CN100406398C - Sequencing Batch Airlift Circulation Wastewater Biological Treatment Process - Google Patents
Sequencing Batch Airlift Circulation Wastewater Biological Treatment Process Download PDFInfo
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Abstract
Description
技术领域 technical field
本发明属于水污染控制应用技术领域,涉及一种含高浓度难降解有机污染物和高浓度氨氮的工业有机废水的生物处理工艺及反应器装置。The invention belongs to the technical field of water pollution control application, and relates to a biological treatment process and a reactor device for industrial organic waste water containing high-concentration refractory organic pollutants and high-concentration ammonia nitrogen.
背景技术 Background technique
工业生产过程中排放出大量高浓度有毒/难降解有机含氮工业废水如酵母废水、味精废液、焦化废水、酱油废水、垃圾渗滤液等,其水质特征是含有高浓度有毒难降解有机污染物和高浓度氨氮。这类废水的处理普遍采用厌氧/好氧及硝化/反硝化的组合工艺,如A2/O、AB法、SBR工艺等。这些工艺均为以微生物的悬浮生长为主的活性污泥传统工艺及其改进工艺,对含难降解有机污染物的水质适应性差,降解效率不高。A2/O及AB工艺的脱氮效率一般介于30%~40%之间,不能达到处理要求。SBR工艺为序批间歇式活性污泥工艺,脱氮效率较高,但其对难降解有机污染物的去除效果差。此外,上述工艺存在工艺路线长、废水回流比大、单元构筑物或反应器的混合效果及传质效率低、需要污泥回流及剩余污泥产量大等问题,使单元构筑物(反应器)对高浓度有毒/难降解有机物的适应性差、处理负荷低、基建投资及运行成本偏高。A large amount of high-concentration toxic/refractory organic nitrogen-containing industrial wastewater is discharged during industrial production, such as yeast wastewater, monosodium glutamate waste liquid, coking wastewater, soy sauce wastewater, landfill leachate, etc., and its water quality is characterized by high concentrations of toxic and refractory organic pollutants and high concentrations of ammonia nitrogen. The combined process of anaerobic/aerobic and nitrification/denitrification is commonly used in the treatment of this kind of wastewater, such as A 2 /O, AB method, SBR process, etc. These processes are the traditional activated sludge process and its improved process based on the suspended growth of microorganisms, which have poor adaptability to water quality containing refractory organic pollutants and low degradation efficiency. The denitrification efficiencies of A 2 /O and AB processes are generally between 30% and 40%, which cannot meet the treatment requirements. The SBR process is a sequential batch batch activated sludge process with high nitrogen removal efficiency, but its removal effect on refractory organic pollutants is poor. In addition, the above-mentioned process has problems such as long process route, high wastewater reflux ratio, low mixing effect and mass transfer efficiency of unit structures or reactors, sludge reflux and large surplus sludge production, etc., which make the unit structure (reactor) relatively high The concentration of toxic/refractory organic matter has poor adaptability, low processing load, and high infrastructure investment and operating costs.
国内外研究及产业化实践表明,生物膜法工艺在高浓度有毒/难降解废水的处理方面具有独特的优势。单元构筑物(反应器)的采用以气升式生物反应器及生物流化床反应器见长。美国Dayton大学学者Safferman和Cincinnati大学的Bishop教授(Safferman SI,BishopP.L.Journal of hazardous materials,1997,54(3):241-253)认为,采用气升式生物反应器或生物流化床反应器的工艺既可使难降解废水的有机污染物去除能力最大化又可使污泥产量最小化。因此,生物膜法工艺(如生物流化床工艺)在难降解废水的治理中呈现出良好的应用前景。但该类工艺的脱氮效率与前述活性污泥工艺相似,维持在30%~40%之间,需要与硝化/反硝化工艺联用才能使同时含高浓度有机污染物和高浓度氨氮的废水达标排放。Domestic and foreign research and industrialization practices have shown that the biofilm process has unique advantages in the treatment of high-concentration toxic/refractory wastewater. The use of unit structures (reactors) is known for airlift bioreactors and biological fluidized bed reactors. Safferman, a scholar at Dayton University in the United States, and Professor Bishop of Cincinnati University (Safferman SI, BishopP.L.Journal of hazardous materials, 1997, 54(3): 241-253) believe that the use of airlift bioreactor or biofluidized bed reaction The process of the device can not only maximize the organic pollutant removal capacity of refractory wastewater but also minimize the sludge production. Therefore, the biofilm process (such as the biological fluidized bed process) presents a good application prospect in the treatment of refractory wastewater. However, the denitrification efficiency of this type of process is similar to that of the aforementioned activated sludge process, which is maintained between 30% and 40%. It needs to be used in conjunction with the nitrification/denitrification process to make wastewater containing high concentrations of organic pollutants and high concentrations of ammonia nitrogen Discharge.
由此可见,针对同时含高浓度难降解有机污染物和氨氮的工业有机废水的水质特性,开发在同一反应器内实现难降解有机物的降解与生物脱氮双重目标的高效废水处理工艺及反应器将具有良好的应用前景。It can be seen that in view of the water quality characteristics of industrial organic wastewater containing high concentrations of refractory organic pollutants and ammonia nitrogen, an efficient wastewater treatment process and reactor that can achieve the dual goals of degradation of refractory organic matter and biological denitrification in the same reactor should be developed It will have a good application prospect.
发明内容 Contents of the invention
本发明针对传统活性污泥废水生物处理工艺及反应器对高浓度难降解有机污染物的适应性差、降解效率低的问题及生物膜法反应器(如生物流化床)脱氮性能差等问题,提出一种采用缺氧-厌氧-好氧交替进行的高效新型气升式内环流废水处理生物反应器及工艺,在同一反应器内实现难降解有机污染物的氧化与生物脱氮的双重目标,使高浓度难降解含氮工业有机废水经过处理后能够达标排放,同时实现剩余污泥减量化程度达80%以上(较传统活性污泥工艺而言)。The invention aims at the problems of poor adaptability and low degradation efficiency of traditional activated sludge wastewater biological treatment process and reactor to high-concentration refractory organic pollutants and poor denitrification performance of biofilm reactor (such as biological fluidized bed), etc. , proposed a new type of high-efficiency air-lift internal circulation wastewater treatment bioreactor and process that uses anoxic-anaerobic-aerobic alternately to realize the dual oxidation of refractory organic pollutants and biological denitrification in the same reactor The goal is to make high-concentration refractory nitrogen-containing industrial organic wastewater be discharged up to standard after treatment, and at the same time achieve a reduction of excess sludge of more than 80% (compared to traditional activated sludge processes).
本发明所述的一种序批式气升环流废水生物处理工艺,采用如下结构的序批式气升环流废水生物处理反应器,按照如下步骤进行:A kind of sequence batch type air-lift circulation wastewater biological treatment process of the present invention adopts the sequence batch type air-lift circulation wastewater biological treatment reactor with the following structure, and carries out according to the following steps:
该序批式气升环流废水生物处理反应器的结构包括一方形或圆筒式结构的反应器装置、进水装置及出水装置,其中反应器装置包括一反应器主体,反应器主体上方连有三相分离器,下方连有锥底,反应器主体内安装有气升环流导流筒,并有一上流折流挡板固定于气升环流导流筒上方,所述反应器装置还包括一曝气系统;The structure of the sequencing batch type air-lift circulation wastewater biological treatment reactor includes a square or cylindrical reactor device, water inlet device and water outlet device, wherein the reactor device includes a reactor main body, and the top of the reactor main body is connected with three A phase separator with a conical bottom connected to the bottom, an airlift circulation guide tube is installed in the reactor main body, and an upper flow baffle is fixed above the airlift circulation guide tube, and the reactor device also includes an aeration system;
其工艺步骤包括:Its process steps include:
1)进水阶段:原水由进水槽经进水计量泵泵入反应器内,至预定的时间时停止进水,进入到反应阶段;1) Water inlet stage: the raw water is pumped into the reactor from the water inlet tank through the water inlet metering pump, and the water inlet is stopped at the predetermined time, and enters the reaction stage;
2)反应阶段:在反应器内以气升环流方式进行,并通过调节程序控制器的时间程序交替控制低压曝气泵的开关时间来控制向反应器内通入的空气量,从而交替进行缺氧-厌氧-好氧生化反应过程,直至进水中的难降解有机污染物和氨氮在此阶段得到高效降解甚至完全矿化,至预定的时间停止反应,进入静置阶段;2) Reaction stage: It is carried out in the reactor in the form of air-lift circulation, and the switching time of the low-pressure aeration pump is alternately controlled by adjusting the time program of the program controller to control the amount of air introduced into the reactor, thereby alternately performing deficiencies. Oxygen-anaerobic-aerobic biochemical reaction process, until the refractory organic pollutants and ammonia nitrogen in the influent are efficiently degraded or even completely mineralized at this stage, and the reaction stops at the predetermined time and enters the static stage;
3)静置阶段:反应器内的泥水混合液通过重力沉降,在三相分离器内分离,其中污泥通过污泥滑落孔进入锥底,上清液待排放;3) Standing stage: the mud-water mixture in the reactor is settled by gravity and separated in the three-phase separator, wherein the sludge enters the bottom of the cone through the sludge slide hole, and the supernatant is to be discharged;
4)排水阶段:静置沉降分离后的上清液在设定的排水比条件下由相应的排放口排放至清水槽中;4) Drainage stage: the supernatant liquid after static settlement and separation is discharged from the corresponding discharge port into the clear water tank under the condition of the set drainage ratio;
5)闲置阶段:上清液排放后,反应器进入到闲置期,即待进水状态。5) Idle stage: After the supernatant is discharged, the reactor enters the idle stage, that is, the state of waiting for water.
本发明所述三相分离器为放大型结构,在反应器主体高度的1/2处与反应器主体相连,三相分离器底部与反应器主体相连处开一排污泥滑落孔。The three-phase separator of the present invention is an enlarged structure, which is connected to the reactor main body at 1/2 of the height of the reactor main body, and a row of sludge sliding holes is opened at the bottom of the three-phase separator where the reactor main body is connected.
上流折流挡板为倒喇叭型方形或圆形结构,以三个支撑点固定于气升环流导流筒上方。The upper flow baffle is an inverted trumpet-shaped square or circular structure, and is fixed above the airlift circulation guide tube with three support points.
进水装置包括进水计量泵和进水槽,安装于锥底与反应器主体连接处;反应器的供气采用曝气系统,包括低压曝气泵和曝气装置,安装于反应器底部;所述低压曝气泵及进水计量泵均与程序控制器相连,通过时间程序设置控制反应器的进水及运行状态。The water inlet device includes a water inlet metering pump and a water inlet tank, which are installed at the connection between the bottom of the cone and the main body of the reactor; the air supply of the reactor adopts an aeration system, including a low-pressure aeration pump and an aeration device, which is installed at the bottom of the reactor; Both the low-pressure aeration pump and the water inlet metering pump are connected to the program controller, and the water inlet and operation status of the reactor are controlled through the time program setting.
出水装置包括出水堰槽、4个出水口和清水槽,四个出水口位于三相分离器不同高度处。The water outlet device includes a water outlet weir groove, four water outlets and a clean water tank, and the four water outlets are located at different heights of the three-phase separator.
反应器采用生物陶粒或改性木屑填料载体,反应器体系内微生物以悬浮生长和附着生长相结合的混合生长方式。The reactor adopts biological ceramsite or modified sawdust filler carrier, and the microorganisms in the reactor system grow in a mixed growth mode combining suspension growth and attachment growth.
本发明所述的缺氧-厌氧-好氧序批式交替运行程序可根据进水水质指标和运行期间水质指标的变化状况而进行相应设置,具体方法是改变程序控制器的时间设置从而改变反应器缺氧、厌氧、好氧生化反应的周期。The anoxic-anaerobic-aerobic sequence batch type alternate operation program described in the present invention can be set accordingly according to the water quality index of the influent water and the change status of the water quality index during operation. The specific method is to change the time setting of the program controller to change The cycle of anoxic, anaerobic and aerobic biochemical reactions in the reactor.
本发明还涉及一种序批式气升环流废水生物处理工艺,采用两个或者两个以上本发明所述的序批式气升环流废水生物处理反应器结构并联连接,每个反应器轮流按照本发明前述的序批式气升环流废水生物处理工艺所列出的步骤运行。The present invention also relates to a sequence batch type airlift circulation wastewater biological treatment process, which adopts two or more sequence batch type airlift circulation wastewater biological treatment reactor structures described in the present invention to be connected in parallel, and each reactor takes turns according to The steps listed in the aforementioned sequential batch type air-lift circulation wastewater biological treatment process of the present invention operate.
应用于上述反应器的序批式气升环流废水生物处理工艺,其原理在于:The principle of the sequence batch type airlift circulation wastewater biological treatment process applied to the above reactor is:
(1)难降解有机物的生物降解:气升环流生物反应器废水处理工艺是一种生物强化技术(Bioaugumentation),既具附着生长法又具悬浮法生长特征,是一种典型的复合体系。在缺氧-厌氧-好氧交替运行的启动和驯化过程中反应器内微生物种群经过复杂的生态演替,产生适应于难降解底物的特征酶系和高效优势菌种,其理论基础是微生物酶学经典理论——诱导-契合学说。反应器的流态化操作方式为难降解底物与微生物之间创造了良好的混合和传质条件,无论是氧还是基质的传递速率均较固定床和活性污泥系统有明显的提高。其混合时间介于15~30s之间,氧传递系数(KLa)介于18~25h-1,与传统活性污泥处理系统相比,氧传递功效高20%~30%。由于高效三相分离器的设计及新型生物填料的使用使体系内生物浓度达到10~20g/L,是传统活性污泥工艺的4~5倍,大幅度提高了难降解有机污染物与微生物膜之间的接触反应界面和反应速率。因此,该工艺在高浓度有毒/难降解有机废水的处理方面呈现出优良的性能。(1) Biodegradation of refractory organic matter: Airlift circulation bioreactor wastewater treatment process is a kind of bioaugmentation technology (Bioaugumentation), which has both attachment growth method and suspension method growth characteristics, and is a typical composite system. During the start-up and domestication process of anoxic-anaerobic-aerobic alternating operation, the microbial population in the reactor undergoes complex ecological succession, producing characteristic enzymes and high-efficiency dominant strains adapted to refractory substrates. The theoretical basis is The classic theory of microbial enzymology-induction-fit theory. The fluidized operation mode of the reactor creates good mixing and mass transfer conditions between the refractory substrate and microorganisms, and the transfer rate of both oxygen and substrate is significantly higher than that of fixed bed and activated sludge systems. The mixing time is between 15-30s, and the oxygen transfer coefficient (K La ) is between 18-25h -1 . Compared with the traditional activated sludge treatment system, the oxygen transfer efficiency is 20%-30% higher. Due to the design of the high-efficiency three-phase separator and the use of new biological fillers, the biological concentration in the system reaches 10-20g/L, which is 4-5 times that of the traditional activated sludge process, and greatly improves the refractory organic pollutants and microbial film. between the contact reaction interface and the reaction rate. Therefore, the process exhibits excellent performance in the treatment of high-concentration toxic/refractory organic wastewater.
(2)生物脱氮:生物脱氮主要通过硝化和反硝化两个过程来完成。硝化细菌是一类化能自养菌,包括亚硝化菌和硝化菌两个生理菌群,其主要特性为:自养性、生长速率低、好氧性、依附性和产酸性(消耗碱度)等。而反硝化菌多为兼性异养菌,其生长速率大大高于硝化细菌。在生物脱氮过程中,硝化过程是限制性步骤,硝化作用的稳定和硝化速度的提高是影响整个系统脱氮效率的关键。研究表明,污水硝化速率与硝化细菌的浓度呈正相关。因此,提高硝化细菌的浓度对生物脱氮效率的提升具有直接的作用。在悬浮生长系统中,很难得到并维持足够的硝化细菌浓度,而在附着生长系统中,硝化细菌以固定化方式生长在载体表面,不易被洗出系统,故其生物量浓度得以大幅度提高。本发明所述的新型高效反应器由于三相分离器的高效分离作用,使得在传统废水生物处理系统中较难存留的世代时间长的硝化细菌能够大部分保持在反应器系统内,大幅度提高了生物硝化的效率。废水进入反应器后,随着生化反应的进行,CODCr及CODCr/NH4 +-N不断降低,为体系内自养微生物的生长和生物硝化作用提供了良好的条件,使废水中NH4 +-N几乎完全转化为NO2 --N及NO3 --N。随着运行程序进入缺氧阶段,体系中残存的有机物作为电子供体、硝化过程产生的NO2 --N及NO3 --N作为电子受体,实现反硝化过程为主的生化反应,通过工艺条件的控制,使脱氮过程不产生强温室效应气体N2O,脱氮的最终产物以N2的形式排出,高效地实现生物脱氮。(2) Biological denitrification: Biological denitrification is mainly accomplished through two processes of nitrification and denitrification. Nitrifying bacteria are a kind of chemoautotrophic bacteria, including two physiological flora of nitrosifying bacteria and nitrifying bacteria. wait. The denitrifying bacteria are mostly facultative heterotrophic bacteria, and their growth rate is much higher than that of nitrifying bacteria. In the biological nitrogen removal process, the nitrification process is a limiting step, and the stability of nitrification and the improvement of nitrification speed are the key factors affecting the nitrogen removal efficiency of the whole system. Studies have shown that the nitrification rate of sewage is positively correlated with the concentration of nitrifying bacteria. Therefore, increasing the concentration of nitrifying bacteria has a direct effect on the improvement of biological nitrogen removal efficiency. In the suspension growth system, it is difficult to obtain and maintain a sufficient concentration of nitrifying bacteria, while in the attached growth system, the nitrifying bacteria grow on the surface of the carrier in an immobilized manner, and are not easy to be washed out of the system, so the biomass concentration can be greatly increased . Due to the high-efficiency separation of the three-phase separator, the novel high-efficiency reactor of the present invention enables most of the long-generation nitrifying bacteria that are difficult to survive in the traditional wastewater biological treatment system to be kept in the reactor system, greatly improving the efficiency of biological nitrification. After the wastewater enters the reactor, as the biochemical reaction proceeds, the COD Cr and COD Cr /NH 4 + -N decrease continuously, which provides good conditions for the growth of autotrophic microorganisms and biological nitrification in the system, so that the NH 4 in the wastewater + -N is almost completely transformed into NO 2 - -N and NO 3 - -N. As the operation program enters the anoxic stage, the remaining organic matter in the system acts as an electron donor, and the NO 2 - -N and NO 3 - -N produced during the nitrification process act as electron acceptors to realize the biochemical reaction dominated by the denitrification process. The control of process conditions prevents the denitrification process from producing N 2 O, a strong greenhouse effect gas, and the final product of denitrification is discharged in the form of N 2 , effectively realizing biological denitrification.
(3)剩余污泥减量化:废水生物处理过程中剩余污泥主要产生于好氧阶段。由于本发明所述的反应器采用高效的三相分离器,使得好氧阶段产生的剩余污泥在三相分离器中得到良好分离后仍然停留在反应器体系中,其中活性强的生物量以生物膜的形式附着在载体上继续进行生物降解作用,而活性低的生物量在气升式反应器特有的水力学条件下从载体表面脱落,以悬浮态存在于反应器中。随着反应器的运行进入缺氧-厌氧阶段,悬浮态的微生物菌体逐渐老化以至自溶,在厌氧条件下,菌体得到大量消解。消解产物经过反应器的序批式运行,最终得到矿化,从而实现剩余污泥的减量化。(3) Reduction of excess sludge: In the process of biological wastewater treatment, excess sludge is mainly produced in the aerobic stage. Because the reactor of the present invention adopts a high-efficiency three-phase separator, the remaining sludge produced in the aerobic stage still stays in the reactor system after being well separated in the three-phase separator, wherein the biomass with strong activity is The form of biofilm attaches to the carrier to continue biodegradation, while the biomass with low activity falls off from the surface of the carrier under the unique hydraulic conditions of the airlift reactor and exists in the reactor in a suspended state. As the operation of the reactor enters the anoxic-anaerobic stage, the suspended microbial cells gradually age and autolyze, and under anaerobic conditions, the bacterial cells are largely digested. The digested product will be mineralized through the sequencing batch operation of the reactor, so as to realize the reduction of excess sludge.
根据以上原理设计的序批式气升环流废水生物处理工艺,以缺氧-厌氧-好氧交替进行的方式处理含高浓度难降解有机污染物和高氨氮的工业有机废水,经序批式间歇运行操作,使废水在反应装置内经历有机物的生物氧化及生物硝化-反硝化生物脱氮两个过程,在同一反应器内实现有机物氧化与生物脱氮的功能。The sequencing batch air-lift circulation wastewater biological treatment process designed according to the above principles, treats industrial organic wastewater containing high concentrations of refractory organic pollutants and high ammonia nitrogen in an anoxic-anaerobic-aerobic alternate manner. Intermittent operation allows the wastewater to experience two processes of biological oxidation of organic matter and biological nitrification-denitrification biological denitrification in the reaction device, and realizes the functions of organic matter oxidation and biological denitrification in the same reactor.
本发明通过上述反应器及工艺,实现了发明目的,与现有技术相比,具有以下优点:The present invention realizes the purpose of the invention through the above-mentioned reactor and technique, and compared with the prior art, has the following advantages:
(1)序批式气升环流废水生物处理反应器混合效果好、传质效率高。其混合时间介于15~30s之间,氧传递系数KLa介于18~25h-1,与传统活性污泥处理系统相比,氧传递功效高20%~30%。(1) Sequencing batch airlift circulation wastewater biological treatment reactor has good mixing effect and high mass transfer efficiency. The mixing time is between 15-30s, and the oxygen transfer coefficient K La is between 18-25h -1 . Compared with the traditional activated sludge treatment system, the oxygen transfer efficiency is 20%-30% higher.
(2)反应器在缺氧-厌氧-好氧交替进行的状态下运行,系统内微生物区系经过复杂的生态演替呈现出十分丰富的种群结构,高浓度含氮有机工业废水在这种体系中得到高效处理。(2) The reactor operates in the state of anoxic-anaerobic-aerobic alternately. The microbial flora in the system presents a very rich population structure through complex ecological succession. High-concentration nitrogen-containing organic industrial wastewater in this processed efficiently in the system.
(3)反应器具有性能良好的新型结构三相分离器,使得生物量在反应器内的停留时间延长至30~40d,反应器体系内微生物以悬浮生长和附着生长相结合的混合生长方式,可实现反应体系内生物浓度达到10~20g/L,是传统活性污泥系统的4~5倍,实现了反应器的高生物浓度下运行,提高了难降解有机污染物的生物降解效率。(3) The reactor has a new structure three-phase separator with good performance, which prolongs the residence time of biomass in the reactor to 30-40 days, and the microorganisms in the reactor system grow in a mixed growth mode combining suspension growth and attachment growth, The biological concentration in the reaction system can reach 10-20g/L, which is 4-5 times that of the traditional activated sludge system. It realizes the operation of the reactor at high biological concentration and improves the biodegradation efficiency of refractory organic pollutants.
(4)与序批式活性污泥法(SBR)工艺相比,由于本发明采用了性能良好的三相分离器,使得污泥-水-气三相分离效果大大增强,无须设置滗水器和二沉池,反应器出水清澈,出水SS低于10mg/L。(4) Compared with the Sequencing Batch Activated Sludge Process (SBR) process, since the present invention adopts a three-phase separator with good performance, the sludge-water-gas three-phase separation effect is greatly enhanced, and there is no need to set a decanter And the secondary sedimentation tank, the reactor effluent is clear, and the effluent SS is lower than 10mg/L.
(5)缺氧-厌氧-好氧序批式交替运行程序可根据进水水质指标(如CODCr、BOD5、BOD5/CODCr、CODCr/H4 +-N等参数)和运行期间水质指标的变化状况而进行相应设置,工艺控制方法灵活。采用工艺优化控制程序,使大量剩余污泥在厌氧阶段得以削减,达到剩余污泥减量化80%以上的效果。(5) Anoxic-anaerobic-aerobic sequential batch operation program can be based on influent water quality indicators (such as COD Cr , BOD 5 , BOD 5 /COD Cr , COD Cr /H 4 + -N and other parameters) and operation According to the changes of water quality indicators during the period, corresponding settings are made, and the process control method is flexible. The process optimization control program is adopted to reduce a large amount of excess sludge in the anaerobic stage, achieving the effect of reducing excess sludge by more than 80%.
(6)本发明所涉及的工艺经序批式间歇运行操作,使废水在反应装置内经历有机物的生物降解及生物硝化-反硝化生物脱氮两个过程,在同一反应器内实现有机物降解与生物脱氮的双重目标。(6) The process involved in the present invention is operated intermittently through sequential batch operation, so that the waste water experiences two processes of biodegradation of organic matter and biological nitrification-denitrification biological denitrification in the reaction device, and realizes organic matter degradation and denitrification in the same reactor. Dual goals of biological denitrification.
附图说明 Description of drawings
图1是序批式气升环流废水生物处理反应器装置示意图;Fig. 1 is the schematic diagram of sequence batch type air-lift circulation wastewater biological treatment reactor device;
图2是多个反应器联立连续进水处理流程示意图。Fig. 2 is a schematic diagram of a continuous water inflow treatment process with multiple reactors.
图中:1低压曝气泵;2程序控制器;3进水计量泵;4进水槽;5污泥滑落孔;6三相分离器;7气升环流导流筒;8出水堰槽;9上流折流挡板;10主反应区导流挡板;11出水口一;12出水口二;13出水口三;14出水口四;15清水槽;16反应器主体;17锥底;18气升环流导流筒支撑脚;19排泥管;20曝气装置;21电磁阀。In the figure: 1 low-pressure aeration pump; 2 program controller; 3 water inlet metering pump; 4 water inlet tank; 5 sludge slide hole; 6 three-phase separator; Upstream baffle; 10 diversion baffle in main reaction zone; 11 water outlet one; 12 water outlet two; 13 water outlet three; 14 water outlet four; 15 clear water tank; 16 reactor main body; 19. The mud discharge pipe; 20. The aeration device; 21. Solenoid valve.
具体实施方式 Detailed ways
以下结合附图及实施例,详细说明本发明所公开的序批式气升环流废水生物处理反应器及工艺。The sequencing batch type airlift circulation wastewater biological treatment reactor and process disclosed in the present invention will be described in detail below in conjunction with the accompanying drawings and examples.
实施例一Embodiment one
本发明所述的反应装置及废水处理工艺针对的对象废水为含高浓度/难降解有机污染物和高氨氮的工业有机废水,如垃圾渗滤液、酵母废水、焦化废水、味精废液等。反应器能适应的废水水质特征范围为:CODCr:≤1500mg/L,NH4 +-N:≤300mg/L。浓度高于此界限范围的废水在设定合适的排水比(即控制进水稀释比)的情况下进入反应器,亦能实现良好的处理效果。The target wastewater of the reaction device and wastewater treatment process of the present invention is industrial organic wastewater containing high concentration/refractory organic pollutants and high ammonia nitrogen, such as landfill leachate, yeast wastewater, coking wastewater, monosodium glutamate wastewater, etc. The range of wastewater quality characteristics that the reactor can adapt to is: COD Cr : ≤1500mg/L, NH 4 + -N: ≤300mg/L. Wastewater with a concentration higher than this limit can also achieve good treatment effects when entering the reactor with an appropriate drainage ratio (that is, controlling the influent dilution ratio).
本发明采用的技术方案是:采用一种圆形结构、含新型内构件的气升式内环流生物反应器装置,其高径比为3~6∶1,如图1所示。The technical scheme adopted in the present invention is: adopt a circular structure, air-lift type internal circulation bioreactor device containing new internal components, and its height-to-diameter ratio is 3-6:1, as shown in Fig. 1 .
新型生物反应器结构如下:反应器主体16上方连有三相分离器6,下方连有锥底17;气升环流导流筒7以三个气升环流导流筒支撑脚18固定于反应器的锥底17上;上流折流挡板9以三个支撑点固定于气升环流导流筒7上平面。The structure of the novel bioreactor is as follows: a three-
所述的新型内构件是指高效三相分离器6和上流折流挡板9。三相分离器6为放大型结构,在反应器主体16高度1/2处与之相连,三相分离器6底部与反应器主体16相连处开一排污泥滑落孔5,使经过分离的污泥及生物颗粒滑落至反应器主反应区,使得生物量在反应器内的停留时间延长至30~40d,反应体系内生物浓度是传统活性污泥系统的4~5倍。另外,污泥滑落孔5是在主反应区导流挡板10下平面与三相分离器6相接处开若干个小孔,以本实施例采用的10L反应器为例,开孔大小为弧长40mm×高15mm,开孔率70~80%,以使经过三相分离后的污泥能顺利从此孔滑落进入反应器主体反应区为度。另在锥底17底部设有排泥管19,如反应器内污泥量过大,可定期通过排泥管19排出少量污泥。三相分离器的设计还可避免世代时间较长的硝化菌洗出反应器体系,有效提升反应器的硝化性能。The new internal components refer to the high-efficiency three-
在三相分离器不同高度处开四个出水口:出水口一11(位于出水堰槽8出口处)、出水口二12,出水口三13及出水口四14,以供设置不同排水比时排水所需;另设有清水槽15供收集所得清水;反应器设有出水堰槽8,安装于三相分离器6的顶部位置,具溢流作用,使反应器在满堰运行时既能溢流又不至于流失生物量。Open four water outlets at different heights of the three-phase separator: outlet one 11 (located at the exit of weir groove 8), outlet two 12, outlet three 13 and outlet four 14 for setting different drainage ratios It is required for drainage; there is also a
上流折流挡板9为倒喇叭型方形或圆形结构,位于内导流筒上平面30~40mm处,以三个支撑点固定于导流筒上平面,上流折流挡板9的设置可改变反应器上部的流态,减少气液循环对三相分离区的扰动,确保三相分离的高效性。The
反应器的进水装置包括进水计量泵3和进水槽4,安装于锥底17与反应器主体16连接处;反应器的供气采用曝气系统,包括低压曝气泵1和曝气装置20,曝气装置20采用钛合金微孔筛板曝气器,安装于反应器底部;所述低压曝气泵1及进水计量泵3均与程序控制器2相连,通过时间程序设置控制反应器的进水及运行状态。The water inlet device of the reactor includes a water
反应器采用生物陶粒或改性木屑填料等载体,使得体系内微生物以悬浮生长和附着生长相结合的混合生长方式,反应体系内生物浓度可达到10~20g/L。The reactor adopts biological ceramsite or modified sawdust filler and other carriers, so that the microorganisms in the system can grow in a mixed growth mode of suspension growth and attachment growth, and the biological concentration in the reaction system can reach 10-20g/L.
本发明还涉及一种序批式气升环流废水生物处理工艺,采用上述的序批式气升环流废水生物处理反应器按照以下步骤进行:The present invention also relates to a sequence batch type air-lift circulation wastewater biological treatment process, which is carried out by using the above-mentioned sequence batch type air-lift circulation wastewater biological treatment reactor according to the following steps:
1)进水阶段:原水由进水槽4经进水计量泵3泵入反应器内,至预定的时间时停止进水,进入到反应阶段。1) Water intake stage: the raw water is pumped into the reactor from the
2)反应阶段:在气升环流作用下,进水迅速与反应器内废水及污泥混合,不断在反应器主反应区内循环。通过调节程序控制器2的时间程序控制低压曝气泵1的开关来控制向反应器内通入的空气量,从而实现反应阶段的缺氧-厌氧-好氧生化反应过程。可根据反应器的进水水质指标调整反应器运行的缺氧-厌氧-好氧各阶段的时间程序,以实现反应器的序批式运行方式;随着时间的推移,在反应器内发生各种生物氧化还原反应,如有机污染物的生物降解、氨氮的硝化/硝化产物的反硝化等,直至进水中的难降解有机污染物和氨氮在此阶段得到高效降解甚至完全矿化,至预定的时间停止反应,进入到静置阶段。2) Reaction stage: under the action of airlift circulation, the feed water is quickly mixed with the wastewater and sludge in the reactor, and continuously circulates in the main reaction area of the reactor. By adjusting the time program of the
3)静置阶段:反应器内的泥水混合液通过重力沉降,在分离区内得到良好分离,其中污泥通过污泥滑落孔5进入反应器底部,上清液待排放;如系统内污泥量过多,可定期从反应器底部排泥管19排出少量剩余污泥。3) Standing stage: the mud-water mixture in the reactor is settled by gravity, and is well separated in the separation zone, wherein the sludge enters the bottom of the reactor through the
4)排水阶段:静置沉降分离后的上清液在设定的排水比条件下由相应的排放口排放至清水槽15中,如排水比设定为0.5时,选择出水口四14进行排水。4) Drainage stage: the supernatant after standing still and settling and separated is discharged from the corresponding outlet to the
5)闲置阶段:上清液排放后,反应器进入到闲置期,即待进水状态。5) Idle stage: After the supernatant is discharged, the reactor enters the idle stage, that is, the state of waiting for water.
由于反应器内添加生物陶粒或改性木屑填料等载体,在气升式内环流反应体系中,载体在合适的水力条件下悬浮于水中,填料表面及孔隙内部将形成致密的生物膜。反应器体系是一种典型的活性污泥与生物膜法相结合的复合反应体系。Due to the addition of biological ceramsite or modified sawdust filler in the reactor, in the airlift internal circulation reaction system, the carrier is suspended in water under suitable hydraulic conditions, and a dense biofilm will be formed on the surface of the filler and inside the pores. The reactor system is a typical composite reaction system combining activated sludge and biofilm method.
另外,缺氧-厌氧-好氧序批式交替运行程序可根据进水水质指标(如CODCr、BOD5、BOD5/CODCr、CODCr/NH4 +-N等参数)和运行期间水质指标的变化状况而进行相应设置,具体方法是改变程序控制器的时间设置从而改变反应器缺氧、厌氧、好氧生化反应的周期或增加缺氧-厌氧-好氧周期的循环次数。In addition, the anoxic-anaerobic-aerobic sequential batch operation program can be based on influent water quality indicators (such as COD Cr , BOD 5 , BOD 5 /COD Cr , COD Cr /NH 4 + -N and other parameters) and during operation The specific method is to change the time setting of the program controller to change the cycle of anoxic, anaerobic, and aerobic biochemical reactions in the reactor or to increase the cycle times of the anoxic-anaerobic-aerobic cycle .
废水在反应装置内经历有机物的降解及生物硝化-反硝化生物脱氮两类生化反应,包括以下具体工艺过程及特征:Wastewater undergoes two types of biochemical reactions: degradation of organic matter and biological nitrification-denitrification biological denitrification in the reaction device, including the following specific processes and characteristics:
(1)待处理废水泵入新型生物反应器,有机物的降解主要发生在缺氧-厌氧-好氧序批式循环的最初1~2个周期。(1) The wastewater to be treated is pumped into the new bioreactor, and the degradation of organic matter mainly occurs in the first 1 to 2 cycles of the anoxic-anaerobic-aerobic sequential batch cycle.
(2)随着生化反应的进行,CODCr及CODCr/H4 +-N不断降低,为体系内自养微生物的生长和生物硝化作用提供了良好的条件,使废水中NH4 +-N转化为NO2 --N及NO3 --N,此阶段基本不消耗有机物,此即硝化反应为主的反应过程。(2) As the biochemical reaction proceeds, COD Cr and COD Cr /H 4 + -N decrease continuously, which provides good conditions for the growth of autotrophic microorganisms and biological nitrification in the system, making NH 4 + -N in wastewater It is transformed into NO 2 - -N and NO 3 - -N, basically no organic matter is consumed at this stage, which is the reaction process dominated by nitrification.
(3)随着运行程序进入缺氧阶段,体系中残存的有机物作为电子供体、硝化过程产生的NO2 --N及NO3 --N作为电子受体,实现反硝化过程为主的生化反应。(3) As the operation program enters the anoxic stage, the remaining organic matter in the system acts as the electron donor, and the NO 2 - -N and NO 3 - -N produced during the nitrification process act as the electron acceptor, realizing the denitrification process-based biochemical reaction.
(4)废水经过设定的缺氧-厌氧-好氧交替运行过程后,进水中的难降解有机物及NH4 +-N得到高效生物降解,生物氧化的最终产物是CO2、H2O和N2,实现废水的达标排放。(4) After the wastewater undergoes the set anoxic-anaerobic-aerobic alternating operation process, the refractory organic matter and NH 4 + -N in the influent are efficiently biodegraded, and the final products of biological oxidation are CO 2 and H 2 O and N 2 , to achieve the standard discharge of wastewater.
在实验室内,采用本实施例所介绍的序批式气升环流废水生物处理反应器(总体积为10L)及工艺处理一种典型的高浓度难降解含氮有机废水——垃圾渗滤液,该废水水质指标为:CODCr2800mg/L;NH4 +-N 530mg/L;SS 280mg/L;pH 7.9。此时进水C/N比为5.3,时间程序设置为:进水(0.5h)-缺氧(1h)-厌氧(2h)-好氧(4h)-排水(0.5h),可根据进水的可生化性对运行程序设置进行适当地调整。如C/N降低了,进水可生化性变差,则可考虑延长循环周期或增加缺氧-厌氧-好氧过程的循环次数,设定程序按缺氧-厌氧-好氧不断循环,直至出水达标排放后再进入到下一个周期。在本实施例中,设定排水比为0.5,经检测,原水泵入反应器中,与剩余泥水形成的混合液的水质指标为:CODCr=1200~1500mg/L,NH4 +-N=280~300mg/L,SS=80~100mg/L,pH=7.6。在上述运行程序下,缺氧-厌氧-好氧过程循环进行四个周期,经过处理,出水指标可达到:CODCr=80~100mg/L,NH4 +-N=5~10mg/L,SS=5~10mg/L,pH=6.5~7.2。各指标的去除效率分别达到:CODCr≥93%,NH4 +-N≥96%,SS≥90%。In the laboratory, a kind of typical high-concentration refractory nitrogen-containing organic wastewater—garbage leachate was treated by adopting the sequencing batch type air-lift circulation wastewater biological treatment reactor (total volume is 10L) and process introduced in this embodiment. The wastewater quality indicators are: COD Cr 2800mg/L; NH 4 + -N 530mg/L; SS 280mg/L; pH 7.9. At this time, the influent C/N ratio is 5.3, and the time program is set as: influent (0.5h)-anoxic (1h)-anaerobic (2h)-aerobic (4h)-drainage (0.5h). The biodegradability of the water makes appropriate adjustments to the run program settings. If the C/N is reduced and the biodegradability of the influent becomes poor, it may be considered to extend the cycle period or increase the cycle times of the anoxic-anaerobic-aerobic process, and set the program to continuously cycle anoxic-anaerobic-aerobic , until the effluent is discharged up to the standard before entering the next cycle. In this example, the drainage ratio is set at 0.5. After testing, the raw water is pumped into the reactor, and the water quality indicators of the mixed solution formed with the remaining muddy water are: COD Cr = 1200 ~ 1500 mg/L, NH 4 + -N = 280~300mg/L, SS=80~100mg/L, pH=7.6. Under the above operating procedures, the anoxic-anaerobic-aerobic process cycle is carried out for four cycles. After treatment, the effluent indicators can reach: COD Cr = 80 ~ 100mg/L, NH 4 + -N = 5 ~ 10mg/L, SS=5~10mg/L, pH=6.5~7.2. The removal efficiency of each indicator reaches: COD Cr ≥ 93%, NH 4 + -N ≥ 96%, SS ≥ 90%.
实施例二Embodiment two
本发明为一体化反应器,其实现形式除了实施例一介绍的单个反应器间歇运行外,也可以是多个反应器并联连续进水运行,即一种由两个或两个以上序批式气升环流废水生物处理反应器组成的废水生物处理反应系统,如图2所示。The present invention is an integrated reactor. In addition to the intermittent operation of a single reactor introduced in Example 1, it can also be a plurality of reactors connected in parallel and continuously fed into water, that is, a sequence of two or more batches. The wastewater biological treatment reaction system composed of airlift circulation wastewater biological treatment reactor is shown in Figure 2.
图2所示的实施例二采用了4个相同体积的反应器(I~IV)并联连接。4个反应器的结构、工艺及其原理与实施例一所述相同。
运行中,4个反应器运行周期设置一致,当反应器I完成进水后即进入到反应期,此时II开始进水,依此类推,待反应器IV开始进水时,I已完成一个反应周期(进水-反应-静置-排水),进入到闲置(待进水)的状态。当IV完成进水后,I又进入新一轮的进水阶段。对I~IV中任一个反应器来说,运行方式与上述实施例一均相同。四个反应器的并联运行通过程序控制器2来控制。因此,图2所示实施例二可实现连续进水、间歇反应。During operation, the operating cycle settings of the four reactors are consistent. When reactor I completes the water intake, it enters the reaction period. At this time, II starts to enter the water, and so on. The reaction cycle (water intake-reaction-standstill-drainage) enters the state of idle (waiting for water intake). When the IV finishes the water intake, the I enters a new round of water intake. For any one of the reactors in I~IV, the mode of operation is all the same as the above-mentioned embodiment one. The parallel operation of the four reactors is controlled by a
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