CN100451175C - Preparation of hypochlorous and disinfectant liquid - Google Patents
Preparation of hypochlorous and disinfectant liquid Download PDFInfo
- Publication number
- CN100451175C CN100451175C CNB2005100237658A CN200510023765A CN100451175C CN 100451175 C CN100451175 C CN 100451175C CN B2005100237658 A CNB2005100237658 A CN B2005100237658A CN 200510023765 A CN200510023765 A CN 200510023765A CN 100451175 C CN100451175 C CN 100451175C
- Authority
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- Prior art keywords
- electrolysis
- nacl
- naclo
- generated
- hcl
- Prior art date
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- 239000007788 liquid Substances 0.000 title claims abstract description 39
- 238000002360 preparation method Methods 0.000 title claims abstract description 9
- 239000000645 desinfectant Substances 0.000 title abstract description 5
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims abstract description 83
- 238000005868 electrolysis reaction Methods 0.000 claims abstract description 56
- QWPPOHNGKGFGJK-UHFFFAOYSA-N hypochlorous acid Chemical compound ClO QWPPOHNGKGFGJK-UHFFFAOYSA-N 0.000 claims abstract description 47
- 239000011780 sodium chloride Substances 0.000 claims abstract description 42
- SUKJFIGYRHOWBL-UHFFFAOYSA-N sodium hypochlorite Chemical compound [Na+].Cl[O-] SUKJFIGYRHOWBL-UHFFFAOYSA-N 0.000 claims abstract description 30
- 238000000034 method Methods 0.000 claims abstract description 18
- 150000002500 ions Chemical class 0.000 claims abstract description 10
- 230000004888 barrier function Effects 0.000 claims description 8
- 230000000249 desinfective effect Effects 0.000 claims description 6
- 150000003839 salts Chemical class 0.000 abstract description 11
- 230000003472 neutralizing effect Effects 0.000 abstract 1
- 235000002639 sodium chloride Nutrition 0.000 description 42
- 239000000460 chlorine Substances 0.000 description 34
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 29
- 229910052801 chlorine Inorganic materials 0.000 description 29
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 23
- 239000000243 solution Substances 0.000 description 16
- RTKIYNMVFMVABJ-UHFFFAOYSA-L thimerosal Chemical compound [Na+].CC[Hg]SC1=CC=CC=C1C([O-])=O RTKIYNMVFMVABJ-UHFFFAOYSA-L 0.000 description 15
- 229940033663 thimerosal Drugs 0.000 description 15
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- 230000001954 sterilising effect Effects 0.000 description 8
- 239000002253 acid Substances 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 5
- 238000006386 neutralization reaction Methods 0.000 description 5
- WQYVRQLZKVEZGA-UHFFFAOYSA-N hypochlorite Chemical compound Cl[O-] WQYVRQLZKVEZGA-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000004659 sterilization and disinfection Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000008151 electrolyte solution Substances 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 239000003014 ion exchange membrane Substances 0.000 description 2
- 239000012266 salt solution Substances 0.000 description 2
- RPAJSBKBKSSMLJ-DFWYDOINSA-N (2s)-2-aminopentanedioic acid;hydrochloride Chemical compound Cl.OC(=O)[C@@H](N)CCC(O)=O RPAJSBKBKSSMLJ-DFWYDOINSA-N 0.000 description 1
- 241000370738 Chlorion Species 0.000 description 1
- NMKSBNZBSLHAKW-UHFFFAOYSA-N Cl.ClO Chemical compound Cl.ClO NMKSBNZBSLHAKW-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 238000003411 electrode reaction Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000010517 secondary reaction Methods 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- Water Treatment By Electricity Or Magnetism (AREA)
- Electrolytic Production Of Non-Metals, Compounds, Apparatuses Therefor (AREA)
Abstract
The present invention discloses two preparation methods of hypochlorous disinfectant liquid. The steps of the first technical scheme comprise: a, an NaCl solution is electrolyzed in a mode of no diaphragm, and the molar ratio of NaCl and NaClO in the generated solution after electrolysis is more than 1 to 1; b, the electrolytically generated solution prepared in step a continues to be electrolyzed at the anode side of an ion diaphragm electrolytic tank, and the generated HCl after the electrolysis is used for neutralizing NaClO generated in step a to form HClO. The steps of the second technical scheme comprise: a, the NaCl solution is electrolyzed in the mode of no diaphragm, and NaCl is maximally converted to NaClO; b, the NaCl solution is electrolyzed in a mode of ion diaphragms, and HClO and HCl are generated at the anode side; c, the electrolytically generated solutions at the anode side in step a and step b are proportionally mixed, and HCl generated in step b neutralizes NaClO generated in step a to form HClO. The disinfectant liquid with high hypochlorous content, proper acidity and low salt residual quantity can be prepared by the two methods.
Description
Technical field
The present invention relates to the method for electrolysis production chlorine-containing disinfectant, relate to the method for electrolysis production hypochlorous acid thimerosal in particular.
Background technology
Chlorine-containing disinfectant is one of effective sterilised products the most frequently used in agricultural, foodstuffs industry and the environment protection, and its effective constituent is hypochlorous acid or hypochlorous acid salt.According to U.S. environment protection mechanism (EPA) research, hypochlorous acid sterilizing ability under the same conditions is the tens of to hundreds of times of hypochlorous acid salt.In order to bring into play the maximum germ-killing efficiency of hypochlorite, people use this series products as much as possible in sour environment, even with acids products such as hydrochloric acid hypochlorite transferring to acidity earlier before use, operation has not only increased cost like this, and very inconvenient in actual use.
Utilize common salt, generating the hypochlorous acid thimerosal by electrolytic method is one of focus of international community's research in recent years.At present, electrolytic process is produced the hypochlorous acid thimerosal and is adopted the diaphragm type electrolyzer more, forms hypochlorous acid and hydrochloric acid in anode side, forms sodium hydroxide solution at cathode side.Equimolar hydrochloric acid of the water-soluble generation of chlorine and hypochlorous acid in theory, chlorion only have 50% to generate the hypochlorous acid that needs.It is worthy of note the chlorine that generates in anode side under different acidity can with chlorine, hypochlorous acid molecule or hypochlorite totally three kinds of forms exist in solution, in the pH value is mainly to exist with hypoclorous acid form in the solution in 4~6 o'clock, in the pH value is that the chlorine of hypochlorous acid form in 2 o'clock solution drops to below 80%, in the pH value is only to have 30% at 1 o'clock, the chlorine major part that generate this moment exists with gaseous form, just can separate out in a large number from solution when the concentration of gaseous chlorine in water surpasses its saturation concentration.Produce thimerosal with common diaphragm type electrolysis process, when generating high concentration cl concentration, also can generate the hydrochloric acid of high density, thereby have the phenomenon that chlorine escapes usually, and escape phenomenon with acidity raising and aggravation rapidly.In addition, the high acidity of hypochlorous acid thimerosal also makes its application in many occasions be restricted, and production unit also is subject to acid corrosion.
When thimerosal used in reality, effective chlorine density was generally at 10~100ppm.In order to reach effective disinfection concentration, prevent from simultaneously to separate out because of too high acidity causes chlorine, generally be that thimerosal electrolysis terminal point is controlled to pH value 2~2.7.When reaching this electrolysis degree, the available chlorine content of generation is generally about 60ppm, and this moment, existing chlorine was separated out, and presents obvious chlorine flavor.Make available chlorine keep the hypochlorous acid form in advance, then require electrolytic sterilizing liquid pH value to reach 4~6.If only use common diaphragm formula electrolyzer, when electrolysis during to pH4~6, the effective chlorine density in the thimerosal is very low, and far not reaching actual sterilization needs concentration; Making available chlorine reach sterilization needs concentration, and then the pH value of electrolytic sterilizing liquid is far below pH4~6.In a word, only with the direct electrolysis production thimerosal of existing common diaphragm mode, be difficult to reach simultaneously the effect of available chlorine 10~100ppm and pH4~6.
Consider electrolytic efficiency and reduce problems such as chlorine is excessive as far as possible, the concentration of salt solution that at present general electrolysis process adopts is generally 0.1%~0.2%, and the salt residue amount is too high.
Summary of the invention
Technical problem to be solved by this invention is to overcome existing electrolytic process to produce that the hypochlorous acid content that the hypochlorous acid thimerosal exists is low, thimerosal is acid strong, the shortcoming that the salt residue amount is too high, the method of two kinds of electrolysis production hypochlorous acid thimerosals is provided, and these two kinds of methods have strengthened the practicality that electrolytic process is produced the hypochlorous acid thimerosal.
Technical scheme of the present invention: a kind of preparation method of hypochlorous acid disinfecting liquid, comprise the following steps: a. electrolysis NaCl solution under no barrier film mode, make after the electrolysis mol ratio of NaCl and NaClO in the Generation Liquid>1: 1; B. the electroanalysis produced fluid that step a is made continues electrolysis in the anode side of ion diaphragm electrolyzer, and the HCl that generates when the anode side electrolysis is used for the NaClO formation HClO that neutralization procedure a generates.
Another kind of technical scheme of the present invention is: a kind of preparation method of hypochlorous acid disinfecting liquid, comprise the following steps: a. electrolysis NaCl solution under no barrier film mode, and make NaCl farthest be converted into NaClO; B. electrolysis NaCl solution under the barrier film mode generates HClO and HCl in anode side; C. the electrolysis Generation Liquid of step a and the anode side electrolysis Generation Liquid of step b are mixed in proportion, the NaClO that the HCl neutralization procedure a that step b is generated generates forms HClO.
Above-mentioned two kinds of schemes all are based on HCl that step b generates and are used for NaClO that neutralization procedure a generates and form HClO and finish.
The invention has the beneficial effects as follows: the electrolytic reaction of sodium chloride aqueous solution is as follows usually:
NaCl=Na
++Cl
-
H
2O=H
++OH
-
Electrode reaction in DC electric field is:
Anode: 2Cl
--2e=Cl
2
Negative electrode: 2H
++ 2e=H
2↑
Exist between two electrodes under the situation of ion exchange membrane, following reaction: Cl takes place in the chlorine that anode side generates
2+ H
2O=HCl+HClO
Cathode side is owing to hydrionic consumption, and hydroxide radical is enrichment gradually, forms NaOH solution.
Between two electrodes during no ion exchange membrane, resultant generation secondary reaction:
HCl+HClO+2NaOH=NaCl+NaClO+2H
2O
Technical scheme one: step a adopts diaphragm-free electrolysis: 2NaCl+H
2O=NaClO+NaCl+H
2The desirable electrolysis degree of ↑ this step is that the mol ratio of NaCl and NaClO was slightly larger than 1: 1 in the Generation Liquid, enters step b then.Step b continues electrolysis with above-mentioned electrolytic solution in ion diaphragm anode electrolytic cell side, reaches 4~6 up to the pH value of solution value, and the electrolytic reaction of anode side is: (1) 2Cl
--2e=Cl
2, (2) Cl
2+ H
2O=HCl+HClO, (3) HCl+NaClO=HClO+NaCl.
Electrolytic reaction formula according to anode side among the step b, in and 1 mole of NaClO need 1 mole of HCl, generating 1 mole of HCl needs 2 moles of NaCl of electrolysis, so the NaClO among the fully middle step b, and making the electrolysis Generation Liquid be acid, then electrolytic NaCl mole number need reach more than 2 times of NaClO.Because among the HCl and NaClO can generate equimolar NaCl, so the mole number of NaCl needs mole number greater than NaClO or NaCl mole number in the electrolysis Generation Liquid of step a: NaClO mole number>1: 1.Consider that NaCl too much can increase the residual quantity of salt in the final electrolytic sterilizing liquid, in the electrolysis Generation Liquid of step a NaCl and NaClO comparatively the ideal molar ratio be to be slightly larger than 1: 1.In order to improve the electrolytic efficiency of step a, need suitably to improve the mol ratio of NaCl and NaClO in this Generation Liquid in the practical application, but salt residual quantity can increase accordingly also, therefore, finally mol ratio should be taken into account current efficiency and salt is residual and definite.The net reaction of technical scheme one is: NaCl+2H
2O=HClO+NaOH+H
2↑.
Because step a can adopt the salts solution of high density, generate NaCl with high concentration O, step b is in generating HCl and in the NaClO, generate HClO again, therefore, the HClO in the electrolytic sterilizing liquid is dense, and residual salt amount greatly reduces with respect to usual way in every mole of available chlorine.Because the present invention's preparation is the high density sterilized water, needs Macrodilution when practical application, the residual quantity of salt is very low in the final sterilized water that uses, and almost can ignore.In addition, because this programme can use the salt solution of higher concentration to carry out electrolysis, the ionic strength of electrolytic solution is held higher, only needs to adopt low voltage just can realize efficient electrolysis, reaches energy-saving effect.
Technical scheme two: step a adopts no barrier film mode electrolysis NaCl solution, and this step should make NaCl farthest convert NaClO to.Step b adopts the electrolysis of barrier film mode to the NaCl dilute solution, generates HClO and HCl in anode side.Step c is mixed in proportion step a, step b anode side Generation Liquid, and the NaClO in the step a Generation Liquid is neutralized by the HCl in the step b Generation Liquid, forms HClO and NaCl.Technical scheme two is by dividing one-step electrolysis and mixing, and electrolytic sterilizing liquid can reach controlling acidity, the energy-conservation and residual effect of minimizing salt equally, and makes available chlorine mainly remain the HClO form.In sum, the hypochlorous acid content that the present invention has effectively overcome the existence of existing electrolytic process production hypochlorous acid thimerosal is low, thimerosal is acid strong, and the shortcoming that the salt residue amount is too high is having remarkable advantages aspect safety in utilization and the saving cost.
Embodiment
Below in conjunction with embodiment the present invention is described in further detail: technical scheme one, a kind of preparation method of hypochlorous acid disinfecting liquid, comprise the following steps: a. electrolysis NaCl solution under no barrier film mode, make after the electrolysis mol ratio of NaCl and NaClO in the Generation Liquid>1: 1; B. the electroanalysis produced fluid that step a is made continues electrolysis in ion diaphragm anode electrolytic cell side, and the HCl of generation is used for the NaClO formation HClO that neutralization procedure a generates.
Embodiment 1
The first step, the NaCl to 0.5% carries out diaphragm-free electrolysis, and the available chlorine of Generation Liquid is 1210ppm, and acidity is pH8.6.
Second step, above electrolysis Generation Liquid is carried out the ion diaphragm electrolysis, its acidity constantly descends with electrolysis, and when pH reached 4.64, available chlorine was 1702ppm in the electrolysis Generation Liquid.
Embodiment 2
The first step, the NaCl to 1.0% carries out diaphragm-free electrolysis, and the available chlorine of Generation Liquid is 2162ppm, and acidity is pH8.9.
Second step, above electrolysis Generation Liquid is carried out the ion diaphragm electrolysis, its acidity constantly descends with electrolysis, and when pH reached 4.82, available chlorine was 3193ppm in the electrolysis Generation Liquid.
Technical scheme two, a kind of preparation method of hypochlorous acid disinfecting liquid comprises the following steps: a. electrolysis NaCl solution under no barrier film mode, makes NaCl farthest be converted into NaClO; B. electrolysis NaCl solution under the ion diaphragm mode generates HClO and HCl in anode side; C. step a, step b anode side electrolysis Generation Liquid are mixed in proportion, the NaClO that the HCl neutralization procedure a that step b is generated generates forms HClO.
Embodiment 3
The first step, the NaCl to 0.5% carries out diaphragm-free electrolysis, and the available chlorine of Generation Liquid is 1205ppm, and acidity is pH8.6.
Second step, 0.1%NaCl is carried out the ion diaphragm electrolysis, when pH reached 2.24, available chlorine was 62ppm in the electrolysis Generation Liquid.
The 3rd step, by the first step electrolysis Generation Liquid: the mixed of the second step Generation Liquid=1: 9.2, obtaining acidity is pH5.01, available chlorine is the thimerosal of 167ppm.
Above said content only is the basic explanation of the present invention under conceiving, and according to any equivalent transformation that technical scheme of the present invention is done, all should belong to protection scope of the present invention.
Claims (1)
1. the preparation method of a hypochlorous acid disinfecting liquid is characterized in that, the step of method is:
A. electrolysis NaCl solution under no barrier film mode makes the mol ratio of NaCl and NaClO in the electrolysis Generation Liquid>1: 1;
B. the electrolysis Generation Liquid that step a is made continues electrolysis in the anode side of ion diaphragm electrolyzer, forms HClO with the rapid NaClO that generates of previous step among the HCl that generates after the electrolysis.
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CN100451175C true CN100451175C (en) | 2009-01-14 |
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Cited By (2)
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TWI427189B (en) * | 2009-07-14 | 2014-02-21 | Wei Fang | Method and apparatus for producing high concentration hypochlorochloride sterilized water |
EP4261262A4 (en) * | 2020-12-08 | 2024-05-22 | Bridgestone Corporation | PROCESSING AGENTS FOR VULCANIZED RUBBER SURFACE, MANUFACTURING PROCESS FOR ADHESIVE STRUCTURE, ADHESIVE STRUCTURE AND TIRES |
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Publication number | Priority date | Publication date | Assignee | Title |
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TWI427189B (en) * | 2009-07-14 | 2014-02-21 | Wei Fang | Method and apparatus for producing high concentration hypochlorochloride sterilized water |
EP4261262A4 (en) * | 2020-12-08 | 2024-05-22 | Bridgestone Corporation | PROCESSING AGENTS FOR VULCANIZED RUBBER SURFACE, MANUFACTURING PROCESS FOR ADHESIVE STRUCTURE, ADHESIVE STRUCTURE AND TIRES |
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