CN100492618C - Semiconductor element and manufacturing method thereof - Google Patents
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Abstract
本发明提供一种半导体元件及其制作方法,该方法主要是通过对掺杂的掩膜进行等向刻蚀的设计来形成具有对称长度的轻掺杂区的薄膜晶体管结构,因此有助于提高元件操作时的可靠度与电性表现。另外,此半导体元件的制作方法采用同一道掩膜工艺来形成不同薄膜晶体管的栅极图案,因此可有效避免以不同掩膜工艺制作上述元件时可能产生的掩膜对位误差,有助于提升工艺良品率,并可降低制作成本。
The present invention provides a semiconductor element and a method for manufacturing the same. The method mainly forms a thin film transistor structure with a lightly doped region of symmetrical length by isotropically etching a doped mask, thereby helping to improve the reliability and electrical performance of the element during operation. In addition, the method for manufacturing the semiconductor element uses the same mask process to form gate patterns of different thin film transistors, thereby effectively avoiding mask alignment errors that may occur when the above-mentioned element is manufactured using different mask processes, helping to improve the process yield and reducing the manufacturing cost.
Description
技术领域 technical field
本发明是有关于一种半导体元件(device)及其制作方法,且特别是有关于一种可应用于液晶显示面板的薄膜晶体管的结构及其制作方法。The present invention relates to a semiconductor device (device) and a manufacturing method thereof, and in particular to a structure of a thin film transistor applicable to a liquid crystal display panel and a manufacturing method thereof.
背景技术 Background technique
由于多晶硅薄膜晶体管相较于非晶硅薄膜晶体管具有消耗功率小且电子迁徙率(electron mobility)大等优点,因此低温多晶硅薄膜晶体管目前已经广泛地应用于大尺寸的液晶显示器中。Compared with amorphous silicon thin film transistors, polysilicon thin film transistors have the advantages of low power consumption and high electron mobility, so low temperature polysilicon thin film transistors have been widely used in large-sized liquid crystal displays.
请参考图1,其为现有技术的一种低温多晶硅薄膜晶体管的剖面示意图。如图1所示,基板100上形成有一缓冲层(buffer layer)102,而缓冲层102上形成有一多晶硅层110,且此多晶硅层110中通过掺杂(dopping)工艺而形成有源极区112、漏极区114以及通道(channel)区116,其中通道区116位于源极区112与漏极区114之间。Please refer to FIG. 1 , which is a schematic cross-sectional view of a low temperature polysilicon thin film transistor in the prior art. As shown in Figure 1, a buffer layer (buffer layer) 102 is formed on the
请再参考图1,栅绝缘层120覆盖住多晶硅层110与缓冲层102,而栅极130配置于通道区116上方的栅绝缘层120上。介电层140覆盖栅极130与栅绝缘层120,且介电层140与栅绝缘层120中形成有接触窗开口112a、114a。另外,源极金属层152以及漏极金属层154配置于介电层140上,且源极金属层152与漏极金属层154分别通过接触窗开口112a、114a而与源极区112以及漏极区114电性连接。Referring to FIG. 1 again, the
值得一提的是,为了降低晶体管操作时的横向电场以增加元件操作的可靠度及降低漏电流,在源极区112、漏极区114与通道区116之间通常会形成有一轻掺杂漏极(lightly doped drain,LDD)区118。现有技术在制作具有轻掺杂漏极区118的多晶硅薄膜晶体管时,通常需通过两道以上的掩膜(mask)工艺(manufacturing),并进行两次以上的掺杂工艺,以形成掺杂浓度不同的源极区112/漏极区114以及轻掺杂漏极区118。然而,上述此种制作轻掺杂漏极区的方式不仅工艺较为复杂,且容易造成掩膜图形对准上的困难,使得制成的薄膜晶体管的电性表现不一致,进而影响到产品的可靠度。It is worth mentioning that in order to reduce the lateral electric field during transistor operation to increase the reliability of device operation and reduce leakage current, a lightly doped drain is usually formed between the
发明内容 Contents of the invention
本发明关于一种半导体元件的制作方法,其可减少工艺中的掩膜数目,以降低成本,并可改善工艺良品率。The invention relates to a manufacturing method of a semiconductor element, which can reduce the number of masks in the process to reduce the cost and improve the yield of the process.
本发明另关于一种具有高可靠度的半导体元件,其可提供较佳的电性表现。The present invention also relates to a semiconductor device with high reliability, which can provide better electrical performance.
为具体描述本发明的内容,在此提出一种半导体元件的制作方法。首先,提供一基板,并形成一第一半导体图案与一第二半导体图案于基板上。接着,依序形成一栅绝缘层与一栅极金属层于基板上,且覆盖第一半导体图案与第二半导体图案。然后,形成一第一掩膜图案与一第二掩膜图案于栅极金属层上,其中第一掩膜图案位于第一半导体图案上方并对应暴露出第一半导体图案的一第一源极/漏极区,而第二掩膜图案位于第二半导体图案上方并对应暴露出第二半导体图案的一第二源极/漏极区。接着,以第一掩膜图案与第二掩膜图案为掩膜来图案化栅极金属层,而分别形成一第一栅极图案与一第二栅极图案。之后,以第一掩膜图案、第一栅极图案、第二掩膜图案与第二栅极图案为掩膜对第一源极/漏极区与第二源极/漏极区进行第一型离子掺杂,使第一源极/漏极区与第二源极/漏极区具有第一导电型态。然后,对第一掩膜图案与第二掩膜图案进行一刻蚀工艺,以移除第一掩膜图案与第二掩膜图案的部分外壁,进而暴露出部分的第一栅极图案与第二栅极图案。接着,以移除部分外壁后的第一掩膜图案与第二掩膜图案为掩膜刻蚀第一栅极图案与第二栅极图案,以形成一第一栅极与一第二栅极,并对应暴露出第一半导体图案中第一源极/漏极区内侧的一第一轻掺杂区以及第二半导体图案中第二源极/漏极区内侧的一第二轻掺杂区。然后,以第一栅极与第二栅极为掩膜对第一轻掺杂区与第二轻掺杂区进行第一型离子轻掺杂,使第一轻掺杂区与第二轻掺杂区具有第一导电型态。接着,移除第一掩膜图案与第二掩膜图案,之后再形成一图案化掩膜层于基板上,此图案化掩膜层对应暴露出部分的第二半导体图案。然后,经由图案化掩膜层对第二源极/漏极区与第二轻掺杂区进行第二型离子的相反掺杂(counter-doping),以使第二源极/漏极区与第二轻掺杂区的离子形态由第一导电型态转变为第二导电型态。之后,移除图案化掩膜层。In order to specifically describe the content of the present invention, a method for manufacturing a semiconductor element is proposed here. First, a substrate is provided, and a first semiconductor pattern and a second semiconductor pattern are formed on the substrate. Next, a gate insulating layer and a gate metal layer are sequentially formed on the substrate and cover the first semiconductor pattern and the second semiconductor pattern. Then, a first mask pattern and a second mask pattern are formed on the gate metal layer, wherein the first mask pattern is located above the first semiconductor pattern and correspondingly exposes a first source/electrode of the first semiconductor pattern. The drain region, and the second mask pattern is located above the second semiconductor pattern and correspondingly exposes a second source/drain region of the second semiconductor pattern. Then, the gate metal layer is patterned by using the first mask pattern and the second mask pattern as masks to form a first gate pattern and a second gate pattern respectively. Afterwards, the first source/drain region and the second source/drain region are subjected to the first mask pattern using the first mask pattern, the first gate pattern, the second mask pattern and the second gate pattern. Type ion doping makes the first source/drain region and the second source/drain region have the first conductivity type. Then, an etching process is performed on the first mask pattern and the second mask pattern to remove part of the outer walls of the first mask pattern and the second mask pattern, thereby exposing part of the first gate pattern and the second gate pattern. grid pattern. Next, etching the first gate pattern and the second gate pattern by using the first mask pattern and the second mask pattern after removing part of the outer wall as a mask to form a first gate pattern and a second gate pattern , and correspondingly expose a first lightly doped region inside the first source/drain region in the first semiconductor pattern and a second lightly doped region inside the second source/drain region in the second semiconductor pattern . Then, the first lightly doped region and the second lightly doped region are lightly doped with first-type ions using the first gate and the second gate as masks, so that the first lightly doped region and the second lightly doped region The region has a first conductivity type. Next, the first mask pattern and the second mask pattern are removed, and then a patterned mask layer is formed on the substrate, and the patterned mask layer corresponds to the exposed part of the second semiconductor pattern. Then, the second source/drain region and the second lightly doped region are counter-doped with second-type ions through the patterned mask layer, so that the second source/drain region and the second lightly doped region are counter-doped. The ion form of the second lightly doped region changes from the first conductivity type to the second conductivity type. Afterwards, the patterned mask layer is removed.
在本发明的一实施例中,上述的半导体元件的制作方法在移除图案化掩膜层之后还包括形成一介电层于栅绝缘层上,使其覆盖第一栅极与第二栅极。接着,形成多个第一接触窗于介电层与栅绝缘层中,这些第一接触窗暴露出第一半导体图案的第一源极/漏极区与第二半导体图案的第二源极/漏极区。然后,分别形成一第一源极/漏极接触金属与一第二源极/漏极接触金属于第一接触窗中,其中第一源极/漏极接触金属与第二源极/漏极接触金属分别电性连接到所对应的第一源极/漏极区与第二源极/漏极区。In an embodiment of the present invention, after removing the patterned mask layer, the above-mentioned manufacturing method of the semiconductor device further includes forming a dielectric layer on the gate insulating layer so as to cover the first gate and the second gate . Next, a plurality of first contact holes are formed in the dielectric layer and the gate insulating layer, and these first contact holes expose the first source/drain regions of the first semiconductor pattern and the second source/drain regions of the second semiconductor pattern. drain area. Then, respectively form a first source/drain contact metal and a second source/drain contact metal in the first contact window, wherein the first source/drain contact metal and the second source/drain contact The contact metals are respectively electrically connected to the corresponding first source/drain region and the second source/drain region.
本发明在上述步骤之后,还可形成一平坦层于介电层上,使其覆盖第一源极/漏极接触金属与第二源极/漏极接触金属。接着,形成一第二接触窗于平坦层中,此第二接触窗暴露出第一源极/漏极接触金属。然后,形成一电极图案于平坦层上,其中电极图案经由第二接触窗连接到第一源极/漏极接触金属。In the present invention, after the above steps, a flat layer can be formed on the dielectric layer to cover the first source/drain contact metal and the second source/drain contact metal. Next, a second contact window is formed in the flat layer, and the second contact window exposes the first source/drain contact metal. Then, an electrode pattern is formed on the planar layer, wherein the electrode pattern is connected to the first source/drain contact metal through the second contact window.
本发明在上述步骤之后,还可在形成第一掩膜图案与第二掩膜图案时,同时形成一第三掩膜图案于栅极金属层上。之后,在以第一掩膜图案与第二掩膜图案为掩膜来图案化栅极金属层时,同时以第三掩膜图案为掩膜来图案化栅极金属层,以形成一下层接垫。此外,本发明可更进一步在形成介电层时,使其覆盖下层接垫。接着,在形成第一接触窗时,还在介电层中形成一第三接触窗,以暴露出下层接垫。然后,在形成第一源极/漏极接触金属与第二源极/漏极接触金属时,形成一上层接垫于第三接触窗中,其中上层接垫连接下层接垫。再者,本发明可在形成平坦层时,还使其覆盖上层接垫。之后,在形成第二接触窗时,还形成一第四接触窗于平坦层中,其中第四接触窗暴露出上层接垫。并且,在形成电极图案于平坦层时,还形成一接垫图案于第四接触窗中,使接垫图案连接上层接垫。In the present invention, after the above steps, a third mask pattern can be formed on the gate metal layer simultaneously when the first mask pattern and the second mask pattern are formed. Afterwards, when patterning the gate metal layer using the first mask pattern and the second mask pattern as a mask, simultaneously patterning the gate metal layer using the third mask pattern as a mask to form a lower layer pad. In addition, the present invention can further cover the underlying pads when the dielectric layer is formed. Next, when forming the first contact window, a third contact window is also formed in the dielectric layer to expose the underlying pad. Then, when forming the first source/drain contact metal and the second source/drain contact metal, an upper layer pad is formed in the third contact window, wherein the upper layer pad is connected to the lower layer pad. Furthermore, in the present invention, when the planar layer is formed, it can also make it cover the upper layer pads. Afterwards, when forming the second contact window, a fourth contact window is also formed in the planar layer, wherein the fourth contact window exposes the upper layer contact pad. Moreover, when forming the electrode pattern on the planar layer, a pad pattern is also formed in the fourth contact window, so that the pad pattern is connected to the upper pad.
本发明还提出另一种半导体元件的制作方法。首先,提供一基板,并形成一第一半导体图案与一第二半导体图案于基板上。接着,对第二半导体图案的一第二源极/漏极区进行第二型离子掺杂,使其具有第二导电型态。然后,形成一栅绝缘层于基板上,使其覆盖第一半导体图案与第二半导体图案。接着,形成一栅极金属层于栅绝缘层上,并形成一第一掩膜图案与一第二掩膜图案于栅极金属层上,其中第一掩膜图案位于第一半导体图案上方并对应暴露出第一半导体图案的一第一源极/漏极区,而第二掩膜图案位于第二半导体图案上方并对应暴露出第二半导体图案的部分的第二源极/漏极区。然后,以第一掩膜图案与第二掩膜图案为掩膜来图案化栅极金属层,而分别形成一第一栅极图案与一第二栅极图案。之后,以第一掩膜图案与第一栅极图案为掩膜来对第一源极/漏极区进行第一型离子掺杂,使第一源极/漏极区具有第一导电型态,而第二源极/漏极区维持第二导电型态。接着,对第一掩膜图案与第二掩膜图案进行一刻蚀工艺,以移除第一掩膜图案与第二掩膜图案的部分厚度的外壁,进而暴露出部分的第一栅极图案与第二栅极图案。然后,以第一掩膜图案与第二掩膜图案为掩膜来刻蚀第一栅极图案与第二栅极图案,以形成一第一栅极与一第二栅极,其中第一栅极对应暴露出第一半导体图案中第一源极/漏极区内侧的一轻掺杂区,而第二栅极覆盖第二半导体图案的一通道区与部分的第二源极/漏极区。接着,以第一栅极为掩膜来对轻掺杂区进行第一型离子轻掺杂,使轻掺杂区具有第一导电型态,而第二源极/漏极区仍维持第二导电型态。之后,移除第一掩膜图案与第二掩膜图案。The invention also proposes another manufacturing method of the semiconductor element. First, a substrate is provided, and a first semiconductor pattern and a second semiconductor pattern are formed on the substrate. Next, a second source/drain region of the second semiconductor pattern is doped with second type ions to make it have a second conductivity type. Then, a gate insulating layer is formed on the substrate to cover the first semiconductor pattern and the second semiconductor pattern. Next, a gate metal layer is formed on the gate insulating layer, and a first mask pattern and a second mask pattern are formed on the gate metal layer, wherein the first mask pattern is located above the first semiconductor pattern and corresponds to A first source/drain region of the first semiconductor pattern is exposed, and the second mask pattern is located above the second semiconductor pattern and correspondingly exposes a portion of the second source/drain region of the second semiconductor pattern. Then, the gate metal layer is patterned by using the first mask pattern and the second mask pattern as masks to form a first gate pattern and a second gate pattern respectively. Afterwards, the first source/drain region is doped with first-type ions using the first mask pattern and the first gate pattern as a mask, so that the first source/drain region has the first conductivity type , while the second source/drain region maintains the second conductivity type. Next, an etching process is performed on the first mask pattern and the second mask pattern to remove part of the thickness of the outer wall of the first mask pattern and the second mask pattern, thereby exposing part of the first gate pattern and the second mask pattern. second gate pattern. Then, using the first mask pattern and the second mask pattern as masks to etch the first gate pattern and the second gate pattern to form a first gate and a second gate, wherein the first gate The electrodes correspond to expose a lightly doped region inside the first source/drain region in the first semiconductor pattern, and the second gate covers a channel region and part of the second source/drain region of the second semiconductor pattern . Next, the lightly doped region is lightly doped with the first type of ions using the first gate as a mask, so that the lightly doped region has the first conductivity type, while the second source/drain region still maintains the second conductivity type. Afterwards, the first mask pattern and the second mask pattern are removed.
在本发明的一实施例中,上述的半导体元件的制作方法还包括形成一介电层于栅绝缘层上,使其覆盖第一栅极与第二栅极。接着,形成多个第一接触窗于介电层与栅绝缘层中,这些第一接触窗暴露出第一源极/漏极区与第二源极/漏极区。然后,分别形成一第一源极/漏极接触金属与一第二源极/漏极接触金属于第一接触窗中,其中第一源极/漏极接触金属与第二源极/漏极接触金属分别连接到所对应的第一源极/漏极区与第二源极/漏极区。In an embodiment of the present invention, the above-mentioned manufacturing method of the semiconductor device further includes forming a dielectric layer on the gate insulating layer so as to cover the first gate and the second gate. Next, a plurality of first contact windows are formed in the dielectric layer and the gate insulating layer, and these first contact windows expose the first source/drain region and the second source/drain region. Then, respectively form a first source/drain contact metal and a second source/drain contact metal in the first contact window, wherein the first source/drain contact metal and the second source/drain contact The contact metals are respectively connected to the corresponding first source/drain regions and the second source/drain regions.
本发明在上述步骤之后,还可形成一平坦层于介电层上,使其覆盖源极/漏极接触金属。接着,形成一第二接触窗于平坦层中,此第二接触窗暴露出第一源极/漏极接触金属。然后,形成一电极图案于平坦层上,其中电极图案经由第二接触窗连接到第一源极/漏极接触金属。In the present invention, after the above steps, a flat layer can also be formed on the dielectric layer to cover the source/drain contact metal. Next, a second contact window is formed in the flat layer, and the second contact window exposes the first source/drain contact metal. Then, an electrode pattern is formed on the planar layer, wherein the electrode pattern is connected to the first source/drain contact metal through the second contact window.
在本发明的一实施例中,上述的半导体元件的制作方法,还可在形成第一掩膜图案与第二掩膜图案时,同时形成一第三掩膜图案于栅极金属层上。并且,在以第一掩膜图案与第二掩膜图案为掩膜来图案化栅极金属层时,同时以第三掩膜图案为掩膜来图案化栅极金属层,以形成一下层接垫。In an embodiment of the present invention, in the above-mentioned manufacturing method of the semiconductor device, when forming the first mask pattern and the second mask pattern, a third mask pattern can be formed on the gate metal layer at the same time. Moreover, when patterning the gate metal layer using the first mask pattern and the second mask pattern as a mask, the gate metal layer is patterned using the third mask pattern as a mask at the same time, so as to form a lower layer pad.
此外,本发明在形成上述介电层时,还可使其覆盖下层接垫。接着,在形成第一接触窗时,还在介电层中形成一第三接触窗,以暴露出下层接垫。之后,可在形成第一源极/漏极接触金属与第二源极/漏极接触金属的同时,形成一上层接垫于第三接触窗中,使上层接垫连接下层接垫。In addition, in the present invention, when the above-mentioned dielectric layer is formed, it can also cover the underlying pads. Next, when forming the first contact window, a third contact window is also formed in the dielectric layer to expose the underlying pad. After that, while forming the first source/drain contact metal and the second source/drain contact metal, an upper layer pad is formed in the third contact window so that the upper layer pad is connected to the lower layer pad.
另外,本发明在形成上述平坦层时,还可使其覆盖上层接垫。并且,在形成第二接触窗时,还形成一第四接触窗于平坦层中,此第四接触窗暴露出上层接垫。接着,在形成电极图案于平坦层时,还形成一接垫图案于第四接触窗中,使接垫图案连接上层接垫。In addition, in the present invention, when the above flat layer is formed, it can also cover the upper layer pads. Moreover, when forming the second contact window, a fourth contact window is also formed in the planar layer, and the fourth contact window exposes the upper layer contact pad. Next, when forming the electrode pattern on the planar layer, a pad pattern is also formed in the fourth contact window, so that the pad pattern is connected to the pad of the upper layer.
在本发明的一实施例中,上述对第一源极/漏极区进行第一型离子掺杂的步骤还包含对部分的第二源极/漏极区进行第一型离子掺杂,且此部分的第二源极/漏极区仍须维持第二导电型态。此外,在对轻掺杂区进行第一型离子轻掺杂时,也可同时对部分的第二源极/漏极区进行第一型离子轻掺杂,且此部分的第二源极/漏极区仍须维持第二导电型态。In an embodiment of the present invention, the step of doping the first source/drain region with first-type ions further includes performing first-type ion doping on part of the second source/drain region, and The part of the second source/drain region still needs to maintain the second conductivity type. In addition, when lightly doping the lightly doped region with first-type ions, part of the second source/drain region can also be lightly doped with first-type ions at the same time, and this part of the second source/drain region The drain region still needs to maintain the second conductivity type.
在本发明的一实施例中,上述的半导体元件的制作方法,还包括在形成第一半导体图案与第二半导体图案时,同时形成一第三半导体图案于基板上。接着,在对第二源极/漏极区进行第二型离子掺杂时,同时对第三半导体图案进行第二型离子掺杂,使其同样具有第二导电型态。In an embodiment of the present invention, the above-mentioned manufacturing method of the semiconductor device further includes forming a third semiconductor pattern on the substrate at the same time when forming the first semiconductor pattern and the second semiconductor pattern. Next, when the second source/drain region is doped with the second type of ions, the third semiconductor pattern is also doped with the second type of ions so that it also has the second conductivity type.
此外,在形成第一掩膜图案与第二掩膜图案时,还可同时形成一第四掩膜图案于栅极金属层上,其中第四掩膜图案通过上述的第三半导体图案上方。接着,在以第一掩膜图案与第二掩膜图案为掩膜来图案化栅极金属层时,同时以第四掩膜图案为掩膜来图案化栅极金属层,以形成一金属共电极,其中金属共电极通过第三半导体图案上方。另外,在形成介电层时,还使其覆盖金属共电极,而在形成第一接触窗时,还在介电层中形成一第五接触窗,以暴露出部分的第三半导体图案。然后,在形成第一源极/漏极接触金属时,还使第一源极/漏极接触金属经由第五接触窗连接第三半导体图案。In addition, when forming the first mask pattern and the second mask pattern, a fourth mask pattern can also be formed on the gate metal layer at the same time, wherein the fourth mask pattern passes above the above-mentioned third semiconductor pattern. Next, when the gate metal layer is patterned by using the first mask pattern and the second mask pattern as a mask, the gate metal layer is patterned by using the fourth mask pattern as a mask at the same time to form a metal common layer. electrodes, wherein the metal common electrode passes above the third semiconductor pattern. In addition, when forming the dielectric layer, it also covers the metal common electrode, and when forming the first contact window, a fifth contact window is also formed in the dielectric layer to expose part of the third semiconductor pattern. Then, when forming the first source/drain contact metal, the first source/drain contact metal is also connected to the third semiconductor pattern through the fifth contact window.
上述多个实施例所采用的刻蚀工艺例如是一干法刻蚀工艺。更详细而言,此刻蚀工艺例如是通过氧等离子体(plasma)来刻蚀第一掩膜图案与第二掩膜图案。The etching process used in the above-mentioned embodiments is, for example, a dry etching process. In more detail, the etching process is, for example, etching the first mask pattern and the second mask pattern by oxygen plasma (plasma).
此外,上述多个实施例所采用的基板例如是玻璃基板,而第一半导体图案或第二半导体图案的材质例如是多晶硅。另外,上述的第一型离子例如是N型离子,而第二型离子例如是P型离子。此外,上述的第一掩膜图案、第二掩膜图案或图案化掩膜层的材质例如是光阻。In addition, the substrate used in the above-mentioned embodiments is, for example, a glass substrate, and the material of the first semiconductor pattern or the second semiconductor pattern is, for example, polysilicon. In addition, the above-mentioned first-type ions are, for example, N-type ions, and the second-type ions are, for example, P-type ions. In addition, the material of the first mask pattern, the second mask pattern or the patterned mask layer is, for example, photoresist.
本发明另提出一种半导体元件,主要包括一基板、一第一半导体图案、一第二半导体图案、一栅绝缘层、一第一栅极以及一第二栅极。第一半导体图案配置于基板上,并具有一第一通道区、位于第一通道区两侧的一第一源极/漏极区以及位于第一通道区与第一源极/漏极区之间且相互对称的一轻掺杂区,其中第一源极/漏极区与轻掺杂区具有第一导电型态。此外,第二半导体图案配置于基板上,且第二半导体图案具有一第二通道区与位于第二通道区两侧的一第二源极/漏极区,其中第二源极/漏极区具有第二导电型态。栅绝缘层配置于基板上,并覆盖第一半导体图案与第二半导体图案。另外,第一栅极配置于栅绝缘层上,且第一栅极位于第一半导体图案上方并对应暴露出第一源极/漏极区与轻掺杂区。第二栅极配置于栅绝缘层上,且第二栅极位于第二半导体图案上方并覆盖第二通道区与部份第二源极/漏极区。The present invention further provides a semiconductor device, which mainly includes a substrate, a first semiconductor pattern, a second semiconductor pattern, a gate insulating layer, a first gate and a second gate. The first semiconductor pattern is disposed on the substrate, and has a first channel area, a first source/drain area located on both sides of the first channel area, and a first source/drain area located between the first channel area and the first source/drain area A lightly doped region is spaced and symmetrical to each other, wherein the first source/drain region and the lightly doped region have a first conductivity type. In addition, the second semiconductor pattern is disposed on the substrate, and the second semiconductor pattern has a second channel region and a second source/drain region located on both sides of the second channel region, wherein the second source/drain region Has a second conductivity type. The gate insulating layer is disposed on the substrate and covers the first semiconductor pattern and the second semiconductor pattern. In addition, the first gate is configured on the gate insulating layer, and the first gate is located above the first semiconductor pattern and correspondingly exposes the first source/drain region and the lightly doped region. The second gate is disposed on the gate insulating layer, and the second gate is located above the second semiconductor pattern and covers the second channel region and part of the second source/drain region.
在本发明的一实施例中,上述的半导体元件还包括一介电层、一第一源极/漏极接触金属与一第二源极/漏极接触金属。介电层配置于栅绝缘层上并覆盖第一栅极与第二栅极,且介电层中具有暴露出第一源极/漏极区与第二源极/漏极区的多个第一接触窗。此外,第一源极/漏极接触金属与第二源极/漏极接触金属配置于第一接触窗中,并分别电性连接至所对应的第一源极/漏极区与第二源极/漏极区。In an embodiment of the present invention, the above semiconductor device further includes a dielectric layer, a first source/drain contact metal and a second source/drain contact metal. The dielectric layer is disposed on the gate insulating layer and covers the first gate and the second gate, and the dielectric layer has a plurality of first source/drain regions and second source/drain regions exposed. One touches the window. In addition, the first source/drain contact metal and the second source/drain contact metal are disposed in the first contact window and electrically connected to the corresponding first source/drain region and the second source respectively. electrode/drain region.
上述的半导体元件还可包括一平坦层与一电极图案。平坦层配置于介电层上并覆盖第一源极/漏极接触金属与第二源极/漏极接触金属,且平坦层中具有一第二接触窗,以暴露出第一源极/漏极接触金属。此外,电极图案配置于平坦层上并经由第二接触窗耦接到第一源极/漏极接触金属。The above-mentioned semiconductor device may further include a planar layer and an electrode pattern. The planar layer is disposed on the dielectric layer and covers the first source/drain contact metal and the second source/drain contact metal, and has a second contact window in the planar layer to expose the first source/drain Extreme contact with metal. In addition, the electrode pattern is disposed on the planar layer and coupled to the first source/drain contact metal via the second contact window.
在本发明的一实施例中,上述的半导体元件还包括一下层接垫,其配置于栅绝缘层上。此外,上述的介电层中还可具有一第三接触窗,用以暴露出下层接垫。In an embodiment of the present invention, the above-mentioned semiconductor device further includes a lower layer pad disposed on the gate insulating layer. In addition, the above-mentioned dielectric layer may also have a third contact window for exposing the underlying pad.
在本发明的一实施例中,上述的半导体元件还包括一上层接垫,其配置于第三接触窗中,并连接下层接垫。此外,上述的平坦层中还可具有一第四接触窗,用以暴露出上层接垫。第四接触窗中还可形成一接垫图案,以连接上层接垫。In an embodiment of the present invention, the above-mentioned semiconductor device further includes an upper layer pad disposed in the third contact window and connected to the lower layer pad. In addition, the above-mentioned planar layer may also have a fourth contact window for exposing the upper layer contact pads. A pad pattern can also be formed in the fourth contact window to connect the upper layer pads.
在本发明的一实施例中,上述的半导体元件还包括一第三半导体图案,其配置于基板上并被栅绝缘层所覆盖,且第三半导体图案具有第二导电型态。此外,第三半导体图案例如耦接至第一源极/漏极区。In an embodiment of the present invention, the above-mentioned semiconductor device further includes a third semiconductor pattern disposed on the substrate and covered by the gate insulating layer, and the third semiconductor pattern has the second conductivity type. In addition, the third semiconductor pattern is coupled to the first source/drain region, for example.
另外,本发明的半导体元件还可包括一金属共电极,其配置于栅绝缘层上并通过上述的第三半导体图案上方。In addition, the semiconductor device of the present invention may further include a metal common electrode, which is disposed on the gate insulating layer and passes above the above-mentioned third semiconductor pattern.
上述的基板例如是玻璃基板,而第一半导体图案或第二半导体图案的材质例如是多晶硅。另外,第一导电型态例如是N型,而第二导电型态例如是P型。The aforementioned substrate is, for example, a glass substrate, and the material of the first semiconductor pattern or the second semiconductor pattern is, for example, polysilicon. In addition, the first conductivity type is, for example, N type, and the second conductivity type is, for example, P type.
基于上述,本发明所形成的薄膜晶体管结构中的轻掺杂区具有对称的长度,因此有助于提高元件操作时的可靠度与电性表现。此外,由于本发明采用同一道掩膜工艺来形成不同薄膜晶体管的栅极图案以及金属共电极、下层接垫等元件,因此可有效避免现有技术以不同掩膜工艺制作上述元件时可能产生的掩膜对位误差,有助于提升工艺良品率,并可降低制作成本。Based on the above, the lightly doped region in the thin film transistor structure formed by the present invention has a symmetrical length, thus helping to improve the reliability and electrical performance of the device during operation. In addition, since the present invention uses the same masking process to form gate patterns of different thin film transistors, metal common electrodes, lower layer pads and other components, it can effectively avoid the problems that may occur when the above-mentioned components are manufactured with different masking processes in the prior art. Mask alignment errors help to improve process yield and reduce manufacturing costs.
附图说明 Description of drawings
图1为现有技术的一种低温多晶硅薄膜晶体管的剖面示意图。FIG. 1 is a schematic cross-sectional view of a low temperature polysilicon thin film transistor in the prior art.
图2A~2O绘示本发明一实施例的一种半导体元件的制作方法。2A-2O illustrate a manufacturing method of a semiconductor device according to an embodiment of the present invention.
图3A绘示现有技术液晶显示面板的周边线路布局。FIG. 3A illustrates the peripheral circuit layout of the prior art liquid crystal display panel.
图3B绘示本发明的一种周边线路布局。FIG. 3B illustrates a peripheral circuit layout of the present invention.
图4A~4J绘示本发明另一实施例的半导体元件的制作方法。4A-4J illustrate a manufacturing method of a semiconductor device according to another embodiment of the present invention.
附图标号:Figure number:
100:基板 102:缓冲层100: substrate 102: buffer layer
110:多晶硅层 112:源极区110: polysilicon layer 112: source region
112a:接触窗开口 114:漏极区112a: Contact window opening 114: Drain region
114a:接触窗开口 116:通道区114a: Contact window opening 116: Passage area
118:轻掺杂漏极区 120:栅绝缘层118: Lightly doped drain region 120: Gate insulating layer
130:栅极 140:介电层130: Grid 140: Dielectric layer
152:源极金属层 154:漏极金属层152: Source metal layer 154: Drain metal layer
202:基板 212:第一半导体图案202: Substrate 212: The first semiconductor pattern
212a:第一源极/漏极区 212b:第一轻掺杂区212a: first source/
212c:第一通道区 214:第二半导体图案212c: the first channel area 214: the second semiconductor pattern
214a:第二源极/漏极区 214b:第二轻掺杂区214a: second source/
214c:第二通道区 220:栅绝缘层214c: Second channel region 220: Gate insulating layer
230:栅极金属层 232:第一栅极图案230: Gate metal layer 232: First gate pattern
232a:第一栅极 234:第二栅极图案232a: the first grid 234: the second grid pattern
234a:第二栅极 236:下层接垫234a: second grid 236: lower pad
242:第一掩膜图案 244:第二掩膜图案242: The first mask pattern 244: The second mask pattern
246:第三掩膜图案 250:图案化掩膜层246: The third mask pattern 250: Patterned mask layer
260:介电层 262:第一接触窗260: Dielectric layer 262: First contact window
264:第三接触窗 272:第一源极/漏极接触金属264: Third contact window 272: First source/drain contact metal
274:第二源极/漏极接触金属 276:上层接垫274: Second source/drain contact metal 276: Upper pad
280:平坦层 282:第二接触窗280: flat layer 282: second contact window
284:第四接触窗 290:电极图案284: The fourth contact window 290: Electrode pattern
292:接垫图案 L1:长度292: Pad Pattern L1: Length
300:反向器 310:PTFT300: Inverter 310: PTFT
320:NTFT 330a、330b、332:栅极金属图案320:
402:基板 404:光阻层402: Substrate 404: Photoresist layer
412:第一半导体图案 412a:第一源极/漏极区412:
412b:轻掺杂区 412c:第一通道区412b: lightly doped
414:第二半导体图案 414a:第二源极/漏极区414:
414c:第二通道区 418:第三半导体图案414c: the second channel area 418: the third semiconductor pattern
420:栅绝缘层 430:栅极金属层420: Gate insulation layer 430: Gate metal layer
432:第一栅极图案 432a:第一栅极432: The
434:第二栅极图案 434a:第二栅极434:
436:下层接垫 438:金属共电极436: Lower pad 438: Metal common electrode
442:第一掩膜图案 444:第二掩膜图案442: The first mask pattern 444: The second mask pattern
446:第三掩膜图案 448:第四掩膜图案446: The third mask pattern 448: The fourth mask pattern
460:介电层 462:第一接触窗460: dielectric layer 462: first contact window
464:第三接触窗 466:第五接触窗464: The third contact window 466: The fifth contact window
472:第一源极/漏极接触金属 474:第二源极/漏极接触金属472: First source/drain contact metal 474: Second source/drain contact metal
476:上层接垫 480:平坦层476: Upper pad 480: Flat layer
482:第二接触窗 484:第四接触窗482: Second contact window 484: Fourth contact window
490:电极图案 492:接垫图案490: electrode pattern 492: pad pattern
L2:长度L2: length
具体实施方式 Detailed ways
为让本发明的上述和其他目的、特征和优点能更明显易懂,下文特举较佳实施例,并配合所附说明书附图,作详细说明如下。In order to make the above and other objects, features and advantages of the present invention more comprehensible, preferred embodiments are specifically cited below, together with the accompanying drawings, and are described in detail as follows.
本发明的半导体元件的制作方法可用于液晶显示面板中,用以制作在像素内作为主动元件的多晶硅薄膜晶体管,且基于其工艺特性,因此可同时整合面板外围的相关元件以及外接接垫的制作。以下实施例将以在面板上同时制作至少P型薄膜晶体管(PTFT)、N型薄膜晶体管(NTFT)、以及外接接垫甚或储存电容进行说明。然其仅为举例之用,并非用以限定本发明的应用范围,举凡半导体领域中类似的元件结构与工艺皆可采用本发明所提出的技术,以得到更佳的工艺效果与产品质量。The manufacturing method of the semiconductor element of the present invention can be used in a liquid crystal display panel to manufacture a polysilicon thin film transistor as an active element in a pixel, and based on its process characteristics, it can simultaneously integrate the production of related components around the panel and external pads . The following embodiments will be described by fabricating at least a P-type thin film transistor (PTFT), an N-type thin film transistor (NTFT), and external pads or storage capacitors simultaneously on the panel. However, it is only for example and not intended to limit the scope of application of the present invention. For example, similar device structures and processes in the field of semiconductors can adopt the technology proposed by the present invention to obtain better process effects and product quality.
请参照图2A~2O,其绘示本发明一实施例的一种半导体元件的制作方法。Please refer to FIGS. 2A˜2O , which illustrate a manufacturing method of a semiconductor device according to an embodiment of the present invention.
首先,如图2A所示,提供一基板202,并且形成一第一半导体图案212与一第二半导体图案214于基板202上。在本实施例中,基板202可为玻璃基板、石英基板、塑料基板或是其他适用的透明基板,其上所形成的第一半导体图案212与第二半导体图案214例如是先在基板202上形成一层非晶硅层,并进行激光退火(laser annealing)工艺使非晶硅层成为多晶硅层,再图案化此多晶硅层所形成。此处的激光退火工艺所适用的激光光源可为准分子激光(excimer laser)、固态激光(solid-state laser)或二极管激发式固态激光(diodepumped solid state laser,DPSS)等等。First, as shown in FIG. 2A , a
值得一提的是,本发明可如同一般常见的多晶硅薄膜晶体管工艺,在基板202上先形成缓冲层,用以增进基板202与后续形成的多晶硅层的附着性,并可避免基板200中的金属离子(例如钠)扩散而污染多晶硅层。此外,在进行激光退火工艺之前,可先对非晶硅层进行去氢处理(dehydrogenation),以避免进行激光退火工艺时,非晶硅层内所含的氢受热而产生氢爆(hydrogenexploration)现象。本领域的技术人员应能依据既有技术水准理解上述内容,本实施例不再详细揭示。It is worth mentioning that, the present invention can form a buffer layer on the
接着,如图2B所示,依序形成一栅绝缘层220与一栅极金属层230于基板202上,使栅绝缘层220与栅极金属层230覆盖第一半导体图案212与第二半导体图案214。其中,形成栅绝缘层220的方法例如是化学气相沉积(chemical vapor deposition,CVD),而栅绝缘层220的材质例如是氮化硅(siliconnitride,SiN)或氧化硅(silicon oxide,SiO)。此外,栅极金属层230的材质例如是铬(Cr)、铝(Al)、铜(Cu)、钼(Mo)或其他低阻抗的金属,其例如是经由溅射或其他薄膜沉积工艺来形成。Next, as shown in FIG. 2B, a
然后,如图2C所示,形成一第一掩膜图案242与一第二掩膜图案244于栅极金属层230上,其中第一掩膜图案242位于第一半导体图案212上方并对应暴露出第一半导体图案212两侧的一第一源极/漏极区212a,而第二掩膜图案244位于第二半导体图案214上方并对应暴露出第二半导体图案214两侧的一第二源极/漏极区214a。形成上述第一掩膜图案242与第二掩膜图案244的方法例如是在栅极金属层230上进行光阻涂布以及曝光、显影等光刻工艺。值得一提的是,本实施例所揭示者为双栅极的薄膜晶体管结构,藉以避免产生纠结效应以及漏电流等问题,因此所形成的第一掩膜图案242可具有两个部份,皆位于第一半导体图案212上方。此外,若要在基板202上方形成外接接垫,则本实施例可在此步骤中同时形成一第三掩膜图案246于栅极金属层230上。Then, as shown in FIG. 2C, a
接着,如图2D所示,以第一掩膜图案242、第二掩膜图案244以及第三掩膜图案246为掩膜来图案化栅极金属层230,以分别在栅绝缘层220上形成一第一栅极图案232、一第二栅极图案234以及一下层接垫236。此处的图案化动作例如是通过进行一干式或湿法刻蚀工艺来达成。Next, as shown in FIG. 2D , the
然后,如图2E所示,以第一掩膜图案242与其对应的第一栅极图案232、第二掩膜图案244与其对应的第二栅极图案234为掩膜对第一源极/漏极区212a与第二源极/漏极区214a进行第一型离子掺杂,使第一源极/漏极区212a与第二源极/漏极区214a具有第一导电型态。此处所进行的第一型离子掺杂例如是N型离子掺杂,以在第一源极/漏极区212a与第二源极/漏极区214a内注入N型掺质,例如磷离子。同时,可在第一栅极图案232与第二栅极图案234下方的第一半导体图案212与第二半导体图案214内分别定义出第一通道区212c与第二通道区214c。Then, as shown in FIG. 2E , using the
之后,如图2F所示,对第一掩膜图案242与第二掩膜图案244进行一刻蚀工艺,以移除第一掩膜图案242与第二掩膜图案244的部分外壁,进而暴露出部分的第一栅极图案232与第二栅极图案234。此外,如果在前述步骤中同时形成第三掩膜图案246,则第三掩膜图案246也会一并被刻蚀。本步骤所进行的刻蚀工艺例如是一干法刻蚀工艺,更详细而言,其例如可通过等离子体(如氧等离子体)来刻蚀第一掩膜图案242、第二掩膜图案244与第三掩膜图案246,也即一般所称的光阻灰化(ashing)工艺,其特色在于可对第一掩膜图案242、第二掩膜图案244与第三掩膜图案246进行等向刻蚀。举例而言,第一掩膜图案242经过刻蚀之后,除了厚度减少之外,其两侧也会缩减等量的长度L1。Afterwards, as shown in FIG. 2F , an etching process is performed on the
接着,如图2G所示,以第一掩膜图案242与第二掩膜图案244为掩膜刻蚀第一栅极图案232与第二栅极图案234,以形成一第一栅极232a与一第二栅极234a,并对应暴露出第一半导体图案212中第一源极/漏极区212a内侧的一第一轻掺杂区212b以及第二半导体图案214中第二源极/漏极区214a内侧的一第二轻掺杂区214b。此外,如果在前述步骤中同时形成并刻蚀第三掩膜图案246,则此步骤还包括以第三掩膜图案246作为掩膜来刻蚀部分的下层接垫236。值得注意的是,由于第一掩膜图案242、第二掩膜图案244与第三掩膜图案246被等向刻蚀,使其左右两侧向内侧缩减对称的距离,因此被暴露出来的第一轻掺杂区212b以及第二轻掺杂区214b也会具有对称的长度。Next, as shown in FIG. 2G , the
然后,如图2H所示,以第一栅极232a与第二栅极234a为掩膜对第一轻掺杂区212b与第二轻掺杂区214b进行第一型离子轻掺杂,使第一轻掺杂区212b与第二轻掺杂区214b具有第一导电型态。对应于上述的第一型离子掺杂为N型离子掺杂,此处所进行的第一型离子轻掺杂例如同样是N型离子掺杂,不同的是使用浓度较低的N型掺质,例如磷离子。Then, as shown in FIG. 2H , the first lightly doped
本实施例通过图2F~2H的步骤制作具有对称长度的第一轻掺杂区212b,因此可有效避免现有技术制作轻掺杂漏极区时的掩膜对位误差,进而提高薄膜晶体管的电性表现。In this embodiment, the first lightly doped
接着,如图2I所示,移除第一掩膜图案与第二掩膜图案,并形成另一图案化掩膜层250于基板202上。此图案化掩膜层250对应暴露出第二半导体图案214。形成此图案化掩膜层250的方法例如是在栅绝缘层220上进行光阻涂布以及曝光、显影等光刻工艺。Next, as shown in FIG. 2I , the first mask pattern and the second mask pattern are removed, and another patterned
并且,如图2J所示,经由图案化掩膜层250对第二半导体图案214中的第二源极/漏极区214a与第二轻掺杂区214b进行第二型离子的相反掺杂(counter-doping),以使第二源极/漏极区214a与第二轻掺杂区214b的离子形态由第一导电型态转变为第二导电型态。相对于上述的第一导电型态为N型,此处的第二导电型态则为P型,因此所进行的第二型离子掺杂例如是P型离子掺杂,以在第二源极/漏极区214a与第二轻掺杂区214b内注入P型掺质,例如硼离子。值得一提的是,经实验结果,为得到较佳的相反掺杂效果,而能使第二源极/漏极区214a与第二轻掺杂区214b成功转变为第二导电型态,第二型离子掺杂应与前述的第一型离子掺杂有相仿的离子注入深度。And, as shown in FIG. 2J , the second source/
之后,移除图案化掩膜层250,便可得到如图2K所绘示的半导体元件的结构。第一源极/漏极区212a、第一轻掺杂区212b、第一通道区212c与第一栅极232a可构成一NTFT结构,而第二源极/漏极区214a、第二轻掺杂区214b、第二通道区214c与第二栅极234a可构成一PTFT结构。其中,第一轻掺杂区212b具有对称的长度,因此有助于提高元件操作时的可靠度与电性表现。Afterwards, the patterned
另一方面,本发明采用同一道掩膜工艺来形成第一栅极图案232、第二栅极图案234以及下层接垫236,再搭配相反掺杂的技术来形成不同型态薄膜晶体管,如PTFT与NTFT,因此相较于现有技术技术具有工艺简单、低成本与高良品率等优点。更详细而言,请参考图3A所绘示的现有技术液晶显示面板的周边线路布局。此处所绘示者例如是一种CMOS结构的反向器(Inverter)300,由于现有技术制作反向器300时是使用不同的两道掩膜工艺来分别制作PTFT 310与NTFT 320,因此在前后两道掩膜工艺中所定义的栅极金属图案330a与330b可能因为掩膜的对位误差而无法相连,影响工艺良品率且增加工艺的复杂性。再者,因考虑到掩膜的对位误差,在进行前端的元件布局设计时,也必须为了提供合理的工艺裕度,而牺牲部分的可布局面积。反之,参考图3B所示的本发明的一种周边线路布局,若采用本发明上述实施例的制作方法,可通过同一道掩膜工艺来同时定义PTFT 310与NTFT 320的栅极金属图案332,因此可克服上述问题,有助于减少工艺所需掩膜数,降低成本,并改善工艺良品率。On the other hand, the present invention uses the same mask process to form the
承接图2K所绘示的步骤,本实施例还可进行后续步骤,以形成源极/漏极接触金属、像素电极、上层接垫等构件。Following the steps shown in FIG. 2K , in this embodiment, subsequent steps can be performed to form components such as source/drain contact metals, pixel electrodes, and upper layer pads.
请参考图2L,在移除图案化掩膜层250之后,可再形成一介电层260于栅绝缘层220上,使其覆盖第一栅极232a、第二栅极234a以及前述可选择形成的下层接垫236。并且,形成多个第一接触窗262与第三接触窗264于介电层260与栅绝缘层220中。第一接触窗262暴露出第一半导体图案212的第一源极/漏极区212a与第二半导体图案214的第二源极/漏极区214a,而第三接触窗264暴露出下层接垫236。形成第一接触窗262与第三接触窗264的方法例如是对介电层260进行光刻工艺及后续的刻蚀工艺。Please refer to FIG. 2L, after removing the patterned
之后,再如图2M所示,形成一第一源极/漏极接触金属272与一第二源极/漏极接触金属274于第一接触窗262中,使第一源极/漏极接触金属272与第二源极/漏极接触金属274分别电性连接到所对应的第一源极/漏极区212a与第二源极/漏极区214a。并且,可选择同时形成一上层接垫276于下层接垫236所对应的第三接触窗264中,使上层接垫276与下层接垫236相互连接。形成上述第一源极/漏极接触金属272、第二源极/漏极接触金属274以及上层接垫276的方法例如是先在介电层260上形成一源极/漏极金属层(未绘示),再对此源极/漏极金属层进行光刻及刻蚀工艺所形成。此外,此源极/漏极金属层可采用的材质同样可为铬(Cr)、铝(Al)、铜(Cu)、钼(Mo)或其他低阻抗的金属,其例如是经由溅射或其他薄膜沉积工艺来形成。After that, as shown in FIG. 2M, a first source/
接着,如图2N所示,形成一平坦层280于介电层260上,使其覆盖第一源极/漏极接触金属272、第二源极/漏极接触金属274以及可选择形成的上层接垫276。并且,形成一第二接触窗282以及一第四接触窗284于平坦层280中,其中第二接触窗282暴露出第一源极/漏极接触金属272,而第四接触窗284暴露出上层接垫276。形成第二接触窗282与第四接触窗284的方法例如是对介电层280进行光刻工艺及后续的刻蚀工艺。Next, as shown in FIG. 2N, a
之后,如图2O所示,形成一电极图案290与一接垫图案292于平坦层280上,其中电极图案290经由第二接触窗282连接到第一源极/漏极接触金属272,以作为一像素电极(pixel electrode),而接垫图案292经由第四接触窗284与上层接垫276连接,以作为一外接接垫。此处形成电极图案290与接垫图案292的方法例如是先在平坦层280上形成一导电材料层(未绘示),再对此导电材料层进行刻蚀工艺所形成。此导电材料层可采用的材质例如是铟锡氧化物(Indium Tin Oxide,ITO)、铟锌氧化物(Indium Zinc Oxide,IZO)等透明导电材质,其例如是经由溅射或其他薄膜沉积工艺来形成。After that, as shown in FIG. 2O, an
至此大致完成本发明可用于液晶显示面板的包含像素区与周边线路区内的一种半导体元件结构,以下将再以其他实施例来说明本发明的内容。请参考图4A~4J,其绘示本发明另一实施例的半导体元件的制作方法。值得一提的是,下列实施例中部分工艺的详细实施方式与前述实施例所揭示者类似,因此相关说明请参考前述实施例,下文将不再重复赘述。So far, the present invention has roughly completed a semiconductor element structure applicable to a liquid crystal display panel including a pixel region and a peripheral circuit region. The content of the present invention will be described with other embodiments below. Please refer to FIGS. 4A-4J , which illustrate a manufacturing method of a semiconductor device according to another embodiment of the present invention. It is worth mentioning that the detailed implementation of some processes in the following embodiments is similar to that disclosed in the foregoing embodiments, so please refer to the foregoing embodiments for related descriptions, and will not be repeated hereafter.
首先,如图4A所示,提供一基板402,形成一第一半导体图案412与一第二半导体图案414于基板402上,并且对第二半导体图案414的一第二源极/漏极区414a进行第二型离子掺杂,使其具有第二导电型态。在本实施例中,基板402同样可为玻璃基板、石英基板、塑料基板或是其他适用的透明基板,而第一半导体图案412与第二半导体图案414例如是经由激光退火工艺形成多晶硅层,再进行图案化步骤所得。此外,对第二源极/漏极区414a进行第二型离子掺杂的步骤例如是通过一光阻层404作为掩膜来达成。此外,本制作方法还可选择性地在基板402上方形成储存电容与外接接垫,因此在此步骤中可以额外形成一第三半导体图案418于基板402上,并且可同时对第三半导体图案418进行第二型离子掺杂,使其具有第二导电型态。此处所进行的第二型离子掺杂例如是P型离子掺杂,以在第二源极/漏极区414a与第三半导体图案418内注入P型掺质,例如硼离子。同时,可在第二半导体图案414内定义出一第二通道区414c。First, as shown in FIG. 4A, a
接着,如图4B所示,形成一栅绝缘层420于基板402上,使其覆盖第一半导体图案412、第二半导体图案414与第三半导体图案418。并且,形成一栅极金属层430于栅绝缘层420上。其中,形成栅绝缘层420的方法例如是化学气相沉积(chemical vapor deposition,CVD),而栅绝缘层420的材质例如是氮化硅(silicon nitride,SiN)或氧化硅(silicon oxide,SiO)。此外,栅极金属层430的材质例如是铬(Cr)、铝(Al)、铜(Cu)、钼(Mo)或其他低阻抗的金属,其例如是经由溅射或其他薄膜沉积工艺来形成。Next, as shown in FIG. 4B , a
之后,再如图4C所示,形成一第一掩膜图案442与一第二掩膜图案444于栅极金属层430上,其中第一掩膜图案442位于第一半导体图案412上方并对应暴露出第一半导体图案412的一第一源极/漏极区412a,而第二掩膜图案444位于第二半导体图案414上方并对应暴露出第二半导体图案414的部分的第二源极/漏极区414a。此外,若如前述选择形成储存电容与外接接垫,则可在此步骤中额外形成一第三掩膜图案446与一第四掩膜图案448于栅极金属层430上,其中第四掩膜图案448通过第三半导体图案上方418。形成上述第一掩膜图案442与第二掩膜图案444的方法例如是在栅极金属层430上进行光阻涂布以及曝光、显影等光刻工艺。After that, as shown in FIG. 4C, a
接着,如图4D所示,以第一掩膜图案442、第二掩膜图案444、第三掩膜图案446与第四掩膜图案448为掩膜来图案化栅极金属层430,而分别形成一第一栅极图案432、一第二栅极图案434、一下层接垫436以及通过第三半导体图案418上方的一金属共电极438。之后,再以第一掩膜图案442与第一栅极图案432为掩膜来对第一源极/漏极区412a进行第一型离子掺杂,使第一源极/漏极区412a具有第一导电型态,而第二源极/漏极区414a维持第二导电型态。此处的图案化动作例如是通过进行一干式或湿法刻蚀工艺来达成,而所进行的第一型离子掺杂例如是N型离子掺杂,以在第一源极/漏极区412a内注入N型掺质,例如磷离子。值得注意的是,由于第二源极/漏极区414a经过此步骤仍须维持原来的第二导电型态,因此在前述所进行的第二型离子掺杂,其P型掺质浓度应该要大于此处第一型离子掺杂的N型掺质浓度。同时,可在第一栅极图案432下方的第一半导体图案412内定义出一第一通道区412c。Next, as shown in FIG. 4D , the
然后,如图4E所示,对第一掩膜图案442与第二掩膜图案444进行一刻蚀工艺,以移除第一掩膜图案442与第二掩膜图案444的部分厚度的外壁,进而暴露出部分的第一栅极图案432与第二栅极图案434。之后,再以移除部分外壁后的第一掩膜图案442与第二掩膜图案444为掩膜来刻蚀第一栅极图案432与第二栅极图案434,以形成一第一栅极432a与一第二栅极434a,其中第一栅极432a对应暴露出第一半导体图案412中第一源极/漏极区412a内侧的一轻掺杂区412b,而第二栅极434a覆盖第二半导体图案414的一通道区414c与部分的第二源极/漏极区414b。此外,如果在前述步骤中同时形成第三掩膜图案446与第四掩膜图案448,则第三掩膜图案446与第四掩膜图案448也会一并被刻蚀。本步骤所进行的刻蚀工艺例如是一干法刻蚀工艺,更详细而言,其例如可通过等离子体(如氧等离子体)来刻蚀第一掩膜图案442、第二掩膜图案444、第三掩膜图案446与第四掩膜图案448,也即一般所称的光阻灰化(ashing)工艺,其特色在于可对第一掩膜图案442、第二掩膜图案444、第三掩膜图案446与第四掩膜图案448进行等向刻蚀。举例而言,第一掩膜图案442经过刻蚀之后,除了厚度减少之外,其两侧也会缩减等量的长度L2。此外,在刻蚀的步骤中也包括分别以第三掩膜图案446与第四掩膜图案448作为掩膜来刻蚀部分的下层接垫436与部分的金属共电极438。值得注意的是,由于第一掩膜图案442被等向刻蚀,使其左右两侧向内侧缩减对称的距离,因此被暴露出来的轻掺杂区412b也会具有对称的长度。Then, as shown in FIG. 4E , an etching process is performed on the
接着,如图4F所示,以第一掩膜图案442与其所对应的第一栅极432a为掩膜来对轻掺杂区412b进行第一型离子轻掺杂,使轻掺杂区412b具有第一导电型态。此处所进行的第一型离子轻掺杂例如同样是N型离子掺杂,不同的是使用浓度较低的N型掺质,例如磷离子。如同前述,第二源极/漏极区414a在此步骤后仍须维持第二导电型态。值得一提的是,由于第二掩膜图案444与其下方的第二栅极图案434在被形成(如图4C所示)之后,仍须再经过后续的刻蚀工艺(如图4E所示),而被刻蚀掉部分的厚度与侧向的长度。因此,为了确保第二栅极图案434下方的第二通道区434c不会在此步骤中被掺入第一型离子,在膜层图案的设计上需使第二掩膜图案444、第二栅极图案434以及后续形成的第二栅极434a在前述工艺中维持覆盖第二通道区434c的状态。Next, as shown in FIG. 4F , the lightly doped
如此,第一源极/漏极区412a、轻掺杂区412b、第一通道区412c与第一栅极432a便可构成一NTFT结构,而第二源极/漏极区414a、第二通道区414c与第二栅极434a便可构成一PTFT结构。In this way, the first source/
然后,如图4G所示,移除第一掩膜图案442与第二掩膜图案444、第三掩膜图案446与第四掩膜图案448,形成一介电层460于栅绝缘层420上,使其覆盖第一栅极432a、第二栅极434b以及前述可选择形成的下层接垫436与金属共电极438。并且,形成多个第一接触窗462、一第三接触窗464以及一第五接触窗466于介电层460与栅绝缘层420中。第一接触窗462暴露出第一半导体图案412的第一源极/漏极区412a、第二半导体图案414的第二源极/漏极区414a,第三接触窗464暴露出下层接垫436,而第五接触窗466暴露出部分的第三半导体图案418。其中,形成第一接触窗462、第三接触窗464以及第五接触窗466的方法例如是对介电层460进行光刻工艺及后续的刻蚀工艺。Then, as shown in FIG. 4G , the
之后,再如图4H所示,形成一第一源极/漏极接触金属472、一第二源极/漏极接触金属474于第一接触窗462中,并且形成一上层接垫476于第三接触窗464中,使第一源极/漏极接触金属472与第二源极/漏极接触金属474分别电性连接到所对应的第一源极/漏极区412a与第二源极/漏极区414a,且上层接垫476经由第三接触窗464连接至下层接垫436。此外,第一源极/漏极接触金属472也会同时经由第五接触窗466连接到第三半导体图案418,使第一源极/漏极区412a与第三半导体图案418相互导通。如此一来,当显示信号由第一源极/漏极区412a被导入第三半导体图案418时,将在第三半导体图案418与其上方的金属共电极438之间形成一储存电容。形成上述第一源极/漏极接触金属472、第二源极/漏极接触金属474以及上层接垫476的方法例如是先在介电层460上形成一源极/漏极金属层(未绘示),再对此源极/漏极金属层进行光刻及刻蚀工艺所形成。此外,此源极/漏极金属层可采用的材质同样可为铬(Cr)、铝(Al)、铜(Cu)、钼(Mo)或其他低阻抗的金属,其例如是经由溅射或其他薄膜沉积工艺来形成。After that, as shown in FIG. 4H, a first source/
接着,如图4I所示,形成一平坦层480于介电层460上,使其覆盖第一源极/漏极接触金属472、第二源极/漏极接触金属474以及可选择形成的上层接垫476。并且,形成一第二接触窗482与一第四接触窗484于平坦层480中,其中第二接触窗482暴露出第一源极/漏极接触金属472,而第四接触窗484暴露出上层接垫476。形成第二接触窗482与第四接触窗484的方法例如是对介电层480进行光刻工艺。Next, as shown in FIG. 4I, a
之后,如图4J所示,形成一电极图案490与一接垫图案492于平坦层480上,其中电极图案490经由第二接触窗482连接到第一源极/漏极接触金属472,以作为一像素电极(pixel electrode),而接垫图案492经由第四接触窗484连接到上层接垫476,以作为一外接接垫。此处形成电极图案490与接垫图案492的方法例如是先在平坦层480上形成一导电材料层(未绘示),再对此导电材料层进行刻蚀工艺所形成。此导电材料层可采用的材质例如是铟锡氧化物(Indium Tin Oxide,ITO)、铟锌氧化物(Indium Zinc Oxide,IZO)等透明导电材质,其例如是经由溅射或其他薄膜沉积工艺来形成。Afterwards, as shown in FIG. 4J , an
上述实施例所形成的薄膜晶体管结构中的轻掺杂区同样具有对称的长度,因此有助于提高元件操作时的可靠度与电性表现。此外,由于上述实施例也是采用同一道掩膜工艺来形成不同薄膜晶体管的栅极图案以及金属共电极、下层接垫等元件,因此可有效避免现有技术以不同掩膜工艺制作上述元件时可能产生的掩膜对位误差,有助于提升工艺良品率,并可节省现有技术在前端元件布局设计时,必须牺牲的基板的可布局面积,进而降低制作成本。The lightly doped regions in the thin film transistor structure formed in the above embodiments also have symmetrical lengths, thus helping to improve the reliability and electrical performance of the device during operation. In addition, since the above embodiment also uses the same mask process to form the gate patterns of different thin film transistors, metal common electrodes, lower layer pads and other components, it can effectively avoid the possibility of making the above components with different mask processes in the prior art. The generated mask alignment error helps to improve the yield rate of the process, and can save the layout area of the substrate that must be sacrificed in the layout design of the front-end components in the prior art, thereby reducing the production cost.
另一方面,上述实施例可整合储存电容的制作,在形成第一半导体图案与第二半导体图案时,一并形成可作为储存电容的下电极的第三半导体图案,并对第三半导体图案进行离子掺杂,使其具有导电性。因此,本实施例所形成的半导体元件可搭配良好的储存电容,当应用于液晶显示面板时,将有助于提升液晶显示面板的显示质量。On the other hand, the above-mentioned embodiment can integrate the production of the storage capacitor. When the first semiconductor pattern and the second semiconductor pattern are formed, the third semiconductor pattern that can be used as the lower electrode of the storage capacitor is formed together, and the third semiconductor pattern is processed. Ion doping makes it conductive. Therefore, the semiconductor element formed in this embodiment can be matched with a good storage capacitor, and when applied to a liquid crystal display panel, it will help to improve the display quality of the liquid crystal display panel.
虽然本发明已以较佳实施例揭示如上,然其并非用以限定本发明,任何所属领域中具有通常知识者,在不脱离本发明的精神和范围内,当可作些许的更动与润饰,因此本发明的保护范围当视权利要求所界定者为准。Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Any person with ordinary knowledge in the field may make some changes and modifications without departing from the spirit and scope of the present invention. Therefore, the scope of protection of the present invention should be defined by the claims.
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JP2004228197A (en) * | 2003-01-21 | 2004-08-12 | Seiko Epson Corp | Method of manufacturing semiconductor device, semiconductor device, electro-optical device |
CN1885527A (en) * | 2005-06-23 | 2006-12-27 | 三星Sdi株式会社 | Methods of fabricating thin film transistor and organic light emitting display device |
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- 2007-07-03 CN CNB2007101269335A patent/CN100492618C/en active Active
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Publication number | Priority date | Publication date | Assignee | Title |
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CN1168538A (en) * | 1996-02-09 | 1997-12-24 | 株式会社半导体能源研究所 | Semiconductor device and manufacturing methods thereof |
JP2002353239A (en) * | 2001-05-25 | 2002-12-06 | Matsushita Electric Ind Co Ltd | Method of manufacturing thin film transistor |
JP2004228197A (en) * | 2003-01-21 | 2004-08-12 | Seiko Epson Corp | Method of manufacturing semiconductor device, semiconductor device, electro-optical device |
CN1885527A (en) * | 2005-06-23 | 2006-12-27 | 三星Sdi株式会社 | Methods of fabricating thin film transistor and organic light emitting display device |
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