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CN100368472C - A method for improving the fluidity of polypropylene melt - Google Patents

A method for improving the fluidity of polypropylene melt Download PDF

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CN100368472C
CN100368472C CNB2005100306179A CN200510030617A CN100368472C CN 100368472 C CN100368472 C CN 100368472C CN B2005100306179 A CNB2005100306179 A CN B2005100306179A CN 200510030617 A CN200510030617 A CN 200510030617A CN 100368472 C CN100368472 C CN 100368472C
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polypropylene
hyperbranched polymer
fluidity
alcohol
improving
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CN1760252A (en
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余木火
蔡志浩
韩克清
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Zhejiang Kinlead Innovative Materials Co ltd
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Donghua University
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Abstract

本发明涉及一种提高聚丙烯熔体流动性的方法,其采用如下步骤:1)在有机溶剂中和140-220℃下,多元醇、对苯二甲酸酯在催化剂催化下反应获得超支化聚合物;2)将上述制备的超支化聚合物和聚丙烯在150-280℃下经过双螺杆挤出机共混造粒获得高含量超支化聚合物的聚丙烯母粒;或者3)将上述制备的具有高含量超支化聚合物的聚丙烯母粒按照1-100%的重量比与聚丙烯混合后进行注塑成型加工获得含有超支化聚合物的聚丙烯。本发明的方法可以将超支化聚合物作为聚丙烯的流变改性剂,获得含有超支化聚合物的聚丙烯。可以在不改变聚丙烯树脂分子量及其分布的情况下,大大提高聚丙烯的熔体流动性。具有工艺简单、可降低能耗、降低生产成本等特点。The invention relates to a method for improving the fluidity of polypropylene melt, which adopts the following steps: 1) in an organic solvent and at a temperature of 140-220°C, polyols and terephthalate react under the catalysis of a catalyst to obtain hyperbranched polymer; 2) blending and granulating the hyperbranched polymer and polypropylene prepared above through a twin-screw extruder at 150-280° C. to obtain a polypropylene masterbatch with a high content of hyperbranched polymer; or 3) combining the above The prepared polypropylene masterbatch with high content of hyperbranched polymer is mixed with polypropylene according to the weight ratio of 1-100%, and then subjected to injection molding processing to obtain the polypropylene containing hyperbranched polymer. The method of the invention can use the hyperbranched polymer as the rheology modifier of polypropylene to obtain the polypropylene containing the hyperbranched polymer. The melt fluidity of polypropylene can be greatly improved without changing the molecular weight and distribution of polypropylene resin. The invention has the characteristics of simple process, energy consumption reduction, production cost reduction and the like.

Description

A kind of method that improves fluidity of molten polypropylene
Technical field
The invention provides and improve polyacrylic fluidity of molten, reduction machine-shaping method of temperature.With the hyper-branched polyester of ester-interchange method preparation and polypropene blended after, can improve polyacrylic fluidity of molten.Present method has that technology is simple, capable of reducing energy consumption, characteristics such as reduce production costs.
Background technology
Polypropylene (PP) plastics have good temperature resistance, erosion resistance, electrical insulating property because of it, and density is low, cost of material is cheap in addition, the source is abundant, make its throughput, output obtain swift and violent development, can be widely used in the fields such as industry, automobile, tame electrical article, fiber in the last few years.And along with the polyacrylic development of China, its application structure will move closer to level of developed countries, the injection grade polypropylene that is used for industry, automobile, tame electrical article will rise appreciably, the demand of fibrous polypropylene, household electrical appliance PP Pipe Compound, automobile special material will have bigger growth, and the ratio of woven bag consumption will descend.Polypropylene fiber and non-woven fabrics will be a market of China's acrylic resin development potentiality maximum simultaneously, and the consumption aspect medical and health increases and will increase significantly.Because the continuous expansion of polypropylene Application Areas, the polypropylene market of China are in still at present that supply falls short of demand state, breach is bigger, and import volume is in recent years all more than 1,000,000 tons/year.
High workability copolymerization PP is a kind of novel high polymer material of developing both at home and abroad in the last few years, has the shock strength height, characteristics such as surface property is good are fit to thin-walled injection molding, and product is mainly used in fiber, coating, washing machine inner tub and component, appliance shell etc.At present, the PP that China produces mostly is general purpose grade, and the mobile PP market has openings at home of the height of injection grade is very big, the dependence on import that need more than half approximately.At present, the preparation method of High Flowability PP mainly contains polymerization and regulates two kinds of method and granulation edman degradation Edmans.
(1) method is regulated in polymerization.The advantage of this method is less demanding to chosen process, produces steadily, and shortcoming is that the transition material is many, and polyreaction control difficulty is bigger.
(2) granulation edman degradation Edman.Promptly add degradation agents in the PP granulation process, (MFI) is adjusted to 20-50g/10min with its melt flow index.The advantage of this method is that switching process is short, and the transition material is less, product molecular weight distribution narrow (being generally 2-3), and excellent performance, and polyreaction control is simple, does not need special adjustment.But the uniformity coefficient that degradation agents adds is difficult to guarantee that therefore can cause resin palliating degradation degree difference, bias of index number is bigger, and flowing property is under some influence, and resin melt viscosity is little, makes that the granulation difficulty is big, and is wayward.
The ultimate principle of above-mentioned two kinds of production methods all is that a part of macromolecular chain in the PP resin is shortened, and reduces molecular-weight average and molecular weight distribution is broadened, and therefore is that sacrificing mechanical property is the fluidity of molten that cost improves PP with the reduction molecular weight in essence.
The patented invention of Chinese patent publication number 1405200 a kind of superbrnaching end-hydroxy polyester and preparation method thereof, resulting polymers contains a large amount of terminal hydroxy group, degradable, suitable efficient coating, tensio-active agent, biological medicine carrier, linking agent, rheology processing additives, the functional materials precursor etc. done.Y.Hong; S.J.Coombs; J.J.Cooper-White; M.E.Mackay; C.J.Hawker; E.Malmstr  m; N.Rehnberg Polymer, 2000,41, the 7705-7713 processing aid of hyperbranched polymer as linear low density of polyethylene, the melt viscosity of finding blend descends, accelerate in certain extruded velocity current downflow, thereby extrude required energy and obviously reduce, eliminated the surface imperfection that often occurred in the former course of processing simultaneously.US Pat.6673870 adopts hyperbranched polymer to improve polyolefinic tensile property.
The present invention is intended to hyperbranched polymer under the situation that does not change acrylic resin molecular weight and distribution thereof, can improve polyacrylic fluidity of molten as polyacrylic rheology modifier greatly.
Summary of the invention
The object of the present invention is to provide a kind of raising fluidity of molten polypropylene, reduce the machine-shaping method of temperature.
The objective of the invention is to implement like this: with terephthalate, polyvalent alcohol is starting raw material, adding organic solvent dissolves it, react at a certain temperature after adding appropriate amount of catalysts then, after question response is complete product is precipitated out in deionized water and dries, obtain hyperbranched polymer.Then with this hyperbranched polymer with certain proportion with carry out injection moulding after polypropylene (PP) mixes.
Method of the present invention can be divided into for three steps:
The preparation of the first step hyperbranched polymer; The preparation of the PP master batch of the second step high-content hyperbranched polymer; The 3rd step was contained the PP injection moulding processing of hyperbranched polymer.
Now details are as follows respectively:
1) preparation hyperbranched polymer.
In organic solvent and under 140-220 ℃, polyvalent alcohol, terephthalate and catalyst reaction 5-100 hour, steam alcohol in the time of reaction; The mol ratio of described polyvalent alcohol and terephthalate is 1: 0.9~1: 3.2; The weight ratio of described terephthalate and catalyzer is 1: 0.00001~1: 0.0005; Described polyvalent alcohol is ternary or tetravalent alcohol.
Be starting raw material furtherly with the terephthalate.Earlier polyvalent alcohol is joined in the three-necked flask, polyvalent alcohol can be a TriMethylolPropane(TMP), tetramethylolmethane or 2-methylol 1, ammediol etc., algebraically (3-4 replacement) according to the synthetic hyperbranched polymer adds terephthalate then, as: dimethyl terephthalate (DMT) or diethyl terephthalate etc., and adding N, dinethylformamide (DMF) solvent dissolves above-mentioned raw materials, the zinc that adds 10-500ppm then, manganese, cobalt, acetic acid such as magnesium or calcium salt is as catalyzer (amount with terephthalate is that benchmark calculates), the best is 100-400ppm, temperature of reaction is risen to 140-220 ℃, preferably be controlled between 165-190 ℃, reacted 5-100 hour, Best Times is 20-60 hour.Begin to have alcohols to steam after being reflected at half an hour, finish, product is precipitated out oven dry in deionized water when no alcohols steams afterreaction.The mol ratio of tetravalent alcohol and terephthalic acid junket is 5: 16-17: 16, and the mol ratio of trivalent alcohol and terephthalate is 4: 9-10: 9.
2) preparation of the PP master batch of high-content hyperbranched polymer.
With the hyperbranched polymer of above-mentioned preparation with the weight ratio of 0.1-20% with after PP mixes, the best is 1-5%, 150-280 ℃ of process twin screw extruder blend granulation down, preparation has the PP master batch of high-content hyperbranched polymer, time through twin screw extruder is 1-10 minute, and the best is 3-7 minute.Perhaps
3) the PP injection moulding that contains hyperbranched polymer is processed.
With the PP master batch with high-content hyperbranched polymer of above-mentioned preparation according to the weight ratio of 1-100% with carry out injection moulding processing after PP mixes, injection moulding processing temperature scope is at 160-250 ℃, the best is 180-220 ℃, be 0-5 second inject time, the best is 1-3 second, can obviously reduce the temperature of injection moulding.
The present invention is that the reaction formula of example is as follows with tetravalent alcohol and dimethyl terephthalate (DMT):
Figure C20051003061700051
Method of the present invention can under the situation that does not change acrylic resin molecular weight and distribution thereof, can improve polyacrylic fluidity of molten greatly with hyperbranched polymer as polyacrylic rheology modifier.Have that technology is simple, capable of reducing energy consumption, characteristics such as reduce production costs.
Description of drawings
Fig. 1 is the stereoscan photograph of hyperbranched polymer,
The infrared spectrogram of Fig. 2 hyperbranched polymer.
Embodiment
Embodiment 1
Take by weighing 93.2064 gram dimethyl terephthalate (DMT) (DMT) and be dissolved in N, the dinethylformamide (DMF) with 20.4225 gram tetramethylolmethanes, add catalyst acetic acid zinc 0.0202 gram, 180 ℃ of temperature of reaction were reacted 15 hours.Begin to have methyl alcohol to steam after being reflected at half an hour, finish, product is precipitated out oven dry in deionized water when no methyl alcohol steams afterreaction.Fig. 1 is mixed with dilute solution with reaction product and with after the solvent evaporates, observed situation under scanning electron microscope.Fig. 2 is the infrared spectrogram of hyperbranched polymer, has presented the feature of typical fragrant adoption junket.
Embodiment 2
Prepare the hyperbranched polymer that end group is a methoxyl group by example 1 described method, carry out the blend granulation with PP in twin screw extruder in certain proportion then, the melt flow index that adopts fusion index instrument to measure is as shown in table 1:
Table 1 adds the melt flow index of hyperbranched polymer front and back PP
Hyperbranched polymer content (%) Melt flow index MFI (g/10min/220 ℃)
0 20.15
0.1 24.81
0.5 26.45
1.0 30.64
Embodiment 3
Prepare the hyperbranched polymer that end group is a methoxyl group by example 1 described method, with its with 1% ratio and PP through twin screw extruder blend granulation after, master batch mixed with PP carries out injection moulding and process, it is as shown in table 2 that injection moulding machine is respectively distinguished temperature:
The temperature in each district of table 2 injection moulding machine
Hyperbranched polymer content (%) Injection moulding machine respectively distinguish temperature (℃)
I II III IV
0 205 195 190 175
0.05 200 190 185 175
0.10 195 185 180 175
0.15 185 175 170 165
0.20 185 175 170 165
Embodiment 4
Prepare the hyperbranched polymer that end group is a methoxyl group by example 1 described method, with its with 1% ratio and PP through twin screw extruder blend granulation after, again with master batch with carry out injection moulding after PP mixes and be processed into test bars after, the Mechanics Performance Testing result is as shown in table 4:
The mechanical property of table 4 PP/ hyperbranched polymer injection moulding batten
Hyperbranched polymer content (%) Tensile strength (MPa) Yield strength (MPa) Shock strength (KJ/m 2) Young's modulus (Mpa)
0 18.81 34.00 54.70 188.34
0.05 17.94 32.57 55.27 180.49
0.10 18.32 35.39 50.68 182.38
0.15 17.19 36.34 52.38 187.97
0.20 16.59 35.70 55.31 197.47

Claims (8)

1.一种提高聚丙烯熔体流动性的方法,其特征是采用如下步骤:1. a method for improving the fluidity of polypropylene melt is characterized in that the following steps are adopted: 1)超支化聚合物的制备,1) preparation of hyperbranched polymer, 在有机溶剂中和140-220℃下,多元醇、对苯二甲酸酯在催化剂催化下反应5-100小时,反应的同时蒸出醇;所述的多元醇和对苯二甲酸酯的摩尔比为1∶0.9~1∶3.2;所述的对苯二甲酸酯和催化剂的重量比为1∶0.00001~1∶0.0005;所述的多元醇是三元或四元醇;将产物在去离子水中沉淀出来,烘干;In an organic solvent and at 140-220°C, polyols and terephthalates react under catalyst catalysis for 5-100 hours, and the alcohol is distilled off while reacting; the moles of polyols and terephthalates The ratio is 1: 0.9~1: 3.2; the weight ratio of the terephthalic acid ester and the catalyst is 1: 0.00001~1: 0.0005; the polyhydric alcohol is a trivalent or tetrahydric alcohol; Precipitate in ionized water and dry; 2)高含量超支化聚合物的聚丙烯母粒的制备,2) the preparation of the polypropylene masterbatch of high-content hyperbranched polymer, 将上述制备的超支化聚合物和聚丙烯在150-280℃下经过双螺杆挤出机共混造粒获得高含量超支化聚合物的聚丙烯母粒;所述的聚丙烯和超支化聚合物的重量比为1∶0.001~1∶0.20;或The hyperbranched polymer and polypropylene prepared above are blended and granulated through a twin-screw extruder at 150-280°C to obtain a polypropylene masterbatch with a high content of hyperbranched polymer; the polypropylene and hyperbranched polymer The weight ratio is 1:0.001~1:0.20; or 3)含有超支化聚合物的聚丙烯注塑成型加工,3) Injection molding processing of polypropylene containing hyperbranched polymers, 将上述制备的具有高含量超支化聚合物的聚丙烯母粒按照1-100%的重量比与聚丙烯混合后进行注塑成型加工,注塑加工温度范围在160-250℃,注射时间为0-5秒。The polypropylene masterbatch with a high content of hyperbranched polymer prepared above is mixed with polypropylene according to the weight ratio of 1-100%, and then injection molding is performed. The injection molding processing temperature range is 160-250 ° C, and the injection time is 0-5 Second. 2.如权利要求1所述一种提高聚丙烯熔体流动性的方法,其特征是所述的方法1)中,反应温度为165-190℃,反应时间为20-60小时。2. A method for improving the fluidity of polypropylene melt as claimed in claim 1, characterized in that in the method 1), the reaction temperature is 165-190° C., and the reaction time is 20-60 hours. 3.如权利要求1所述一种提高聚丙烯熔体流动性的方法,其特征是所述的方法1)中,当所述的多元醇是四元醇时,四元醇与对苯二甲酸酯的摩尔比为5∶16-17∶16;所述的多元醇是三元醇时,三元醇与对苯二甲酸酯的摩尔比为4∶9-10∶9。3. a kind of method that improves polypropylene melt fluidity as claimed in claim 1, is characterized in that in described method 1), when described polyhydric alcohol is tetrahydric alcohol, tetrahydric alcohol and terephthalic diol The molar ratio of the formate is 5:16-17:16; when the polyol is a trihydric alcohol, the molar ratio of the trihydric alcohol to the terephthalic acid ester is 4:9-10:9. 4.如权利要求1所述一种提高聚丙烯熔体流动性的方法,其特征是所述的方法1)中,所述的溶剂是N、N-二甲基甲酰胺。4. a kind of method that improves polypropylene melt fluidity as claimed in claim 1 is characterized in that in described method 1), described solvent is N, N-dimethylformamide. 5.如权利要求1所述一种提高聚丙烯熔体流动性的方法,其特征是所述的方法1)中,所述的对苯二甲酸酯和催化剂的重量比为1∶0.0001-1∶0.0004。5. a kind of method that improves polypropylene melt fluidity as claimed in claim 1 is characterized in that in described method 1), the weight ratio of described terephthalic acid ester and catalyst is 1: 0.0001- 1:0.0004. 6.如权利要求1所述一种提高聚丙烯熔体流动性的方法,其特征是所述的方法2)中所述的聚丙烯和超支化聚合物的重量比为1∶0.01~1∶0.05。6. a kind of method that improves polypropylene melt fluidity as claimed in claim 1 is characterized in that described method 2) the weight ratio of polypropylene and hyperbranched polymer described in is 1: 0.01~1: 0.05. 7.如权利要求1所述一种提高聚丙烯熔体流动性的方法,其特征是所述的方法2)中所述的双螺杆挤出机的时间为1-10分钟。7. A kind of method for improving the fluidity of polypropylene melt as claimed in claim 1 is characterized in that the time of the twin-screw extruder described in the method 2) is 1-10 minutes. 8.如权利要求1所述一种提高聚丙烯熔体流动性的方法,其特征是所述的方法3)中所述的注塑加工温度为180-220℃,注射时间为1-3秒。8. A method for improving the fluidity of polypropylene melt according to claim 1, characterized in that the injection molding processing temperature in the method 3) is 180-220° C., and the injection time is 1-3 seconds.
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CN103374118A (en) * 2012-04-16 2013-10-30 上海杰事杰新材料(集团)股份有限公司 Preparation method and application of hyperbranched polyester
CN102926017A (en) * 2012-11-09 2013-02-13 东华大学 Hyperbranched polymer modifying dyeing fine denier polypropylene fiber and preparation method thereof
CN103192537A (en) * 2013-04-27 2013-07-10 北京化工大学 Method for injection moulding of hyperbranched polymer-monopolymer composite material product
CN104804197A (en) * 2015-04-16 2015-07-29 科达斯特恩(常州)汽车塑件系统有限公司 Halogen-free hyperbranched polymer and modified polypropylene containing same
CN106995550A (en) * 2016-01-26 2017-08-01 合肥杰事杰新材料股份有限公司 A kind of ultrabranching polyamide modified polypropylene composite material and preparation method thereof
CN109651700A (en) * 2018-11-28 2019-04-19 江苏松上科技有限公司 A kind of permanent conductive plastics particle and preparation method thereof
CN112853527B (en) * 2021-01-07 2023-06-13 广东金发科技有限公司 Melt-blown polypropylene composite material and preparation method and application thereof
CN113372613B (en) * 2021-06-21 2022-07-12 万华化学(四川)有限公司 Composite modifier for reducing melt index of polypropylene, preparation method and application thereof, and granulation process of high melt index polypropylene
CN114409999B (en) * 2021-12-31 2024-12-06 金发科技股份有限公司 A polypropylene composition and preparation method thereof
CN114836901B (en) * 2022-05-30 2023-01-31 江阴市宏勇医疗科技发展有限公司 Production method of activated carbon melt-blown non-woven fabric used as medical and health material

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Patentee after: ZHEJIANG KINLEAD INNOVATIVE MATERIALS Co.,Ltd.

Address before: 312030 No. 889, mirror Road, Keqiao East Industrial Park, Shaoxing County, Zhejiang

Patentee before: ZHEJIANG KINLEAD PACKAGING MATERIAL Co.,Ltd.

CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20080213

Termination date: 20211018

CF01 Termination of patent right due to non-payment of annual fee