CN100575640C - Wooden floor and its manufacturing method and installation method - Google Patents
Wooden floor and its manufacturing method and installation method Download PDFInfo
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- CN100575640C CN100575640C CN200710027201A CN200710027201A CN100575640C CN 100575640 C CN100575640 C CN 100575640C CN 200710027201 A CN200710027201 A CN 200710027201A CN 200710027201 A CN200710027201 A CN 200710027201A CN 100575640 C CN100575640 C CN 100575640C
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F15/00—Flooring
- E04F15/02—Flooring or floor layers composed of a number of similar elements
- E04F15/04—Flooring or floor layers composed of a number of similar elements only of wood or with a top layer of wood, e.g. with wooden or metal connecting members
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2201/00—Joining sheets or plates or panels
- E04F2201/01—Joining sheets, plates or panels with edges in abutting relationship
- E04F2201/0138—Joining sheets, plates or panels with edges in abutting relationship by moving the sheets, plates or panels perpendicular to the main plane
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2201/00—Joining sheets or plates or panels
- E04F2201/01—Joining sheets, plates or panels with edges in abutting relationship
- E04F2201/0153—Joining sheets, plates or panels with edges in abutting relationship by rotating the sheets, plates or panels around an axis which is parallel to the abutting edges, possibly combined with a sliding movement
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2201/00—Joining sheets or plates or panels
- E04F2201/02—Non-undercut connections, e.g. tongue and groove connections
- E04F2201/026—Non-undercut connections, e.g. tongue and groove connections with rabbets, e.g. being stepped
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2201/00—Joining sheets or plates or panels
- E04F2201/03—Undercut connections, e.g. using undercut tongues or grooves
- E04F2201/035—Dovetail connections
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F2201/00—Joining sheets or plates or panels
- E04F2201/04—Other details of tongues or grooves
- E04F2201/041—Tongues or grooves with slits or cuts for expansion or flexibility
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- Engineering & Computer Science (AREA)
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- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Floor Finish (AREA)
Abstract
本发明提供一种木地板及其制造方法、安装方法,该木地板包括上表面、下表面、芯层、两个第一侧壁、两个第二侧壁,在第一侧壁上靠近上表面的部位有沿平行于上表面的方向向外延伸的第一连接块,第一连接块背对上表面的一侧有沿着同时平行于所述第一侧壁及上表面的方向延伸的第一凹槽和第一舌榫,在第二侧壁上靠近所述下表面的部位有沿平行于下表面的方向向外延伸的第二连接块,第二连接块背对所述下表面的一侧有沿着同时平行于第二侧壁及所述下表面的方向延伸的第二凹槽和第二舌榫,第一凹槽横截面为梯形,且上宽下窄,第二舌榫的横截面也为上宽下窄的梯形。该木地板安装方便且连接可靠,为人们家居装修带来极大方便。
The invention provides a wooden floor and its manufacturing method and installation method. The wooden floor includes an upper surface, a lower surface, a core layer, two first side walls, and two second side walls. The part of the surface has a first connecting block extending outward in a direction parallel to the upper surface, and the side of the first connecting block facing away from the upper surface has a connecting block extending in a direction parallel to the first side wall and the upper surface at the same time. For the first groove and the first tongue, there is a second connecting block extending outward along a direction parallel to the lower surface on the second side wall near the lower surface, and the second connecting block faces away from the lower surface There is a second groove and a second tongue extending along a direction parallel to the second side wall and the lower surface on one side, the cross section of the first groove is trapezoidal, and the top is wide and the bottom is narrow, and the second tongue The cross-section of the tenon is also trapezoidal with a wide top and a narrow bottom. The wooden floor is easy to install and reliable to connect, and brings great convenience for people's home decoration.
Description
技术领域 technical field
本发明涉及一种木地板,尤其是一种便于安装并且连接可靠的木地板及其制造方法、安装方法。The invention relates to a wooden floor, in particular to a wooden floor which is easy to install and reliable in connection, and a manufacturing method and an installing method thereof.
背景技术 Background technique
随着我国人民生活质量的不断提高,人们在家居装修时喜欢使用档次较高的地板,并且希望使用的地板不但美观实用,还要安装方便,即不需要经过复杂的步骤,也不需要任何工具便可安装。如中国专利ZL02123006.4和美国专利US6928779均公开了一种具有连接部分的地板,该地板的结构如图1a所示。该地板包括上表面31、下表面32及中心部分33,其第一侧壁34上有一槽36,其第二侧壁35上有一舌状物37,安装时,两地板是通过槽36与舌状物37以平面方式彼此横行移动而实现啮合的。但是这种地板的连接部分,即槽36与舌状物37,是在水平方向上啮合的,在地板安装后可能会在垂直于木地板厚度方向上,两块地板出现相对移动的情况,也就是说,地板安装以后,可能会有连接不牢固的情况发生。另外,由于该地板的槽36与舌状物37均具有一定的倾斜角度,安装时也并不方便。如图1所示,图1揭示了该地板的结构及其安装过程示意图。安装时,需要把一块地板按照一定的角度倾斜,将其舌状物37插入到另一块地板的槽36中,如图1的箭头所示。这样会给人们安装地板带来一定的麻烦。因此人们喜欢使用中心部分以纤维质为主要成分的复合地板,因为其连接部分就可以具有较好的弹性变形能力,安装十分方便。若这种地板有可靠的连接部分,使地板的连接牢固可靠,将会更加受到人们的欢迎。With the continuous improvement of the quality of life of the people in our country, people like to use higher-grade floors when decorating their homes, and hope that the floors they use are not only beautiful and practical, but also easy to install, that is, no complicated steps are required, and no tools are required can be installed. For example, Chinese patent ZL02123006.4 and US patent US6928779 both disclose a floor with connecting parts, the structure of which is shown in Figure 1a. This floor comprises
发明内容 Contents of the invention
本发明的主要目的是提供一种便于安装且连接可靠的木地板;The main purpose of the present invention is to provide a wooden floor that is easy to install and reliable in connection;
本发明的另一目的是提供制造该木地板的方法;Another object of the present invention is to provide a method of manufacturing the wooden floor;
本发明的再一目的是提供安装该木地板的方法。Yet another object of the present invention is to provide a method for installing the wooden floor.
为实现上述目的,本发明提供一种木地板,该木地板包括To achieve the above object, the present invention provides a wooden floor, which comprises
上表面;upper surface;
下表面;lower surface;
形成在上表面及下表面中间的以纤维质为主要成份的芯层,垂直于上表面的相邻的两个第一侧壁,垂直于上表面的并与两个第一侧壁分别相对的两个第二侧壁;The core layer mainly composed of fiber is formed in the middle of the upper surface and the lower surface, the two adjacent first side walls perpendicular to the upper surface, and the two adjacent first side walls perpendicular to the upper surface and opposite to the two first side walls respectively two second side walls;
其中,在第一侧壁上靠近上表面的部位有沿平行于上表面的方向向外延伸的第一连接块,第一连接块背对上表面的一侧有沿着同时平行于所述第一侧壁及上表面的方向延伸的第一凹槽和第一舌榫,第一凹槽与第一舌榫邻接,第一凹槽邻接所述第一侧壁;在第二侧壁上靠近下表面的部位有沿平行于下表面的方向向外延伸的第二连接块,第二连接块背对下表面的一侧有沿着同时平行于第二侧壁及下表面的方向延伸的第二凹槽和第二舌榫,第二凹槽与第二舌榫邻接,第二凹槽邻接第二侧壁;Wherein, on the first side wall near the upper surface, there is a first connecting block extending outward along a direction parallel to the upper surface, and the side of the first connecting block facing away from the upper surface has a A first groove and a first tongue extending in the direction of the side wall and the upper surface, the first groove is adjacent to the first tongue, the first groove is adjacent to the first side wall; on the second side wall close to The part of the lower surface has a second connecting block extending outward in a direction parallel to the lower surface, and the side of the second connecting block facing away from the lower surface has a second connecting block extending in a direction parallel to the second side wall and the lower surface. two grooves and a second tongue, the second groove is adjacent to the second tongue, the second groove is adjacent to the second side wall;
第一凹槽包括第一侧面、第二侧面与平行于上表面的上底面,第一凹槽的横截面为梯形;第二舌榫包括第一侧面、第二侧面与平行于下表面的上平面,第二舌榫的横截面为梯形;第二舌榫上平面有沿着同时平行于第二侧壁及下表面方向延伸的槽,第一凹槽第一侧面与上底面形成的夹角为大于26°的锐角,第一凹槽第二侧面与上底面的虚拟延伸面形成的夹角为小于150°的钝角;第二舌榫第一侧面与上平面形成的夹角的大小与第一凹槽的第一侧面与上底面形成的夹角的大小相等,第二舌榫第二侧面与上平面的虚拟延伸面形成的夹角的大小与第一凹槽第二侧面与上底面的虚拟延伸面形成的夹角的大小相等。The first groove includes a first side, a second side and an upper bottom surface parallel to the upper surface, and the cross section of the first groove is trapezoidal; the second tongue includes a first side, a second side and an upper surface parallel to the lower surface plane, the cross-section of the second tongue is trapezoidal; the upper plane of the second tongue has a groove extending parallel to the direction of the second side wall and the lower surface at the same time, and the angle formed by the first side of the first groove and the upper bottom surface It is an acute angle greater than 26°, and the angle formed by the second side of the first groove and the virtual extension surface of the upper bottom surface is an obtuse angle less than 150°; the angle between the first side of the second tongue and the upper plane is the same as that of the first The size of the included angle formed by the first side of a groove and the upper bottom surface is equal, and the size of the included angle formed by the second side of the second tongue and the virtual extension surface of the upper plane is equal to that of the second side of the first groove and the upper bottom surface. The angles formed by the virtual extension surfaces are equal in size.
本发明还提供制造该木地板的方法,包括The present invention also provides a method for making the wood floor, comprising
在木地板半成品下表面一边缘附近沿平行于该边缘延伸方向裁切出第一直沟,形成第一侧壁;裁切掉所述第一直沟背对所述第一侧壁的芯层的一部分,形成第一舌榫的下平面及第二侧面;在木地板半成品上表面与所述第一侧壁相对的边缘附近沿平行于该边缘延伸方向裁切出第二直沟,形成第二侧壁;裁切掉所述第二直沟背对所述第二侧壁的芯层的一部分,形成第二舌榫的上平面及第一侧面;在所述第二舌榫朝所述上表面一侧沿所述第二舌榫延伸方向裁切出一槽;Cut out a first straight groove near an edge of the lower surface of the semi-finished wooden floor along a direction parallel to the edge extension to form a first side wall; cut off the core layer of the first straight groove facing away from the first side wall A part of the lower plane and the second side of the first tongue and tenon are formed; the second straight groove is cut along the direction parallel to the extension of the edge near the edge of the upper surface of the semi-finished wood flooring product opposite to the first side wall, forming the second straight groove Two side walls; cut off a part of the core layer of the second straight groove facing away from the second side wall to form the upper plane and the first side of the second tongue; A groove is cut out on one side of the upper surface along the extending direction of the second tongue;
其特征在于:It is characterized by:
裁切所述第一直沟平行于所述第一侧壁的两个沟壁后获得第一凹槽,裁切时保持所述第一凹槽的第一侧面与上底面形成的夹角为大于26°的锐角,所述第一凹槽第二侧面与上底面的虚拟延伸面形成的夹角为小于150°的钝角;The first groove is obtained after cutting the two groove walls of the first straight groove parallel to the first side wall, and the angle between the first side surface and the upper bottom surface of the first groove is kept to be An acute angle greater than 26°, the angle formed by the second side of the first groove and the virtual extension surface of the upper bottom surface is an obtuse angle less than 150°;
裁切所述第二直沟平行于所述第二侧壁的并背对所述第二侧壁的沟壁后获得第二凹槽,裁切时保持所述第二舌榫第二侧面与上平面的虚拟延伸面形成的夹角的大小与所述第一凹槽第二侧面与上底面的虚拟延伸面形成的夹角的大小相等。After cutting the second straight groove parallel to the second side wall and facing away from the second side wall, the second groove is obtained, and the second side surface of the second tongue and tongue is kept in contact with the second side wall during cutting. The angle formed by the virtual extension surface of the upper plane is equal to the angle formed by the second side surface of the first groove and the virtual extension surface of the upper bottom surface.
本发明还提供安装该木地板的方法,包括The present invention also provides a method of installing the wood floor, comprising
把待铺设的木地板的第一凹槽对准邻近的已铺放木地板的第二舌榫;Align the first groove of the wooden floor to be laid with the second tongue of the adjacent laid wooden floor;
沿着垂直于木地板上表面的方向向待铺设的木地板施加一向下的力,使已铺放木地板第二舌榫发生弹性形变并进入待铺设的木地板第一凹槽的空间范围;Apply a downward force to the wooden floor to be laid along the direction perpendicular to the upper surface of the wooden floor, so that the second tongue of the wooden floor that has been laid is elastically deformed and enters the space range of the first groove of the wooden floor to be laid;
沿同一方向向待铺设的木地板继续施加力,直至待铺设木地板第一凹槽的上底面与已铺放木地板第二舌榫的上平面贴合为止。Continue to apply force to the wooden floor to be laid in the same direction until the upper bottom surface of the first groove of the wooden floor to be laid is attached to the upper plane of the second tongue of the wooden floor that has been laid.
本发明提供的木地板安装时方便易行,且安装后的木地板在垂直于地板厚度方向上,相邻的两块地板不容易发生相对移动的现象,连接可靠。The wooden floor provided by the present invention is convenient and easy to install, and the installed wooden floor is perpendicular to the thickness direction of the floor, and two adjacent floors are not easy to move relative to each other, and the connection is reliable.
附图说明 Description of drawings
图1是一种现有地板的结构及其安装过程示意图;Fig. 1 is a kind of structure of existing floor and schematic diagram of installation process thereof;
图2是本发明木地板第一凹槽、第一舌榫结构示意图;Fig. 2 is a structural schematic diagram of the first groove and the first tongue and tenon of the wooden floor of the present invention;
图3是本发明木地板第二凹槽、第二舌榫结构示意图;Fig. 3 is a schematic diagram of the structure of the second groove and the second tongue and tenon of the wooden floor of the present invention;
图4是本发明木地板第一凹槽、第一舌榫制造流程示意图;Fig. 4 is a schematic diagram of the manufacturing process of the first groove and the first tongue and tenon of the wooden floor of the present invention;
图5是本发明木地板第二凹槽、第二舌榫制造流程示意图;Fig. 5 is a schematic diagram of the manufacturing process of the second groove and the second tongue and tenon of the wooden floor of the present invention;
图6是本发明木地板安装过程示意图。Fig. 6 is a schematic diagram of the wooden floor installation process of the present invention.
以下结合附图及实施例对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
具体实施方式 Detailed ways
参见图2,是本发明木地板第一凹槽、第一舌榫结构示意图。该木地板的外观大约是矩形或正方形的木地板。该木地板由上表面1、下表面2及形成在上表面1与下表面2中间的以纤维质为主要成分的芯层3组成,木地板的四个边缘上均形成与上表面1垂直的侧壁,其中两个相邻的侧壁为第一侧壁4(图中仅示一个),另外两个分别与两个第一侧壁4分别相对的侧壁为第二侧壁5(图3示)。Referring to FIG. 2 , it is a schematic diagram of the structure of the first groove and the first tongue and tongue of the wooden floor according to the present invention. The appearance of this wooden floor is approximately a rectangular or square wooden floor. The wooden floor is composed of an
在第一侧壁4靠近上表面1的部位,设置有沿着平行于上表面1方向向外延伸的第一连接块51,在第一连接块51背对上表面1的一侧,设置有第一凹槽6和第一舌榫53,第一凹槽6和第一舌榫53均同时平行于第一侧壁4与上表面1,并沿着平行于第一侧壁4与上表面1的方向延伸。第一凹槽6与第一舌榫53邻接,且第一凹槽6与第一侧壁4也邻接。第一凹槽6的横截面为梯形。其中,第一凹槽6包括第一侧面10、第二侧面11及上底面12,上底面12与木地板的上表面1平行。第一舌榫53的第一侧面与第一凹槽6的第二侧面11重合,即第一凹槽6的第二侧面11也同时就是第一舌榫53的第一侧面,第一舌榫53还包括下平面54和第二侧面55。在木地板最外侧还有一与上表面1垂直、并且与上表面1邻接的接合面9,在木地板安装后,接合面9将与另一木地板的第二侧壁5紧密贴合,这将会在本文木地板安装方法部分详细描述。On the part of the
为了方便加工与安装,第一凹槽6的上底面12到上表面1的距离应为木地板厚度的2/5,第一凹槽6的厚度(即第一凹槽6上底面12与第一舌榫53下平面54之间的距离)应略小于木地板厚度的1/5,即第一舌榫53下平面54到上表面1的距离应略小于木地板厚度的3/5。同时,在第一凹槽6的第一侧面10的下端,设置有一平行于上表面1并沿着凹槽6延伸方向延伸的连接面58。连接面58连接第一凹槽6的第一侧面10与第一侧壁4。For the convenience of processing and installation, the distance from the
此外,第一凹槽6的第一侧面10与上底面12形成的夹角α1应为大于26°的锐角,而第二侧面11与上底面12的虚拟延伸面(图中虚线部分)所形成的夹角α2应为小于150°的钝角,且夹角α1与夹角α2应优选为互补角,这样横截面为梯形的第一凹槽6形成一左右对称的图形,更美观实用。In addition, the angle α1 formed by the
与第一侧壁4相对的是第二侧壁5。参见图3,揭示了本发明木地板第二凹槽、第二舌榫的结构。从图中可以看到,在第一侧壁5靠近下表面2的附近,设置有沿着平行于下表面2方向向外延伸的第二连接块52,在第二连接块52背对下表面2的一侧,设置有第二凹槽56和第二舌榫7,第二凹槽56和第二舌榫7均同时平行于第二侧壁5与下表面2,并沿着平行于第二侧壁5与下表面2的方向延伸。第二凹槽56与第二舌榫7也是邻接的,且第二凹槽56与第二侧壁5邻接,第二舌榫7的横截面也为梯形。Opposite the
第二舌榫7的形状、大小及尺寸等与第一凹槽6对应一致,以确保在安装木地板时第二舌榫7能与第一凹槽6紧密啮合,这对木地板的可靠连接是十分重要的。The shape, size and dimension of the
第二舌榫7包括第一侧面13、第二侧面14及上平面15,上平面15与木地板上表面1平行。第二凹槽56的第一侧面也是与第二舌榫7的第二侧面14重合,第二凹槽56的第二侧面则与第二侧壁5重合,同时第二凹槽56还包括下底面57。The
在第二舌榫7的上平面15有一沿同时平行于第二侧壁5与下表面2方向延伸的槽8。槽8包括第一侧面18和第二侧面19。当舌榫7的第一侧面13、第二侧面14在槽8的横截面方向上受到挤压时,舌榫7会发生弹性变形,使得槽8的第一侧面18、第二侧面19向内倾斜,当挤压消失后,舌榫7可以恢复原来的形状。On the
由于安装时,第一凹槽6与第二舌榫7是紧密啮合的,因此,第二舌榫7的形状、大小、尺寸均应第一凹槽6对应一致。故第二舌榫7的上平面15与木地板下表面2的距离应为木地板厚度的3/5,第二舌榫7上平面15的长度应比第一凹槽6的底面长度略短。另外,第二舌榫7的第一侧面13与上平面15形成的夹角α3的大小,应与第一凹槽6第一侧面10与上底面12形成的夹角α1的大小相同,为大于26°的锐角;而第二侧面14与上平面15的虚拟延伸面(图中虚线部分)形成的夹角α4的大小,应与第一凹槽6第二侧面11与上底面12的虚拟延伸面形成的夹角α2的大小相同,为小于150°的钝角。这样,安装木地板时,第一凹槽6与第二舌榫7便可以紧密啮合。Since the
在安装木地板时,若第一凹槽6与第二舌榫7相互间接触的棱角为尖角,会导致这些棱角磨损,并会影响第一凹槽6与第二舌榫7连接的可靠性,这不利于木地板的连接。因此,木地板安装过程中第一凹槽6与第二舌榫7相互间接触的棱角应为圆角,即第一凹槽6的第一侧面10与连接面58形成的棱角24、第一凹槽6的第二侧面11与第一舌榫53的下平面54形成的棱角23应为圆角,同时第二舌榫7的上平面15与第一侧面13形成的棱角25、上平面15与第二侧面14形成的棱角26、第二舌榫7的第二侧面14与第二凹槽56的下底面57形成的棱角27也均为圆角。同时,第一舌榫7的下平面54与第二侧面55形成的棱角22优选的也应该为圆角。When installing a wooden floor, if the corners where the
在介绍本发明木地板的结构后,下面介绍该木地板的制造方法。参见图4与图5,图4揭示了本发明木地板第一凹槽、第一舌榫制造流程示意图,图5揭示了本发明木地板第二凹槽、第二舌榫制造流程示意图。After introducing the structure of the wooden floor of the present invention, the manufacturing method of the wooden floor is introduced below. Referring to Fig. 4 and Fig. 5, Fig. 4 discloses a schematic diagram of the manufacturing process of the first groove and the first tongue of the wooden floor of the present invention, and Fig. 5 discloses a schematic diagram of the manufacturing process of the second groove and the second tongue of the wooden floor of the present invention.
参见图4,图4a、图4b、图4c、图4d分别是制造木地板第一凹槽6、第一舌榫53时四个主要步骤的示意图。制造本发明木地板主要使用的是木地板半成品,该半成品是只经过初步裁切的矩形或正方形木地板块,其四个边缘并没有经过任何的加工。如图4a所示,制造木地板第一凹槽6、第一舌榫53时,首先在半成品的下表面2其中一边缘附近沿着平行于该边缘延伸方向裁切出第一直沟16,第一直沟16的深度应为木地板厚度的3/5,其宽度应与第一凹槽6中与上底面12相对的开口端的长度一致。裁切出直沟16后,裁切与该边缘相对的一个沟壁,这样可以形成木地板的第一侧壁4。然后,如图4b所示,裁切掉直沟16背对第一侧壁4芯层的一部分,并经过简单裁切,形成第一舌榫53的下平面54和接合面9。最后,如图4c与图4d所示,裁切第一直沟16平行于第一侧壁4的两个沟壁,形成第一凹槽6,裁切时必须按照设计的角度进行裁切,以确保第一凹槽6的第二侧面11与上底面12的夹角为设计的角度α1,第一侧面10与上底面12的虚拟延伸面夹角为设计的角度α2。同时,把第一凹槽6的第一侧面10与连接面58形成的棱角24、第一凹槽6的第二侧面11与第一舌榫53的下平面54形成的棱角23加工成圆角。同时,优选的,也把第一舌榫53的下平面54与第二侧面55形成的棱角22加工成圆角。至此,木地板第一侧壁4及第一凹槽6、第一舌榫53就加工完毕。Referring to Fig. 4, Fig. 4a, Fig. 4b, Fig. 4c, and Fig. 4d are schematic diagrams of four main steps in manufacturing the
木地板第二凹槽56、第二舌榫7的加工步骤跟第一凹槽6、第一舌榫53的加工步骤相似。如图5所示,图5a、图5b、图5c、图5d分别是加工木地板第二凹槽56、第二舌榫7时四个主要步骤的示意图。如图5a所示,加工木地板第二凹槽56、第二舌榫7时,首先在木地板半成品上表面1与第一侧壁4相对的边缘附近沿着平行于该边缘延伸方向裁切出第二直沟17,第二直沟17的深度应为木地板厚度的3/5,同时,第二直沟17中靠内一侧面即成为木地板的第二侧壁5。然后,如图5b所示,把背对第二侧壁5的一部分芯层3裁切掉,加工出第二舌榫7的上平面15,把棱角25加工成圆角,并按照设计的角度(α3),加工出第二舌榫7的第一侧面13,以确保第二舌榫7的第一侧面与上平面15形成的夹角α3的大小与第一凹槽6的第一侧面10与上底面12形成的夹角α1的大小相等。接着,如图5c所示,在第二舌榫7朝着上表面1部位沿着第二舌榫7延伸方向裁切部分芯层3,加工出一槽8,槽8的深度不应超过木地板厚度的1/5。最后,如图5d所示,裁切第二直沟17平行于第二侧壁5并背对第二侧壁5的沟壁,加工出第二舌榫7的第二侧面14,使第二侧面14与上平面15的虚拟延伸面形成的夹角α4的大小与第一凹槽6的第二侧面11与上底面12的虚拟延伸面形成的夹角α2的大小相等。同时把棱角26、棱角27加工成圆角。这样,木地板的第二凹槽56、第二舌榫7就基本加工完毕。需要强调的是第二舌榫7的上平面15的长度应比第一凹槽6的上底面12的长度略短,在加工第二舌榫7的第一侧面13与第二侧面14时,应留有第二舌榫7能够与第一凹槽6形成紧密接触的一定的过盈量,此过盈量优选的为0.03mm~0.08mm。The processing steps of the
使用同样的方法在另外的两个边缘上加工出另一套第一侧壁4及第一凹槽6、第一舌榫53、第二侧壁5及第二凹槽56、第二舌榫7后,再经过精细修整,便完成木地板的制造。Use the same method to process another set of the
本发明木地板不单制造方法简单,并且安装也是方便易行的。下面介绍木地板安装的方法。The wooden floor of the present invention not only has a simple manufacturing method, but also is convenient and easy to install. Here's how to install wooden floors.
参见图6,图6是本发明木地板安装过程示意图。如图6a所示,已铺放木地板42已经水平铺放在地面上,木地板42的第二舌榫7朝上,安装时,首先把待铺设的木地板41水平放置,让第一凹槽6朝下,并将木地板41的第一凹槽6对准木地板42的第二舌榫7。然后沿着垂直于木地板41上表面1的方向向木地板41施加一个向下的力,如图6b所示,让木地板41的棱角24、棱角23分别与木地板42的棱角25、棱角26接触,此时,木地板41与木地板42得到初步定位。接着,沿着同一方向继续向木地板41的上表面1施加力,如图6c所示,木地板42的第二舌榫7受到木地板41的第一凹槽6的第一侧面10、第二侧面11的挤压,槽8的第一侧面18、第二侧面19朝横截面方向倾斜,第二舌榫7发生弹性形变,并进入第一凹槽6的空间范围。此阶段需要施加一个较大的力,此力需要足够大以致第二舌榫7发生弹性形变。最后,沿着同一方向继续向木地板41的上表面1施加一个较小力,如图6d所示,直到木地板42的第二舌榫7与木地板41的第一凹槽6完全啮合,即第一凹槽6的第一侧面10与舌榫7的第一侧面13贴合,第一凹槽6的第二侧面11与第二舌榫7的第二侧面14贴合,第一凹槽6的上底面12与第二舌榫7的上平面15贴合。此时,第二舌榫7将会恢复原来的形状,木地板41的第一凹槽6与木地板42的第二舌榫7会牢固的连接。至此,木地板41与木地板42紧密的连接在一起,安装也便完成。Referring to Fig. 6, Fig. 6 is a schematic diagram of the wooden floor installation process of the present invention. As shown in Figure 6a, the
从上述木地板结构及安装方法可以看出,本发明的木地板连接是十分可靠的,如图6d所示,当木地板安装后,在平行于木地板41上表面1的方向上,木地板41的第一凹槽6的第一侧面10与木地板42的第二舌榫7的第一侧面13贴合,木地板41的第一凹槽6的第二侧面11与木地板42的第二舌榫7的第二侧面14贴合,木地板41的接合面9与木地板42的第二侧壁5贴合,这样确保了木地板41与木地板42在平行于木地板41上表面1方向上的紧密连接。It can be seen from the above wooden floor structure and installation method that the wooden floor connection of the present invention is very reliable. As shown in Figure 6d, after the wooden floor is installed, in the direction parallel to the
在垂直于木地板41上表面1的方向上,木地板41的第一凹槽6的第一侧面10与木地板42的第二舌榫7的第一侧面13贴合,木地板41的第一凹槽6的第二侧面11与木地板42的第二舌榫7的第二侧面14贴合,木地板41的第一凹槽6的上底面12与木地板42第二舌榫7的上平面15贴合,这样确保了木地板41与木地板42在垂直于上木地板41表面1方向上的紧密连接。In the direction perpendicular to the
当然,前述介绍的是木地板的安装方法,木地板的拆卸方法也是非常简单,只要沿相反方向施加一定的力,两块连接的木地板可以实现脱开,其过程是前述安装过程之反过程,在此不予详细论述。Of course, the above-mentioned introduction is the installation method of the wooden floor, and the disassembly method of the wooden floor is also very simple. As long as a certain force is applied in the opposite direction, the two connected wooden floors can be disengaged. The process is the opposite process of the above-mentioned installation process. , which will not be discussed in detail here.
从上述安装方法可以看出,安装本发明木地板时,不需要借助任何工具,安装时只要把将要铺放的木地板对准已铺放的木地板后,垂直于木地板上表面1向下施加力即可,不需要把木地板倾斜一定角度,普通用户可在家里或办公室等徒手安装即可。同时,拆卸木地板同样也是方便易行,用户可以根据需要随时安装或拆卸木地板,为人们家居装修带来极大的方便。As can be seen from the above installation method, when installing the wooden floor of the present invention, no tools are needed. During installation, after the wooden floor to be laid is aligned with the wooden floor that has been laid, the upper surface of the wooden floor is perpendicular to the upper surface of the wooden floor. It only needs to apply force, and there is no need to tilt the wooden floor at a certain angle. Ordinary users can install it by hand at home or in the office. At the same time, it is also convenient and easy to disassemble the wooden floor. Users can install or dismantle the wooden floor at any time according to needs, which brings great convenience for people's home decoration.
最后,需要说明的是,本发明木地板是的芯层是以纤维质为主要成分的复合木地板,上表面1、下表面2可采用油漆、木纹纸粘贴等方法进行装饰。该木地板具有一定的抗拉强度、抗压强度、抗剪切能力,并具有较大的弹性变形能力。Finally, it should be noted that the core layer of the wood floor of the present invention is a composite wood floor with fiber as the main component, and the
需要强调的是,本发明不限于上述的实施方式,诸如舌榫两侧面与上平面夹角的改变、舌榫上部的槽形状的改变、加工步骤的变化等微小改变,也应当包括在本发明权利要求的保护范围内。It should be emphasized that the present invention is not limited to the above-mentioned embodiments, such as the change of the angle between the two sides of the tongue and the upper plane, the change of the shape of the groove on the top of the tongue, and the change of the processing steps, etc., should also be included in the present invention. within the scope of the claims.
Claims (4)
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| CN200710027201A CN100575640C (en) | 2007-03-13 | 2007-03-13 | Wooden floor and its manufacturing method and installation method |
| PCT/CN2008/070463 WO2008110112A1 (en) | 2007-03-13 | 2008-03-11 | A wood floor plank and manufacturing and assembling methods thereof |
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| DE102007042840B4 (en) * | 2007-09-10 | 2010-04-22 | Flooring Technologies Ltd. | Panel, in particular floor panel |
| BE1018389A3 (en) * | 2008-12-17 | 2010-10-05 | Unilin Bvba | COMPOSITE ELEMENT, MULTI-LAYER PLATE AND PANEL-SHAPED ELEMENT FOR FORMING SUCH COMPOSITE ELEMENT. |
| WO2011085825A1 (en) | 2010-01-14 | 2011-07-21 | Spanolux N.V.- Div. Balterio | Floor panel assembly and floor panel for use therein |
| EP2558658B1 (en) | 2010-04-15 | 2018-11-21 | Unilin, BVBA | Floor panel assembly |
| US8806832B2 (en) | 2011-03-18 | 2014-08-19 | Inotec Global Limited | Vertical joint system and associated surface covering system |
| CN102383566B (en) * | 2011-06-30 | 2016-06-22 | 宣建民 | Floor board lock catch structure |
| JP2013044125A (en) * | 2011-08-23 | 2013-03-04 | Panasonic Corp | Solid structure of floor material |
| CN103015672A (en) * | 2012-12-24 | 2013-04-03 | 安徽扬子地板股份有限公司 | Wood floor block, wood floor block manufacturing method and wood floor block paving method |
| CN111702231A (en) * | 2020-07-09 | 2020-09-25 | 博深普锐高(上海)工具有限公司 | A kind of processing technology of stone-plastic floor lock |
| CN118498645B (en) * | 2024-07-18 | 2024-10-15 | 浙江杰诚威林产品有限公司 | Wood floor |
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| DE19929896B4 (en) * | 1999-06-30 | 2009-07-30 | Akzenta Paneele + Profile Gmbh | Fixing system for panels |
| DE20008708U1 (en) * | 2000-05-16 | 2000-09-14 | Kronospan Technical Co. Ltd., Nikosia | Panels with coupling agents |
| DE20112474U1 (en) * | 2001-07-28 | 2002-12-19 | M. Kaindl, Wals | Panel, for example for floor, wall and / or ceiling cladding |
| ATE434095T1 (en) * | 2002-04-05 | 2009-07-15 | Tilo Gmbh | FLOOR BOARDS |
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Effective date of registration: 20080926 Address after: No. 98 Garden Road West, Chuzhou, Anhui, China Applicant after: Chuzhou Yangzi Wood Industry Co.,Ltd. Address before: Good floor, B District, industrial park, Lai An county, Chuzhou, Chuzhou, Anhui Applicant before: Lei Xiang Co-applicant before: Zhou Yugang |
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Address after: 239200 No. 98 Garden Road West, Anhui, Chuzhou, China Patentee after: ANHUI YANGZI FLOORING Inc.,Co. Address before: 239200 No. 98 Garden Road West, Anhui, Chuzhou, China Patentee before: Chuzhou Yangzi Wood Industry Co.,Ltd. |
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Denomination of invention: Wooden flooring and its manufacturing and installation methods Granted publication date: 20091230 Pledgee: Industrial and Commercial Bank of China Limited Chuzhou Langya Branch Pledgor: ANHUI YANGZI FLOORING Inc.,Co. Registration number: Y2024980002404 |
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