CN100439908C - Method and device for measuring fiber concentration - Google Patents
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- CN100439908C CN100439908C CNB2005800060139A CN200580006013A CN100439908C CN 100439908 C CN100439908 C CN 100439908C CN B2005800060139 A CNB2005800060139 A CN B2005800060139A CN 200580006013 A CN200580006013 A CN 200580006013A CN 100439908 C CN100439908 C CN 100439908C
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- 239000000835 fiber Substances 0.000 title claims abstract description 39
- 238000000034 method Methods 0.000 title claims abstract description 23
- 238000005259 measurement Methods 0.000 claims description 8
- 229920001131 Pulp (paper) Polymers 0.000 claims 12
- 230000001939 inductive effect Effects 0.000 claims 2
- 239000011248 coating agent Substances 0.000 claims 1
- 238000000576 coating method Methods 0.000 claims 1
- 239000012774 insulation material Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000011810 insulating material Substances 0.000 description 3
- 230000003287 optical effect Effects 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 239000004809 Teflon Substances 0.000 description 1
- 229920006362 Teflon® Polymers 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000002847 impedance measurement Methods 0.000 description 1
- 230000028161 membrane depolarization Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 230000010287 polarization Effects 0.000 description 1
- 239000011378 shotcrete Substances 0.000 description 1
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Abstract
本发明涉及一种用于在机器(1)中、尤其是在制造纸浆的磨浆机中测量纸浆中的纤维浓度的方法,该机器(1)包括定子(5)和相对的转子(3),它们形成用于纸浆的研磨间隙(6)。定子(5)设有至少一个传感器装置(7),所述传感器装置设计成与转子表面相互作用,并且包括具有传感器表面(18)的阻抗计主体(10),该阻抗计主体(10)以能够轴向运动的方式安装在定子(5)中。该方法的特征在于,在阻抗计主体(10)的轴向运动期间对在转子表面和传感器表面(18)之间的阻抗进行测量,并且将所测量出的阻抗差与动程的大小一起用来确定纸浆的介电常数,从中推导出在纸浆中的纤维浓度。本发明还涉及一种布置用来实施根据上面所述的方法的传感器装置(7)。
The invention relates to a method for measuring the fiber concentration in pulp in a machine (1) comprising a stator (5) and an opposing rotor (3), in particular in a pulp refiner , which form the grinding gap (6) for the pulp. The stator (5) is provided with at least one sensor device (7) designed to interact with the rotor surface and comprises an impedance meter body (10) with a sensor surface (18) with It is installed in the stator (5) in a manner capable of axial movement. The method is characterized in that the impedance between the rotor surface and the sensor surface (18) is measured during the axial movement of the impedance meter body (10), and the measured impedance difference is used together with the magnitude of the stroke to determine the dielectric constant of the pulp, from which the fiber concentration in the pulp is deduced. The invention also relates to a sensor device (7) arranged to carry out the method according to the above.
Description
技术领域 technical field
本发明涉及一种用于在机器内、尤其是在制造纸浆的磨浆机中测量纸浆中的纤维浓度的方法和装置。The present invention relates to a method and a device for measuring the fiber concentration in pulp in a machine, especially in a refiner for the manufacture of pulp.
背景技术 Background technique
在纸浆的制造中,重要的是要知道在纸浆中的纤维浓度,因为这决定了最终产品的特性。因此,为了这个目的,在设计用于制造纸浆的磨浆机中一般使用布置在从磨浆机中出来的喷浆管道中的光学浓度计。In the manufacture of pulp it is important to know the fiber concentration in the pulp as this determines the properties of the final product. Therefore, for this purpose, in refiners designed for the manufacture of pulp, optical densitometers arranged in the spray line coming out of the refiner are generally used.
在WO 86/07458中描述了这种方法,其中使用了至少两个光学浓度计,它们分别用红外线光和偏振光照射穿过最终纸浆,之后分别测量出该光的吸收和反射以及消偏振效果。然后使用这些测量结果来计算出在纸浆中的纤维浓度。This method is described in WO 86/07458, where at least two optical densitometers are used, which shine infrared light and polarized light through the final pulp respectively, after which the absorption and reflection of this light and the depolarization effect are measured respectively . These measurements are then used to calculate the fiber concentration in the pulp.
US 4,171,916还描述了这样一种方法,其中利用透射光的偏振、吸收和反射来确定在纸浆中的纤维浓度。US 4,171,916 also describes a method in which the polarization, absorption and reflection of transmitted light is used to determine the fiber concentration in the pulp.
这些方法在纤维浓度不太高,优选体积百分比低于大约5%的情况下工作相对较好,但是不太适用于纤维浓度更高的纸浆。由于在某些情况中期望实现体积百分比超过30%的纤维浓度,所以期望提出即使在这种高纤维浓度下也能够产生出可靠结果的方法和装置。These methods work relatively well at not too high fiber concentrations, preferably below about 5% by volume, but are less suitable for pulps with higher fiber concentrations. Since fiber concentrations exceeding 30% by volume are desired in some cases, it would be desirable to propose methods and apparatus that would produce reliable results even at such high fiber concentrations.
发明内容 Contents of the invention
本发明的目的在于提供用于测量纸浆中的纤维浓度的方法和装置,它们即使在所述纤维浓度数值较高的情况下也能够给出可靠的结果。It is an object of the present invention to provide methods and devices for measuring the fiber concentration in pulp which give reliable results even at high values for said fiber concentration.
该目的是通过分别根据本发明第一和第五方面所述的方法和传感器装置来实现的。This object is achieved by a method and a sensor arrangement according to the first and fifth aspects of the invention, respectively.
本发明第一方面涉及一种用于在机器内、尤其是在制造纸浆的磨浆机中测量纸浆中的纤维浓度的方法,该机器包括定子和相对的转子,它们形成用于纸浆的研磨间隙。定子设有至少一个传感器装置,该传感器装置设计成与转子表面相互作用并且包括具有传感器表面的阻抗计主体,该阻抗计主体以能够轴向运动的方式安装在定子中。该方法的特征在于,在阻抗计主体的轴向运动期间对在转子表面和传感器表面之间的阻抗进行测量,并且将所测量出的阻抗差与动程的大小一起用来确定纸浆的介电常数,从中推导出在纸浆中的纤维浓度。A first aspect of the invention relates to a method for measuring the fiber concentration in pulp in a machine, especially in a pulp-making refiner, the machine comprising a stator and an opposing rotor forming a grinding gap for the pulp . The stator is provided with at least one sensor device designed to interact with the rotor surface and comprising an impedance meter body with a sensor surface mounted axially movable in the stator. The method is characterized in that the impedance between the rotor surface and the sensor surface is measured during the axial movement of the impedance meter body and the measured impedance difference is used together with the magnitude of the stroke to determine the dielectric strength of the pulp. constant, from which the fiber concentration in the pulp is derived.
通过利用阻抗来计算纤维浓度来代替光学方法,从而实现了一种其可靠性程度与纤维浓度数值无关的方法。By using the impedance to calculate the fiber concentration instead of the optical method, a method whose degree of reliability is independent of the value of the fiber concentration is realized.
有利的是,采用与阻抗计主体连通的测量装置来测量动程的大小,这使之能够根据研磨间隙的尺寸来调节动程的大小。Advantageously, the measuring device communicated with the main body of the impedance meter is used to measure the size of the stroke, which makes it possible to adjust the size of the stroke according to the size of the grinding gap.
另外,还有利的是,测量出研磨间隙的尺寸,并且将该数值用于确定纸浆的介电常数中,由此可以实现更高的可靠性。In addition, it is also advantageous to measure the size of the grinding gap and use this value in determining the dielectric constant of the pulp, whereby a higher reliability can be achieved.
本发明第五方面涉及一种用于在机器内、尤其是在制造纸浆的磨浆机中测量纸浆中的纤维浓度的传感器装置,该机器包括定子和相对的转子,它们形成用于纸浆的研磨间隙。该传感器装置设计成安装在定子中以与转子表面相互作用,并且包括具有传感器表面的阻抗计主体,该阻抗计主体可以沿着轴向方向运动并且与操作机构连接以便相对于外壳轴向运动。该传感器装置的特征在于,将阻抗计主体布置用来在其轴向运动期间测量在传感器表面和转子表面之间的阻抗。A fifth aspect of the present invention relates to a sensor device for measuring the fiber concentration in pulp in a machine, in particular in a pulp refiner, comprising a stator and an opposing rotor forming a grinding process for the pulp gap. The sensor device is designed to be mounted in the stator to interact with the rotor surface and includes an impedance meter body having a sensor surface movable in an axial direction and connected to an operating mechanism for axial movement relative to the housing. The sensor device is characterized in that the impedance meter body is arranged to measure the impedance between the sensor surface and the rotor surface during its axial movement.
通过利用阻抗来计算出纤维浓度,从而得到了一种其可靠性与纤维浓度的数值无关的传感器装置。By using the impedance to calculate the fiber concentration, a sensor device is obtained whose reliability is independent of the value of the fiber concentration.
优选的是,基本上整个阻抗计主体包覆着绝热材料,因为采用这种方法降低了可能影响结果的泄漏流,并且因此改善了传感器装置的可靠性。It is preferred that substantially the entire body of the impedance meter is clad with insulating material, since in this way leakage flows which could affect the results are reduced and the reliability of the sensor arrangement is thus improved.
如上所述,优选的是,该传感器装置包括与阻抗计主体连通的测量装置,用来测量阻抗计主体的轴向运动。As mentioned above, it is preferred that the sensor means comprise measuring means in communication with the impedance meter body for measuring axial movement of the impedance meter body.
还优选的是,阻抗计主体还布置成测量研磨间隙的尺寸,因为考虑这个因素能够提高传感器装置的可靠性,并且通过让阻抗传感器主体进行该测量,实现了小型传感器装置。It is also preferable that the impedance meter body is also arranged to measure the size of the grinding gap, because taking this into consideration can improve the reliability of the sensor device, and by having the impedance sensor body perform this measurement, a small sensor device is realized.
最后还优选的是,该传感器装置包括单独测距计主体,它与阻抗计主体分开并且布置用来测量研磨间隙的尺寸,因为这样能够将现有的测距计主体用于这个功能,从而使该阻抗计主体较为简单并且由此使制造成本更低。Finally it is also preferred that the sensor device comprises a separate distance meter body which is separate from the impedance meter body and which is arranged to measure the size of the grinding gap, since this enables the existing distance meter body to be used for this function, thereby enabling The impedance meter body is simpler and thus less expensive to manufacture.
附图说明 Description of drawings
现在将参照附图对本发明进行说明,其中:The invention will now be described with reference to the accompanying drawings, in which:
图1显示出根据本发明的一个优选实施方式的带有传感器装置的磨浆机的侧视图;以及Figure 1 shows a side view of a refiner with a sensor arrangement according to a preferred embodiment of the invention; and
图2显示出根据图1的传感器装置的详图。FIG. 2 shows a detailed view of the sensor arrangement according to FIG. 1 .
具体实施方式 Detailed ways
图1示意性地显示出设计用于制造纸浆的磨浆机类的机器1。该磨浆机1包括以能够运动这样一种方式安装在机架2中的转子3,该转子3通过接地导线33(参见图2)接地,并且由电机4驱动,而且能够沿着朝向并且远离定子5的方向轴向运动以便调节在转子3和定子5之间的研磨间隙6的尺寸,在该研磨间隙中进行纸浆的研磨。该磨浆机1还设有两个根据本发明用于测量纸浆中的纤维浓度的传感器装置7以及用于输入和取出纸浆的入口(未示出)和喷浆管道(未示出)。Figure 1 shows schematically a refiner-
如图2中更详细地所示,转子3和定子5两者都设有研磨部分20,该研磨部分具有用于研磨纸浆的合适表面,并且以合适的数量成环状布置在定子5和转子3上。这些研磨部分20在使用中容易磨损,并且因此适合布置成可更换。如图2所示,每个传感器装置7包括永久地安装在定子5中(例如拧入到在定子中的孔中)的外壳11,阻抗计主体10以能够轴向运动这样一种方式布置在其中。外壳11通过接地导线12接地。通过操作机构13(这里以滚柱螺杆的形式)的操作来实现阻抗计主体10的轴向运动。该滚柱螺杆13具有适合的细小节距并且以这样一种方式连接到阻抗计主体10的后端上,即,滚柱螺杆13的旋转导致其沿着轴向方向的运动。滚柱螺杆13的操作例如可以通过轮子14来进行,但是也可以使用其它操作装置,例如包括步进电机或伺服电机,通过所述电机可以在离定子5一段距离处进行操作。阻抗计主体10通过导线16与电源15连接,并且最好在外面在主要除了位于前面的传感器表面18之外的基本上所有其表面上还包覆有绝热材料19。该绝热材料19例如可以由涂料层、特氟龙(Teflon)软管、塑料管等构成,并且其作用在于降低泄漏流,由此使其对阻抗测量的影响最小。As shown in more detail in Figure 2, both the
在将在图2中的传感器装置7投入使用之前,要进行校准测量,其中在纸浆的介电常数和在所述纸浆中的纤维浓度之间建立相关性,这可能是因为介电常数取决于在纸浆中的含水量,而含水量与所述纤维浓度相关。之后,在使阻抗计主体10沿着朝向并且远离转子3的轴向方向运动的同时,优选以在100Hz-100kHz的范围内的一个或多个频率对在转子表面(这里为研磨部分表面)和传感器表面18之间的阻抗进行测量。这里通过与阻抗计主体10连通的测量装置21测量动程的大小,但是可以选择假设预定的数值或者可以从已经进行的滚柱螺杆的转数中计算出。通过知道阻抗传感器主体10的动程的大小和在所述动程上的阻抗变化,可以确定纸浆的介电常数的数值,之后利用上述在介电常数和纤维浓度之间的相关性来确定纸浆的所述纤维浓度。这里已经通过与传感器装置连接的计算装置31对纤维浓度进行计算,但是也可以手动进行该计算。Before the
在某些情况中在位于转子3和定子5上的研磨部分20之间的距离d可能影响测量值,因为这个距离d确定了纸浆的细度,即纤维的尺寸(该距离的减小导致纤维尺寸更小)。因此可以让测距计主体9测量该距离d,该测距计主体9相对于阻抗计主体10单独布置并且最好为根据例如瑞典专利SE 520322或瑞典专利申请No.0300794-5的AGS类型,并且连接到计算装置31上,或者任选的是,阻抗计主体和上述测距计主体可以构成集成单元,该单元既进行阻抗测量又进行距离测量。In some cases the distance d between the
最后,优选的是,传感器装置包括位于入口或喷浆管道中并且还与计算装置31连接的流量计(这里由30示意性地显示出),用于测量纸浆的流量。Finally, it is preferred that the sensor means comprise a flow meter (here schematically indicated by 30 ) located in the inlet or shotcrete duct and also connected to the computing means 31 , for measuring the flow of pulp.
利用如上所述的装置和方法,即使在纸浆的纤维浓度的体积百分比假定大约为30%时,因为该方法与纸浆的透明度不相关,所以也能够测量出在研磨间隙中的纸浆的纤维浓度。With the apparatus and method as described above, the fiber concentration of the pulp in the grinding gap can be measured even when the fiber concentration of the pulp is assumed to be about 30% by volume because the method is independent of the transparency of the pulp.
对于本领域的普通技术人员而言显而易见的是,上述发明可以在本专利权利要求的范围的构架内改进。例如,磨浆机可以设有一个传感器装置或两个以上的传感器装置,它包括能够位于定子中的任意位置处的任意数量的阻抗计主体或测距计主体。另外,滚柱螺杆13可以由不同的机构替代,例如液压机构或气动机构。It is obvious to a person skilled in the art that the invention described above can be modified within the framework of the scope of the patent claims. For example, a refiner may be provided with one sensor device or more than two sensor devices comprising any number of impedance meter bodies or distance meter bodies which can be located anywhere in the stator. In addition, the
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2005
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DE2742229A1 (en) * | 1977-08-31 | 1979-03-08 | Escher Wyss Gmbh | METHOD FOR DETERMINING PROPERTIES OF PAPER FIBERS IN SUSPENSION AND MEASURING DEVICE FOR EXECUTING THE METHOD |
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SU1081513A1 (en) * | 1982-03-09 | 1984-03-23 | Всесоюзный научно-исследовательский и проектно-конструкторский институт добычи угля гидравлическим способом | Device for measuring pulp consistency |
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