CN208068805U - A kind of production equipment of optical cable strengthening core - Google Patents
A kind of production equipment of optical cable strengthening core Download PDFInfo
- Publication number
- CN208068805U CN208068805U CN201820371031.1U CN201820371031U CN208068805U CN 208068805 U CN208068805 U CN 208068805U CN 201820371031 U CN201820371031 U CN 201820371031U CN 208068805 U CN208068805 U CN 208068805U
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- glue
- detection
- strengthening core
- optical cable
- production equipment
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Abstract
The utility model discloses a kind of production equipments of optical cable strengthening core, including actinobacillus device, coating unit, drying unit, detection device and the take-up set gradually, actinobacillus device will need the product at the uniform velocity unwrapping wire of gluing, coating unit carries out gluing to product surface, drying unit dries the glue on product, detection device carries out finish detection to product surface, and take-up winds the product that production is completed.The utility model can carry out fully-automatic production, and detection device is added and is measured in real time, and can effectively improve the quality of production of strengthening core, greatly reduce the generation of waste material, improve accepted product percentage.
Description
Technical field
The utility model is related to the production field of optical cable strengthening core, more particularly to a kind of production equipment of optical cable strengthening core.
Background technology
With the arrival of information age, internet plays an increasingly important role in human work lives, and light
Cable is then the foundation stone of transmission on Internet information.Optical cable will bring our live and work imponderable once damaging
Loss, needs that strengthening core is added in optical cable, to prevent the damage of optical cable.The present social demand to optical cable strengthening core is very
Greatly, a kind of production efficiency height of utility model, high-quality production equipment is needed to meet production requirement.
Utility model content
For the above defect of the existing technology, the main purpose of the utility model is to overcome the deficiencies in the prior art
Place discloses a kind of production equipment of optical cable strengthening core, including set gradually actinobacillus device, coating unit, drying unit,
Detection device and take-up, the actinobacillus device will need the product at the uniform velocity unwrapping wire of gluing, and the coating unit is to product table
Face carries out gluing, and the drying unit dries the glue on product, and the detection device carries out product surface bright and clean
Degree detection, the take-up wind the product that production is completed.
Further, the coating unit includes injecting glue ontology, glue storage box, note wind in injecting glue ontology side is arranged
Equipment, the injecting glue ontology is interior, and there is application chamber, one end of the injecting glue ontology to be provided with the import for feeding and noting wind, separately
One end is provided with outlet, and exit is provided with the mold for rejecting extra glue, the import, the mold die hole and
The application chamber setting is in the same horizontal line；
It is provided at least one gum-injecting port being connected to the application chamber above the injecting glue ontology, and is arranged in lower section
There are at least one dumping mouth, the glue storage box to inject glue in the application chamber from the gum-injecting port, it will be in the application chamber
Glue be back in the glue storage box from dumping mouth.
Further, there are three the gum-injecting port settings, and it is arranged at equal intervals on the injecting glue ontology, the row
There are one Jiao Kou settings.
Further, demarcation strip is additionally provided in the application chamber, application chamber is divided into first chamber by the demarcation strip
And second chamber, and the first chamber is connected to the second chamber at the demarcation strip both ends.
Further, further include pressure relief opening, first pressure sensor and solenoid valve are provided on the pressure relief opening.
Further, at least one second pressure sensor is provided on the channel between the import and the application chamber
With at least one temperature sensor.
Further, the drying unit includes drying ontology and hot air apparatus, and the is provided in the drying ontology
One drying cavity and the second drying cavity are provided with heating tube in first drying cavity, be provided on second drying cavity to
A few hot blast nozzle, the hot air apparatus are connect with the hot blast nozzle, and the blowing direction of the hot blast nozzle is directed toward the drying dress
The outlet set.
Further, the angle between the hot blast nozzle blowing direction and strengthening core traffic direction is A, wherein the value of A is
10-45°。
Further, the detection device includes detection pipe, and the detection pipe is hollow circular-tube；
At least one detection components, the detection components include detector, detection bar, fulcrum, force piece and sensing device,
On the side wall of the detection pipe, the detection bar is rotatably connected the fixed pivot with the fulcrum, the detector setting
In one end of the detection bar, and the corresponding position of the detection pipe offer allow the detector by through-hole,
The other end in the detection bar is arranged in the sensing device, and the location information for detecting the end, the force piece is described
Detector provides centripetal force.
Further, the detection bar and the fulcrum link position are to being provided at a distance from described detector one end
L1, until the position of the other end is L2, wherein L1/L2≤1/2.
The advantageous effect that the utility model obtains：
(1) the utility model can carry out fully-automatic production, and detection device is added and is measured in real time, can be effective
The quality of production for improving strengthening core greatly reduces the generation of waste material, improves accepted product percentage.
(2) it ensure that the temperature that glue is kept constant in application chamber to being recycled in application chamber by outside heating, match
Demarcation strip is closed, the runner of glue is limited, ensures the replacement of glue；Increase pressure relief opening simultaneously, passes through first pressure sensor and electricity
The cooperation of magnet valve and second pressure sensor and temperature sensor control note wind apparatus, and then adjust the pressure in application chamber.
(3) drying equipment is divided into two chambers, can quickly be heating and curing to glue.
(4) increase detection device, finish detection is carried out to reinforcing wicking surface by detection device, can detect and add in real time
Qiang Xin improves detection efficiency, and adjusts the speed of service of actinobacillus device and take-up, Jin Erti in real time according to testing result
High yield quality.
Description of the drawings
Fig. 1 is a kind of structural schematic diagram of optical cable strengthening core of the utility model；
Fig. 2 is the structural schematic diagram of coating unit；
Fig. 3 is the structural schematic diagram of drying unit；
Fig. 4 is the structural schematic diagram of detection device；
Fig. 5 is the structural schematic diagram of detection pipe；
Fig. 6 is the structural schematic diagram of detector；
Fig. 7 is both ends detection pipe connection structure diagram；
Reference numeral is as follows：
1, coating unit, 2, drying unit, 3, detection device, 4, actinobacillus device, 5, take-up, 11, injecting glue ontology,
12, application chamber, 13, import, 14, outlet, 15, mold, 16, gum-injecting port, 17, dumping mouth, 18, demarcation strip, 19, pressure relief opening,
121, first chamber, 122, second chamber, 21, drying ontology, the 22, first drying cavity, the 23, second drying cavity, 24, hot blast nozzle,
31, detection pipe, 32, detection components, 311, through-hole, 321, detector, 322, detection bar, 323, fulcrum, 324, force piece, 325,
Sensing device.
Specific implementation mode
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below in conjunction with the accompanying drawings and implement
Example is described in further detail the utility model.It should be appreciated that specific embodiment described herein is only explaining this reality
With novel, it is not used to limit the utility model.
The production equipment of a kind of optical cable strengthening core of the utility model, as shown in Figure 1, including the actinobacillus device set gradually
4, coating unit 1, drying unit 2, detection device 3 and take-up 5, actinobacillus device 4 is by product at the uniform velocity unwrapping wire, coating unit 1
Gluing is carried out to product surface, the glue on product is carried out baking and curing by drying unit 2, and detection device 3 is to the production after solidification
Product surface carries out finish detection, and take-up receives the product (strengthening core that i.e. the utility model produces) that production is completed
Volume.
Wherein actinobacillus device 4 and take-up 5 are the prior art, and details are not described herein.
It is set as shown in Fig. 2, coating unit 1 includes injecting glue ontology 11, glue storage box, the note wind that is arranged in injecting glue ontology side
It is standby, there is application chamber 12, one end of injecting glue ontology 11 is provided with the import 13 for feeding and noting wind, passes through in injecting glue ontology 11
Import 13 is blowed in note wind devices, so that the glue in application chamber 12 is not flowed out from import 13, the other end is provided with out
Mouth 14 exports the mold 15 being provided at 14 for rejecting extra glue, and the die hole of mold 15 is in horn-like, close application chamber
The diameter of 12 one end is more than the diameter of the other end, wherein a diameter of 0.495mm of die hole small end changes size according to life
The product of production different size is adjusted；In addition, import 13, the die hole of mold 15 and application chamber 12 are arranged in same horizontal line
On, product enters from import 13 after the progress glue coating of application chamber 12 to be left from outlet 14；
The top of injecting glue ontology 11 is provided at least one gum-injecting port 16 being connected to application chamber, and lower section be provided with to
A few dumping mouth 17；Preferably, there are three the settings of gum-injecting port 16, and it is arranged at equal intervals in the top of injecting glue ontology 11,
Dumping mouth 17 is arranged one, by the speed difference into glue and dumping, and then adjusts the pressure in application chamber 12.Glue storage box is by glue
Glue is discharged into application chamber 12 by gum-injecting port 16 after heating, the glue in application chamber 12 is back to glue storage box by dumping mouth 17
It is interior, ensure the circulating-heating of the glue in application chamber 12, makes to keep constant temperature in cavity.
Preferably, demarcation strip 18 is additionally provided in application chamber 12, application chamber 12 is divided into first chamber 121 by demarcation strip 18
With second chamber 122, and first chamber 121 is connected to second chamber 122 at 18 both ends of demarcation strip；Glue from gum-injecting port 16 into
Enter in first chamber 121, after flowing into second chamber 122 from 18 both sides of demarcation strip, and then glue storage box is back to again from dumping mouth 17
It is secondary to be heated.
Preferably, further include pressure relief opening 19, first pressure sensor and solenoid valve are provided on pressure relief opening 19.When the first pressure
It is more than threshold value that force sensor measuring, which goes out the pressure in application chamber 12, and solenoid valve is opened, and the glue in application chamber 12 passes through pressure relief opening
It drains into glue storage box, (increasing dumping speed to reduce the pressure in application chamber 12).
Preferably, at least one second pressure sensor and at least is provided on the channel between import 13 and application chamber 12
One temperature sensor.Preferably, two second pressure sensors and two temperature sensors, and one second is respectively set
Pressure sensor and temperature sensor are disposed adjacent, when one group of adjacent second pressure sensor and the temperature sensor number of degrees are super
When crossing threshold value, note wind devices carry out fine tune to wind pressure；The second sensor and temperature sensor being disposed adjacent when two groups are equal
When more than threshold value, note wind devices substantially adjust wind pressure, and glue is made no longer to be flowed outwardly from import.Wherein, temperature and pressure
The threshold value of power can have more actual conditions and be adjusted, and the threshold value of typical temperature sensor is slightly less than glue temperature in application chamber 12
Degree, for example, glue temperature is 200 DEG C, temperature sensor threshold value is 190 DEG C；In addition, the operating pressure in application chamber 12 is
When 1Mpa, pressure sensor threshold value is usually arranged as 1.1Mpa.
When in use, actinobacillus device 4 carries out rapid unwrapping wire to coating unit 1 to product, and take-up 5 carries out strengthening core
At the uniform velocity take-up, the two cooperating keep product exceptionally straight always when moving.Product enters from import 13 in application chamber 12, from mould
The die hole of tool 15 leaves injecting glue ontology 11, and proportioned glue is poured into glue storage box, is heated to glue by glue storage box,
By pumping by glue after gum-injecting port 16 is squeezed into first chamber 121 after being heated to 200 DEG C, second is flowed into from 18 both sides of demarcation strip
After chamber 122, wait for one section when after, after glue from dumping mouth 17 outflow after (when being provided with first pressure sensor, pressure
When sensor values are 1Mpa.), product setting in motion carries out the coating of glue.First pressure sensor is more than vertically
When 1.05Mpa, solenoid valve is opened, and glue is made to be discharged from pressure relief opening 19, and then reduces the pressure in application chamber 12；When one group second
Pressure sensor measurements are more than 1.1Mpa and when temperature sensor are more than 190 DEG C, slightly adjust the wind pressure of note wind devices；When two
Group second pressure measurement value sensor is more than 1.1Mpa and when temperature sensor is more than 190 DEG C, and the wind of wind devices is noted in substantially adjusting
Pressure, and then glue is made not flowed out from import 13.
As shown in figure 3, drying unit 2 includes drying ontology 21 and hot air apparatus, first is provided in drying ontology 21
Drying cavity 22 and the second drying cavity 23, heating tube is provided in the first drying cavity 22, and the temperature in the first drying cavity 22 is added
Heat is provided at least one hot blast nozzle 24 to 340-360 DEG C on the second drying cavity 23, it is preferred that and there are two the settings of hot blast nozzle 24,
And aspectant setting is dried on drying ontology 21 towards the second drying cavity 23, and hot air apparatus is connect with hot blast nozzle 24, heat
The blowing direction of tuyere 24 is directed toward the outlet of drying unit.
Preferably, the angle between 24 blowing direction of hot blast nozzle and strengthening core traffic direction is A, wherein the value of A is 10-
45°。
When in use, product enters drying unit 2 to drying unit 2 after coating glue after mold rejects extra glue,
When by the first drying cavity 22, baking and curing, when into the second drying cavity 23, product surface are carried out to glue surface by high temperature
Glue have been cured, then glue is cured again by hot wind again.First by glue surface cure, after it is solid by hot wind
Change, while capable of ensureing curing efficiency, so that hot wind is destroyed uncured glue, percent defective is caused to be promoted.
As Figure 4-Figure 6, detection device 3 includes：Detection pipe 31 and at least one detection components 32, detection components 32 are arranged
On the side wall of detection pipe 31, wherein
Detection pipe 31 is hollow circular-tube, and when detecting, strengthening core passes through from the inner tube of hollow circular-tube；
Detection components 32 include detector 321, detection bar 322, fulcrum 323, force piece 324 and sensing device 325, fulcrum
323 are fixed on the side wall of detection pipe 31, and detection bar 322 is rotatably connected with fulcrum 323, enable detection bar 322 around fulcrum
323 swing；Detector 321 is arranged in one end of detection bar 322, and is offered in the corresponding position of detection pipe 31 and allow to detect
First 321 by through-hole 311, so that detector 321 is moved from through-hole 311 to the center of circle of detection pipe 31；Sensing device 325 is set
The other end in detection bar 322 is set, the location information for detecting the end；Force piece 324 is that detector 321 provides centripetal force,
Detector 321 is set to be close to always with strengthening core.
In one embodiment, force piece 321 is spring, generally use torsionspring, tension spring or thrust bullet
Spring, for example, torsionspring can be arranged in detection bar 322 and the shaft of fulcrum 323, tension spring can be arranged in fulcrum
323 close to the side of detector 321, and thrust spring is arranged in the other side of fulcrum 323, can be provided for detector 321 centripetal
Power.
In one embodiment, detector 321 is detachably connected with detection bar 322, since detector 321 is examined for a long time
Survey, with strengthening core occur friction damage, by replace detector strengthening core can be continued to detect, saved detection at
This.
In one embodiment, detector 321 and strengthening core contact surface are in the arcuate structure of recess, and arcuate structure
Match with the surface of strengthening core, in addition, radian≤120 ° of the arcuate structure, can increase detector to strengthening core in this way
Detection range；Preferably, detection components 32 are provided with four groups, are arranged at equal intervals respectively in the identical of 31 side wall of detection pipe
On circumference；Preferably, the radian of the arcuate structure of detector 321 is 90 °, by the way that four groups of detection components 32 are arranged, to reinforcing
Core carries out 360 ° of full inspections.At this point, as shown in fig. 7, four through-holes 311 of detection pipe 31 are connected to, i.e. it is two sections that detection pipe 31, which is divided to,
Two sections of detection pipes 31 can be fixed together by reinforcing member by those skilled in the art's conventional means.It can certainly
By the way that multigroup detection components 32 are arranged, refinement detection is carried out to reinforcing wicking surface, detection reliability, detection components can be improved
32 setting it is more, strengthening core detection reliability it is higher.
In one embodiment, again as shown in figure 4, detection bar 322 and 323 link position of fulcrum are to being provided with detection
The distance of first 321 one end is L1, until the position of the other end is L2, wherein L1/L2≤1/2；I.e. by lever principle, will reinforce
The protrusion of wicking surface is amplified, and accuracy of detection is improved.Preferably, sensing device is grating scale.It should be noted that tune can be passed through
The ratio of whole L1/L2, and then adjust the magnification ratio of strengthening core protrusion, i.e., when L1/L2 is smaller, illustrate that magnification ratio is bigger, instead
It is then smaller.
In one embodiment, further include alarm module, alarm module is connect with detector.Wherein, alarm module can
Can also be the combination of buzzer or indicator light and buzzer to be indicator light.
When in use, strengthening core passes through detection device 3 out of detection pipe 31, and detector 321 is provided by force piece 324
Centripetal force is close to always with strengthening core, when on strengthening core have protrusion when, detector 321 pushes out, driving detection bar 322 around
Fulcrum 323 rotates, at this point, the other end of drive rod 322 is close to detection pipe 31, the position at the end is detected by sensing device 325
Distance is moved to illustrate that strengthening core product is unqualified when more than preset value, alarm by alarm module.In addition, reducing unwrapping wire
The unwrapping wire and take-up speed of device 4 and take-up 5 carry out the time of baking and curing to increase drying equipment 2 to glue, in turn
Ensure the bright and clean degree of reinforcement wicking surface.
When the utility model is used, by product be packed into actinobacillus device 4, product pass through coating unit 1, to product surface into
After capable gluing, is then heating and curing to surface glue into drying unit 2, and then entrance detection device 3 is to surface cure
Glue carry out finish detection, when surface have protrusion when, adjust product movement speed, increase glue in drying unit 2
Drying time makes it when entering the second drying cavity 23, and glue surface has been cured, will not be by 23 hot wind of the second drying cavity
It influences, causes the damage on glue surface.
The advantageous effect that the utility model obtains：
(1) the utility model can carry out fully-automatic production, and detection device is added and is measured in real time, can be effective
The quality of production for improving strengthening core greatly reduces the generation of waste material, improves accepted product percentage.
(2) it ensure that the temperature that glue is kept constant in application chamber to being recycled in application chamber by outside heating, match
Demarcation strip is closed, the runner of glue is limited, ensures the replacement of glue；Increase pressure relief opening simultaneously, passes through first pressure sensor and electricity
The cooperation of magnet valve and second pressure sensor and temperature sensor control note wind apparatus, and then adjust the pressure in application chamber.
(3) drying equipment is divided into two chambers, can quickly be heating and curing to glue.
(4) increase detection device, finish detection is carried out to reinforcing wicking surface by detection device, can detect and add in real time
Qiang Xin improves detection efficiency, and adjusts the speed of service of actinobacillus device and take-up, Jin Erti in real time according to testing result
High yield quality.
It these are only the preferred embodiment of the utility model, be not used for limiting the scope of the utility model；If
The spirit and scope for not departing from the utility model, are modified or replaced equivalently the utility model, should all cover in this reality
In novel scope of the claims.
Claims (10)
1. a kind of production equipment of optical cable strengthening core, which is characterized in that including the actinobacillus device, coating unit, baking set gradually
Equipment for drying, detection device and take-up, the actinobacillus device will need the product at the uniform velocity unwrapping wire of gluing, the coating unit pair
Product surface carries out gluing, and the drying unit dries the glue on product, the detection device to product surface into
Row finish detects, and the take-up winds the product that production is completed.
2. a kind of production equipment of optical cable strengthening core according to claim 1, which is characterized in that the coating unit includes
Note wind devices in injecting glue ontology side are arranged in injecting glue ontology, glue storage box, have application chamber, institute in the injecting glue ontology
The one end for stating injecting glue ontology is provided with import for feeding and noting wind, and the other end is provided with outlet, and exit, which is provided with, to be used for
The mold of extra glue is rejected, the import, the die hole of the mold and application chamber setting are in the same horizontal line；
Be provided at least one gum-injecting port being connected to the application chamber above the injecting glue ontology, and lower section be provided with to
A few dumping mouth, the glue storage box injects glue in the application chamber from the gum-injecting port, by the glue in the application chamber
Liquid is back to from dumping mouth in the glue storage box.
3. a kind of production equipment of optical cable strengthening core according to claim 2, which is characterized in that the gum-injecting port is provided with
Three, and be arranged at equal intervals on the injecting glue ontology, there are one the dumping mouth settings.
4. a kind of production equipment of optical cable strengthening core according to claim 2, which is characterized in that also set in the application chamber
It is equipped with demarcation strip, application chamber is divided into first chamber and second chamber by the demarcation strip, and the first chamber and described
Second chamber is connected at the demarcation strip both ends.
5. a kind of production equipment of optical cable strengthening core according to claim 2, which is characterized in that further include pressure relief opening, institute
It states and is provided with first pressure sensor and solenoid valve on pressure relief opening.
6. a kind of production equipment of optical cable strengthening core according to claim 2, which is characterized in that the import and the painting
It covers and is provided at least one second pressure sensor and at least one temperature sensor on the channel between chamber.
7. a kind of production equipment of optical cable strengthening core according to claim 1, which is characterized in that the drying unit includes
Ontology and hot air apparatus are dried, the first drying cavity and the second drying cavity are provided in the drying ontology, is dried described first
Dry intracavitary is provided with heating tube, and at least one hot blast nozzle, the hot air apparatus and the heat are provided on second drying cavity
Tuyere connects, and the blowing direction of the hot blast nozzle is directed toward the outlet of the drying unit.
8. a kind of production equipment of optical cable strengthening core according to claim 7, which is characterized in that the hot blast nozzle blowing side
It is A to the angle between strengthening core traffic direction, wherein the value of A is 10-45 °.
9. a kind of production equipment of optical cable strengthening core according to claim 1, which is characterized in that the detection device includes
Detection pipe, the detection pipe are hollow circular-tube；
At least one detection components, the detection components include detector, detection bar, fulcrum, force piece and sensing device, described
On the side wall of the detection pipe, the detection bar is rotatably connected fixed pivot with the fulcrum, and the detector is arranged in institute
State one end of detection bar, and the corresponding position of the detection pipe offer allow the detector by through-hole, it is described
The other end in the detection bar is arranged in sensing device, the location information for detecting the end, and the force piece is the detection
Head provides centripetal force.
10. a kind of production equipment of optical cable strengthening core according to claim 9, which is characterized in that the detection bar and institute
It is L1 that fulcrum link position, which is stated, to the distance of described detector one end is provided with, until the position of the other end is L2, wherein L1/L2
≤1/2。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820371031.1U CN208068805U (en) | 2018-03-19 | 2018-03-19 | A kind of production equipment of optical cable strengthening core |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820371031.1U CN208068805U (en) | 2018-03-19 | 2018-03-19 | A kind of production equipment of optical cable strengthening core |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208068805U true CN208068805U (en) | 2018-11-09 |
Family
ID=64046226
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201820371031.1U Expired - Fee Related CN208068805U (en) | 2018-03-19 | 2018-03-19 | A kind of production equipment of optical cable strengthening core |
Country Status (1)
| Country | Link |
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| CN (1) | CN208068805U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108556297A (en) * | 2018-03-19 | 2018-09-21 | 苏州易诺贝新材料科技有限公司 | A kind of production equipment of optical cable strengthening core |
| CN109647661A (en) * | 2019-01-09 | 2019-04-19 | 潍坊惠尔特橡塑管带制造有限公司 | A kind of coating unit and method of resistance to compression hose outer glue-line |
-
2018
- 2018-03-19 CN CN201820371031.1U patent/CN208068805U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108556297A (en) * | 2018-03-19 | 2018-09-21 | 苏州易诺贝新材料科技有限公司 | A kind of production equipment of optical cable strengthening core |
| CN109647661A (en) * | 2019-01-09 | 2019-04-19 | 潍坊惠尔特橡塑管带制造有限公司 | A kind of coating unit and method of resistance to compression hose outer glue-line |
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| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181109 Termination date: 20210319 |
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| CF01 | Termination of patent right due to non-payment of annual fee |