CN100400224C - Method and device for forming heat pipe by continuous parallel conveying - Google Patents
Method and device for forming heat pipe by continuous parallel conveying Download PDFInfo
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- 238000000034 method Methods 0.000 title claims abstract description 28
- 239000000463 material Substances 0.000 claims abstract description 38
- 238000003466 welding Methods 0.000 claims abstract description 22
- 238000007789 sealing Methods 0.000 claims abstract description 19
- 238000007872 degassing Methods 0.000 claims abstract description 15
- 238000012545 processing Methods 0.000 claims description 35
- 238000003825 pressing Methods 0.000 claims description 21
- 238000004519 manufacturing process Methods 0.000 claims description 15
- 238000010438 heat treatment Methods 0.000 claims description 10
- 239000012530 fluid Substances 0.000 claims description 7
- 230000005484 gravity Effects 0.000 claims description 3
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- 210000000078 claw Anatomy 0.000 description 5
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- 238000004140 cleaning Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及一种热管连续并列输送的成形方法及其装置,尤其涉及一种将热管管材连续并列设置,通过彼此的连续排列而推挤进料,且在推送的过程中同时进行除气、压合、焊接等加工的方法以及该方法所直接使用的装置。The present invention relates to a forming method and device for continuous parallel conveying of heat pipes, in particular to a method for continuously arranging heat pipe materials side by side, pushing and feeding materials through the continuous arrangement of each other, and degassing and pressing simultaneously during the pushing process. The method of processing such as joining, welding and the device directly used by the method.
背景技术Background technique
由于热管具有高热传导能力、传热快速、热传导率高、重量轻、无可动组件、结构简单及多用途等特性,所以可以传递大量的热且不消耗电力,因此非常适合电子产品的散热。此外,公知的热管内壁皆设有毛细组织(wick structure),该毛细组织可为具有毛细管作用的编织网等,利用毛细组织的毛细管作用,可便于热管内工作流体(working fluid)的传输。Due to the characteristics of high thermal conductivity, fast heat transfer, high thermal conductivity, light weight, no moving parts, simple structure and multi-purpose, heat pipes can transfer a large amount of heat without consuming power, so they are very suitable for heat dissipation of electronic products. In addition, the inner walls of known heat pipes are provided with wick structures, which can be woven nets with capillary action, etc., and the transmission of working fluid in the heat pipe can be facilitated by utilizing the capillary action of the capillary structures.
而以往热管在生产过程中,必须通过管材的清洗、退火、充填工作流体、除去非凝结性气体及封管等加工过程,这一连串的加工程序之间,通常以机械爪夹夹持热管管体,进行加工时的定位或输送,如此不仅容易因爪夹夹持热管管体而造成管体的损伤,更由于机械爪夹需要以一进、一退的方式工作,造成在整个生产过程中,机械爪夹往返所花费的时间过多,无法加快生产速度,提高生产效率。In the past, in the production process of heat pipes, it was necessary to go through the cleaning, annealing, filling of working fluid, removal of non-condensable gas and sealing of the pipes. During this series of processing procedures, the heat pipe body is usually held by mechanical claws. , positioning or conveying during processing, so not only is it easy to cause damage to the heat pipe body due to the gripping of the heat pipe body by the claw clamp, but also because the mechanical claw clamp needs to work in a way of one advance and one retreat, resulting in the entire production process. It takes too much time for the mechanical claw clamp to go back and forth, which cannot speed up the production speed and improve the production efficiency.
鉴于此,本发明人为改进并解决上述现有技术中存在的缺陷,经过潜心研究并配合学理的运用,终于提出一种设计合理且有效改进上述缺陷的本发明。In view of this, the present inventor artificially improves and solves the defects in the above-mentioned prior art. After painstaking research and application of theories, he finally proposes a reasonable design and effectively improves the above-mentioned defects of the present invention.
本发明内容Contents of the invention
本发明的主要目的在于提供一种热管连续并列输送的成形方法及其装置,其利用热管管材连续并列设置时,由于各管材相邻连续而能推挤进料,并在管材推送的过程中,同时进行热管管材内部的除气、管口封口压合以及焊接等加工作业,实现热管的连续化制造,提高生产效率。The main purpose of the present invention is to provide a forming method and device for heat pipe continuous parallel conveyance. When heat pipe materials are continuously arranged side by side, each pipe material can be pushed and fed because the pipe materials are adjacent to each other. In the process of pipe material pushing, At the same time, the degassing inside the heat pipe, the sealing and pressing of the pipe mouth, welding and other processing operations are carried out to realize the continuous manufacturing of the heat pipe and improve the production efficiency.
为了实现上述目的,本发明提供一种热管连续并列输送的成形方法,包括下列步骤:In order to achieve the above object, the present invention provides a forming method for continuous parallel transport of heat pipes, comprising the following steps:
a)进料:将内置有毛细组织及工作流体的管材,以连续并列的设置,使各管材连续推挤而进料;a) Feeding: The pipes with built-in capillary tissue and working fluid are arranged in a row in a row, so that each pipe is continuously pushed and fed;
b)除气:在各管材连续推挤进料的过程中,对各管材输入热量进行除气;b) Degassing: in the process of continuous pushing and feeding of each pipe, degassing is performed on the input heat of each pipe;
c)压合:在各管材连续推挤进料的过程中,将除气完成的管材管口予以压合;及c) Pressing: during the continuous pushing and feeding process of each pipe, press the nozzle of the degassed pipe; and
d)焊接:在各管材连续推挤进料的过程中,对压合后的管材管口进行焊接。d) Welding: In the process of continuous pushing and feeding of each pipe, the nozzle of the pressed pipe is welded.
为了实现上述目的,本发明提供一种热管连续并列输送的成形装置,包括:加热单元、进料机构、压合机构及焊接机构。其中,该进料机构具有加工台,该加工台具有彼此相远离的一入料端与一出料端。在该加工台上定义一由入该料端朝向出料端延伸的进料方向,且该加工台上沿着该进料方向顺序设置上述加热单元、压合机构以及焊接机构。由此,组成一热管连续并列输送的成形装置。In order to achieve the above object, the present invention provides a forming device for continuous parallel conveying of heat pipes, including: a heating unit, a feeding mechanism, a pressing mechanism and a welding mechanism. Wherein, the feeding mechanism has a processing table, and the processing table has a feeding end and a feeding end that are far away from each other. A feed direction is defined on the processing table extending from the material inlet end to the discharge end, and the heating unit, the pressing mechanism and the welding mechanism are sequentially arranged on the processing table along the feeding direction. Thus, a forming device for continuous parallel transport of heat pipes is formed.
本发明的热管连续并列输送的成形方法及其装置能够实现热管的连续化制造,提高生产效率。The heat pipe continuous parallel conveying forming method and device thereof of the present invention can realize continuous manufacture of heat pipes and improve production efficiency.
附图的简要说明Brief description of the drawings
图1为本发明第一实施例的侧视示意图;Fig. 1 is a schematic side view of a first embodiment of the present invention;
图2为本发明第一实施例的俯视示意图;2 is a schematic top view of the first embodiment of the present invention;
图3为本发明施以压合的工作示意图(一);Fig. 3 is the working schematic diagram (1) of pressing for the present invention;
图4为本发明施以压合的工作示意图(二);Fig. 4 is the working schematic diagram (two) of pressing in the present invention;
图5为本发明施以焊接的工作示意图(一);Fig. 5 is the working schematic diagram (1) of applying welding in the present invention;
图6为本发明施以焊接的工作示意图(二);Fig. 6 is the working schematic diagram (two) of applying welding in the present invention;
图7为本发明退料时的工作示意图;Fig. 7 is the working schematic diagram when the present invention returns material;
图8为本发明第二实施例的侧视示意图;Fig. 8 is a schematic side view of the second embodiment of the present invention;
图9为本发明第二实施例的后视示意图;Fig. 9 is a schematic rear view of the second embodiment of the present invention;
图10为本发明第三实施例的后视示意图。Fig. 10 is a schematic rear view of the third embodiment of the present invention.
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of parts represented by each label is as follows:
1-管材1-pipe
10-封口端 11-封口结构10-Sealing end 11-Sealing structure
12-毛细组织 13-工作流体12-Capillary 13-Working Fluid
2-进料机构2-feed mechanism
20-加工台 200-入料端20-processing table 200-feeding end
201-出料端 21-进料方向201-Outlet end 21-Feed direction
22-加热单元22 - heating unit
3-压合机构3-pressing mechanism
30-封口模具30-sealing mold
4-焊接机构4- Welding mechanism
5-退料机构5-Return mechanism
50-气压缸 51-分料构件50-Pneumatic cylinder 51-Distribution component
6-承接板6-Accepting plate
7-推送机构7- Push mechanism
70-皮带轮组 71-马达70-Pulley set 71-Motor
具体实施方式Detailed ways
为了使本领域技术人员进一步了解本发明的特征及技术内容,请参阅以下有关本发明的详细说明与附图,附图仅提供参考与说明用,并非用来限制本发明。In order for those skilled in the art to further understand the features and technical content of the present invention, please refer to the following detailed description and accompanying drawings of the present invention. The accompanying drawings are provided for reference and illustration only, and are not intended to limit the present invention.
图1及图2分别为本发明的侧视及俯视示意图。本发明提供一种热管连续并列输送的成形装置,包括:进料机构2、压合机构3及焊接机构4;其中:1 and 2 are schematic side and top views of the present invention, respectively. The present invention provides a forming device for continuous parallel conveying of heat pipes, comprising: a
进料机构2具有一加工台20,加工台20具有彼此相远离的入料端200及出料端201。当管材1水平放置在加工台20上时,入料端200可位于比出料端201高的位置上,使加工台20呈一由高向低的倾斜摆置状态。在加工台20上定义一由入料端200朝向出料端201延伸的进料方向21,使各管材1沿进料方向21前进,由于各管材1连续并列设置在加工台20上,且各管材1因后方进料而连续推挤,使各管材1可进料前进。The
加工台20上沿着进料方向21顺序设置有加热单元22以及所述的压合机构3、焊接机构4。其中,加热单元22对行进的各管材1输入热量,将管材1内的工作流体升温除气,且各管材1在加温的过程中,即可利用后方管材1的进料运动而推挤前进,至除气完成时恰可被推挤至压合机构3处。A
如图3及图4所示,当管材1经由上述除气过程后,必须将管材1的封口端10予以压合封闭,而管材1的封口端10凸伸于加工台20一侧外,使压合机构3相对位于管材1的封口端10处。压合机构3具有一组分别位于封口端10上、下处的封口模具30,因此各管材1在通过加工台20上加热单元22后而完成除气时,即可通过压合机构3的封口模具30将管材1的封口端10压合封闭。同时,封口模具30在压合管材1时可为高温状态,提供管材1的封口端10热压合,使封口更为密合。As shown in Figures 3 and 4, after the
如图5及图6所示,当管材1的封口端10经压合机构3封口后,仍通过后方管材1的进料运动而被推挤前进,使封口后的管材1恰可被推挤至焊接机构4处。焊接机构4为一点焊器,其对管材1封口后的封口端10施以点焊,以形成封口结构11。由此,即可完成热管的除气、封口等加工程序。As shown in Figures 5 and 6, after the sealing
此外,该热管成形装置可进一步包括退料机构5。退料机构5设置在进料机构1的出料端201处,并具有一分料构件51,且可通过气压缸50控制分料构件51的动作。如图7所示,当加工台20上的各管材1仍在进行其所对应的加工作业时,退料机构5即可通过其分料件51抵挡在加工台20的出料端201,使位于加工台20上的各管材1可进行其所对应的加工作业。当各管材1完成其加工后,分料件51即可将完成上述所有加工的管材退出加工台20,供待加工的管材1由加工台20的入料端200进入。被退出的完成加工的管材1可通过一承接板6输送至囤积处,以便于进行检测或其它相关的热管加工作业。In addition, the heat pipe forming device may further include a material ejection mechanism 5 . The unwinding mechanism 5 is arranged at the
由上述构造组成,即可得到本发明热管连续并列输送的成形装置。Composed of the above structure, the forming device for continuous parallel transport of heat pipes of the present invention can be obtained.
如图8及图9所示,进料机构2的加工台20也可呈水平摆置,并在加工台20上设置推送机构7。推送机构7具有至少一触压在管材1表面的皮带轮组70以及一用以驱动皮带轮组70的马达71。在本发明所举的实施例中,以两皮带轮组70分别触压在管材1表面的两侧处(如图9所示),通过推送机构7使各管材1能够由加工台20的入料端200朝向出料端201输送。由此,同样可达到连续输送管材1的目的。As shown in FIGS. 8 and 9 , the processing table 20 of the
如图10所示,当该热管成形装置设置有推送机构7时,该热管成形装置也可呈垂直或倾斜(图中未示出)摆置,并使各管材1在竖立状态进行加工,而有别于上述各管材1的水平加工状态。As shown in Figure 10, when the heat pipe forming device is provided with a push mechanism 7, the heat pipe forming device can also be placed vertically or obliquely (not shown in the figure), and each
根据上述热管成形装置,本发明提供一种热管连续并列输送的成形方法,其步骤如下:According to the above-mentioned heat pipe forming device, the present invention provides a forming method for continuous parallel transportation of heat pipes, the steps of which are as follows:
a)进料:将内置有毛细组织12及工作流体13(如图3所示)的管材1连续并列的设置,利用各管材1连续推挤而使其进料;在本步骤中,各管材1可利用斜面及重力而连续推挤或另外增设可提供推送动力的装置,如推送机构7等。在利用斜面及重力的方式中,各管材1呈水平状态进行输送与加工,而利用推送动力时,各管材1以水平、垂直或倾斜状态放置皆可。a) Feeding: The
b)除气:在各管材1连续推挤进料的过程中,即对各管材1输入热量以进行除气;b) Degassing: In the process of continuous pushing and feeding of each
c)压合:在各管材1连续推挤进料的过程中,将完成除气的管材10管口予以压合;c) Pressing: during the continuous pushing and feeding process of each
d)焊接:在各管材1连续推挤进料的过程中,对压合后的管材10的管口进行焊接;及d) Welding: during the process of continuous pushing and feeding of each
e)退料:将完成上述步骤的管材1退出加工。e) Material return: the
由上述的步骤流程,即可得到本发明热管连续并列输送的成形方法。According to the above-mentioned steps, the forming method of the heat pipes of the present invention can be obtained for continuous parallel transportation.
本发明热管连续并列输送的成形方法及其装置,不仅无需采用传统的机械爪夹来夹持热管,可避免管材的损伤。同时,由于各管材1连续并列设置,彼此间紧邻相接,故可利用后方进料而连续推挤,使各管材能进料前进,同时进行热管内部的除气、管口封口压合以及焊接等加工作业,实现热管的连续化制造,并提高生产效率。The forming method and device for continuous parallel transport of heat pipes of the present invention not only do not need to use traditional mechanical claw clamps to clamp the heat pipes, but also can avoid damage to the pipes. At the same time, since the
综上所述,本发明确实可以达到预期的使用目的,解决现有技术中存在的缺陷,具有新颖性及创造性,完全符合发明专利申请的要求,根据专利法提出申请,敬请详查并授予本发明专利,以保障发明人的权利。To sum up, the present invention can indeed achieve the expected purpose of use, solve the defects in the prior art, has novelty and creativity, and fully meets the requirements of the invention patent application. The application is filed according to the Patent Law, please check and grant This invention is patented to protect the inventor's rights.
以上所述仅为本发明的优选实施例,并非因此即限制本发明的专利范围,凡是运用本发明说明书及附图内容所作的等效结构变换,或直接或间接运用在其它相关的技术领域,均同理包括在本发明的专利范围内。The above is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structural transformation made by using the description of the present invention and the contents of the accompanying drawings, or directly or indirectly used in other related technical fields, All are included in the patent scope of the present invention in the same way.
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CN103523457B (en) * | 2013-09-16 | 2016-02-17 | 温州精灌机械有限公司 | The annular two-tube formula pipe chain conveying mechanism of conduit loading tail sealing machine |
CN104551826B (en) * | 2014-12-08 | 2017-03-15 | 芜湖恒美电热器具有限公司 | The auxiliary device of processing air-conditioning temperature tube |
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