[go: up one dir, main page]

CN100462178C - Composite Control Method of Thermal Cycle for Electron Beam Welding of TiAl/TC4 Dissimilar Materials - Google Patents

Composite Control Method of Thermal Cycle for Electron Beam Welding of TiAl/TC4 Dissimilar Materials Download PDF

Info

Publication number
CN100462178C
CN100462178C CNB2007100723693A CN200710072369A CN100462178C CN 100462178 C CN100462178 C CN 100462178C CN B2007100723693 A CNB2007100723693 A CN B2007100723693A CN 200710072369 A CN200710072369 A CN 200710072369A CN 100462178 C CN100462178 C CN 100462178C
Authority
CN
China
Prior art keywords
welding
tial
weld
scan
current
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CNB2007100723693A
Other languages
Chinese (zh)
Other versions
CN101092004A (en
Inventor
冯吉才
陈国庆
张秉刚
何景山
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Harbin Institute of Technology Shenzhen
Original Assignee
Harbin Institute of Technology Shenzhen
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Harbin Institute of Technology Shenzhen filed Critical Harbin Institute of Technology Shenzhen
Priority to CNB2007100723693A priority Critical patent/CN100462178C/en
Publication of CN101092004A publication Critical patent/CN101092004A/en
Application granted granted Critical
Publication of CN100462178C publication Critical patent/CN100462178C/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Welding Or Cutting Using Electron Beams (AREA)

Abstract

TiAl/TC4异种材料电子束焊接热循环复合控制方法,属于金属间化合物焊接领域。本发明解决了TiAl/TC4异种材料电子束焊接容易产生宏观冷裂纹问题,可获得无裂纹接头。本发明的方法为,在焊接对象和焊机夹具之间装有隔热板;然后在两个板状焊接对象与焊缝平行的方向施加夹紧力进行固定,或者在两个管状焊接对象的轴向施加夹紧力进行固定;在真空条件下分三个阶段编程连续控制整个焊接过程的热循环,采用散焦对焊缝进行往复扫描、逐级预热;预热后立即进行焊接;焊接后立即采用散焦对焊缝进行往复扫描逐级后热。本发明的焊接控制方法过程简便,无须增加设备或填充过渡材料,适用于多种接头连接形式。The invention discloses a composite control method for electron beam welding heat cycle of TiAl/TC4 dissimilar materials, which belongs to the field of intermetallic compound welding. The invention solves the problem that the electron beam welding of TiAl/TC4 dissimilar materials is easy to produce macroscopic cold cracks, and can obtain crack-free joints. The method of the present invention is that a heat shield is installed between the welding object and the welding fixture; Clamping force is applied axially for fixation; under vacuum conditions, the thermal cycle of the entire welding process is continuously controlled by programming in three stages, and the welding seam is reciprocally scanned by defocusing and preheated step by step; welding is performed immediately after preheating; welding Immediately after that, defocusing is used to reciprocate and scan the weld seam step by step and heat up step by step. The welding control method of the invention has a simple process, does not need to add equipment or fill transition materials, and is applicable to various joint connection forms.

Description

TiAl/TC4 foreign material electron beam welding thermal cycle composite control method
Technical field
The present invention relates to TiAl intermetallic compound and TC4 alloy electron beam welding method for dissimilar materials, belong to intermetallic compound jointing field.
Background technology
At present an emphasis aspect engine research is to adopt new material to substitute traditional Ti alloy and Ni based high-temperature alloy, with the thrust-weight ratio that increases engine and improve the high temperature serviceability.TiAl intermetallic compound density is low, the elastic modelling quantity height, and have good high-temperature intensity, creep resistant and oxidation resistance, TiAl intermetallic compound serviceability temperature can be brought up to 750 ℃~950 ℃ than traditional high temperature alloy, and density only is the Ni based high-temperature alloy half, be a kind of very promising high-temperature structural material, can be applicable to the high-temperature component of automobile or aero-engine, as blade, the turbine disk, the gentle family of power and influence of jet pipe etc.For in engineering reality, using the TiAl intermetallic compound, must successfully develop its interconnection technique, result of study shows both at home and abroad, solid-state connection such as soldering, diffusion welding (DW), friction welding (FW) etc. are considered to comparatively effectively interconnection technique, but often be subjected to the restriction of type of attachment and serviceability temperature, and adopt lap joint to make the Welding Structure complexity morely, be difficult to realize lightweight.Therefore be necessary the melting welding of TiAl intermetallic compound is furtherd investigate the especially exploitation of high-power electron beam solder technology under the vacuum condition.From the whole employing of cost and reliability aspect TiAl intermetallic compound is unpractical, and it is often used for significant points, thereby the foreign material connection plays a significant role inevitably.But the distinct issues of TiAl intermetallic compound are that the slip system of γ-TiAl own is less, dislocation motion and propagation difficulty, and temperature-room type plasticity is low and deformability is poor.Rapid thermal cycles during electron beam welding makes the variation of organizing of joint, and causes bigger thermic stress easily, thereby very easily forms cold crack.And the electron beam welding of TC4 alloy is good, and the joint flawless produces during himself electron beam welding, but joint TiAl one side still cracks during the electron beam welding of TiAl/TC4 foreign material, and the rational method that addresses this problem does not both at home and abroad at present appear in the newspapers as yet.
Summary of the invention
The objective of the invention is to solve the electron beam welding of TiAl/TC4 foreign material and be easy to generate macroscopical cold crack problem.
TiAl/TC4 foreign material electron beam welding thermal cycle composite control method, its welding object is two plate objects that thickness is 0.8mm~5.0mm, concrete steps are:
Step 1, the TiAl that will remove internal stress, the smooth cleaning of surface to be welded and TC4 sheet material are fixed a thermal insulation board respectively before fixing with anchor clamps between welding machine clamp base and each welding object;
Step 2, welding object implement is clamped, described anchor clamps only apply clamping force in the direction parallel with weld seam of welding object;
Step 3,5 * 10 -2Pa to 5 * 10 -4Under the atmospheric pressure of Pa, employing defocuses butt welded seam and peripheral part carries out the shuttle-scanning preheating, and accelerating potential is 50kV~55kV, and focus current 3370mA, line are 2mA~12mA, and sweep speed is 2mm/s~10mm/s;
Step 4, step 3 are welded after finishing immediately, and accelerating potential is identical with step 3, and focus current is 2590mA, and line is 3mA~50mA, and speed of welding is 2mm/s~15mm/s;
After step 5, step 4 were finished, employing immediately defocused butt welded seam and carries out after heat, and accelerating potential is identical with step 3, and focus current is 3370mA, and line is 12mA~1mA, and sweep speed is 2mm/s~20mm/s.
When welding object is two thickness when being the plate object of 0.8mm~2.0mm, its welding method is:
Step 1, the TiAl that will remove internal stress, the smooth cleaning of surface to be welded and TC4 sheet material are fixed a thermal insulation board respectively before fixing with anchor clamps between welding machine clamp base and each welding object;
Step 2, welding object implement is clamped, described anchor clamps only apply clamping force in the direction parallel with weld seam of welding object;
Step 3,5 * 10 -2Pa to 5 * 10 -4Under the atmospheric pressure of Pa, adopt to defocus place to be welded is carried out shuttle-scanning, two-stage preheating, every grade of line that adopts 2mA respectively scans the other end from an end of weld seam; Accelerating potential is 50kV~55kV, focus current 3370mA, and sweep speed is 2mm/s~10mm/s;
Step 4, step 3 are welded after finishing immediately, and accelerating potential is identical with step 3, and focus current is 2590mA, adopt the line of 2mA~8mA, the speed of welding of 5mm/s~15mm/s that the welding position is welded;
After step 5, step 4 are finished, adopt immediately to defocus butt welded seam and carry out the level Four after heat, every grade of line that adopts 4mA, 4mA, 2mA, 2mA respectively scans the other end from an end of weld seam, and accelerating potential is identical with step 3, focus current is 3370mA, and sweep speed is 2mm/s~20mm/s.
TiAl/TC4 foreign material electron beam welding thermal cycle composite control method, its welding object is the thick tubing for the TiAl of 0.8mm~3.5mm and TC4 of two endwalls, and the weld seam of welding is a circular weld, and concrete steps are:
Step 1, will remove internal stress, the smooth cleaning of surface to be welded two welding objects with anchor clamps fixing before, fixing thermal insulation board between anchor clamps and welding object;
Step 2, welding object implement is clamped, described anchor clamps adopt the mode that axially clamps to welding object;
Step 3,5 * 10 -2Pa to 5 * 10 -4Under the atmospheric pressure of Pa, adopt to defocus place to be welded and adjacent regions thereof are carried out the multiple scanning preheating, accelerating potential is 50kV~55kV, and focus current 3350mA, line are 2mA~10mA, and sweep speed is 2mm/s~8mm/s.
Step 4, step 3 are welded after finishing immediately, and accelerating potential is identical with step 3, and focus current is 2590mA, and line is 2mA~32mA, and speed of welding is 2mm/s~10mm/s;
After step 5, step 4 were finished, the weld seam that welding is finished carried out after heat immediately, and employing defocuses butt welded seam and carries out multiple scanning, accelerating potential is identical with step 3, focus current is 3350mA, and line is between 10mA~2mA, and sweep speed is 2mm/s~12mm/s.
When welding object is a pipe thickness when being the TiAl of 0.8mm~1.5mm and TC4 tubing, its concrete welding method is:
Step 1, will remove internal stress, the smooth cleaning of surface to be welded two welding objects with anchor clamps fixing before, fixing thermal insulation board between anchor clamps and welding object;
Step 2, welding object implement is clamped, described anchor clamps adopt the mode that axially clamps to welding object;
Step 3,5 * 10 -2Pa to 5 * 10 -4Under the atmospheric pressure of Pa, adopt to defocus place to be welded is carried out multiple scanning, secondary preheating, every grade of line that all adopts 2mA is around the circular weld run-down; Accelerating potential is 50kV~55kV, focus current 3350mA, and sweep speed is 2mm/s~8mm/s;
Step 4, step 3 are welded after finishing immediately, and accelerating potential is identical with step 3, and focus current is 2590mA, adopt the line of 2mA~8mA to weld; Speed of welding is 2mm/s~10mm/s;
After step 5, step 4 are finished, the weld seam that welding is finished adopts to defocus and carries out the level Four after heat immediately, every grade of line that adopts 4mA, 2mA, 2mA, 2mA respectively is around the circular weld run-down, accelerating potential is identical with step 3, focus current is 3350mA, and sweep speed is 2mm/s~12mm/s.
When welding object is a pipe thickness when being the TiAl of 2.0mm~3.5mm and TC4 tubing, its welding method is:
Step 1, will remove internal stress, the smooth cleaning of surface to be welded two welding objects with anchor clamps fixing before, fixing thermal insulation board between anchor clamps and welding object;
Step 2, welding object implement is clamped, described anchor clamps adopt the mode that axially clamps to welding object;
Step 3,5 * 10 -2Pa to 5 * 10 -4Under the atmospheric pressure of Pa, employing defocuses carries out multiple scanning, level Four preheating to place to be welded, every grade is all adopted the line of 2mA, 2mA, 4mA, 6mA is 50kV~55kV around circular weld run-down accelerating potential, focus current 3350mA, and sweep speed is 2mm/s~8mm/s;
Step 4, step 3 are welded after finishing immediately, and accelerating potential is identical with step 3, and focus current is 2590mA, adopt the line of 10mA~32mA to weld; Speed of welding is 2mm/s~10mm/s;
After step 5, step 4 are finished, the weld seam that welding is finished adopts to defocus and carries out six grades of after heat immediately, every grade of line that adopts 6mA, 5mA, 4mA, 3mA, 2mA, 2mA respectively is around the circular weld run-down, accelerating potential is identical with step 3, focus current is 3350mA, and sweep speed is 2mm/s~12mm/s.
The composition of described TiAl intermetallic compound comprises: Ti:48~65at.%, Al:35~51at.%, also comprise V:1.0~9.0at.% or Cr:1.5~2.5at.% or Nb:1.5~5.0at.%, described TC4 is the alpha-beta Type Titanium Alloy, and nominal composition is Ti-6Al-4V.
TiAl/TC4 foreign material electron beam welding thermal cycle composite control method of the present invention, do not need to increase special installation or add the transition zone metal, just can avoid weld seam to produce macroscopic cracking fully, reach the purpose of flawless welding, be applicable to the welding of TiAl/TC4 foreign material various terminal form.
Description of drawings:
Fig. 1 is the relative position structural representation between sheet material test specimen to be welded, heat insulation backing plate, chucking power and the electron beam.Fig. 2 is the relative position structural representation between tubing test specimen to be welded, heat insulation backing plate, chucking power and the electron beam.
The specific embodiment
The specific embodiment one: TiAl/TC4 foreign material electron beam welding thermal cycle composite control method, its welding object is two plate objects that thickness is 0.8mm~5.0mm, concrete steps are:
Step 1, the TiAl that will remove internal stress, the smooth cleaning of surface to be welded and TC4 sheet material are fixed a thermal insulation board respectively before fixing with anchor clamps between welding machine clamp base and each welding object;
Step 2, welding object implement is clamped, described anchor clamps only apply clamping force in the welding object direction parallel with weld seam;
Step 3,5 * 10 -2Pa to 5 * 10 -4Under the atmospheric pressure of Pa, employing defocuses carries out shuttle-scanning, classification preheating to place to be welded, each grade adopts the line that increases progressively successively from small to large among 2mA~12mA to scan the other end from an end of weld seam respectively, accelerating potential is 50kV~55kV, focus current 3370mA, sweep speed is 2mm/s~10mm/s;
Step 4, step 3 are welded after finishing immediately, and accelerating potential is identical with step 3, and focus current is 2590mA, and line is 3mA~50mA, and speed of welding is 2mm/s~15mm/s;
After step 5, step 4 are finished, employing immediately defocuses butt welded seam and carries out the classification after heat, each grade adopts the line that successively decreases successively from big to small among 12mA~1mA to scan the other end from an end of weld seam respectively, accelerating potential is identical with step 3, focus current is 3370mA, and sweep speed is 2mm/s~20mm/s.
The composition of the described TiAl intermetallic compound of present embodiment comprises: Ti:48~65at.%, Al:35~51at.%, can also comprise V:1.0~9.0at.% or Cr:1.5~2.5at.% or Nb:1.5~5.0at.%, described TC4 is the alpha-beta Type Titanium Alloy, and nominal composition is Ti-6Al-4V.
In the step 1 in the present embodiment, before clamping, between welding machine clamp base and each welding object, fix a thermal insulation board respectively,, reduce the cooling velocity of postwelding joint in order to the conduction of the heat between restriction welding object and the anchor clamps.
In the step 2 of present embodiment, only adopt the mode that applies clamping force in the welding object direction parallel to be fixedly clamped with weld seam, in order to of the thermal expansion of constraint thermal cycle heating period welding object along bead direction, reduce the thermic stress that welding object produces at the thermal cycle cooling stage, and do not apply contained in other directions, avoided the thermal cycle cooling stage to produce bigger constraint stress effectively, the generation that prevents macroscopic cracking has been had certain effect.
The step 3 to five of present embodiment, the thermal cycle that divides three phases programming continuous control whole welding process, in the warm of step 2, adopt the classification preheating, increase line step by step, can make that the temperature at position rises gradually around the weld seam, after the step 5 after welding in the thermal process, employing classification after heat, the line that successively decreases step by step can make weld seam after the welding and temperature on every side thereof descend gradually.Adopt the welding method of present embodiment, weld metal alloying element in slow cooling procedure is more fully spread,, can obtain seam organization relatively uniformly for changing mutually and separating out the time limit that provides sufficient; Distortional stress and crystalline stress are slowly discharged, help heat stress value is reduced to the tensile strength that is lower than weld seam, thereby avoided the generation of welding cold cracking effectively.
The specific embodiment two: the thickness of the welding object of present embodiment is 2.0mm~3.0mm, and the difference of the welding method and the specific embodiment one is,
In the warm of step 3, adopt the level Four preheating, every grade of line that adopts 2mA, 4mA, 6mA and 8mA respectively scans the other end from an end of weld seam;
In step 4, adopt the line of 16mA~32mA, the speed of welding of 5mm/s~10mm/s to weld;
In the back thermal process of step 5, adopt the level Four after heat, every grade of line that adopts 8mA, 6mA, 4mA, 2mA respectively scans the other end from an end of weld seam.
The specific embodiment three: the difference of the present embodiment and the specific embodiment one is that the thickness of institute's welding object is 0.8mm~2.0mm, and the difference of the welding method and the specific embodiment one is,
In the warm of step 3, adopt the two-stage preheating, every grade of line that adopts 2mA respectively scans the other end from an end of weld seam;
In step 4, adopt the line of 2mA~8mA, the speed of welding of 5mm/s~15mm/s that the welding position is welded;
In the back thermal process of step 5, adopt the level Four after heat, every grade of line that adopts 4mA, 4mA, 2mA, 2mA respectively scans the other end from an end of weld seam.
The specific embodiment four: the difference of the present embodiment and the specific embodiment one is that the thickness of institute's welding object is 3.0mm~5.0mm, and the difference of the welding method and the specific embodiment one is,
In the warm of step 3, adopt six grades of preheatings, every grade of line that adopts 2mA, 4mA, 6mA, 8mA, 9mA, 10mA respectively scans the other end from an end of weld seam;
In step 4, adopt the line of 24mA~50mA that the welding position is welded, speed of welding is 2mm/s~10mm/s;
In the back thermal process of step 5, adopt six grades of after heat, every grade of line that adopts 10mA, 9mA, 8mA, 6mA, 4mA, 2mA respectively scans the other end from an end of weld seam.
The specific embodiment five: the material composition of the heat insulation backing plate described in the specific embodiment one described step 1 is silica and silicate.
The good heat-insulation effect of the heat insulation backing plate of present embodiment, can prevent effectively that the heat that produces owing to welding on the soldered object is transmitted on the welding machine clamp base, reduced the loss of energy on the one hand, also prevented on the other hand because the heat of welding machine clamp base causes the joint cooling velocity to increase.
The specific embodiment six: the difference of the present embodiment and the specific embodiment one to five is, after step 5 is finished, carries out the technology of step 6, stress relief annealing, and welding object is heated to 900 ℃, and insulation 10h cools off with stove then.
The specific embodiment seven: to be that two endwalls are thick be the TiAl of 0.8mm~3.5mm and TC4 tubing for TiAl/TC4 foreign material electron beam welding thermal cycle composite control method, its welding object, and the weld seam of welding is a circular weld, and concrete steps are:
Step 1, will remove internal stress, the smooth cleaning of surface to be welded two welding objects with anchor clamps fixing before, fixing thermal insulation board between anchor clamps and welding object;
Step 2, welding object implement is clamped, described anchor clamps adopt the mode that axially clamps to welding object;
Step 3,5 * 10 -2Pa to 5 * 10 -4Under the atmospheric pressure of Pa, adopt to defocus and treat weld seam and carry out multiple scanning, classification preheating, each grade adopts the line that increases progressively successively from small to large among 2mA~10mA around the circular weld run-down respectively; Accelerating potential is 50kV~55kV, focus current 3350mA, and sweep speed is 2mm/s~8mm/s;
Step 4, step 3 are welded after finishing immediately, and accelerating potential is identical with step 3, and focus current is 2590mA, and line is 2mA~32mA, and speed of welding is 2mm/s~10mm/s;
After step 5, step 4 are finished, the weld seam that welding is finished adopts to defocus and carries out the classification after heat immediately, each grade adopts the line that successively decreases successively from big to small among 10mA~2mA around the circular weld run-down respectively, accelerating potential is identical with step 3, focus current is 3350mA, and sweep speed is 2mm/s~12mm/s.
The composition of the described TiAl intermetallic compound of present embodiment comprises: Ti:48~65at.%, Al:35~51at.%, can also comprise V:1.0~9.0at.% or Cr:1.5~2.5at.% or Nb:1.5~5.0at.%, described TC4 is the alpha-beta Type Titanium Alloy, and nominal composition is Ti-6Al-4V.
In the step 1 of present embodiment, between anchor clamps and each welding object, fix a thermal insulation board respectively,, reduced the cooling velocity of postwelding joint effectively in order to the conduction of the heat between restriction welding object and the anchor clamps.
In the step 2 of present embodiment, only fix, and do not apply containedly in other directions, avoided the thermal cycle cooling stage to produce bigger constraint stress effectively in the clamping force that axially applies of welding object.
Present embodiment makes the slow transition of heat balance of welding process from the thermal cycle of step 3 to five minute three phases programming continuous control whole welding process, prevents the sudden change of welding process temperature, has prevented the generation of macroscopic cracking effectively.
The specific embodiment eight: the pipe thickness of the welding object of present embodiment is 0.8mm~1.5mm, is with the difference of the specific embodiment seven described methods,
In the warm of step 3, adopt the secondary preheating, every grade of line that all adopts 2mA is around the circular weld run-down;
In step 4, adopt the line of 2mA~8mA to weld;
In the back thermal process of step 5, adopt the level Four after heat, every grade of line that adopts 4mA, 2mA, 2mA, 2mA respectively is around the circular weld run-down.
The specific embodiment nine: the pipe thickness of the welding object of present embodiment is 2.0mm~3.5mm, is with the difference of the specific embodiment eight described methods,
In the warm of step 3, adopt the level Four preheating, every grade of line that all adopts 2mA, 2mA, 4mA, 6mA is around the circular weld run-down;
In step 4, adopt the line of 10mA~32mA to weld;
In the back thermal process of step 5, adopt six grades of after heat, every grade of line that adopts 6mA, 5mA, 4mA, 3mA, 2mA, 2mA respectively is around the circular weld run-down.
The specific embodiment ten: in the specific embodiment seven to nine, after step 5, increase step 6, stress relief annealing technology, welding object is heated to 900 ℃, insulation 10h cools off with stove then.

Claims (8)

1.TiAl/TC4异种材料电子束焊接热循环复合控制方法,它的焊接对象是两块厚度为0.8mm~5.0mm的板状物,具体步骤为:1. TiAl/TC4 dissimilar material electron beam welding thermal cycle composite control method, its welding object is two plates with a thickness of 0.8mm ~ 5.0mm, the specific steps are: 步骤一、将已经去除内部应力、待焊面平整清洁的TiAl和TC4板材用夹具固定之前,在焊机夹具底座和每个焊接对象之间分别固定一块隔热板;Step 1. Before fixing the TiAl and TC4 plates whose internal stress has been removed and whose welding surface is smooth and clean, fix a heat shield between the welding fixture base and each welding object; 步骤二、对焊接对象实施夹紧,所述夹具仅在焊接对象的与焊缝平行的方向施加夹紧力;Step 2, clamping the welding object, the clamp only applies a clamping force in the direction parallel to the welding seam of the welding object; 步骤三、在5×10-2Pa至5×10-4Pa的大气压下,采用散焦对待焊处进行往复扫描、分级预热,每一级分别采用2mA~12mA中从小到大依次递增的束流从焊缝的一端扫描到另一端,加速电压为50kV~55kV,聚焦电流3370mA,扫描速度为2mm/s~10mm/s;Step 3. Under the atmospheric pressure of 5×10 -2 Pa to 5×10 -4 Pa, use defocus to scan back and forth on the part to be welded, and preheat in stages. The beam scans from one end of the weld to the other end, the accelerating voltage is 50kV~55kV, the focusing current is 3370mA, and the scanning speed is 2mm/s~10mm/s; 步骤四、步骤三完成之后,立即进行焊接,加速电压与步骤三相同,聚焦电流为2590mA,束流为3mA~50mA,焊接速度为2mm/s~15mm/s;After step 4 and step 3 are completed, weld immediately, the acceleration voltage is the same as step 3, the focusing current is 2590mA, the beam current is 3mA-50mA, and the welding speed is 2mm/s-15mm/s; 步骤五、步骤四完成之后,立即采用散焦对焊缝进行分级后热,每一级分别采用12mA~1mA中从大到小依次递减的束流从焊缝的一端扫描到另一端,加速电压与步骤三相同,聚焦电流为3370mA,扫描速度为2mm/s~20mm/s,After step 5 and step 4 are completed, defocusing is used to classify the weld immediately after heating, and each level uses 12mA ~ 1mA beam current in descending order to scan from one end of the weld to the other end, and the acceleration voltage Same as Step 3, focus current is 3370mA, scanning speed is 2mm/s~20mm/s, 所述的TiAl金属间化合物的成分包含:Ti:48~65at.%、Al:35~51at.%,还包含V:1.0~9.0at.%或Cr:1.5~2.5at.%或Nb:1.5~5.0at.%,所述的TC4为α-β型钛合金,名义成分为Ti-6Al-4V。The composition of the TiAl intermetallic compound includes: Ti: 48-65 at.%, Al: 35-51 at.%, V: 1.0-9.0 at.% or Cr: 1.5-2.5 at.% or Nb: 1.5 ~5.0 at.%, the TC4 mentioned is an α-β type titanium alloy, and its nominal composition is Ti-6Al-4V. 2.根据权利要求1所述的TiAl/TC4异种材料电子束焊接热循环复合控制方法,其特征在于所述的隔热板的材料成分为二氧化硅和硅酸盐。2. The composite control method for electron beam welding thermal cycle of TiAl/TC4 dissimilar materials according to claim 1, characterized in that the material composition of the heat shield is silicon dioxide and silicate. 3.根据权利要求1所述的TiAl/TC4异种材料电子束焊接热循环复合控制方法,其特征在于焊接对象的厚度为2.0mm~3.0mm,焊接方法为:3. The thermal cycle compound control method for electron beam welding of TiAl/TC4 dissimilar materials according to claim 1, characterized in that the thickness of the welding object is 2.0 mm to 3.0 mm, and the welding method is: 在步骤三的预热过程中,采用四级预热,每级分别采用2mA、4mA、6mA和8mA的束流从焊缝的一端扫描到另一端;In the preheating process of step 3, four stages of preheating are used, and each stage uses beam currents of 2mA, 4mA, 6mA and 8mA to scan from one end of the weld to the other end; 在步骤四中,采用16mA~32mA的束流、5mm/s~10mm/s的焊接速度进行焊接;In step 4, welding is performed with a beam current of 16mA-32mA and a welding speed of 5mm/s-10mm/s; 在步骤五的后热过程中,采用四级后热,每级分别采用8mA、6mA、4mA、2mA的束流从焊缝的一端扫描到另一端。In the post-heating process of step five, four stages of post-heating are used, and each stage adopts beam currents of 8mA, 6mA, 4mA, and 2mA to scan from one end of the weld to the other end. 4.根据权利要求1所述的TiAl/TC4异种材料电子束焊接热循环复合控制方法,它的焊接对象为厚度为3.0mm~5.0mm的板状物,其特征在于焊接方法为:4. The thermal cycle composite control method for electron beam welding of TiAl/TC4 dissimilar materials according to claim 1, its welding object is a plate-shaped object with a thickness of 3.0 mm to 5.0 mm, and the welding method is characterized in that: 在步骤三的预热过程中,采用六级预热,每级分别采用2mA、4mA、6mA、8mA、9mA、10mA的束流从焊缝的一端扫描到另一端;In the preheating process of step 3, six levels of preheating are used, and each level uses beam currents of 2mA, 4mA, 6mA, 8mA, 9mA, and 10mA to scan from one end of the weld to the other end; 在步骤四中,采用24mA~50mA的束流对焊接部位进行焊接,焊接速度为2mm/s~10mm/s;In step 4, the welding part is welded with a beam current of 24mA-50mA, and the welding speed is 2mm/s-10mm/s; 在步骤五的后热过程中,采用六级后热,每级分别采用10mA、9mA、8mA、6mA、4mA、2mA的束流从焊缝的一端扫描到另一端。In the post-heating process of step five, six levels of post-heating are used, and each level uses beam currents of 10mA, 9mA, 8mA, 6mA, 4mA, and 2mA to scan from one end of the weld to the other end. 5.TiAl/TC4异种材料电子束焊接热循环复合控制方法,它的焊接对象是两块厚度为0.8mm~2.0mm的板状物,其特征在于它的焊接方法为:5. TiAl/TC4 dissimilar material electron beam welding thermal cycle compound control method, its welding object is two plates with a thickness of 0.8mm ~ 2.0mm, its characteristic is that its welding method is: 步骤一、将已经去除内部应力、待焊面平整清洁的TiAl和TC4板材用夹具固定之前,在焊机夹具底座和每个焊接对象之间分别固定一块隔热板;Step 1. Before fixing the TiAl and TC4 plates whose internal stress has been removed and whose welding surface is smooth and clean, fix a heat shield between the welding fixture base and each welding object; 步骤二、对焊接对象实施夹紧,所述夹具仅在焊接对象的与焊缝平行的方向施加夹紧力;Step 2, clamping the welding object, the clamp only applies a clamping force in the direction parallel to the welding seam of the welding object; 步骤三、在5×10-2Pa至5×10-4Pa的大气压下,采用散焦对待焊处进行往复扫描、两级预热,每级分别采用2mA的束流从焊缝的一端扫描到另一端;加速电压为50kV~55kV,聚焦电流3370mA,扫描速度为2mm/s~10mm/s;Step 3: Under the atmospheric pressure of 5×10 -2 Pa to 5×10 -4 Pa, use defocusing to scan the part to be welded back and forth, and preheat in two stages, and use a 2mA beam to scan from one end of the weld at each stage To the other end; the accelerating voltage is 50kV~55kV, the focusing current is 3370mA, and the scanning speed is 2mm/s~10mm/s; 步骤四、步骤三完成之后,立即进行焊接,加速电压与步骤三相同,聚焦电流为2590mA,采用2mA~8mA的束流、5mm/s~15mm/s的焊接速度对焊接部位进行焊接;After step 4 and step 3 are completed, weld immediately, the accelerating voltage is the same as step 3, the focusing current is 2590mA, the welding part is welded with a beam current of 2mA~8mA and a welding speed of 5mm/s~15mm/s; 步骤五、步骤四完成之后,立即采用散焦对焊缝进行四级后热,每级分别采用4mA、4mA、2mA、2mA的束流从焊缝的一端扫描到另一端,加速电压与步骤三相同,聚焦电流为3370mA,扫描速度为2mm/s~20mm/s,After Step 5 and Step 4 are completed, immediately use defocusing to perform four-stage afterheating on the weld seam. Each stage uses 4mA, 4mA, 2mA, and 2mA beam current to scan from one end of the weld seam to the other end, and the acceleration voltage is the same as that of Step 3. Same, focusing current is 3370mA, scanning speed is 2mm/s~20mm/s, 所述的TiAl金属间化合物的成分包含:Ti:48~65at.%、Al:35~51at.%,还包含V:1.0~9.0at.%或Cr:1.5~2.5at.%或Nb:1.5~5.0at.%,所述的TC4为α-β型钛合金,名义成分为Ti-6Al-4V。The composition of the TiAl intermetallic compound includes: Ti: 48-65 at.%, Al: 35-51 at.%, V: 1.0-9.0 at.% or Cr: 1.5-2.5 at.% or Nb: 1.5 ~5.0 at.%, the TC4 mentioned is an α-β type titanium alloy, and its nominal composition is Ti-6Al-4V. 6.TiAl/TC4异种材料电子束焊接热循环复合控制方法,它的焊接对象为两根壁厚为0.8mm~3.5mm的TiAl和TC4管材,焊接的焊缝为环形焊缝,具体步骤为:6. TiAl/TC4 dissimilar material electron beam welding thermal cycle composite control method, its welding object is two TiAl and TC4 pipes with a wall thickness of 0.8mm to 3.5mm, and the welded seam is a circular weld seam. The specific steps are: 步骤一、将已经去除内部应力、待焊面平整清洁的两个焊接对象用夹具固定之前,在夹具与焊接对象之间固定隔热板;Step 1. Fix the heat shield between the fixture and the welding object before fixing the two welding objects whose internal stress has been removed and whose welding surface is to be smooth and clean; 步骤二、对焊接对象实施夹紧,所述夹具对焊接对象采用轴向夹紧的方式;Step 2, clamping the welding object, and the clamp adopts an axial clamping method for the welding object; 步骤三、在5×10-2Pa至5×10-4Pa的大气压下,采用散焦对待焊处进行重复扫描、分级预热,每一级分别采用2mA~10mA中从小到大依次递增的束流绕环形焊缝扫描一周;加速电压为50kV~55kV,聚焦电流3350mA,扫描速度为2mm/s~8mm/s;Step 3. Under the atmospheric pressure of 5×10 -2 Pa to 5×10 -4 Pa, use defocus to scan repeatedly and preheat the area to be welded in stages. The beam scans around the circular weld seam for one week; the accelerating voltage is 50kV~55kV, the focusing current is 3350mA, and the scanning speed is 2mm/s~8mm/s; 步骤四、步骤三完成之后立即进行焊接,加速电压与步骤三相同,聚焦电流为2590mA,束流为2mA~32mA,焊接速度为2mm/s~10mm/s;Step 4. Immediately weld after step 3 is completed. The acceleration voltage is the same as step 3. The focusing current is 2590mA, the beam current is 2mA~32mA, and the welding speed is 2mm/s~10mm/s; 步骤五、步骤四完成之后,立即对焊接完成的焊缝采用散焦进行分级后热,每一级分别采用10mA~2mA中从大到小依次递减的束流绕环形焊缝扫描一周,加速电压与步骤三相同,聚焦电流为3350mA,扫描速度为2mm/s~12mm/s,After step 5 and step 4 are completed, immediately defocus the welded seam and heat it after classification. Each level uses 10mA-2mA beam currents that decrease in order from large to small to scan around the circular weld seam for a week, and the acceleration voltage Same as Step 3, focus current is 3350mA, scanning speed is 2mm/s~12mm/s, 所述的TiAl金属间化合物的成分包含:Ti:48~65at.%、Al:35~51at.%,还包含V:1.0~9.0at.%或Cr:1.5~2.5at.%或Nb:1.5~5.0at.%,所述的TC4为α-β型钛合金,名义成分为Ti-6Al-4V。The composition of the TiAl intermetallic compound includes: Ti: 48-65 at.%, Al: 35-51 at.%, V: 1.0-9.0 at.% or Cr: 1.5-2.5 at.% or Nb: 1.5 ~5.0 at.%, the TC4 mentioned is an α-β type titanium alloy, and its nominal composition is Ti-6Al-4V. 7.TiAl/TC4异种材料电子束焊接热循环复合控制方法,它的焊接对象是管壁厚度为0.8mm~1.5mm的TiAl和TC4管材,其特征在于它的具体焊接方法为:7. TiAl/TC4 dissimilar material electron beam welding thermal cycle composite control method, its welding object is TiAl and TC4 pipes with a pipe wall thickness of 0.8mm to 1.5mm, and its characteristic is that its specific welding method is: 步骤一、将已经去除内部应力、待焊面平整清洁的两个焊接对象用夹具固定之前,在夹具与焊接对象之间固定隔热板;Step 1. Fix the heat shield between the fixture and the welding object before fixing the two welding objects whose internal stress has been removed and whose welding surface is to be smooth and clean; 步骤二、对焊接对象实施夹紧,所述夹具对焊接对象采用轴向夹紧的方式;Step 2, clamping the welding object, and the clamp adopts an axial clamping method for the welding object; 步骤三、在5×10-2Pa至5×10-4Pa的大气压下,采用散焦对待焊处进行重复扫描、二级预热,每级均采用2mA的束流绕环形焊缝扫描一周;加速电压为50kV~55kV,聚焦电流3350mA,扫描速度为2mm/s~8mm/s;Step 3. Under the atmospheric pressure of 5×10 -2 Pa to 5×10 -4 Pa, use defocus to scan repeatedly and preheat the area to be welded, and use a 2mA beam current to scan around the circular weld for a week at each level ;The acceleration voltage is 50kV~55kV, the focusing current is 3350mA, and the scanning speed is 2mm/s~8mm/s; 步骤四、步骤三完成之后立即进行焊接,加速电压与步骤三相同,聚焦电流为2590mA,采用2mA~8mA的束流进行焊接;焊接速度为2mm/s~10mm/s;Step 4. Immediately weld after step 3 is completed. The acceleration voltage is the same as step 3. The focusing current is 2590mA, and the beam current is 2mA~8mA for welding; the welding speed is 2mm/s~10mm/s; 步骤五、步骤四完成之后,立即对焊接完成的焊缝采用散焦进行四级后热,每级分别采用4mA、2mA、2mA、2mA的束流绕环形焊缝扫描一周,加速电压与步骤三相同,聚焦电流为3350mA,扫描速度为2mm/s~12mm/s,After step 5 and step 4 are completed, immediately defocus the welded seam for four-stage afterheating. Each stage uses 4mA, 2mA, 2mA, and 2mA beams to scan around the circular weld seam, and the acceleration voltage is the same as that of step 3. Same, focusing current is 3350mA, scanning speed is 2mm/s~12mm/s, 所述的TiAl金属间化合物的成分包含:Ti:48~65at.%、Al:35~51at.%,还包含V:1.0~9.0at.%或Cr:1.5~2.5at.%或Nb:1.5~5.0at.%,所述的TC4为α-β型钛合金,名义成分为Ti-6Al-4V。The composition of the TiAl intermetallic compound includes: Ti: 48-65 at.%, Al: 35-51 at.%, V: 1.0-9.0 at.% or Cr: 1.5-2.5 at.% or Nb: 1.5 ~5.0 at.%, the TC4 mentioned is an α-β type titanium alloy, and its nominal composition is Ti-6Al-4V. 8.TiAl/TC4异种材料电子束焊接热循环复合控制方法,它的焊接对象是管壁厚度为2.0mm~3.5mm的TiAl和TC4管材,其特征在于它的焊接方法为:8. TiAl/TC4 dissimilar material electron beam welding thermal cycle composite control method, its welding object is TiAl and TC4 pipes with a pipe wall thickness of 2.0mm to 3.5mm, and its characteristic is that its welding method is: 步骤一、将已经去除内部应力、待焊面平整清洁的两个焊接对象用夹具固定之前,在夹具与焊接对象之间固定隔热板;Step 1. Fix the heat shield between the fixture and the welding object before fixing the two welding objects whose internal stress has been removed and whose welding surface is to be smooth and clean; 步骤二、对焊接对象实施夹紧,所述夹具对焊接对象采用轴向夹紧的方式;Step 2, clamping the welding object, and the clamp adopts an axial clamping method for the welding object; 步骤三、在5×10-2Pa至5×10-4Pa的大气压下,采用散焦对待焊处进行重复扫描、四级预热,每级均采用2mA、2mA、4mA、6mA的束流绕环形焊缝扫描一周加速电压为50kV~55kV,聚焦电流3350mA,扫描速度为2mm/s~8mm/s;Step 3. Under the atmospheric pressure of 5×10 -2 Pa to 5×10 -4 Pa, use defocus to scan repeatedly the area to be welded, and preheat in four levels, each level adopts a beam current of 2mA, 2mA, 4mA, and 6mA The acceleration voltage is 50kV ~ 55kV, the focusing current is 3350mA, and the scanning speed is 2mm/s ~ 8mm/s for scanning around the circular weld seam; 步骤四、步骤三完成之后立即进行焊接,加速电压与步骤三相同,聚焦电流为2590mA,采用10mA~32mA的束流进行焊接;焊接速度为2mm/s~10mm/s;Step 4. Immediately perform welding after step 3 is completed. The acceleration voltage is the same as that of step 3, the focusing current is 2590mA, and the beam current of 10mA~32mA is used for welding; the welding speed is 2mm/s~10mm/s; 步骤五、步骤四完成之后,立即对焊接完成的焊缝采用散焦进行六级后热,每级分别采用6mA、5mA、4mA、3mA、2mA、2mA的束流绕环形焊缝扫描一周,加速电压与步骤三相同,聚焦电流为3350mA,扫描速度为2mm/s~12mm/s,After step 5 and step 4 are completed, immediately defocus the welded seam for six levels of afterheating. Each level uses 6mA, 5mA, 4mA, 3mA, 2mA, and 2mA beams to scan around the circular weld seam for a circle to accelerate The voltage is the same as step three, the focusing current is 3350mA, the scanning speed is 2mm/s~12mm/s, 所述的TiAl金属间化合物的成分包含:Ti:48~65at.%、Al:35~51at.%,还包含V:1.0~9.0at.%或Cr:1.5~2.5at.%或Nb:1.5~5.0at.%,所述的TC4为α-β型钛合金,名义成分为Ti-6Al-4V。The composition of the TiAl intermetallic compound includes: Ti: 48-65 at.%, Al: 35-51 at.%, V: 1.0-9.0 at.% or Cr: 1.5-2.5 at.% or Nb: 1.5 ~5.0 at.%, the TC4 mentioned is an α-β type titanium alloy, and its nominal composition is Ti-6Al-4V.
CNB2007100723693A 2007-06-18 2007-06-18 Composite Control Method of Thermal Cycle for Electron Beam Welding of TiAl/TC4 Dissimilar Materials Expired - Fee Related CN100462178C (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNB2007100723693A CN100462178C (en) 2007-06-18 2007-06-18 Composite Control Method of Thermal Cycle for Electron Beam Welding of TiAl/TC4 Dissimilar Materials

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CNB2007100723693A CN100462178C (en) 2007-06-18 2007-06-18 Composite Control Method of Thermal Cycle for Electron Beam Welding of TiAl/TC4 Dissimilar Materials

Publications (2)

Publication Number Publication Date
CN101092004A CN101092004A (en) 2007-12-26
CN100462178C true CN100462178C (en) 2009-02-18

Family

ID=38990540

Family Applications (1)

Application Number Title Priority Date Filing Date
CNB2007100723693A Expired - Fee Related CN100462178C (en) 2007-06-18 2007-06-18 Composite Control Method of Thermal Cycle for Electron Beam Welding of TiAl/TC4 Dissimilar Materials

Country Status (1)

Country Link
CN (1) CN100462178C (en)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101934424B (en) * 2010-09-10 2012-05-02 哈尔滨工业大学 A vacuum electron beam welding method for TB5 titanium alloy and copper alloy
CN102310291A (en) * 2011-08-31 2012-01-11 上海锅炉厂有限公司 Dissimilar steel cold crack sensitivity test method
CN104907657B (en) * 2015-05-28 2017-03-15 航天材料及工艺研究所 A kind of TiAl/TC4 electron beam melt-brazing methods for adding alloy interlayer
CN109202079A (en) * 2018-10-15 2019-01-15 浙江海洋大学 A kind of method that selective laser fusing prepares TiAl/TC4 microlaminate composites
CN110788465B (en) * 2019-10-17 2022-03-08 北京航星机器制造有限公司 Electron beam welding method of TA15 and TC31 dissimilar titanium alloy materials
CN110883416B (en) * 2019-12-18 2021-09-28 西安西工大超晶科技发展有限责任公司 Electron beam welding method for cast high-temperature alloy and martensitic stainless steel
CN111761192B (en) * 2020-06-10 2021-11-30 中国船舶重工集团公司第七二五研究所 Vacuum preheating electron beam welding method for annular welding line of pressure-resistant shell

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63207483A (en) * 1987-02-20 1988-08-26 Sumitomo Metal Ind Ltd Manufacturing method of titanium/aluminum clad plate
CN1695870A (en) * 2005-06-16 2005-11-16 哈尔滨工业大学 Electron beam welding method of titanium-aluminum alloy intermetallic compound with transition layer
EP1762376A2 (en) * 2005-09-13 2007-03-14 Plansee Se Composite material with explosion welded intermediate part

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63207483A (en) * 1987-02-20 1988-08-26 Sumitomo Metal Ind Ltd Manufacturing method of titanium/aluminum clad plate
CN1695870A (en) * 2005-06-16 2005-11-16 哈尔滨工业大学 Electron beam welding method of titanium-aluminum alloy intermetallic compound with transition layer
EP1762376A2 (en) * 2005-09-13 2007-03-14 Plansee Se Composite material with explosion welded intermediate part

Non-Patent Citations (8)

* Cited by examiner, † Cited by third party
Title
TiAl/TiAl和TiAl/TC4真空电子束焊接头组织结构及焊接性. 张秉刚等.焊接,第5期. 2004
TiAl/TiAl和TiAl/TC4真空电子束焊接头组织结构及焊接性. 张秉刚等.焊接,第5期. 2004 *
TiAl基合金连接技术的研究进展. 刘会杰等.焊接,第4期. 2001
TiAl基合金连接技术的研究进展. 刘会杰等.焊接,第4期. 2001 *
TiAl金属间化合物及其连接技术的研究进展(续). 何鹏等.焊接学报,第23卷第5期. 2002
TiAl金属间化合物及其连接技术的研究进展(续). 何鹏等.焊接学报,第23卷第5期. 2002 *
TiAl金属间化合物及其连接技术的研究进展. 何鹏等.焊接学报,第23卷第4期. 2002
TiAl金属间化合物及其连接技术的研究进展. 何鹏等.焊接学报,第23卷第4期. 2002 *

Also Published As

Publication number Publication date
CN101092004A (en) 2007-12-26

Similar Documents

Publication Publication Date Title
CN100584507C (en) Composite control method of heat cycle for electron beam welding of TiAl intermetallic compounds
CN100462178C (en) Composite Control Method of Thermal Cycle for Electron Beam Welding of TiAl/TC4 Dissimilar Materials
CN100584508C (en) TiAl/Ti 3Al foreign material electron beam welding thermal cycle composite control method
CN100358666C (en) Electron beam welding method of titanium-aluminum alloy intermetallic compound with transition layer
KR101057068B1 (en) Welding seams of non-eutectic structures of copper-aluminum thin-walled pipes and methods for their preparation
CN101328567B (en) Double electron beam partial heat treatment method after refractory metal material is welded
JP2007075895A (en) Material composite provided with intermediate piece formed by explosive welding
CN1876302A (en) Aluminum alloy and its composite material non-vacuum semi-solid state vibration-rheological connection method
CN104439676A (en) CLF-1 thick steel plate electron beam welding process
CN104014928A (en) Dissimilar steel welding method for martensite heat-resisting steel and austenitic heat-resisting steel
CN104014929A (en) Dissimilar metal welding method for martensite heat-resisting steel and high-temperature nickel base alloy
CN108941911A (en) Ti3Al-stainless steel dissimilar metal laser welding method
CN103008869B (en) Electron beam pressurizing connection method for aluminum alloy and particle-reinforced aluminum matrix composite material
CN102962592A (en) Electronic beam aided hot extrusion diffusion connection method for SiCp/Al composite material
CN106346126B (en) A kind of titanium alloy and red copper dissimilar metal electro-beam welding method
CN110788465B (en) Electron beam welding method of TA15 and TC31 dissimilar titanium alloy materials
CN101934424B (en) A vacuum electron beam welding method for TB5 titanium alloy and copper alloy
CN101913022B (en) Method for welding dissimilar materials of TA15 titanium alloy and chromium bronze through electron beams
CN101966622B (en) A kind of Ti3Al base alloy laser welding and post-weld heat treatment method
CN110142495B (en) Titanium-aluminum alloy electron beam welding method for reducing dilution rate of parent metal
CN102229019A (en) Argon arc welding method suitable for TiAl-based alloy material and titanium alloy
JP2006231343A (en) Method and structure of joining oxide film forming material
CN107552961A (en) A kind of method of LASER BEAM WELDING TiAl alloy
CN105855735B (en) The welding method of TiAl intermetallic compound
CN101913023B (en) Titanium alloy and tin bronze electron beam welding method

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20090218

Termination date: 20100618