CN103448212B - Precision rotor injection mold - Google Patents
Precision rotor injection mold Download PDFInfo
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- CN103448212B CN103448212B CN201310394986.0A CN201310394986A CN103448212B CN 103448212 B CN103448212 B CN 103448212B CN 201310394986 A CN201310394986 A CN 201310394986A CN 103448212 B CN103448212 B CN 103448212B
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Abstract
本发明公布一种转子精密注塑模具,涉及模具技术领域。浇注系统独特之处在于:分流道中的料流入外腔先形成保护套,保护套中溶融的塑料再以潜伏浇口形式进入模具内腔。本发明的显著效果是:液体保护套紧包着圆形磁体,对磁体产生均匀的压力,不仅能保护磁体,而且对磁体的位置起到校正作用,克服了产品易破裂、表面出现毛刺等缺点。本发明将侧浇口、保护套与潜伏浇口巧妙地应用于一套模具之中,且使得产品易于制造加工,提高产品成型率和生产效率。
The invention discloses a precision injection mold for a rotor, which relates to the technical field of moulds. The uniqueness of the gating system is that the material in the runner flows into the outer cavity to form a protective sleeve first, and the molten plastic in the protective sleeve enters the inner cavity of the mold in the form of a latent gate. The remarkable effect of the invention is: the liquid protective sleeve tightly wraps the circular magnet, which produces uniform pressure on the magnet, which not only protects the magnet, but also corrects the position of the magnet, and overcomes the shortcomings of easy cracking of the product and burrs on the surface. . The invention cleverly applies side gates, protective sleeves and latent gates to a set of moulds, makes products easy to manufacture and processes, and improves product molding rate and production efficiency.
Description
技术领域 technical field
本发明涉及模具技术领域,具体是一种转子精密注塑模具。 The invention relates to the technical field of molds, in particular to a rotor precision injection mold.
背景技术 Background technique
现有技术中,转子注塑模具一般是单分型面模具,侧浇口进料,上下脱模方式,圆柱形模腔,磁体作为嵌件放入圆柱形模腔,由于磁体与圆柱形模腔有0.05mm的间隙,采用侧浇口,浇注时熔融的塑料会冲击磁体嵌件,容易导致产品破裂、产品表面出现毛刺及磁体塌角等缺点,同时,成型率低,精度低,不易于制造,影响工作效率。 In the prior art, the rotor injection mold is generally a single-parting mold, with side gate feeding, upper and lower demoulding methods, a cylindrical cavity, and a magnet as an insert into the cylindrical cavity. Because the magnet and the cylindrical cavity There is a gap of 0.05mm, and the side gate is used. The molten plastic will impact the magnet insert during pouring, which will easily cause product breakage, burrs on the product surface, and magnet collapse. At the same time, the molding rate is low, the precision is low, and it is not easy to manufacture. , affecting work efficiency.
发明内容 Contents of the invention
针对上述现存的技术问题,本发明提供了一种转子精密注塑模具。 In view of the above existing technical problems, the present invention provides a rotor precision injection mold.
本发明通过以下技术方案实现:一种转子精密注塑模具,包括中心开有浇口的上模座板;紧靠上模座板下依次设有型腔板、型芯板、支承板、模脚、下模座板;所述的支承板上设有贯通上模座板、型腔板、型芯板的导柱;所述的上模座板与型腔板固定;所述的支承板、模脚、下模座板固定成一体;所述的下模座板上放置有挡板;所述的挡板上放置有推板;所述的推板上设有设有贯穿型芯板和支承板的复位杆和顶杆;所述的型芯板绕中心均匀设有转子腔体,所述的腔体分为外腔和内腔,每个腔体下设有下模镶件;所述的支承板对应下模镶件下方位置设有定位针;所述的型腔板对应腔体上方位置设有上模镶件,其上还设有连通浇口的主流道,型腔板和型芯板之间设有连通主流道和腔体的分流道;所述的上模座板对应上模镶件上方位置设有弹簧,所述的弹簧下固定有定位杆;所述的挡板中心位置上设有拉料杆,所述的拉料杆上端位于主流道下方。 The present invention is realized through the following technical proposals: a precision injection mold for a rotor, including an upper mold seat plate with a gate in the center; a cavity plate, a core plate, a support plate, and a mold foot are arranged in sequence next to the upper mold seat plate , Lower mold base plate; Described support plate is provided with the guide post that runs through upper mold base plate, cavity plate, core plate; Described upper die base plate is fixed with cavity plate; Described support plate, The mold foot and the lower mold base plate are fixed together; a baffle plate is placed on the lower mold base plate; a push plate is placed on the described baffle plate; a penetrating core plate and a The reset rod and ejector rod of the support plate; the core plate is evenly provided with a rotor cavity around the center, and the cavity is divided into an outer cavity and an inner cavity, and a lower mold insert is provided under each cavity; The supporting plate is provided with positioning pins corresponding to the position below the lower die insert; the cavity plate is provided with an upper die insert corresponding to the position above the cavity, and a main channel connecting the gate is also provided on it, and the cavity plate and The core plates are provided with a flow channel connecting the main flow channel and the cavity; the upper mold base plate is provided with a spring corresponding to the position above the upper mold insert, and a positioning rod is fixed under the spring; the baffle plate A pulling rod is arranged at the central position, and the upper end of the pulling rod is located below the main channel.
其进一步是:所述的上模座板浇口上设有浇口套。 It further comprises: a sprue sleeve is provided on the sprue of the upper die seat plate.
所述的型腔板设有与导柱配合的导套。 The cavity plate is provided with a guide sleeve matched with the guide post.
所述的上模座板和型腔板之间由沉头螺钉固定。 The upper mold seat plate and the cavity plate are fixed by countersunk screws.
所述的支承板、模脚、下模座板由贯穿模脚的沉头螺钉固定。 The support plate, die foot, and lower die seat plate are fixed by countersunk screws penetrating through the die foot.
使用时:注入外腔的液体形成保护套紧包着圆形磁体,对磁体产生均匀的压力,不仅能保护磁体,而且对磁体的位置起到校正作用,克服了产品易破裂、表面出现毛刺等缺点。 When in use: the liquid injected into the outer cavity forms a protective sleeve tightly enclosing the circular magnet, which produces uniform pressure on the magnet, which not only protects the magnet, but also corrects the position of the magnet, which overcomes the product's easy breakage and burrs on the surface, etc. shortcoming.
本发明将侧浇口与潜伏浇口巧妙地应用于一套模具之中,且使得产品易于制造加工,提高产品成型率和生产效率。 The invention cleverly applies side gates and latent gates to a set of moulds, makes products easy to manufacture and process, and improves product molding rate and production efficiency.
附图说明 Description of drawings
图1为本发明模具结构装配主视图; Fig. 1 is the assembly front view of mold structure of the present invention;
图2为本发明中型腔板结构示意图。 Fig. 2 is a schematic diagram of the structure of the medium cavity plate of the present invention.
图中:1、上模座板,2、型腔板,3、型芯板,4、支承板,5、模脚,6、推板,7、挡板,8、下模座板,9、导套,10、导柱,11、浇口套,12、弹簧,13、沉头螺钉,14、定位杆,15、上模镶件,16、磁体,17、下模镶件,18、转轴,19、定位针,20、复位杆,21、顶杆,22、拉料杆。 In the figure: 1. Upper mold seat plate, 2. Cavity plate, 3. Core plate, 4. Support plate, 5. Die foot, 6. Push plate, 7. Baffle plate, 8. Lower mold seat plate, 9 , guide sleeve, 10, guide post, 11, sprue sleeve, 12, spring, 13, countersunk screw, 14, positioning rod, 15, upper mold insert, 16, magnet, 17, lower mold insert, 18, Rotating shaft, 19, positioning pin, 20, reset rod, 21, ejector rod, 22, material pulling rod.
具体实施方式 Detailed ways
以下是本发明的一个具体实施例,结合附图对本发明作进一步的说明。 The following is a specific embodiment of the present invention, and the present invention will be further described in conjunction with the accompanying drawings.
如图所示,一种转子精密注塑模具,包括中心开有浇口的上模座板1,所述的浇口上设有浇口套11;紧靠上模座板1下依次设有型腔板2、型芯板3、支承板4、模脚5、下模座板8;所述的支承板4上设有贯通上模座板1、型腔板2、型芯板3的导柱10;所述的型腔板2上设有与导柱10配合的导套9;所述的上模座板1与型腔板2由沉头螺钉13固定;所述的支承板4、模脚5、下模座板8由贯穿模脚5的沉头螺钉13固定成一体;所述的下模座板8上放置有挡板7;所述的挡板7上放置有推板6;所述的推板6上设有设有贯穿型芯板3和支承板4的复位杆20和顶杆21; As shown in the figure, a rotor precision injection mold includes an upper mold seat plate 1 with a gate in the center, and a sprue sleeve 11 is provided on the gate; a mold cavity is arranged in turn next to the upper mold seat plate 1 Plate 2, core plate 3, support plate 4, mold foot 5, lower mold seat plate 8; the support plate 4 is provided with a guide column that runs through the upper mold seat plate 1, cavity plate 2, and core plate 3 10; the cavity plate 2 is provided with a guide sleeve 9 cooperating with the guide post 10; the upper mold seat plate 1 and the cavity plate 2 are fixed by countersunk screws 13; the support plate 4, the mold The foot 5 and the lower mold seat plate 8 are fixed together by the countersunk head screw 13 passing through the mold foot 5; the said lower mold seat plate 8 is provided with a baffle plate 7; the said baffle plate 7 is provided with a push plate 6; The push plate 6 is provided with a reset rod 20 and a push rod 21 that penetrate through the core plate 3 and the support plate 4;
所述的型芯板3绕中心均匀设有六个转子腔体,所述的腔体分为外腔和内腔,每个腔体下设有下模镶件17; The core plate 3 is evenly provided with six rotor cavities around the center, and the cavities are divided into an outer cavity and an inner cavity, and each cavity is provided with a lower mold insert 17;
所述的支承板4对应下模镶件17下方位置设有定位针19; The support plate 4 is provided with a positioning pin 19 corresponding to the position below the lower mold insert 17;
所述的型腔板2对应腔体上方位置设有上模镶件15,其上还设有连通浇口的主流道,型腔板2和型芯板3之间设有连通主流道和腔体的分流道; The cavity plate 2 is provided with an upper mold insert 15 corresponding to the upper position of the cavity, and a main channel connecting the gate is also provided on it, and a connecting main channel and a cavity are provided between the cavity plate 2 and the core plate 3. The body's shunt channel;
所述的上模座板1对应上模镶件15上方位置设有弹簧12,所述的弹簧12下固定有定位杆14; The upper mold seat plate 1 is provided with a spring 12 corresponding to the position above the upper mold insert 15, and a positioning rod 14 is fixed under the spring 12;
所述的挡板7中心位置上设有拉料杆22,所述的拉料杆2上端位于主流道下方。 The center position of the baffle plate 7 is provided with a pulling rod 22, and the upper end of the pulling rod 2 is located below the main channel.
工作时,将6个磁体放置于的型芯板3的6个腔体之中,再将6个转轴分别放入6个磁体之中,再操纵立式注塑机进行合模浇注,熔融的塑料通过注塑机喷嘴进入模具,经主流道、分流道中的料通过侧浇口流入外腔先形成保护套,保护套中溶融的塑料再以潜伏浇口形式进入模具内腔。经保压、冷却后开模,脱模时,顶出机构将浇注系统、保护套及产品一起顶出模具型腔,之后,去除浇注系统及保护套料得到产品。 When working, put 6 magnets in the 6 cavities of the core plate 3, put the 6 rotating shafts into the 6 magnets respectively, and then operate the vertical injection molding machine for mold closing and pouring, the molten plastic The material enters the mold through the nozzle of the injection molding machine, and the material in the main channel and the sub-runner flows into the outer cavity through the side gate to form a protective cover, and the molten plastic in the protective cover enters the inner cavity of the mold in the form of a latent gate. After maintaining the pressure and cooling, the mold is opened. When the mold is demoulded, the ejector mechanism pushes the gating system, protective sleeve and product out of the mold cavity. After that, the gating system and the protective sleeve are removed to obtain the product.
Claims (5)
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CN201310394986.0A CN103448212B (en) | 2013-09-03 | 2013-09-03 | Precision rotor injection mold |
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CN201310394986.0A CN103448212B (en) | 2013-09-03 | 2013-09-03 | Precision rotor injection mold |
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CN103448212A CN103448212A (en) | 2013-12-18 |
CN103448212B true CN103448212B (en) | 2015-10-21 |
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Families Citing this family (2)
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CN105014868B (en) * | 2015-07-21 | 2017-09-12 | 江门麦威电子科技有限公司 | Insert-positioning device in a kind of magnet rotor injection |
CN105538485B (en) * | 2016-01-19 | 2018-05-22 | 深圳市商德先进陶瓷股份有限公司 | A kind of ceramic part injecting molding die and its injection moulding method |
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2013
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Patent Citations (6)
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JPH01141713A (en) * | 1987-11-30 | 1989-06-02 | Fuji Elelctrochem Co Ltd | Mold for molded rotor |
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Effective date of registration: 20160223 Address after: 221116 intersection of Zhujianglu Road and Mount Huangshan Road, Copper Mt. New District Industrial Park, Xuzhou, Jiangsu Patentee after: Right Ren magnetoelectric (Xuzhou) Co., Ltd. Address before: 221116 Jiangsu city of Xuzhou Province Academy of Quanshan District Road No. 26 Patentee before: Jiangsu Institute of Architectural Technology |