的高频电流的表皮厚度可以变薄,所以可以得到与将磁性膜直接设置在引线框上的情况下同样的噪音抑制效果。The high-frequency
高频电流抑制材料18加在这样的板状金属形成电子回路的配线部分的引线框上,也可以设置在将绝缘基板上的铜等金属材料进行印刷配线而得的印刷基板上。The high-frequency
高频电流抑制材料18也可以设置在开关晶体管等、产生高频噪音的电子部件的端子或其附近的金属物、例如图13所示的电子部件的端子22和散热片24、金属筐架26上。图13(a)、(b)表示的是高频电流抑制材料18设置在电子部件的端子22上的情况,图13(c)表示的是高频电流抑制材料18设置在散热片24上的情况,图13(d)表示的是高频电流抑制材料18设置在金属筐架26上的情况,将电子部件的端子22连接在引线框部分10a上,将散热片24和金属筐架26接向为使电位稳定的接地,因此会产生导致放射噪音的原因的高频电流的流动,将高频电流抑制材料18设置在这些地方同样可以抑制放射噪音。The high-frequency
图14和图15表示与抑制放射噪音有关的解析模型。图14是流有高频的环路电流LC的环状金属28的立体图。图15(a)是在环状金属28上未设置高频电流抑制材料18的情况,图15(b)是在环状金属28上设置了高频电流抑制材料18的情况,图15(c)表示的是在环状金属体28的外周面整体上设置了高频电流抑制材料18的情况下放射噪音的解析结果。14 and 15 show analytical models related to suppression of radiation noise. FIG. 14 is a perspective view of the
比较图15(a)、(b)、(c)的解析结果得知,将高频电流抑制材料18设置在环状金属体28的外周面整体上的情况下,可以最大限度地抑制放射噪音。高频电流抑制材料18的厚度为10μm,解析频率为30MHz。Comparing the analysis results of Fig. 15(a), (b) and (c), it is found that when the high-frequency
高频电流抑制材料18的磁性膜虽然是导磁率更高的好,作为可以抑制放射噪音的范围举例为μ′=5~10000,μ″=0~500。The magnetic film of the high-frequency
在图16(a)、(b)、(c)中表示了在图15(c)的构造中,变化高频电流抑制材料18的电阻率时的电流密度分布。图16(a)是电阻率ρ=2×10-8Ωm,(b)是ρ=100×10-8Ωm,(c)是ρ=10000×10-8Ωm时的电流密度变化。如图16(a)、(b)、(c)所示,如果电阻率增大,则由于高频电流抑制材料18中难有电流流动,作为高频电流抑制材料18的电阻率ρ最好限定在ρ=2×10-8Ωm~10000×10-8Ωm的范围内。16(a), (b), and (c) show the current density distribution when the resistivity of the high-frequency
图17(a)、(b)表示的是由2种磁性膜构成的高频电流抑制材料18的抑制放射噪音的解析结果。图17(a)是导磁率μ为400,电阻率ρ=20×10-8Ωm的磁性膜a组成的高频电流抑制材料以2μm设置。图17(b)是磁性膜a和导磁率μ为1000,电阻率ρ=20×10-8Ωm的磁性膜b构成的高频电流抑制材料18设置在引线框部分10a上。图17(b)的磁性膜a和b的膜厚一共为1μm。解析频率为30MHz。17( a ) and ( b ) show the analysis results of suppressing radiation noise by the high-frequency
比较图17(a)、(b)的结果得知,多个磁性膜层叠可以更有效地抑制高频噪音。Comparing the results of FIGS. 17( a ) and ( b ), it is found that lamination of a plurality of magnetic films can suppress high-frequency noise more effectively.
此解析模型使用的高频电流抑制材料18沿环状金属体28的环状面设置。环状金属体28的尺寸是1.5mmФ,放射噪音是通过「日本総合研究所」社制造的电磁场解析工具(JMAG-Studio)解析的。The high-frequency
下述抑制放射噪音的高频电流抑制材料18所必需的特性。表皮厚度δ用电阻率ρ、导磁率μ、频率f表示为所以电阻率ρ越厚,表皮厚度δ也越厚。在此将表皮厚度δ考虑为配线部分的剖面积S的话,作为配线所具有的电阻值R为伴随着导磁率μ以及电阻率ρ的增加有增大的倾向。L是配线的长度。也就是说配线部分的导磁率μ和电阻率ρ的增加,配线的电阻值R乃至是电阻Z也可以增大。The following characteristics are required for the high-frequency
由软磁性膜制成的高频电流抑制材料18的导磁率虽然更高的好,根据“电析法的高比电阻Ni-Fe类软磁性膜的制作(表面技术Vo1.49,No.3,1998)”,使用FeNi的软磁性膜在数10MHz以上的带域里,导磁率在上述文献中,μ′最大到1000,μ″=500左右,通过添加二乙基色胺(DET)等,可以抑制在30MHz以上的频率带的导磁率的衰减。Although the magnetic permeability of the high-frequency
另外根据“无电解镀敷法的软磁性NiFeB/NiPC/NiFeB层叠膜的制作(第23次日本应用磁力学会学术演讲概要集1999)”,FeNi中添加了B的NiFeB的导磁率也同样地在数10MHz以上的带域里,为上述最大μ′=1000,μ″=500的导磁率。In addition, according to "Fabrication of Soft Magnetic NiFeB/NiPC/NiFeB Laminated Film by Electroless Plating Method (The 23rd Japanese Society of Applied Magnetism Academic Lecture Collection, 1999)", the magnetic permeability of NiFeB with B added to FeNi is also in the same range. In the band above several 10 MHz, the above-mentioned maximum magnetic permeability of μ′=1000, μ″=500.
表皮厚度δ用电阻率ρ、导磁率μ、频率f表示为在这里记述导磁率μ=1000、电阻率ρ=2×10-8Ωm的特性的磁性膜和有导磁率μ=10、电阻率ρ=1000×10-8Ωm的特性的磁性膜的表皮厚度δ。当频率为30MHz的时候,前者的磁性膜的表皮厚度δ为0.4μm,后者的磁性膜的表皮厚度δ为91.9μm。另外当频率为1GHz的时候,前者的磁性膜的表皮厚度δ为0.07μm,后者的磁性膜的表皮厚度δ为15.9μm。高频电流抑制材料18的厚度最好在使30MHz~1GHz的高频电流收敛于膜中的0.1μm~100μm的范围内。Skin thickness δ is expressed by resistivity ρ, magnetic permeability μ and frequency f as Here, the skin thickness of a magnetic film having the characteristics of magnetic permeability μ=1000 and resistivity ρ=2×10 -8 Ωm and a magnetic film having the characteristics of magnetic permeability μ=10 and resistivity ρ=1000×10 -8 Ωm are described. δ. When the frequency is 30 MHz, the skin thickness δ of the former magnetic film is 0.4 μm, and the skin thickness δ of the latter magnetic film is 91.9 μm. In addition, when the frequency is 1 GHz, the skin thickness δ of the former magnetic film is 0.07 μm, and the skin thickness δ of the latter magnetic film is 15.9 μm. The thickness of the high-frequency
在由多个磁性膜乃至电阻膜组成的高频电流抑制材料18中,最好将与表皮厚度相对应的膜厚设置在各层中。In the high-frequency
如上所述将高频电流抑制材料18直接设置在有高频电流流过的引线框部分10a上,可以抑制电流的产生防止放射噪音的泄漏。By disposing the high-frequency
将上述的配线基板搭载在个人电脑等电子设备的情况下,如上述可以得到抑制由于高频电流产生的放射噪音的发生,可以降低放射噪音的电子设备。When the above-mentioned wiring board is mounted on an electronic device such as a personal computer, as described above, it is possible to obtain an electronic device capable of reducing radiation noise by suppressing the generation of radiation noise due to high-frequency current.
将上述的配线基板搭载在开关电源等电源装置的情况下,如上述可以得到抑制由于高频电流产生的放射噪音的发生,可以降低放射噪音的电源装置。可以在此电源装置的开关电源中高频变压器的一次侧和二次侧的高频电流流经的电流经路上设置高频电流抑制材料18。When the above-described wiring board is mounted on a power supply device such as a switching power supply, the generation of radiation noise due to high-frequency current is suppressed as described above, and a power supply device that can reduce radiation noise can be obtained. The high-frequency
本发明不仅限于上述的实施方式,也包含在技术方案部分记载的范围中的各种变更和变形。The present invention is not limited to the above-mentioned embodiments, but also includes various changes and modifications within the scope described in the technical solution.
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