CN100384761C - Method and device for treating wastewater with immobilized cells - Google Patents
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Abstract
Description
技术领域 technical field
本发明属废水处理领域,涉及一种采用固定化细胞处理含高浓度苯酚和有机溶剂的废水的方法,本发明还涉及该方法所用装置。The invention belongs to the field of wastewater treatment, and relates to a method for treating wastewater containing high-concentration phenol and organic solvents by using immobilized cells, and also relates to a device used in the method.
背景技术 Background technique
目前含酚树脂和增塑剂生产排放的废水成分复杂,COD和苯酚含量高,有机溶剂的含量也高。这类废水生物不能(易)在其中生存,因此大都采用有机溶剂萃取,使苯酚含量低于200mg/L以下,再用生物法处理,但萃取法回收的苯酚因其中杂质多,不能直接回用,运行成本高,还给废水再来二次污染问题。也有人用固定化大型食用真菌菌丝体处理含酚废水,但处理的废水中酚的含量只能<600mg/L,当水中酚的含量高于600mg/L,除酚效果就很差了,更没有提供能连续使用的时间。总之,还有人采用多种微生物协同作用处理废水,但菌群的选择是一个难题,且采用何种固定化细胞技术同时适合于多种菌株也同样是个难题,所以此类废水一直是难以处理的。At present, the wastewater discharged from the production of phenolic resin and plasticizer has complex components, high content of COD and phenol, and high content of organic solvents. This kind of wastewater cannot (easily) survive in it, so most of them use organic solvent extraction to make the phenol content below 200mg/L, and then use biological methods to treat it, but the phenol recovered by the extraction method cannot be directly reused due to the large amount of impurities in it. , the operating cost is high, and the waste water is returned to the secondary pollution problem. Some people use immobilized large edible fungus mycelium to treat phenol-containing wastewater, but the phenol content in the treated wastewater can only be <600mg/L. When the phenol content in water is higher than 600mg/L, the phenol removal effect is very poor. There is no continuous use time provided. In short, some people use a variety of microorganisms to treat wastewater synergistically, but the selection of bacterial flora is a difficult problem, and it is also a difficult problem to use immobilized cell technology that is suitable for multiple strains at the same time, so this kind of wastewater has always been difficult to treat .
发明内容 Contents of the invention
本发明的目的是提供一种成本低、效果好、不产生二次污染的固定化细胞处理含高浓度苯酚和有机溶剂废水的方法。The purpose of the present invention is to provide a method for treating wastewater containing high concentrations of phenol and organic solvents with immobilized cells, which has low cost, good effect and no secondary pollution.
本发明还有一个目的是提供上述方法所用的装置。Yet another object of the present invention is to provide apparatus for use in the above method.
本发明的技术方案是根据以下原理设计而成:Technical scheme of the present invention is designed according to the following principles:
含杂环和酚化合物的废水通过固定化细胞层,并通入压缩空气,发生如下生物反应:杂环化合物及酚(RH)+NADPH+O2→ROH+NADP++OH- Wastewater containing heterocycles and phenolic compounds passes through the immobilized cell layer and passes through compressed air, and the following biological reactions occur: heterocyclic compounds and phenols (RH)+NADPH+O 2 →ROH+NADP + +OH -
如果垃圾渗滤液通过固定化细胞,除了发生以上反应,还可以发生铵盐氧化反应:If landfill leachate passes through immobilized cells, in addition to the above reactions, ammonium salt oxidation reactions can also occur:
以上反应需要氧,因此需要通入压缩空气(空气成本较低),处理每吨废水需要供70-100m3空气。The above reaction needs oxygen, so compressed air needs to be introduced (the cost of air is low), and 70-100m3 air is needed to treat each ton of waste water.
本发明的目的是通过下列措施实现的:The object of the present invention is achieved through the following measures:
一种处理废水的方法,它是利用废弃菌丝体作载体,共固定化白腐菌和细菌,利用菌群的酶系在供氧的情况下耦合催化降解废水中的杂环化合物和苯酚。A method for treating waste water, which uses waste mycelium as a carrier, co-immobilizes white-rot fungi and bacteria, and utilizes the enzyme system of the flora to couple and catalyze the degradation of heterocyclic compounds and phenol in waste water under the condition of oxygen supply.
所述的方法,其中废弃菌丝体采用废弃的根霉(Rhizopus sp.)、曲霉(Aspergillus sp.)或木霉(Trichoderma sp.)的菌丝体。Described method, wherein waste mycelium adopts the mycelium of waste rhizopus (Rhizopus sp.), Aspergillus (Aspergillus sp.) or Trichoderma (Trichoderma sp.).
所述的方法,其中被固定化的白腐菌是黄孢原毛平革菌(Phanerochaetechrysosporium)、杂色云芝(Polyporus versicolor)、变色栓菌(Trametes versicolor)、射脉菌(Phlebiara radiata)、凤尾菇(Pleurotus pulmonarius)、朱红密孔菌(Pycnoporus cinnabarinus)中的一种或多种。The method wherein the immobilized white rot fungus is Phanerochaetechrysosporium, Polyporus versicolor, Trametes versicolor, Phlebiara radiata, Phoenix One or more of Pleurotus pulmonarius and Pycnoporus cinnabarinus.
所述的方法,其中被固定化的细菌采用假单胞菌(Pseudomonas sp.)、诺卡氏菌(Rhodococcus sp.)或亚硝化菌(Nitrosomonas sp.)。The method wherein the immobilized bacteria adopts Pseudomonas sp., Rhodococcus sp. or Nitrosomonas sp.
所述的方法,其中用来固定化细胞的包被固定化试剂为聚乙烯醇、海藻酸钠或壳聚糖。Said method, wherein the coated immobilization reagent used for immobilizing cells is polyvinyl alcohol, sodium alginate or chitosan.
所述的方法,其中催化降解的温度为15-35℃,作用时间为20-26小时。Said method, wherein the catalytic degradation temperature is 15-35°C, and the action time is 20-26 hours.
所述的方法,其中供氧方式为通入含氧气体,该含氧气体是空气或纯氧气,其中通入的空气量为70-100m3空气/T废水,通入的纯氧气量为空气量的21%。The method, wherein the oxygen supply mode is to feed oxygen-containing gas, the oxygen-containing gas is air or pure oxygen, wherein the amount of air fed is 70-100m Air/T waste water, the amount of pure oxygen fed is air 21% of the volume.
用上述方法处理废水的装置,该装置为设有活动筛板的反应器和供氧装置。The device for treating waste water with the above method is a reactor with a movable sieve plate and an oxygen supply device.
所述的装置,其中反应器有调节活动筛板的支架;反应器中活动筛板上放置载体为废弃菌丝的已共固定化的细菌和白腐菌。Said device, wherein the reactor has a bracket for adjusting the movable sieve; the movable sieve in the reactor is placed with co-immobilized bacteria and white rot fungi whose carriers are discarded mycelia.
所述的装置,其中反应器是塔式反应器。The device, wherein the reactor is a tower reactor.
所述的装置,其中供氧装置是空气压缩装置或氧气瓶。Said device, wherein the oxygen supply device is an air compression device or an oxygen bottle.
本发明的有益效果:Beneficial effects of the present invention:
1、本发明利用废弃天然产物,低成本的固定化细胞,处理成分复杂的增塑剂和含酚树脂生产废水,综合脱除COD和苯酚及有机溶剂,使这类难以处理的废水净化,达到环境水体允许的质量。1. The present invention utilizes waste natural products and low-cost immobilized cells to process waste water produced by plasticizers and phenolic resins with complex components, comprehensively remove COD, phenol and organic solvents, and purify such difficult-to-treat waste water to achieve Permissible quality of the ambient water body.
本发明处理50吨含酚废水(COD5000mg/L,苯酚700mg/L)连续进行试验,连续15天,出水挥发酚<0.5mg/L,COD<480mg/L。处理30吨垃圾渗滤液,COD 6500mg/L,NH3 460mg/L,连续运行实验12天,出水COD<400mg/L,NH3<60mg/L。本发明的脱酚效率超过90%,当进水COD≤5000mg/L,苯酚≤700mg/L,COD和苯酚的脱除率高达99%,出水可以达到以下指标:COD<500mg/L,苯酚<0.5mg/L。The present invention treats 50 tons of phenol-containing waste water (COD5000mg/L, phenol700mg/L) and conducts tests continuously for 15 consecutive days, and the effluent volatile phenol<0.5mg/L, COD<480mg/L. Treat 30 tons of landfill leachate, COD 6500mg/L, NH 3 460mg/L, continuous operation experiment for 12 days, effluent COD<400mg/L, NH 3 <60mg/L. The dephenolization efficiency of the present invention exceeds 90%. When the influent COD≤5000mg/L and phenol≤700mg/L, the removal rate of COD and phenol is as high as 99%, and the effluent can reach the following indicators: COD<500mg/L, phenol< 0.5mg/L.
一种微生物所能降解利用的化合物是有限的。有些作为细胞生长所需的原料而被吸收利用,有的是被成龄的微生物所分泌的酶-生物催化剂催化反应降解的。而这些酶不总是显性表达,需要底物诱导,因此存在驯化问题。当需要用一种可能有某种降解酶的微生物去降解某种化合物时,常常先在这种微生物培养过程中,一代代逐步加大某种化合物在培养液中的含量,逐步提高这种微生物对某种化合物的耐受能力和增加显性表达分泌降解某种化合物的酶量,这个过程称为驯化。这在工业上很有用处。如硫酸铜是常用的杀菌剂,一般水中含量5mg/L就有明显的杀菌作用,但有一种亚铁硫杆菌,在其培养过程中,一代代逐步加大硫酸铜在培养液中的含量,它能耐受最高达60mg/L的硫酸铜而正常生长。冶金工业上,用其直接腐蚀转化硫化矿中硫化铜为硫酸铜,然后硫酸铜溶液被萃取、直接电解得到高纯度的铜板,省去选矿和冶炼高耗能工艺过程,这就是廉价的细菌冶金直接产电解铜技术。本发明采用白腐菌开始降解增塑剂废水的能力也很差,经过半个月的逐代加大增塑剂废水在培养液中的含量的驯化后,降解增塑剂废水的能力大大增加。The compounds that a microorganism can degrade and utilize are limited. Some are absorbed and utilized as raw materials for cell growth, and some are degraded by enzyme-biocatalysts secreted by mature microorganisms. However, these enzymes are not always dominantly expressed and need to be induced by substrates, so there is a domestication problem. When it is necessary to use a microorganism that may have a certain degrading enzyme to degrade a certain compound, it is often necessary to gradually increase the content of a certain compound in the culture solution from generation to generation during the cultivation of this microorganism, and gradually increase the concentration of this microorganism. The process of tolerance to a certain compound and the increase in the dominant expression and secretion of an enzyme that degrades a certain compound is called domestication. This is very useful in industry. For example, copper sulfate is a commonly used fungicide. Generally, the content of 5mg/L in water has obvious bactericidal effect, but there is a kind of Thiobacillus ferroferrous. During the cultivation process, the content of copper sulfate in the culture solution is gradually increased from generation to generation. It can tolerate copper sulfate up to 60mg/L and grow normally. In the metallurgical industry, it is used to directly corrode copper sulfide in sulfide ore to copper sulfate, then the copper sulfate solution is extracted and directly electrolyzed to obtain high-purity copper plates, which saves the high energy-consuming process of beneficiation and smelting. This is cheap bacterial metallurgy Direct production of electrolytic copper technology. The present invention adopts the white rot fungus to begin to degrade the plasticizer waste water ability is also very poor, after half a month of increasing the plasticizer waste water content in the culture solution acclimation step by generation, the plasticizer waste water degradation ability increases greatly .
垃圾渗滤液的成分与增塑剂废水大不一样,还含较高的重金属离子,采用逐代加大垃圾渗滤液在培养液中含量的办法驯化,逐步提高其耐受力和降解能力。本发明利用固定化驯化了的白腐菌和硝化细菌还可以有效处理垃圾渗滤液,出水COD和氨氮脱除率高达90%。The composition of landfill leachate is quite different from that of plasticizer wastewater, and it also contains high heavy metal ions. The method of increasing the content of landfill leachate in the culture medium is used to domesticate it step by step, and its tolerance and degradation ability are gradually improved. The invention utilizes the immobilized and domesticated white-rot bacteria and nitrifying bacteria to effectively treat landfill leachate, and the removal rate of effluent COD and ammonia nitrogen is as high as 90%.
2、本发明投资省,占地少,运行费用低,运行可靠,不产生二次污染。2. The invention has low investment, less land occupation, low operation cost, reliable operation and no secondary pollution.
3、本发明提供的装置结构简单,效果好,成本低。3. The device provided by the present invention has simple structure, good effect and low cost.
4、多菌种组合和废弃菌丝作载体的优点:化工废水的成分很复杂,而一种微生物所能分泌外泄的酶种类很有限,所能降解利用的底物通常只有少数几种,采用多菌种组合可以协调代谢,互补缺陷,有效降解某类混合化工废水。真菌和细菌的组合根据废水的成分进行调整适当的比例,大体上真菌多细菌少。含酚类废水的降解是一个生物氧化过程,除了菌体分泌特殊的酶作用之外,采用废弃菌丝作载体固定化细胞,菌丝球呈网格结构,大大增加氧的接触面积,有效提高氧化反应速率。废弃菌丝的成本低,又是可以降解的天然物质,不会给环境增加二次污染,实现以废治废。4. The advantages of multi-strain combination and waste mycelium as carrier: the composition of chemical wastewater is very complex, and the types of enzymes that can be secreted and leaked by a microorganism are very limited, and there are usually only a few substrates that can be degraded and utilized. The combination of multiple strains can coordinate metabolism, complement defects, and effectively degrade certain types of mixed chemical wastewater. The combination of fungi and bacteria is adjusted to an appropriate ratio according to the composition of the wastewater. Generally, there are more fungi and less bacteria. The degradation of phenolic wastewater is a biological oxidation process. In addition to the special enzymes secreted by the bacteria, the waste mycelium is used as a carrier to immobilize the cells. The mycelium balls are in a grid structure, which greatly increases the contact area of oxygen and effectively improves Oxidation reaction rate. The cost of waste mycelium is low, and it is a degradable natural substance, which will not increase secondary pollution to the environment, and realize waste treatment with waste.
附图说明 Description of drawings
图1是本发明废水处理装置的系统示意图。Fig. 1 is a schematic diagram of the system of the wastewater treatment device of the present invention.
其中1为废水贮罐,2为空气压缩机,3为泵,4为空气气泡,5为固定化细胞,6为塔式反应器,7为溢流管,8为出水贮槽。Among them, 1 is a waste water storage tank, 2 is an air compressor, 3 is a pump, 4 is an air bubble, 5 is an immobilized cell, 6 is a tower reactor, 7 is an overflow pipe, and 8 is an outlet water storage tank.
具体实施方式 Detailed ways
以下通过实施例对本发明作进一步的阐述。The present invention is described further below by embodiment.
一般性说明:废弃的菌丝体,是指发酵培养得到的霉菌用于生物转化生产医药中间体后,已失去活性的,准备丢弃的菌丝体。其它用于生物转化生产食品添加剂或药物的霉菌,用过已失去活性的,准备丢弃的菌丝体亦可。General description: Discarded mycelium refers to the mycelium that has lost its activity and is ready to be discarded after the mold obtained by fermentation is used for biotransformation to produce pharmaceutical intermediates. For other molds used for biotransformation to produce food additives or medicines, used mycelia that have lost their activity and are ready to be discarded can also be used.
实施例1Example 1
采用逐代加大增塑剂生产废水在培养液中含量的办法驯化,逐步提高白腐菌杂色云芝(Polyporus versicolor NG04010)耐受力和降解能力。将白腐菌杂色云芝NG04010固体培养7天收集菌丝,培养方法为常规方法,培养基为马铃薯泥拌麦麸。The method of increasing the content of plasticizer production wastewater in the culture medium is used for domestication, and the tolerance and degradation ability of the white rot fungus Polyporus versicolor NG04010 are gradually improved. The white-rot fungus Versicolor Versicolor Versicolor NG04010 was cultured for 7 days to collect mycelia. The culture method was a conventional method, and the culture medium was mashed potatoes mixed with wheat bran.
假单胞菌(Pseudomonas fluorescens ATCC11172)培养3天,离心收集菌泥,培养方法为常规方法,培养基为苹果酸10g/L,(NH4)2SO4 2g/L和酵母膏1g/L。Pseudomonas fluorescens ATCC11172 was cultured for 3 days, and the sludge was collected by centrifugation. The culture method was a conventional method, and the culture medium was malic acid 10g/L, (NH 4 ) 2 SO 4 2g/L and yeast extract 1g/L.
将收集的上述菌丝和菌泥按5∶1的比例混合,得混合物,再将该混合物拌入50-100倍(与混合物的重量比)左右的废弃根霉(Rhizopus stolonifer ATCC14037)菌丝体,充分混合,然后加入与菌丝体等重量的10%聚乙烯醇(PVA)溶液,拌匀,滴到饱和硼酸溶液使胶凝球固化,得到含有混合菌丝体的固化的小珠子,将小珠子装柱,制成固定化细胞。Mix the above-mentioned mycelia and sludge collected in a ratio of 5:1 to obtain a mixture, and then mix the mixture into about 50-100 times (weight ratio to the mixture) of the discarded rhizopus (Rhizopus stolonifer ATCC14037) mycelium , fully mixed, then add 10% polyvinyl alcohol (PVA) solution equal to the weight of the mycelium, mix well, drip into the saturated boric acid solution to solidify the gelling balls, obtain the solidified beads containing the mixed mycelium, and Small beads are packed into columns to make immobilized cells.
如图1所示,用化学泵3将增塑剂生产废水(COD 5000mg/L,苯酚700mg/L)从废水贮罐1连续缓慢注入塔式反应器6底部,同时通过空气压缩机2由塔底向塔内鼓入压缩空气,空气压缩量为70m3空气/T废水,废水在塔中停留时间为25h,废水与放置于活动筛板上的固定化细胞5进行反应,反应温度为25℃,气泡4可提供反应所需的氧,经过反应的废水从塔式反应器6顶部的溢流管7流出,进入到下一级塔式反应器中进行同样的反应,最终经处理后的水进入到出水贮槽贮存,出水酚<0.5mg/L,COD<500mg/L。As shown in Figure 1, plasticizer production wastewater (COD 5000mg/L, phenol 700mg/L) is continuously and slowly injected into the bottom of the
实施例2Example 2
采用逐代加大垃圾渗滤液在培养液中含量的办法驯化,逐步提高白腐菌凤尾菇(Pleurotus pulmonarius NG 0412)耐受力和降解能力。将驯化了的白腐菌凤尾菇(Pleurotuspulmonarius NG 0412)固体培养7天收集菌丝,培养方法为常规方法,培养基为马铃薯泥拌麦麸。The method of increasing the content of landfill leachate in the culture medium is used for domestication, and the tolerance and degradation ability of the white rot fungus Pleurotus pulmonarius NG 0412 are gradually improved. The domesticated white rot fungus Pleurotus pulmonarius NG 0412 was cultured in a solid state for 7 days to collect mycelium. The culture method was a conventional method, and the medium was mashed potatoes mixed with wheat bran.
亚硝化菌(Nitrosomonas europaea IFO14298)培养7天,离心收集菌泥,培养方法为常规方法,培养基为每升水中含NaCl 0.3g,MgSO4·7H2O 0.14g,FeSO4·7H2O 0.03g,(NH4)2SO40.6g,KH2PO42g。Nitrosomonas (Nitrosomonas europaea IFO14298) was cultivated for 7 days, and the sludge was collected by centrifugation. The cultivation method was a conventional method, and the culture medium contained 0.3g of NaCl, 0.14g of MgSO 4 7H 2 O, 0.03 g of FeSO 4 7H 2 O per liter of water g, (NH 4 ) 2 SO 4 0.6 g, KH 2 PO 4 2 g.
将收集的上述菌丝和菌泥按3∶1的比例混合,得混合物,再将该混合物拌入50-100倍(与混合物的重量比)左右的废弃木霉(Trichoderma viride AS 3.1044)菌丝体,充分混合,然后加入与菌丝体等重量的海藻酸钠溶液,拌匀,滴到饱和CaCl2溶液中使胶凝球固化,得到含有混合菌丝体的固化的小珠子,将小珠子装柱。Mix the above-mentioned mycelia and fungus slime collected in a ratio of 3:1 to obtain a mixture, and then mix the mixture into about 50-100 times (weight ratio to the mixture) of discarded Trichoderma viride (Trichoderma viride AS 3.1044) mycelia body, mix well, then add sodium alginate solution equal to the weight of mycelium, mix well, drop into saturated CaCl2 solution to solidify the gelled balls, and obtain cured small beads containing mixed mycelium, the small beads Column packing.
如图1所示,用化学泵3将垃圾渗滤液(COD 6500mg/L,NH3 460mg/L)从废水贮罐1连续缓慢注入塔式反应器6底部,同时通过空气压缩机2由塔底向塔内鼓入压缩空气,空气压缩量为100m3空气/T废水,废水在塔中停留时间为20h,通过固定化细胞5进行反应,反应温度为35℃,气泡4可提供反应所需的氧,经过反应的废水从塔式反应器6顶部的溢流管7流出,进入到下一级塔式反应器中进行同样的反应,最终经处理后的水进入到出水贮槽贮存,出水COD<400mg/L,NH3<60mg/L。As shown in Figure 1, the landfill leachate (COD 6500mg/L, NH 3 460mg/L) is continuously and slowly injected into the bottom of the
实施例3Example 3
采用逐代加大酚醛树脂生产废水在培养液中含量的办法驯化,逐步提高白腐菌黄孢原毛平革菌(Phanerochaete Chrysosporium ME-446)耐受力和降解能力。将白腐菌(P.Chrysosporium ME-446)固体培养7天收集菌丝,培养方法为常规方法,培养基为马铃薯泥拌麦麸。The method of increasing the content of phenolic resin production wastewater in the culture medium is used to domesticate, and the tolerance and degradation ability of the white rot fungus Phanerochaete Chrysosporium ME-446 are gradually improved. White rot fungus (P.Chrysosporium ME-446) was cultured in solid for 7 days to collect mycelium, the culture method was a conventional method, and the culture medium was mashed potato mixed with wheat bran.
红平红球菌(Rhodococcus erythropolis NG0402)培养3天,离心收集菌泥,培养方法为常规方法,培养基为葡萄糖20g·L-1,蛋白栋20g·L-1,酵母膏10g·L-1,K2HPO42g·L-1,MgSO4·7H2O 0.5g·L-1,pH 7.0-7.2。Rhodococcus erythropolis NG0402 was cultured for 3 days, and the sludge was collected by centrifugation. The culture method was a conventional method . K 2 HPO 4 2g·L -1 , MgSO 4 ·7H 2 O 0.5g·L -1 , pH 7.0-7.2.
将收集的上述菌丝和菌泥按7∶1的比例混合,得混合物,再将该混合物拌入50-100倍(与混合物的重量比)左右的废弃赭曲霉(Aspergillus ochraceus NG0401)菌丝体,充分混合,然后加入与菌丝体等重量的10%PVA溶液,拌匀,滴到饱和硼酸溶液使胶凝球固化,得到含有混合菌丝体的固化的小珠子,将小珠子装柱,制成固定化细胞。Mix the above-mentioned mycelia and fungus slime collected at a ratio of 7:1 to obtain a mixture, and then mix the mixture into about 50-100 times (weight ratio to the mixture) of the discarded Aspergillus ochraceus (NG0401) mycelium , fully mixed, then add 10% PVA solution equal to the weight of the mycelium, mix well, drip into the saturated boric acid solution to solidify the gelling balls, obtain solidified beads containing mixed mycelium, and pack the beads into a column, Make immobilized cells.
如图1所示,用蠕动泵3将酚醛树脂生产废水(COD 5000mg/L,苯酚780mg/L)从废水贮罐1连续缓慢注入塔式反应器6底部,同时通过空气压缩机2由塔底向塔内鼓入压缩空气,空气压缩量为70m3空气/T废水,废水在塔中停留时间为25h,通过固定化细胞5进行反应,反应温度为35℃,气泡4可提供反应所需的氧,经过反应的废水从塔式反应器6顶部的溢流管7流出,进入到下一级塔式反应器中进行同样的反应,最终经处理后的水进入到出水贮槽贮存,出水酚<0.5mg/L,COD为480mg/L。As shown in Figure 1, phenolic resin production wastewater (COD 5000mg/L, phenol 780mg/L) is continuously and slowly injected into the bottom of the
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