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CN100421797C - Preparation method of catalyst used for synthesizing glutaraldehyde by oxidation of cyclopentene - Google Patents

Preparation method of catalyst used for synthesizing glutaraldehyde by oxidation of cyclopentene Download PDF

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CN100421797C
CN100421797C CNB2005100286048A CN200510028604A CN100421797C CN 100421797 C CN100421797 C CN 100421797C CN B2005100286048 A CNB2005100286048 A CN B2005100286048A CN 200510028604 A CN200510028604 A CN 200510028604A CN 100421797 C CN100421797 C CN 100421797C
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catalyst
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carrier
tungsten
cyclopentene
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CN1911515A (en
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朱志庆
吕自红
范兆馨
刘龙升
王萍
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Sinopec Shanghai Petrochemical Co Ltd
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Abstract

The supported catalyst for synthesizing glutaraldehyde through oxidizing cyclopentene has mesoporous Ti-HMS molecular sieve of Si/Ti molar ratio of 10-50 as the carrier, and supported active component of tungsten oxide in the content of 5-50 wt%. The preparation process includes dissolving template agent in water solution of hydrochloric acid and adding tetraethyl silicate, isopropyl alcohol, butyl titanate and alcohol to compound mixed solution and form gel; ageing the gel for 2-12 hr, filtering, washing, drying and roasting for 2-6 hr to obtain the carrier; soaking the carrier in the soaking liquid comprising initial tungsten compound, co-solvent and water to obtain catalyst precursor; ageing at normal temperature, drying, roasting at 200-600 deg.c for2-4 and grinding to obtain 100-120 mesh catalyst. The catalyst has high reaction activity and high selectivity.

Description

The Preparation of catalysts method of oxidizing-synthesizing glutaric dialdehyde with cyclopentene
Technical field
The present invention relates to a kind of Preparation of catalysts method that is used for oxidizing-synthesizing glutaric dialdehyde with cyclopentene, is carrier with the mesoporous molecular sieve particularly, is the preparation method of the loaded catalyst that is used for oxidizing-synthesizing glutaric dialdehyde with cyclopentene of active component with the tungsten oxide.
Background technology
Glutaraldehyde is a kind of important chemical product, is widely used in fields such as oil exploitation, health care, protein chemistry, foods and cosmetics manufacturing.At present, the method for suitability for industrialized production glutaraldehyde mainly is two step of a methacrylaldehyde synthetic method, and the shortcoming of this method is raw materials used costing an arm and a leg, and equipment investment is big, and is seriously polluted, and the raw material boiling point is low, transportation inconvenience.Various countries competitively research and develop the new technology by oxidizing-synthesizing glutaric dialdehyde with cyclopentene in recent years, wherein are that oxidant is the most competitive with the hydrogen peroxide.Because of a large amount of cyclopentene of petrochemical industry by-product, and hydrogen peroxide is cheap and easy to get, and this greatly reduces the glutaraldehyde production cost, and the reaction condition gentleness that should react, and is pollution-free substantially, so cyclopentene oxidation preparing glutaric dialdehyde route has prospects for commercial application.
Cyclopentene oxidation preparing glutaric dialdehyde early adopts the homogeneous catalysis oxidation reaction, and its shortcoming is that catalyst separates the comparison difficulty with product.Existing research emphasis progressively turns to and adopts aqueous hydrogen peroxide and be the heterogeneous catalytic oxidation of representative with the support type tungsten-containing catalyst.As the disclosed technology of CN1425498 is to adopt homogeneous phase alcohol-hydro-thermal method, makes a kind of TiO through airtight crystallization 2Microballoon prepares tungsten-containing catalyst as carrier.The conversion ratio that adopts this catalyst rings amylene oxidation reaction is 95.2%, and the glutaraldehyde yield is 69.4%.The disclosed technology of CN1446631 is that original position is introduced the catalyst that the tungsten oxide component makes oxidation reaction in the process of synthetic SBA-15 type total silicon mesoporous molecular sieve, and adopting this catalyst glutaraldehyde yield is 78.9%.The disclosed technology of CN1380138 is that original position is introduced the catalyst that the tungsten component makes oxidation reaction in the process of synthetic MCM-41 type total silicon mesoporous molecular sieve, and the conversion ratio that adopts this catalyst rings amylene oxidation reaction is 100%, and the glutaraldehyde yield is 72%.The catalyst that these existent method make all can be obtained more satisfactory reaction effect, and the conversion ratio of cyclopentene substantially all is 100%, and the glutaraldehyde yield generally can both reach about 70%.But from the experimental data of introducing, the activity of such catalysts that these preparation methods obtained is generally not high, and this time that is reflected in oxidation reaction is all longer, is generally 12~60 hours.And the method for preparing catalyst carrier is all more loaded down with trivial details, need heating in confined conditions to carry out long-time crystallization or aging mostly, so the Preparation of Catalyst cycle is long, the manufacturing cost height.
Summary of the invention
The invention provides a kind of Preparation of catalysts method of oxidizing-synthesizing glutaric dialdehyde with cyclopentene, the technical problem that it will solve is to make the catalyst that makes have better catalytic activity, and preparation process is also more easy, to reduce the manufacturing cost of catalyst.
Below be the technical scheme that the present invention solves the problems of the technologies described above:
A kind of Preparation of catalysts method of oxidizing-synthesizing glutaric dialdehyde with cyclopentene, this catalyst is a carrier with the Ti-HMS mesoporous molecular sieve, wherein the mol ratio of silicon and titanium is 10~50, specific area 500~800m 2/ g, average pore size is 5~10nm, the active component tungsten oxide content of catalyst cupport is 5~50wt%.
This method comprises following process successively:
1) the template agent is dissolved in aqueous hydrochloric acid solution, adds the mixed solution that is made into by tetraethyl orthosilicate, isopropyl alcohol, tetrabutyl titanate and ethanol then forming gel, more than the weight proportion of each material be:
Tetraethyl orthosilicate: isopropyl alcohol: tetrabutyl titanate: ethanol: template agent: hydrochloric acid: water=1: (0.05~0.5): (0.01~0.3): (1~8): (0.1~0.5): (0.01~0.2): (1~6);
2) above-mentioned gel is aging 2~12 hours, after filtration, after washing and the drying, in 300~800 ℃ of roasting temperatures 2~6 hours, Ti-HMS mesoporous molecular sieve carrier;
3) above-mentioned carrier is inserted flood in the maceration extract that initial compounds, cosolvent and water by tungsten is mixed with catalyst precarsor, the dipping liquid measure is 95~110% of a carrier hygroscopicity value;
4) above-mentioned catalyst precarsor is in normal temperature aging 2~16 hours down, and is in addition dry under 70~150 ℃ of temperature again;
5) catalyst precarsor of drying was in 200~600 ℃ of roasting temperatures 2~4 hours;
6) get 100~120 purpose particles after the grinding and be catalyst prod.
Said process 1 described template agent can be lauryl amine or tetradecy lamine; The weight proportion of described each material is preferably: tetraethyl orthosilicate: isopropyl alcohol: tetrabutyl titanate: ethanol: template agent: hydrochloric acid: water=1: (0.1~0.4): (0.02~0.2): (1~5): (0.2~0.4): (0.05~0.15): (2~5).
The initial compounds of said process 3 described tungsten can be ammonium tungstate or sodium tungstate; Described cosolvent can be oxalic acid or ammoniacal liquor; The weight ratio of the initial compounds of tungsten and cosolvent can be 1 in the described maceration extract: (0.5~5).
Said process 5 described sintering temperatures are preferably 300~500 ℃.
Compared with prior art, key of the present invention is that catalyst carrier and preparation thereof are improved, and its process is easier, and raw material is easy to get, and manufacturing cycle is short, unlike need to carry out long-time crystallization in the prior art under air-tight state.Reduce the manufacturing cost of catalyst, thereby helped the large-scale industrial production of catalyst.The inventor found through experiments, and the catalyst that makes with this method has also showed very desirable reactivity and the selectivity of Geng Gao in the reaction that is used for oxidizing-synthesizing glutaric dialdehyde with cyclopentene.Reaction time only needs 4~8 hours, and the conversion ratio of cyclopentene reaches 100%, and the yield of glutaraldehyde reaches about 80%.
Below will the invention will be further described by specific embodiment.
In an embodiment, cyclopentene conversion ratio and glutaraldehyde yield are defined as:
Figure C20051002860400061
Figure C20051002860400071
The specific embodiment
[embodiment 1~10]
At room temperature the template agent lauryl amine with aequum is dissolved in aqueous hydrochloric acid solution, imposes stirring, adds the mixed solution that is made into by tetraethyl orthosilicate, isopropyl alcohol, tetrabutyl titanate and ethanol then to form gel.The weight proportion of above each material of each embodiment sees Table 1;
Aging 2~12 hours of above-mentioned gel, after filtration, washing and dry, more in addition after the roasting Ti-HMS mesoporous molecular sieve carrier.Roasting time and sintering temperature that each embodiment is concrete see Table 1;
In 70~90 ℃ oil bath, the ammonium tungstate of aequum is dissolved in deionized water, stir the oxalic acid that adds aequum down, continue to stir 20 minutes, treat to be maceration extract after the solution clarification.Above-mentioned carrier inserted obtain catalyst precarsor in the maceration extract.The dipping liquid measure is 95~110% of a carrier hygroscopicity value, and the amount of ammonium tungstate then decides according to the required load capacity of catalyst activity component tungsten oxide in the maceration extract, and the maceration extract preparation composition of each embodiment sees Table 2;
Above-mentioned catalyst precarsor is in normal temperature aging 2~16 hours down, and is in addition dry under 70~150 ℃ of temperature again;
The roasting in addition of the catalyst precarsor of drying, roasting time that each embodiment is concrete and sintering temperature see Table 2;
Get 100~120 purpose particles after the grinding and be catalyst prod.
Measure the physical index of the catalyst that each embodiment makes, data see Table 3.
Table 1.
The weight proportion of each material in the gel Roasting time (hr) Sintering temperature (℃)
Embodiment 1 1/0.35/0.15/1.4/0.24/0.05/2.3 3 500
Embodiment 2 1/0.35/0.05/1.4/0.24/0.05/2.3 3 500
Embodiment 3 1/0.31/0.08/1.6/0.24/0.10/4.5 4 300
Embodiment 4 1/0.31/0.04/2.5/0.19/0.10/3.3 2 600
Embodiment 5 1/0.26/0.05/2.5/0.24/0.15/3.3 2 600
Embodiment 6 1/0.26/0.08/1.6/0.24/0.15/6.0 3 300
Embodiment 7 1/0.16/0.04/4.5/0.19/0.15/6.0 3 400
Embodiment 8 1/0.16/0.05/1.6/0.24/0.07/4.5 3 700
Embodiment 9 1/0.16/0.04/4.5/0.35/0.07/4.5 4 500
Embodiment 10 1/0.16/0.04/1.2/0.35/0.07/3.3 4 500
Annotate: the weight proportion=tetraethyl orthosilicate of each material/isopropyl alcohol/tetrabutyl titanate in the gel/ethanol/template agent/hydrochloric acid/water
Table 2.
Ammonium tungstate/oxalic acid (weight ratio) Ammonium tungstate content (wt%) Roasting time (hr) Sintering temperature (℃)
Embodiment 1 1/0.56 8 4 300
Embodiment 2 1/0.56 8 4 200
Embodiment 3 1/0.56 8 4 300
Embodiment 4 1/0.60 11 3 400
Embodiment 5 1/0.60 11 3 400
Embodiment 6 1/2.0 12 3 400
Embodiment 7 1/2.0 8 2 500
Embodiment 8 1/4.0 10 2 600
Embodiment 9 1/3.0 10 2 500
Embodiment 10 1/3.0 10 2 500
Table 3.
Specific area (m 2/g) Average pore size (nm) Silicon/titanium in the carrier (mol ratio) Tungsten oxide content (wt%)
Embodiment 1 705.9 6.3 30 30
Embodiment 2 759.3 5.8 30 30
Embodiment 3 781.5 5.2 10 30
Embodiment 4 762.8 5.4 40 30
Embodiment 5 713.4 7.1 30 20
Embodiment 6 679.5 7.8 20 20
Embodiment 7 664.9 7.3 40 20
Embodiment 8 668.3 7.3 30 40
Embodiment 9 615.7 9.6 40 40
Embodiment 10 651.4 9.8 40 40
The catalyst that the various embodiments described above obtain carries out activity rating with following condition:
Being reflected in three mouthfuls of round-bottomed flasks of cyclopentene heterogeneous catalytic oxidation synthesis of glutaraldehyde carried out, and adopts electromagnetic agitation.Reaction condition is: 35~40 ℃ of water-baths, adding 15ml concentration is 50% hydrogen peroxide in the 60ml tert-butyl alcohol, adds 4.0g catalyst and 10ml cyclopentene then.React while stirring, reaction finishes the back and adopts gas-chromatography internal standard method analytical reactions liquid to form, thus the conversion ratio of ring amylene and glutaraldehyde yield.
Each embodiment activity of such catalysts evaluation result sees Table 4.
Table 4.
Reaction time (hr) Cyclopentene conversion ratio (%) Glutaraldehyde yield (%)
Embodiment 1 4 99.2 72.6
Embodiment 2 6 100 74.0
Embodiment 3 6 100 76.1
Embodiment 4 6 100 78.8
Embodiment 5 8 100 83.7
Embodiment 6 8 100 79.3
Embodiment 7 8 100 80.7
Embodiment 8 8 100 79.6
Embodiment 9 6 100 82.8
Embodiment 10 8 100 78.5

Claims (7)

1. the Preparation of catalysts method of an oxidizing-synthesizing glutaric dialdehyde with cyclopentene, this catalyst is a carrier with the Ti-HMS mesoporous molecular sieve, wherein the mol ratio of silicon and titanium is 10~50, specific area 500~800m 2/ g, average pore size is 5~10nm, and the active component tungsten oxide content of catalyst cupport is 5~50wt%, and this method comprises following process successively:
1) the template agent is dissolved in aqueous hydrochloric acid solution, adds the mixed solution that is made into by tetraethyl orthosilicate, isopropyl alcohol, tetrabutyl titanate and ethanol then forming gel, more than the weight proportion of each material be:
Tetraethyl orthosilicate: isopropyl alcohol: tetrabutyl titanate: ethanol: template agent: hydrochloric acid: water=1: (0.05~0.5): (0.01~0.3): (1~8): (0.1~0.5): (0.01~0.2): (1~6);
2) above-mentioned gel is aging 2~12 hours, after filtration, after washing and the drying, in 300~800 ℃ of roasting temperatures 2~6 hours, Ti-HMS mesoporous molecular sieve carrier;
3) above-mentioned carrier is inserted flood in the maceration extract that initial compounds, cosolvent and water by tungsten is mixed with catalyst precarsor, the dipping liquid measure is 95~110% of a carrier hygroscopicity value;
4) above-mentioned catalyst precarsor is in normal temperature aging 2~16 hours down, and is in addition dry under 70~150 ℃ of temperature again;
5) catalyst precarsor of drying was in 200~600 ℃ of roasting temperatures 2~4 hours;
6) get 100~120 purpose particles after the grinding and be catalyst prod.
2. Preparation of catalysts method according to claim 1 is characterized in that process 1 described template agent is lauryl amine or tetradecy lamine.
3. Preparation of catalysts method according to claim 1 and 2 is characterized in that the weight proportion of process 1 described each material is:
Tetraethyl orthosilicate: isopropyl alcohol: tetrabutyl titanate: ethanol: template agent: hydrochloric acid: water=1: (0.1~0.4): (0.02~0.2): (1~5): (0.2~0.4): (0.05~0.15): (2~5).
4. Preparation of catalysts method according to claim 1, the initial compounds that it is characterized in that process 3 described tungsten is ammonium tungstate or sodium tungstate.
5. Preparation of catalysts method according to claim 1 is characterized in that process 3 described cosolvents are oxalic acid or ammoniacal liquor.
6. according to claim 1,4 or 5 described Preparation of catalysts methods, it is characterized in that the initial compounds of tungsten in the process 3 described maceration extracts and the weight ratio of cosolvent are 1: (0.5~5).
7. Preparation of catalysts method according to claim 1 is characterized in that process 5 described sintering temperatures are 300~500 ℃.
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EP0152112A2 (en) * 1984-02-15 1985-08-21 Phillips Petroleum Company Olefin conversion
CN1589968A (en) * 2003-09-03 2005-03-09 中国石油化工股份有限公司 Olefin disproportionation catalyst

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0152112A2 (en) * 1984-02-15 1985-08-21 Phillips Petroleum Company Olefin conversion
CN1589968A (en) * 2003-09-03 2005-03-09 中国石油化工股份有限公司 Olefin disproportionation catalyst

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Title
Ti-HMS分子筛的合成与表征. 李钢等人.催化学报,第25卷第4期. 2004
Ti-HMS分子筛的合成与表征. 李钢等人.催化学报,第25卷第4期. 2004 *
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