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CN100528527C - Plastic injecting mold for casting system with low power consumption - Google Patents

Plastic injecting mold for casting system with low power consumption Download PDF

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Publication number
CN100528527C
CN100528527C CNB2006100231463A CN200610023146A CN100528527C CN 100528527 C CN100528527 C CN 100528527C CN B2006100231463 A CNB2006100231463 A CN B2006100231463A CN 200610023146 A CN200610023146 A CN 200610023146A CN 100528527 C CN100528527 C CN 100528527C
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plate
die cavity
sprue
mold
stripper plate
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CN1810487A (en
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李岳桥
左荣华
李泳辉
陈向阳
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LI YUEQIAO YANG WEIHONG LI YANGYANG YANG SHUANGYU
LI YUEQIAO YANG WEIHONG LI YAN
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LI YUEQIAO YANG WEIHONG LI YANGYANG YANG SHUANGYU
LI YUEQIAO YANG WEIHONG LI YAN
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Abstract

The plastic injecting mold for casting system with low power consumption includes a mold frame and forming part; and a casting system possessing a two-purpose sprue cover to shorten the main flow channel as possible, a protecting cover between the front sprue cover and the material discharging plate to reduce friction and prolong the service life of mold, a cold material discharger on the material discharging plate, a spring to push the piston for the material to leave from the sprue pushing plate, a wear resistant sprue crochet hook cover to reduce friction, ox horn-shaped insert blocks inside the female mold to improve appearance and with ox horn-shapedrunning channel communicated with the sprue and forming cavity in the female mold.

Description

一种具有节能降耗浇注系统的塑胶注射模具 A plastic injection mold with an energy-saving and consumption-reducing pouring system

技术领域 technical field

本发明涉及一种塑胶模具,特别是一种具有节能降耗浇注系统的塑胶注射模具。The invention relates to a plastic mold, in particular to a plastic injection mold with an energy-saving and consumption-reducing pouring system.

背景技术 Background technique

目前的三板式塑胶模具一般包括由上、下模板、模脚、脱料板、顶出构件以及导柱、导套构成的模架,由型腔A板和型腔B板以及安装在型腔A板和型腔B板内的阴、阳模构成的成型部件,浇注系统等构成。而浇注系统的作用是将熔融状态的塑料平稳而顺利地充满型腔,使型腔的气体又顺利地排出,并在填充及凝固的过程中,能将压力传递到塑件的各个部位,以获得组织紧密的塑件。The current three-plate plastic mold generally includes a mold base composed of upper and lower templates, mold feet, stripper plates, ejector members, guide posts, and guide sleeves. The cavity A plate and cavity B plate are installed in the cavity. Forming parts composed of female and male molds in plate A and cavity B, and pouring system. The function of the gating system is to fill the cavity with the plastic in the molten state smoothly and smoothly, so that the gas in the cavity can be discharged smoothly, and in the process of filling and solidification, the pressure can be transmitted to various parts of the plastic part, so as to Obtain tightly organized plastic parts.

现有的浇注系统一般包括浇口套、流道、水口钩针、浇口构成,作为浇注系统中的一个重要部件,浇口套的主要作用是:1、和机床喷嘴口吻合,将注射机料筒内的塑料过渡到模具内。2、作为模具与注塑机的定位。3、作为浇注系统的主流道。在现有三板式注塑模具中主流道的长短通常是由模架的上模板和脱料板的厚薄来定的,由于在设计过程中考虑到强度问题,一般上模板为30mm并随模架的增大而增厚,再加上脱料板,使得浇口套中的主流道都比较长,一般在60-100mm之间。而过长的主流道造成压力热量的损失,增加了冷料的回收。另外浇口套与脱料板摩擦部分无脱模斜度、易摩擦,易产生批锋等,造成脱模力增加,使得设备消耗功率增加,不利于节能、节时。还有在脱料板上没有设计浇口套护套,不利于模具的维修与更换。浇口套内不方便加水口料钩针。The existing gating system generally consists of a sprue sleeve, a runner, a sprue hook, and a gate. As an important part of the gating system, the main functions of the sprue sleeve are: 1. Matching with the nozzle of the machine tool, the injection machine material The plastic in the barrel transitions into the mold. 2. As the positioning of molds and injection molding machines. 3. As the main channel of the gating system. In the existing three-plate injection mold, the length of the main channel is usually determined by the thickness of the upper template of the mold base and the thickness of the stripper plate. Due to the strength problem considered in the design process, the upper template is generally 30mm and increases with the increase of the mold base. Large and thick, coupled with the stripper plate, makes the sprue in the sprue sleeve relatively long, generally between 60-100mm. The excessively long main channel causes the loss of pressure and heat, which increases the recovery of cold material. In addition, the friction part between the sprue sleeve and the stripper plate has no demoulding slope, is easy to rub, and is easy to produce batch fronts, etc., resulting in increased demoulding force and increased power consumption of the equipment, which is not conducive to energy saving and time saving. In addition, there is no gate sleeve sheath on the stripper plate, which is not conducive to the maintenance and replacement of the mold. It is not convenient to add sprue material in the sprue sleeve.

在现有塑胶模具浇注系统中的水口钩针一般是安装在上模板上并与脱料板滑动配合,尽管水口钩针与脱料板之间是滑动配合的,但两者之间还是有摩擦,加上水口钩针的硬度比脱料板的硬度要高,这样时间一长,使得脱料板磨损较快,需要经常更换,降低了生产效率,增加了塑件的制造成本。In the existing plastic mold pouring system, the spout hooks are generally installed on the upper formwork and slidably fit with the stripper plate. Although the spout hooks and the stripper plate are slidingly fitted, there is still friction between the two. The hardness of the crochet needles of the upper nozzle is higher than that of the stripper plate. Over time, the stripper plate wears out quickly and needs to be replaced frequently, which reduces production efficiency and increases the manufacturing cost of plastic parts.

在现有塑胶模具中,塑胶模流道中的水口料在脱离水口钩针后,经常容易粘在脱料板上。因此必须用人工或机械手摘取,增加了操作者的安全隐患,延长了成型时间,降低了生产效率。In the existing plastic mould, the nozzle material in the plastic mold flow channel is often easily stuck to the stripper plate after being separated from the nozzle hook. Therefore it must be picked manually or by manipulators, which increases the operator's potential safety hazard, prolongs the molding time, and reduces production efficiency.

现有注射模具中浇口通常采用潜伏式浇口、侧浇口、点浇口等,这些浇口均存在有损产品外观或需对产品成型后进行加工,造成生产成本高的缺点,并不适合部分模具。The gates in existing injection molds usually use latent gates, side gates, point gates, etc. These gates have the disadvantages of damaging the appearance of the product or requiring processing after the product is molded, resulting in high production costs. Fits part molds.

发明内容 Contents of the invention

本发明的目的是提供一种主流道短、水口料能自动脱落、浇口位不损产品外观且无需成型后再次加工、模具活动部件得到加强并便于更换、维修的具有节能降耗浇注系统的塑胶注射模具,以解决现有塑胶注射模具浇注系统中存在的主流道太长、水口料难全自动脱落、水口钩针易走批锋、浇口有损产品外观或需对浇口位置再次加工、模具维修困难周期长等问题。The object of the present invention is to provide an energy-saving and consumption-reducing pouring system with short main channel, automatic drop-off of nozzle material, no damage to product appearance at the gate position, no need for reprocessing after molding, reinforced mold movable parts and easy replacement and maintenance. Plastic injection molds to solve the problems in the existing plastic injection mold gating system that the main channel is too long, the nozzle material is difficult to fall off automatically, the crochet needle at the nozzle is easy to move, the gate damages the product appearance or the gate position needs to be reprocessed, Mold maintenance is difficult and the cycle is long.

本发明的目的可以通过以下技术方案来实现:The purpose of the present invention can be achieved through the following technical solutions:

一种具有节能降耗浇注系统的塑胶注射模具,包括:A plastic injection mold with an energy-saving and consumption-reducing pouring system, comprising:

由上、下模板、模脚、脱料板、顶出构件以及导柱、导套构成的模架;Formwork consisting of upper and lower templates, mold feet, stripper plates, ejector components, guide posts, and guide sleeves;

由型腔A板和型腔B板以及安装在型腔A板和型腔B板内的阴、阳模构成的成型部件;A molded part consisting of a cavity A plate and a cavity B plate, and a female and a male mold installed in the cavity A plate and the cavity B plate;

浇注系统;Gating system;

其中型腔B板通过模脚及紧固件与下模板相连,导柱安装在上模板上,并穿过设置在脱料板和型腔A板上的导套使上模板与脱料板、型腔A板相连;在脱料板上还安装有使型腔A、B板分模的拉杆;模架中还包括推板和水口顶针,水口顶针固定在推板上,上端穿过型腔B板上的顶针孔;在型腔B板上安装有合模导柱和阳模,在型腔A板上设置有阴模和合模导套,合模导柱插入合模导套内,使阴、阳模能够准确地合模;在阴模和阳模上设置有成型型腔;浇注系统包括浇口套、设置在型腔A板上的流道、水口钩针以及设置在阴模上的点浇口,浇口套安装在上模板上并透过脱料板中心的中心孔内与所述流道相通,流道布置在型腔A板的上表面并与阴模上的点浇口连通,水口钩针固定在上模板上并穿过开设在脱料板上的钩针孔,其特征在于:Among them, the cavity B plate is connected with the lower formwork through mold feet and fasteners, and the guide column is installed on the upper formwork, and passes through the guide sleeve arranged on the stripper plate and the cavity A plate to make the upper formwork and the stripper plate, The cavity A plate is connected; the stripper plate is also equipped with a tie rod to separate the cavity A and B plates; the mold frame also includes a push plate and a nozzle thimble, and the nozzle thimble is fixed on the push plate, and the upper end passes through the cavity The thimble hole on the B plate; the mold clamping guide post and the male mold are installed on the cavity B plate, the female mold and the mold clamping guide sleeve are arranged on the cavity A plate, and the mold clamping guide post is inserted into the mold clamping guide sleeve. The female and male molds can be accurately closed; molding cavities are set on the female mold and the male mold; the pouring system includes the sprue sleeve, the runner set on the cavity A plate, the sprue crochet and the mold set on the female mold. The sprue sleeve is installed on the upper template and communicates with the runner through the center hole in the center of the stripper plate. The runner is arranged on the upper surface of the cavity A plate and is connected with the spot pouring The mouth is connected, and the crochet hooks of the nozzle are fixed on the upper formwork and pass through the crochet holes on the stripper plate. It is characterized in that:

所述浇口套为一安装在上模板中心的浇口套安装孔内的两用浇口套,在所述两用浇口套内有一喷嘴插孔;所述喷嘴插孔的底面为平面,在喷嘴插孔底面的中心有一喷嘴定位凹槽;所述浇口套的前端面为一平面,在前端面的中心设有一锥凸;在锥凸的中心开有一主流道并在锥凸的前端开有一起水口钩针作用的环形凹槽;浇口套内的喷嘴插孔、喷嘴定位凹槽及主流道位于同一轴线上。The sprue sleeve is a dual-purpose sprue sleeve installed in the sprue sleeve installation hole in the center of the upper formwork, and there is a nozzle jack in the dual-purpose sprue sleeve; the bottom surface of the nozzle jack is flat, There is a nozzle positioning groove at the center of the bottom surface of the nozzle socket; the front end face of the sprue bushing is a plane, and a conical protrusion is arranged at the center of the front end face; There is an annular groove for the crochet function of the sprue; the nozzle socket in the sprue sleeve, the nozzle positioning groove and the main channel are located on the same axis.

在两用浇口套内还装有水口钩针和侧面定位针。In the dual-purpose sprue sleeve, sprue hooks and side positioning pins are also arranged.

为了解决浇口套与脱料板之间因摩擦而使浇口套和脱料板使用寿命缩短,同时为了解决浇口套与模具之间的装配和维修方便的问题,在脱料板的中心孔内装有一便于浇口套与脱料板之间装配与维修的护套。In order to solve the shortened service life of the sprue sleeve and the stripper plate due to friction between the sprue sleeve and the stripper plate, and to solve the problem of convenient assembly and maintenance between the sprue sleeve and the mold, the center of the stripper plate A sheath is installed in the hole to facilitate assembly and maintenance between the sprue sleeve and the stripper plate.

所述上模板中心的浇口套安装孔为一台阶孔,以便于两用浇口套的安装和定位,两用浇口套上半部分位于该浇口套安装孔内。在脱料板的中心还设有一能够容纳两用浇口套下半部分进入的凹槽,所述凹槽与所述的中心孔同心。这样做的目的可以使得两用浇口套与上模板、脱料板吻合,并且又能灵活运动。The sprue bushing installation hole in the center of the upper formwork is a stepped hole, so as to facilitate the installation and positioning of the dual-purpose sprue bushing, and the upper half of the dual-purpose sprue bushing is located in the sprue bushing installation hole. A groove capable of accommodating the entry of the lower half of the dual-purpose sprue sleeve is also provided at the center of the stripper plate, and the groove is concentric with the central hole. The purpose of doing this can make the dual-purpose sprue sleeve coincide with the upper template and the stripper plate, and can move flexibly.

安装时,护套固定在脱料板的中心孔内并随脱料板一起运动,两用浇口套固定在底板上。由于浇口套一部分位于上模板内,另一部分位于脱料板内,而且在浇口套内还设有喷嘴插孔,这样就使得注射机上的延伸喷嘴的嘴口能够尽量地贴近流道,将主流道缩短到最理想的长度,因而本发明的浇口套比普通浇口套节省原料达80%。另外主流道的缩短也减少了压力和热量的损失,降低了熔接痕。浇口套内的喷嘴插孔底面为平面,可以方便地增加下水口钩针,也可以用侧面定位针进行定位。两用浇口套的前端采用环形凹槽,解决了中心位置点浇口因无法加水口钩针造成水口无法脱离型腔的问题。浇口套的前端中心采用锥台的设计样式,并套上护套,使得浇口套易与模具装配、易更换并减少了与脱料板的反复摩擦,从而提高了模具的使用寿命,降低了模具的维修成本。During installation, the sheath is fixed in the center hole of the stripper plate and moves together with the stripper plate, and the dual-purpose sprue sleeve is fixed on the bottom plate. Since part of the sprue sleeve is located in the upper mold plate and the other part is located in the stripper plate, and there is also a nozzle socket in the sprue sleeve, so that the mouth of the extended nozzle on the injection machine can be as close as possible to the flow channel, and the The sprue is shortened to the most ideal length, so the sprue sleeve of the present invention saves 80% of raw materials compared with the common sprue sleeve. In addition, the shortening of the sprue also reduces the loss of pressure and heat, and reduces the weld line. The bottom surface of the nozzle socket in the sprue bushing is plane, which can conveniently add spout hooks, and can also be positioned with side positioning pins. The front end of the dual-purpose sprue sleeve adopts an annular groove, which solves the problem that the sprue cannot be separated from the cavity due to the inability to add sprue hooks to the center point sprue. The center of the front end of the sprue sleeve adopts the design style of the cone, and the sheath is put on, which makes the sprue sleeve easy to assemble with the mold, easy to replace, and reduces repeated friction with the stripper plate, thereby improving the service life of the mold and reducing The maintenance cost of the mold is reduced.

为了解决水口料脱离水口钩针后,经常粘在脱料板上,需要用人工或机械手摘取,增加了操作者的安全隐患,延长了成型时间,降低了生产效率的问题,本实用新型可以在脱料板上安装有使水口料自动脱离脱料板的冷料脱落器。In order to solve the problem that the nozzle material often sticks to the stripping plate after it leaves the nozzle crochet needle, it needs to be picked manually or by a robot, which increases the safety hazard of the operator, prolongs the molding time and reduces the production efficiency. The stripping plate is equipped with a cold material shedding device to automatically separate the nozzle material from the stripping plate.

所述冷料脱落器包括外缸、活塞、弹簧,活塞活动于外缸的活塞腔内并将弹簧压缩在该活塞腔内,在活塞上设有定位销。活塞为空心筒结构,其筒底朝外。外缸的缸口为缩口,所述缩口与活塞间隙配合。The cold material shedding device includes an outer cylinder, a piston, and a spring. The piston moves in the piston chamber of the outer cylinder and compresses the spring in the piston chamber, and a positioning pin is arranged on the piston. The piston is a hollow cylinder structure with the bottom of the cylinder facing outwards. The cylinder port of the outer cylinder is a necking, and the necking is matched with the piston clearance.

为了将冷料脱落器安装在三板注塑模具的脱料板上,在外缸的缸底中心开有一螺纹孔。In order to install the cold material dropper on the stripping plate of the three-plate injection mold, a threaded hole is opened in the center of the bottom of the outer cylinder.

安装冷料脱落器时,在三板注塑模具的脱料板上的适当位置开设一与外缸外径相配合的安装盲孔和一螺栓孔,将冷料脱落器压入安装盲孔中,用一螺栓穿过螺栓孔旋入外缸缸底上的螺纹孔中并拧紧即可使该冷料脱落器安装在脱料板上。When installing the cold material dropper, open an installation blind hole and a bolt hole matching the outer diameter of the outer cylinder at an appropriate position on the stripper plate of the three-plate injection mold, press the cold material dropper into the installation blind hole, and use A bolt passes through the bolt hole and is screwed into the threaded hole on the bottom of the outer cylinder and tightened so that the cold material stripper can be installed on the stripper plate.

脱模时,本实用新型的冷料脱落器可以在水口料脱离水口钩针的一瞬间,利用弹簧的弹性形变推动活塞将水口料弹离脱料板,让水口料自动脱落,而不必用人工或机械手摘取,保证了安全生产,缩短了成型时间,提高了生产效率。When demolding, the cold material dropper of the utility model can use the elastic deformation of the spring to push the piston to bounce the nozzle material off the stripping plate at the moment when the nozzle material is separated from the nozzle hook needle, so that the nozzle material will fall off automatically without manual or Picking by manipulator ensures safe production, shortens molding time and improves production efficiency.

为了解决水口钩针与脱料板之间摩擦而造成脱料板被磨损而需要修复,使维修成本上升的问题,本发明在脱料板的钩针孔内装有一耐磨水口钩针套,水口钩针穿过耐磨水口钩针套。所述耐磨水口钩针套的外形为圆锥体、两端面为平面,耐磨水口钩针套固定在脱料板上并随脱料板一起运动。增加耐磨水口钩针套以后,避免了钩针与脱料板的直接摩擦,当水口钩针和耐磨水口钩针套在料流高温高压冲击下,频繁运动出现磨损时,可随时更换,无需对脱料板进行修复,降低了模具的维修成本,提高了生产效率。In order to solve the problem that the stripping plate is worn and needs to be repaired due to the friction between the stripping needle and the stripping plate, and the maintenance cost increases, the present invention installs a wear-resistant spout hook sleeve in the hook hole of the stripping plate, through which the spout hook can wear Over-wearing spout crochet cover. The shape of the wear-resistant nozzle crochet needle cover is a cone, and the two ends are planes. The wear-resistant nozzle crochet needle cover is fixed on the stripper plate and moves together with the stripper plate. After adding the wear-resistant spout hook cover, the direct friction between the crochet needle and the stripper plate is avoided. When the spout hook and the wear-resistant spout hook set are worn out due to frequent movement under the impact of high temperature and high pressure of the material flow, they can be replaced at any time without the need for stripping The plate is repaired, which reduces the maintenance cost of the mold and improves the production efficiency.

为了解决现有潜伏式浇口、侧浇口、点浇口等存在有损产品外观,需对产品成型后进行加工,造成生产成本高的缺点,本发明在阳模内镶嵌有若干牛角型镶拼式镶块,若干牛角型镶拼式镶块属于阳模的一部分,与阳模的其它部分拼凑后安装在型腔B板中,所述牛角型镶拼式镶块内设有浇道,所述浇道与阴模上的点浇口和成型型腔连通。In order to solve the disadvantages of existing latent gates, side gates, point gates, etc. that damage the appearance of the product and require processing after the product is formed, resulting in high production costs, the present invention has several horn-shaped inlays in the male mold. Assembled inserts, several ox-horn-shaped inlaid inserts are part of the male mold, assembled with other parts of the male mold and installed in the cavity B plate, the horn-shaped inlaid inserts are provided with sprues, The runner communicates with the point gate on the female mold and the molding cavity.

所述牛角型镶拼式镶块内的浇道为一牛角形状,其中角尖与成型型腔连通,角跟与所述设置在阳模上的点浇口连通。The sprue in the horn-shaped mosaic insert is in the shape of a horn, wherein the tip of the horn communicates with the molding cavity, and the heel of the horn communicates with the point gate arranged on the male mold.

所述牛角型镶拼式镶块由成镜像对称的左右两部分组合而成,左右两部分通过定位销连接,在每一部分上设置有牛角型凹槽,两部分的牛角型构成浇道。采用两半的设计方案,使得牛角型镶拼式镶块加工方便,左右定位准确、组装和更换方便。在注射成型后,浇口无需后加工,不损产品的外观,模具上可任意位置、角度安置,解决了传统浇口加工困难,维修不易、有损产品的外观以及产品成型后要再次加工水口位的问题,提高了生产效率,降低了生产成本。The horn-shaped mosaic insert is composed of left and right parts that are mirror-image symmetric. The left and right parts are connected by positioning pins. Each part is provided with a horn-shaped groove, and the horn-shaped two parts form a sprue. The two-half design scheme makes it easy to process the horn-shaped mosaic-type inserts, accurately position the left and right sides, and facilitate assembly and replacement. After injection molding, the gate does not need to be post-processed and does not damage the appearance of the product. It can be placed at any position and angle on the mold, which solves the difficulty of traditional gate processing, difficult maintenance, damage to the appearance of the product, and reprocessing of the gate after product molding. Position problem, improve production efficiency and reduce production cost.

附图说明 Description of drawings

以下结合附图和具体实施方式来进一步说明本发明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.

图1为本发明的结构示意图。Fig. 1 is a structural schematic diagram of the present invention.

图2为发明所述冷料脱落器的结构示意图。Fig. 2 is a structural schematic diagram of the cold material shedding device described in the invention.

图3为发明所述两用浇口套的结构示意图。Fig. 3 is a structural schematic diagram of the dual-purpose sprue sleeve described in the invention.

图4为发明所述耐磨水口钩针套的结构示意图。Fig. 4 is a structural schematic diagram of the wear-resistant spout crochet sheath of the invention.

图5为本发明所述牛角型镶拼式镶块的结构示意图。Fig. 5 is a schematic structural view of the horn-shaped mosaic inlay of the present invention.

图6为所述牛角型镶拼式镶块左部分的结构示意图。Fig. 6 is a structural schematic diagram of the left part of the horn-shaped mosaic-style inlay.

图7为所述牛角型镶拼式镶块右部分的结构示意图。Fig. 7 is a structural schematic diagram of the right part of the horn-shaped mosaic-style inlay.

具体实施方式 Detailed ways

参见图1,一种具有节能降耗浇注系统的塑胶注射模具,包括由上模板11、下模板12、模脚13、脱料板14、顶出构件15以及导柱16、导套17a、17b构成的模架;由型腔A板21和型腔B板22以及安装在型腔A板21和型腔B板22内的阳、阴模23、24构成的成型部件;浇注系统。Referring to Fig. 1, a plastic injection mold with an energy-saving and consumption-reducing pouring system includes an upper template 11, a lower template 12, a mold foot 13, a stripper plate 14, an ejector member 15, a guide post 16, and guide sleeves 17a, 17b Formwork formed; molding parts composed of cavity A plate 21 and cavity B plate 22 and male and female molds 23 and 24 installed in cavity A plate 21 and cavity B plate 22; pouring system.

型腔B板22通过模脚13及紧固件与下模板12固定相连,导柱16固定安装在上模板11上,并穿过设置在脱料板14和型腔A板21上的导套17a和17b使上模板11与脱料板14、型腔A板21相连;脱料板14和型腔A板21可以在导柱16滑动。The cavity B plate 22 is fixedly connected with the lower formwork 12 through the die foot 13 and fasteners, and the guide post 16 is fixedly installed on the upper formwork 11, and passes through the guide sleeve arranged on the stripping plate 14 and the cavity A plate 21 17a and 17b connect the upper template 11 with the stripping plate 14 and the cavity A plate 21; the stripping plate 14 and the cavity A plate 21 can slide on the guide post 16.

在脱料板14上还安装有使型腔A、B板21、22分模的拉杆18;在型腔B板22上还开有能够容纳导柱16和拉杆18的孔221、222,合模时,多余的导柱16和拉杆18可以分别收纳在孔221、222中。Also installed on the stripping plate 14 are the pull bars 18 that make the mold cavity A, B plates 21, 22 split; on the cavity B plate 22, there are also holes 221, 222 that can accommodate the guide post 16 and the pull rod 18, which are combined. During molding, the redundant guide posts 16 and tie rods 18 can be accommodated in the holes 221 and 222 respectively.

整个模架中还包括由推板151和水口顶针152构成的顶出装置15,水口顶针152固定在推板151上,上端穿过型腔B板22上的顶针孔223;脱模时,注射机上的推杆推动推板151向前运动,推板151又推动水口顶针152将工件顶出来。Also comprise the ejector device 15 that is made of push plate 151 and nozzle thimble 152 in the whole formwork, nozzle thimble 152 is fixed on the push plate 151, and the upper end passes through the thimble hole 223 on the mold cavity B plate 22; The push rod on the injection machine pushes the push plate 151 to move forward, and the push plate 151 pushes the runner thimble 152 to eject the workpiece.

在型腔B板22装有合模导柱224和阴模24,在型腔A板21上设置有阳模23和合模导套211,合模导柱224插入合模导套211内,使阴、阳模24、23能够准确地合模。Clamping guide post 224 and female mold 24 are housed in cavity B plate 22, and male mold 23 and clamping guide sleeve 211 are arranged on cavity A plate 21, and clamping guide post 224 is inserted in the clamping guide sleeve 211, makes The female and male molds 24, 23 can be matched accurately.

在阳模23和阴模24上设置有成型型腔231和241。Forming cavities 231 and 241 are provided on the male mold 23 and the female mold 24 .

浇注系统包括浇口套31、设置在型腔A板21上的流道212、水口钩针32以及设置在阴模24上的点浇口242。The pouring system includes a sprue bushing 31 , a runner 212 arranged on the cavity A plate 21 , a runner hook 32 and a point gate 242 arranged on the female mold 24 .

参见图3,浇口套31为一安装在上模板11中心的浇口套安装孔111内的两用浇口套,在两用浇口套内有一喷嘴插孔311;喷嘴插孔311的底面312为平面,在喷嘴插孔311底面的中心有一喷嘴定位凹槽313;两用浇口套的前端面314也为一平面,在前端面314的中心设有一锥凸315;在锥凸315的中心开有一主流道316并在锥凸315的前端开有一起水口钩针作用的环形凹槽317;两用浇口套内的喷嘴插孔311、喷嘴定位凹槽313及主流道316位于同一轴线上。Referring to Fig. 3, the sprue bushing 31 is a dual-purpose sprue bushing installed in the sprue bushing installation hole 111 in the center of the upper template 11, and there is a nozzle jack 311 in the dual-purpose sprue bushing; the bottom surface of the nozzle jack 311 312 is a plane, and there is a nozzle positioning groove 313 at the center of the bottom surface of the nozzle jack 311; There is a main channel 316 in the center and an annular groove 317 for the function of sprue crochet at the front end of the cone protrusion 315; the nozzle insertion hole 311, the nozzle positioning groove 313 and the main channel 316 in the dual-purpose sprue sleeve are located on the same axis .

参看图1,在脱料板14的中心孔141内装有一便于两用浇口套31与脱料板14之间装配与维修的护套142。脱料板14的中心孔141为一台阶孔,以便于护套142的安装和固定。Referring to FIG. 1 , a sheath 142 is installed in the center hole 141 of the stripper plate 14 to facilitate assembly and maintenance between the dual-purpose sprue sleeve 31 and the stripper plate 14 . The central hole 141 of the stripper plate 14 is a stepped hole, so as to facilitate the installation and fixing of the sheath 142 .

上模板11中心的浇口套安装孔111为一台阶孔,以便于两用浇口套的安装和定位。The sprue sleeve installation hole 111 in the center of the upper template 11 is a stepped hole, so as to facilitate the installation and positioning of the dual-purpose sprue sleeve.

浇口套31上半部分的外形为阶梯形状,位于该浇口套安装孔111内。The upper part of the sprue bushing 31 has a stepped shape and is located in the sprue bushing installation hole 111 .

在两用浇口套内还装有水口钩针318和侧面定位针319。In the dual-purpose sprue bushing, sprue crochet needle 318 and side positioning needle 319 are also housed.

在脱料板14的中心还设有一能够容纳两用浇口套下半部分的凹槽143,凹槽143与中心孔141同心。这样做的目的可以使得两用浇口套与上模板11、脱料板14吻合,并且又能灵活运动。A groove 143 capable of accommodating the lower half of the dual-purpose sprue sleeve is also provided at the center of the stripper plate 14 , and the groove 143 is concentric with the center hole 141 . The purpose of doing like this can make the dual-purpose sprue sleeve coincide with the upper template 11 and the stripper plate 14, and can move flexibly.

参看图1,安装时,护套142固定在脱料板14的中心孔141内并随脱料板14一起运动,两用浇口套固定在上模板11上,其上的主流道316与布置在型腔A板21的流道212连,通,流道212又与阴模24上的点浇口242连通。Referring to Fig. 1, during installation, the sheath 142 is fixed in the central hole 141 of the stripper plate 14 and moves together with the stripper plate 14, the dual-purpose sprue sleeve is fixed on the upper formwork 11, and the sprue 316 on it is arranged with the The runner 212 of the cavity A plate 21 is connected, and the runner 212 is communicated with the point gate 242 on the female mold 24 again.

参看图1和图4,在脱料板14的钩针孔144内装有一耐磨水口钩针套33并随脱料板14一起运动。耐磨水口钩针套33的外形为圆锥体、两端面为平面。水口钩针32固定在上模板11上并穿过脱料板14上的耐磨水口钩针套33,增加耐磨水口钩针套33以后,避免了钩针32与脱料板14的直接摩擦。Referring to Fig. 1 and Fig. 4, a wear-resistant nozzle crochet needle cover 33 is housed in the hook hole 144 of the stripper plate 14 and moves together with the stripper plate 14. The profile of wear-resisting spout crochet needle cover 33 is a cone, and the two end faces are planes. Nozzle crochet needles 32 are fixed on the upper template 11 and pass through the wear-resistant nozzle crochet needle cover 33 on the stripper plate 14. After increasing the wear-resistant nozzle crochet needle cover 33, the direct friction between the crochet needles 32 and the stripper plate 14 is avoided.

参看图1,在脱料板14上安装有使水口料自动脱离脱料板的冷料脱落器4。Referring to Fig. 1, the cold material shedding device 4 that makes the outlet material break away from the stripping plate automatically is installed on the stripping plate 14.

参看图3,该冷料脱落器4包括外缸41、活塞42、弹簧43,活塞42为空心筒结构,在活塞42的外环壁上开有一定位孔421。外缸41的缸口为缩口411,在缸底中心开有一螺纹孔412。Referring to FIG. 3 , the cold material shedding device 4 includes an outer cylinder 41 , a piston 42 , and a spring 43 . The piston 42 is a hollow cylinder, and a positioning hole 421 is opened on the outer ring wall of the piston 42 . The cylinder mouth of the outer cylinder 41 is a shrinkage 411, and a threaded hole 412 is opened at the center of the cylinder bottom.

活塞42活动于外缸41的活塞腔412内,其筒底朝外,将弹簧43压缩在该活塞腔412内其筒底朝外。缩口411与活塞42间隙配合。The piston 42 moves in the piston chamber 412 of the outer cylinder 41, and the bottom of the cylinder faces outwards, and the spring 43 is compressed in the piston chamber 412, and the bottom of the cylinder faces outwards. The constriction 411 is in clearance fit with the piston 42 .

在定位孔421内固定有定位销422。为了便于安装定位销422,在外缸41的缸壁412上开有一径向的安装孔4121,定位销421从安装孔4121插入并打入到活塞42上的定位孔421内。A positioning pin 422 is fixed in the positioning hole 421 . In order to facilitate the installation of the positioning pin 422 , a radial mounting hole 4121 is opened on the cylinder wall 412 of the outer cylinder 41 , and the positioning pin 421 is inserted from the mounting hole 4121 and driven into the positioning hole 421 on the piston 42 .

当活塞42上升到极限位置时,定位销422受外缸41上的缩口411的限制,使活塞42不再上升。When the piston 42 rises to the limit position, the positioning pin 422 is restricted by the constriction 411 on the outer cylinder 41, so that the piston 42 no longer rises.

安装冷料脱落器4时,在脱料板14上的适当位置开设一与外缸41外径相配合的安装盲孔144和一螺栓孔145,将冷料脱落器4压入安装盲孔144中,用一螺栓146穿过螺栓孔145并旋入外缸41缸底上的螺纹孔412中并拧紧即可使该冷料脱落器4安装在脱料板14上。When the cold material stripper 4 is installed, a blind installation hole 144 and a bolt hole 145 matching the outer diameter of the outer cylinder 41 are opened at an appropriate position on the stripper plate 14, and the cold material stripper 4 is pressed into the installation blind hole 144 In the process, pass the bolt hole 145 with a bolt 146 and screw in the threaded hole 412 on the bottom of the outer cylinder 41 and tighten to make the cold material shedding device 4 installed on the stripping plate 14.

脱模时,冷料脱落器可以在水口料5脱离水口钩针32的一瞬间,利用弹簧43的弹性形变推动活塞42将水口料5弹离脱料板14,让水口料5自动脱落,而不必用人工或机械手摘取,保证了安全生产,缩短了成型时间,提高了生产效率。When demoulding, the cold material dropper can use the elastic deformation of the spring 43 to push the piston 42 to bounce the nozzle material 5 away from the stripping plate 14 at the moment when the nozzle material 5 is separated from the nozzle hook 32, so that the nozzle material 5 will automatically fall off without having to Picking with manual or mechanical hands ensures safe production, shortens molding time and improves production efficiency.

复模时,型腔A板21推动下,活塞42重新被压回到外缸41内,等待下一次的动作。During re-molding, the cavity A plate 21 is pushed, and the piston 42 is pressed back into the outer cylinder 41 again, waiting for the next action.

参看图1,为了解决现有潜伏式浇口、侧浇口、点浇口等存在有损产品外观,需对产品成型后进行加工,造成生产成本高的缺点,在阳模23内镶嵌有若干牛角型镶拼式镶块6,若干牛角型镶拼式镶块6属于阳模23的一部分,与阳模23的其它部分拼凑后安装在型腔B板22中。Referring to Fig. 1, in order to solve the existing latent gates, side gates, point gates, etc. that damage the appearance of the product, it is necessary to process the product after molding, resulting in high production costs. Horn-type mosaic type insert 6, several ox-horn type mosaic type inserts 6 belong to a part of male mold 23, are installed in the cavity B plate 22 after assembling with other parts of male mold 23.

参看图5、图6、图7,所述牛角型镶拼式镶块6成镜像对称的左右两部分61、62两部分通过定位销63组合在一起,在每一部分61、62上设置有牛角型凹槽61a和62a,两部分的牛角型凹槽61a和62a构成一牛角形状的浇道64。牛角形状的浇道64的角尖与成型型腔231连通,角跟与设置在阴模24上的点浇口242连通。采用这样的结构,牛角型镶拼式镶块6加工方便,左右定位准确、组装和更换方便。在注射成型后,浇口无需后加工,不损产品的外观,模具上可任意位置、角度安置,解决了传统浇口加工困难,维修不易、有损产品的外观以及产品成型后要再次加工水口位的问题,提高了生产效率,降低了生产成本。Referring to Fig. 5, Fig. 6 and Fig. 7, the two parts 61, 62, which are mirror-symmetrical, of the horn-shaped mosaic insert 6 are combined together by positioning pins 63, and horns are arranged on each part 61, 62. Type grooves 61a and 62a, two parts of horn-shaped grooves 61a and 62a constitute a runner 64 in the shape of horns. The tip of the horn-shaped runner 64 communicates with the molding cavity 231 , and the corner heel communicates with the point gate 242 provided on the female mold 24 . Adopting such a structure, the horn-shaped mosaic insert 6 is convenient to process, the left and right positioning is accurate, and the assembly and replacement are convenient. After injection molding, the gate does not need to be post-processed and does not damage the appearance of the product. It can be placed at any position and angle on the mold, which solves the difficulty of traditional gate processing, difficult maintenance, damage to the appearance of the product, and reprocessing of the gate after product molding. Position problem, improve production efficiency and reduce production cost.

当然,对于本领域的一般技术人员,不花费创造性的劳动,在上述实施例的基础上能够作多种变化,同样能够实现本发明的目的。但是,上述各种变化显然应该在本发明的权利要求书的保护范围内。Certainly, those skilled in the art can make various changes on the basis of the above-mentioned embodiments without spending creative efforts, and the purpose of the present invention can also be achieved. However, the above-mentioned various changes should obviously be within the protection scope of the claims of the present invention.

Claims (10)

1, a kind of plastic injecting mold with energy-saving and cost-reducing running gate system comprises:
The mould bases that constitutes by upper and lower template, mould pin, stripper plate, liftout component and guide pillar, guide pin bushing;
By die cavity A plate and die cavity B plate and be installed in die cavity A plate and die cavity B plate in the profiled part that constitutes of yin, yang mould;
Running gate system;
Wherein die cavity B plate links to each other with lower bolster by mould pin and securing member, and guide pillar is installed on the cope match-plate pattern, and passes and be arranged on stripper plate and with guide pin bushing on the die cavity A plate cope match-plate pattern linked to each other with stripper plate, die cavity A plate; The pull bar that makes die cavity A, B plate divide mould also is installed on stripper plate; Also comprise push pedal and mouth of a river thimble in the mould bases, mouth of a river thimble is fixed in the push pedal, and the centre hole on the die cavity B plate is passed in the upper end; On die cavity B plate matched moulds guide pillar and formpiston are installed, die cavity A plate is provided with former and matched moulds guide pin bushing, and the matched moulds guide pillar inserts in the matched moulds guide pin bushing, makes yin, yang mould matched moulds exactly; Former and formpiston are provided with the moulding die cavity; Running gate system comprises sprue bush, be arranged on runner, the mouth of a river crochet hook on the die cavity A plate and be arranged on some cast gate on the former, sprue bush is installed on the cope match-plate pattern and in the centre bore through the stripper plate center and communicates with described sprue, runner is arranged in the upper surface of die cavity A plate and is communicated with some cast gate on the former, mouth of a river crochet hook is fixed on the cope match-plate pattern and passes the crochet hook hole that is opened on the stripper plate, it is characterized in that:
Described sprue bush is one to be installed in the dual-purpose sprue bush in the sprue bush installing hole at cope match-plate pattern center, in described dual-purpose sprue bush a nozzle receptacle is arranged; The bottom surface of described nozzle receptacle is the plane, and a nozzle detent is arranged at the center of nozzle receptacle bottom surface; The front end face of described dual-purpose sprue bush is a plane, and be provided with an awl at the center of front end face protruding; Have a sprue at the protruding center of awl and have the annular groove of mouth of a river crochet hook effect together at the protruding front end of awl; Nozzle receptacle, nozzle detent and sprue in the dual-purpose sprue bush are positioned on the same axis.
2, a kind of plastic injecting mold with energy-saving and cost-reducing running gate system as claimed in claim 1 is characterized in that: be equipped with one and be convenient to assembling and the sheath that keeps in repair between dual-purpose sprue bush and the stripper plate in the centre bore of described stripper plate.
3, a kind of plastic injecting mold as claimed in claim 1 with energy-saving and cost-reducing running gate system, it is characterized in that: the sprue bush installing hole at described cope match-plate pattern center is a stepped hole, described dual-purpose sprue bush the first half is positioned at this sprue bush installing hole; Also be provided with a groove that can hold dual-purpose sprue bush the latter half at the center of stripper plate, groove is concentric with described centre bore.
4, a kind of plastic injecting mold with energy-saving and cost-reducing running gate system as claimed in claim 1 or 2 is characterized in that: the cold burden that makes mouth of a river material the break away from stripper plate automatically device that comes off is installed on described stripper plate.
5, a kind of plastic injecting mold as claimed in claim 4 with energy-saving and cost-reducing running gate system, it is characterized in that: the described cold burden device that comes off comprises outer shell, piston, spring, piston is active in the plunger shaft of outer shell and with spring and is compressed in this plunger shaft, is provided with alignment pin on piston.
6, a kind of plastic injecting mold with energy-saving and cost-reducing running gate system as claimed in claim 5, it is characterized in that: the cylinder bottom center at outer shell has a screwed hole.
7, a kind of plastic injecting mold with energy-saving and cost-reducing running gate system as claimed in claim 1 or 2 is characterized in that: a wear-resisting mouth of a river crochet hook cover is housed in the crochet hook hole of described stripper plate, and mouth of a river crochet hook passes wear-resisting mouth of a river crochet hook cover.
8, a kind of plastic injecting mold as claimed in claim 1 or 2 with energy-saving and cost-reducing running gate system, it is characterized in that: in described formpiston, be inlaid with some ox horn type inlaid types and insert, some ox horn type inlaid types are inserted and are belonged to the part of formpiston, be installed in the die cavity B plate after piecing together with the other parts of formpiston, described ox horn type inlaid type is provided with running channel in inserting, and described running channel is communicated with some cast gate and moulding die cavity on the former.
9, a kind of plastic injecting mold as claimed in claim 8 with energy-saving and cost-reducing running gate system, it is characterized in that: the running channel in described ox horn type inlaid type is inserted is an ox horn shape, wherein the top of the horn is communicated with the moulding die cavity, and the angle is followed with the described some cast gate that is arranged on the former and is communicated with.
10, a kind of plastic injecting mold as claimed in claim 9 with energy-saving and cost-reducing running gate system, it is characterized in that: described ox horn type inlaid type is inserted and is combined by the left and right sides two parts that become the mirror image symmetry, left and right sides two parts connect by alignment pin, each part is provided with ox horn type groove again, and two-part ox horn type constitutes running channel.
CNB2006100231463A 2006-01-09 2006-01-09 Plastic injecting mold for casting system with low power consumption Expired - Fee Related CN100528527C (en)

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CN100528527C true CN100528527C (en) 2009-08-19

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Publication number Priority date Publication date Assignee Title
CN102285069A (en) * 2011-06-09 2011-12-21 肇庆理士电源技术有限公司 Injection mould
CN102922685A (en) * 2012-11-12 2013-02-13 凡嘉科技(无锡)有限公司 Horn ejection structure
JP6215610B2 (en) * 2013-07-30 2017-10-18 Ntn株式会社 Injection molded body, injection molding method, and injection mold
CN103434087A (en) * 2013-08-01 2013-12-11 浙江工业大学之江学院工业研究院 Design of dismountable banana-shaped sprue with square section
CN103552182A (en) * 2013-10-09 2014-02-05 昆山腾宇鑫金属制品有限公司 Die for side cover of water heating tank
CN104227974B (en) * 2014-08-25 2016-08-24 小米科技有限责任公司 Injection mold
CN105982469B (en) * 2015-01-28 2018-01-12 福州金雅工艺品有限公司 Plastic cement picture frame and its shaped device and method with artificial leather decorative cover
CN105922511A (en) * 2016-05-06 2016-09-07 柳州煜华科技有限公司 Injection mold for car instrument desk
CN106926419A (en) * 2017-03-30 2017-07-07 苏州华科精密模具有限公司 A kind of banana-shaped runner mold component of the easy brittle failure plastic cement products of raw material
CN108044888A (en) * 2017-12-16 2018-05-18 台州市黄岩奇泓智能科技有限公司 A kind of automatic cutting machine of pipe fitting joint cast gate
CN108058337A (en) * 2018-01-19 2018-05-22 安徽宁国中鼎模具制造有限公司 A kind of damping box cover die
JP7203414B2 (en) * 2018-12-27 2023-01-13 アピックヤマダ株式会社 Resin supply/take-out device, workpiece transfer device, and resin molding device
CN116100759A (en) * 2023-02-11 2023-05-12 广东景荣科技控股有限公司 A mold for injection molding

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Assignee: Shenzhen Zhiyuan precision mould Co., Ltd.

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Denomination of invention: Plastic injecting mold for casting system with low power consumption

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