CN100363471C - A kind of residue hydrodemetallization catalyst and preparation method thereof - Google Patents
A kind of residue hydrodemetallization catalyst and preparation method thereof Download PDFInfo
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- CN100363471C CN100363471C CNB2004100963104A CN200410096310A CN100363471C CN 100363471 C CN100363471 C CN 100363471C CN B2004100963104 A CNB2004100963104 A CN B2004100963104A CN 200410096310 A CN200410096310 A CN 200410096310A CN 100363471 C CN100363471 C CN 100363471C
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- 239000003054 catalyst Substances 0.000 title claims abstract description 53
- 238000002360 preparation method Methods 0.000 title claims description 15
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 44
- 238000000034 method Methods 0.000 claims abstract description 41
- 239000011148 porous material Substances 0.000 claims abstract description 41
- IOGARICUVYSYGI-UHFFFAOYSA-K azanium (4-oxo-1,3,2-dioxalumetan-2-yl) carbonate Chemical compound [NH4+].[Al+3].[O-]C([O-])=O.[O-]C([O-])=O IOGARICUVYSYGI-UHFFFAOYSA-K 0.000 claims abstract description 30
- 229910052751 metal Inorganic materials 0.000 claims abstract description 22
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 22
- 239000002184 metal Substances 0.000 claims abstract description 21
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 19
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 claims abstract description 14
- 239000010941 cobalt Substances 0.000 claims abstract description 14
- 229910017052 cobalt Inorganic materials 0.000 claims abstract description 14
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims abstract description 13
- 229910052750 molybdenum Inorganic materials 0.000 claims abstract description 13
- 239000011733 molybdenum Substances 0.000 claims abstract description 13
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 claims abstract description 13
- 229910052721 tungsten Inorganic materials 0.000 claims abstract description 13
- 239000010937 tungsten Substances 0.000 claims abstract description 13
- -1 nitrogenous compound Chemical class 0.000 claims description 12
- 235000012538 ammonium bicarbonate Nutrition 0.000 claims description 10
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 7
- 239000004202 carbamide Substances 0.000 claims description 7
- 238000000465 moulding Methods 0.000 claims description 5
- USFZMSVCRYTOJT-UHFFFAOYSA-N Ammonium acetate Chemical compound N.CC(O)=O USFZMSVCRYTOJT-UHFFFAOYSA-N 0.000 claims description 3
- 239000005695 Ammonium acetate Substances 0.000 claims description 3
- 241000286819 Malo Species 0.000 claims description 3
- 229940043376 ammonium acetate Drugs 0.000 claims description 3
- 235000019257 ammonium acetate Nutrition 0.000 claims description 3
- VBIXEXWLHSRNKB-UHFFFAOYSA-N ammonium oxalate Chemical compound [NH4+].[NH4+].[O-]C(=O)C([O-])=O VBIXEXWLHSRNKB-UHFFFAOYSA-N 0.000 claims description 3
- YWYZEGXAUVWDED-UHFFFAOYSA-N triammonium citrate Chemical compound [NH4+].[NH4+].[NH4+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O YWYZEGXAUVWDED-UHFFFAOYSA-N 0.000 claims description 3
- 240000007594 Oryza sativa Species 0.000 claims 1
- 235000007164 Oryza sativa Nutrition 0.000 claims 1
- 235000009566 rice Nutrition 0.000 claims 1
- 238000005984 hydrogenation reaction Methods 0.000 abstract description 6
- 239000002253 acid Substances 0.000 abstract description 4
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 abstract description 4
- 239000000243 solution Substances 0.000 description 33
- 239000000126 substance Substances 0.000 description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 19
- 238000006243 chemical reaction Methods 0.000 description 17
- 239000008367 deionised water Substances 0.000 description 17
- 229910021641 deionized water Inorganic materials 0.000 description 17
- 241000196324 Embryophyta Species 0.000 description 14
- 239000000047 product Substances 0.000 description 14
- 239000000203 mixture Substances 0.000 description 13
- 239000000843 powder Substances 0.000 description 12
- 238000005303 weighing Methods 0.000 description 12
- ATRRKUHOCOJYRX-UHFFFAOYSA-N Ammonium bicarbonate Chemical compound [NH4+].OC([O-])=O ATRRKUHOCOJYRX-UHFFFAOYSA-N 0.000 description 11
- 239000001099 ammonium carbonate Substances 0.000 description 11
- 150000001875 compounds Chemical class 0.000 description 11
- 229910000013 Ammonium bicarbonate Inorganic materials 0.000 description 9
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 9
- 239000003921 oil Substances 0.000 description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 8
- 238000001035 drying Methods 0.000 description 8
- 229910000476 molybdenum oxide Inorganic materials 0.000 description 8
- PQQKPALAQIIWST-UHFFFAOYSA-N oxomolybdenum Chemical compound [Mo]=O PQQKPALAQIIWST-UHFFFAOYSA-N 0.000 description 8
- 229910052720 vanadium Inorganic materials 0.000 description 8
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 7
- 235000004035 Cryptotaenia japonica Nutrition 0.000 description 6
- 102000007641 Trefoil Factors Human genes 0.000 description 6
- 235000015724 Trifolium pratense Nutrition 0.000 description 6
- VXAUWWUXCIMFIM-UHFFFAOYSA-M aluminum;oxygen(2-);hydroxide Chemical compound [OH-].[O-2].[Al+3] VXAUWWUXCIMFIM-UHFFFAOYSA-M 0.000 description 6
- 239000012065 filter cake Substances 0.000 description 6
- 238000001879 gelation Methods 0.000 description 6
- 229910000480 nickel oxide Inorganic materials 0.000 description 6
- KBJMLQFLOWQJNF-UHFFFAOYSA-N nickel(ii) nitrate Chemical compound [Ni+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O KBJMLQFLOWQJNF-UHFFFAOYSA-N 0.000 description 6
- GNRSAWUEBMWBQH-UHFFFAOYSA-N oxonickel Chemical compound [Ni]=O GNRSAWUEBMWBQH-UHFFFAOYSA-N 0.000 description 6
- 239000002244 precipitate Substances 0.000 description 6
- 229910017089 AlO(OH) Inorganic materials 0.000 description 5
- 229910052782 aluminium Inorganic materials 0.000 description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 5
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 5
- APUPEJJSWDHEBO-UHFFFAOYSA-P ammonium molybdate Chemical compound [NH4+].[NH4+].[O-][Mo]([O-])(=O)=O APUPEJJSWDHEBO-UHFFFAOYSA-P 0.000 description 5
- 229940010552 ammonium molybdate Drugs 0.000 description 5
- 235000018660 ammonium molybdate Nutrition 0.000 description 5
- 239000011609 ammonium molybdate Substances 0.000 description 5
- 238000001354 calcination Methods 0.000 description 5
- FAHBNUUHRFUEAI-UHFFFAOYSA-M hydroxidooxidoaluminium Chemical compound O[Al]=O FAHBNUUHRFUEAI-UHFFFAOYSA-M 0.000 description 5
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 4
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 4
- 239000007864 aqueous solution Substances 0.000 description 4
- 229910052791 calcium Inorganic materials 0.000 description 4
- 239000011575 calcium Substances 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- 238000007796 conventional method Methods 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 4
- 150000002739 metals Chemical class 0.000 description 4
- 239000011259 mixed solution Substances 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 229910052708 sodium Inorganic materials 0.000 description 4
- 239000011734 sodium Substances 0.000 description 4
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 3
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 238000001125 extrusion Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 238000005070 sampling Methods 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- BNGXYYYYKUGPPF-UHFFFAOYSA-M (3-methylphenyl)methyl-triphenylphosphanium;chloride Chemical compound [Cl-].CC1=CC=CC(C[P+](C=2C=CC=CC=2)(C=2C=CC=CC=2)C=2C=CC=CC=2)=C1 BNGXYYYYKUGPPF-UHFFFAOYSA-M 0.000 description 2
- 229910018626 Al(OH) Inorganic materials 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- 235000003255 Carthamus tinctorius Nutrition 0.000 description 2
- 244000020518 Carthamus tinctorius Species 0.000 description 2
- 235000012501 ammonium carbonate Nutrition 0.000 description 2
- 235000011114 ammonium hydroxide Nutrition 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- UFMZWBIQTDUYBN-UHFFFAOYSA-N cobalt dinitrate Chemical compound [Co+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O UFMZWBIQTDUYBN-UHFFFAOYSA-N 0.000 description 2
- 229910001981 cobalt nitrate Inorganic materials 0.000 description 2
- OBWXQDHWLMJOOD-UHFFFAOYSA-H cobalt(2+);dicarbonate;dihydroxide;hydrate Chemical compound O.[OH-].[OH-].[Co+2].[Co+2].[Co+2].[O-]C([O-])=O.[O-]C([O-])=O OBWXQDHWLMJOOD-UHFFFAOYSA-H 0.000 description 2
- 230000009849 deactivation Effects 0.000 description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 229930195733 hydrocarbon Natural products 0.000 description 2
- 150000002430 hydrocarbons Chemical class 0.000 description 2
- 238000011068 loading method Methods 0.000 description 2
- 229910000008 nickel(II) carbonate Inorganic materials 0.000 description 2
- ZULUUIKRFGGGTL-UHFFFAOYSA-L nickel(ii) carbonate Chemical compound [Ni+2].[O-]C([O-])=O ZULUUIKRFGGGTL-UHFFFAOYSA-L 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- PBYZMCDFOULPGH-UHFFFAOYSA-N tungstate Chemical compound [O-][W]([O-])(=O)=O PBYZMCDFOULPGH-UHFFFAOYSA-N 0.000 description 2
- HSEYYGFJBLWFGD-UHFFFAOYSA-N 4-methylsulfanyl-2-[(2-methylsulfanylpyridine-3-carbonyl)amino]butanoic acid Chemical compound CSCCC(C(O)=O)NC(=O)C1=CC=CN=C1SC HSEYYGFJBLWFGD-UHFFFAOYSA-N 0.000 description 1
- 240000007124 Brassica oleracea Species 0.000 description 1
- 235000003899 Brassica oleracea var acephala Nutrition 0.000 description 1
- 235000012905 Brassica oleracea var viridis Nutrition 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 229910021586 Nickel(II) chloride Inorganic materials 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- 235000001484 Trigonella foenum graecum Nutrition 0.000 description 1
- 244000250129 Trigonella foenum graecum Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- MQRWBMAEBQOWAF-UHFFFAOYSA-N acetic acid;nickel Chemical compound [Ni].CC(O)=O.CC(O)=O MQRWBMAEBQOWAF-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- XKMRRTOUMJRJIA-UHFFFAOYSA-N ammonia nh3 Chemical compound N.N XKMRRTOUMJRJIA-UHFFFAOYSA-N 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 229940011182 cobalt acetate Drugs 0.000 description 1
- GVPFVAHMJGGAJG-UHFFFAOYSA-L cobalt dichloride Chemical compound [Cl-].[Cl-].[Co+2] GVPFVAHMJGGAJG-UHFFFAOYSA-L 0.000 description 1
- QAHREYKOYSIQPH-UHFFFAOYSA-L cobalt(II) acetate Chemical compound [Co+2].CC([O-])=O.CC([O-])=O QAHREYKOYSIQPH-UHFFFAOYSA-L 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000010779 crude oil Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000295 fuel oil Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 238000004898 kneading Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 229920000609 methyl cellulose Polymers 0.000 description 1
- 239000001923 methylcellulose Substances 0.000 description 1
- 235000010981 methylcellulose Nutrition 0.000 description 1
- MEFBJEMVZONFCJ-UHFFFAOYSA-N molybdate Chemical compound [O-][Mo]([O-])(=O)=O MEFBJEMVZONFCJ-UHFFFAOYSA-N 0.000 description 1
- 229940078494 nickel acetate Drugs 0.000 description 1
- QMMRZOWCJAIUJA-UHFFFAOYSA-L nickel dichloride Chemical compound Cl[Ni]Cl QMMRZOWCJAIUJA-UHFFFAOYSA-L 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 125000001297 nitrogen containing inorganic group Chemical group 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000001935 peptisation Methods 0.000 description 1
- 238000001637 plasma atomic emission spectroscopy Methods 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 235000019422 polyvinyl alcohol Nutrition 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
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- 238000009475 tablet pressing Methods 0.000 description 1
- 235000001019 trigonella foenum-graecum Nutrition 0.000 description 1
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- Catalysts (AREA)
Abstract
Description
技术领域 technical field
本发明是关于一种加氢精制催化剂及其制备方法,更具体地说是关于一种渣油加氢脱金属催化剂及其制备方法。The invention relates to a hydrorefining catalyst and a preparation method thereof, more specifically to a residual oil hydrodemetallization catalyst and a preparation method thereof.
背景技术 Background technique
用于重质油,特别是用于金属含量较高的减压渣油的加氢脱金属催化剂在使用过程中,由于镍、钒等金属杂质的沉积,容易导致活性的快速下降和失活。具有较大孔容和较大孔直径的催化剂容金属和容碳能力强,可减缓催化剂的失活、使催化剂的运转周期延长。Hydrodemetallization catalysts used for heavy oil, especially for vacuum residues with high metal content, are prone to rapid decline in activity and deactivation due to the deposition of metal impurities such as nickel and vanadium during use. Catalysts with larger pore volume and larger pore diameter have strong metal and carbon storage capacity, which can slow down the deactivation of the catalyst and prolong the operation period of the catalyst.
催化剂的孔结构由构成催化剂的载体决定,因此,制备具有较大孔容和较大孔直径的载体是制备渣油、尤其是制备用于金属含量较高的减压渣油加氢脱金属催化剂的关键。The pore structure of the catalyst is determined by the carrier that constitutes the catalyst. Therefore, the preparation of a carrier with a larger pore volume and larger pore diameter is an important step in the preparation of residual oil, especially for the preparation of vacuum residue hydrodemetallization catalysts with high metal content. key.
CN 1054393C公开了一种渣油加氢脱金属催化剂及其制备方法,该催化剂以VIII族和/或VIB族金属元素为活性组分,负载在一种大孔径氧化铝载体上。该载体孔容为0.80-1.20ml/g(压汞法),比表面积为110-200m2/g,可几孔径为15-20纳米,堆积密度为0.50-0.60g/m1。其制备方法是在拟薄水铝石混捏过程中,同时加入物理扩孔剂和化学扩孔剂,混捏成可塑体,挤条成型,干燥、焙烧制得载体,再以喷淋方式将活性组分加到载体上,经干燥、焙烧制得催化剂。CN 1054393C discloses a residual oil hydrogenation demetallization catalyst and its preparation method. The catalyst uses Group VIII and/or Group VIB metal elements as active components and supports them on a large-pore alumina carrier. The carrier has a pore volume of 0.80-1.20ml/g (mercury intrusion method), a specific surface area of 110-200m 2 /g, a programmable pore diameter of 15-20nm and a bulk density of 0.50-0.60g/m1. Its preparation method is to add physical pore-enlarging agent and chemical pore-enlarging agent at the same time during the kneading process of pseudo-boehmite, knead it into a plastic body, extrude it, dry and roast it to obtain a carrier, and then spray the active component Partially added to the carrier, dried and calcined to obtain the catalyst.
CN1297786A公开了一种大孔容拟薄水铝石制备工艺及其成型方法,该方法用酸化铝盐溶液和混铵溶液合成一种铝的复合盐(碳酸铝铵)[NH4Al(OH)a(CO3)b·nH2O](a,b,n为正数,2a+b=4,0.5≤a≤1.5,1≤b≤3,0≤n≤6),然后在180~350℃焙烧转晶5~16小时,制得孔容0.6-1.5毫升/克、堆比重小于0.25克/毫升的拟薄水铝石粉体。该粉体经捏合或碾压,以稀酸作胶溶剂,经焙烧活化得孔容0.6-1.2毫升/克、堆密度0.40-0.80克/毫升的成型载体。CN1297786A discloses a large pore volume pseudo-boehmite preparation process and its forming method. The method uses an acidified aluminum salt solution and a mixed ammonium solution to synthesize a composite salt of aluminum (ammonium aluminum carbonate) [NH 4 Al(OH) a (CO 3 ) b ·nH 2 O] (a, b, n are positive numbers, 2a+b=4, 0.5≤a≤1.5, 1≤b≤3, 0≤n≤6), and then between 180 Calcination at 350°C for 5-16 hours to transform the crystal, to obtain a pseudo-boehmite powder with a pore volume of 0.6-1.5 ml/g and a bulk specific gravity of less than 0.25 g/ml. The powder is kneaded or rolled, dilute acid is used as a peptizer, and activated by roasting to obtain a molding carrier with a pore volume of 0.6-1.2 ml/g and a bulk density of 0.40-0.80 g/ml.
现有制备加氢脱金属催化剂的方法中,无论是采用拟薄水铝石与物理扩孔剂和化学扩孔剂的组合物制备大孔氧化铝载体,还是由复合盐[NH4Al(OH)a(CO3)b·nH2O]按照常规方法经胶溶、成型后,难以制备孔径和孔容更大的大孔氧化铝载体,由此制备催化剂的加氢脱金属性能差。In the existing methods for preparing hydrodemetallization catalysts, whether the composition of pseudo-boehmite, physical pore-enlarging agent and chemical pore-enlarging agent is used to prepare macroporous alumina carrier, or the compound salt [NH 4 Al(OH ) a (CO 3 ) b ·nH 2 O] After peptization and molding according to conventional methods, it is difficult to prepare a macroporous alumina support with larger pore diameter and pore volume, and the catalyst thus prepared has poor hydrodemetallization performance.
发明内容 Contents of the invention
本发明的目的是针对现有制备加氢脱金属催化剂的方法中存在的缺点,提供一种新的制备加氢脱金属催化剂方法以及由该方法制备的催化剂。The object of the present invention is to provide a new method for preparing a hydrodemetallization catalyst and the catalyst prepared by the method for the shortcomings in the existing method for preparing a hydrodemetallization catalyst.
本发明提供的方法包括在大孔氧化铝载体中引入钼和/或钨及镍和/或钴金属组分,其中,所述大孔氧化铝载体由包括将一种碳酸铝铵与一种除酸以外的含氮化合物混合、成型并焙烧的方法制备,以碳酸铝铵为基准,所述含氮化合物的用量为2-20重量%。The method provided by the present invention includes introducing molybdenum and/or tungsten and nickel and/or cobalt metal components into a macroporous alumina carrier, wherein the macroporous alumina carrier is composed of a kind of ammonium aluminum carbonate and a The nitrogen-containing compound other than acid is prepared by mixing, molding and roasting, and the nitrogen-containing compound is used in an amount of 2-20% by weight based on ammonium aluminum carbonate.
本发明提供的催化剂含有一种大孔氧化铝载体和负载在该载体上的钼和/或钨及钴和/或镍金属组分,该催化剂由上述本发明提供的方法制备。The catalyst provided by the present invention contains a macroporous alumina carrier and molybdenum and/or tungsten and cobalt and/or nickel metal components loaded on the carrier, and the catalyst is prepared by the above-mentioned method provided by the present invention.
与现有方法相比,本发明由于制备了具有更大的孔径和孔容的大孔氧化铝载体,由该载体负载加氢活性金属组分得到催化剂的加氢脱金属性能明显提高。此外,该方法操作简单,更易于实施。Compared with the existing method, the present invention prepares a macroporous alumina carrier with larger pore diameter and pore volume, and the hydrogenation demetallization performance of the catalyst obtained by loading the hydrogenation active metal component on the carrier is obviously improved. In addition, the method is simple to operate and easier to implement.
例如,采用本发明提供的方法将碳酸铝铵与尿素混合(尿素的用量为10重量%),该混合物经挤条成型、焙烧后得到一种孔容为1.68毫升/克,中值孔直径33.2纳米的氧化铝载体,用含镍、钼金属组分的水溶液浸渍该载体得到氧化钼的含量为9.6重量%、氧化镍的含量为2.1重量%的催化剂,该催化剂以镍含量为18.9μg·g-1、钒含量为58.6μg·g-1、其它金属(铁、钙、钠)含量为18.1μg·g-1、残炭15.7重量%的减压渣油为原料进行评价,反应200小时后取样分析,其脱镍、钒率分别为68.2%和76.9%;而按现有方法制备的含氧化钼9.6重量%,氧化镍2.1重量%的催化剂,其载体孔容为0.74毫升/克,中值孔直径19.0纳米,采用相同原料油和反应条件进行评价,反应200小时后取样分析,其脱镍、钒率分别仅为50.2%和61.3%。For example, the method provided by the invention is used to mix aluminum ammonium carbonate with urea (the consumption of urea is 10% by weight), and the mixture is extruded and calcined to obtain a pore volume of 1.68 ml/g and a median pore diameter of 33.2 A nano-alumina carrier is impregnated with an aqueous solution containing nickel and molybdenum metal components to obtain a catalyst with a molybdenum oxide content of 9.6% by weight and a nickel oxide content of 2.1% by weight. -1 , the vacuum residue with a vanadium content of 58.6 μg·g -1 , other metals (iron, calcium, sodium) of 18.1 μg·g -1 , and a carbon residue of 15.7% by weight was used as a raw material for evaluation. After 200 hours of reaction Sampling analysis shows that its nickel removal and vanadium rates are 68.2% and 76.9% respectively; and the catalyst containing 9.6% by weight of molybdenum oxide and 2.1% by weight of nickel oxide prepared according to the existing method has a carrier pore volume of 0.74 milliliters/gram, medium The value pore diameter is 19.0 nanometers, and the same raw material oil and reaction conditions are used for evaluation. After 200 hours of reaction, sampling and analysis show that the nickel removal rate and vanadium rate are only 50.2% and 61.3% respectively.
具体实施方式 Detailed ways
按照本发明提供的方法,其中所述的除酸以外的含氮化合物是指除含氮元素的无机酸、有机酸之外的含氮化合物,优选其中水溶性的含氮化合物,如柠檬酸铵、碳酸氢铵、醋酸铵、草酸铵、尿素中的一种或几种,以碳酸铝铵为基准,所述铵盐的用量为2-20重量%,优选为4-15重量%。According to the method provided by the present invention, wherein said nitrogen-containing compounds except acids refer to nitrogen-containing compounds other than nitrogen-containing inorganic acids and organic acids, preferably water-soluble nitrogen-containing compounds, such as ammonium citrate , ammonium bicarbonate, ammonium acetate, ammonium oxalate, and urea, based on ammonium aluminum carbonate, the amount of the ammonium salt is 2-20% by weight, preferably 4-15% by weight.
所述碳酸铝铵优选组成为(NH4)mAlO(OH)(HCO3)m·nH2O,其中的0<m<1、0<n≤5,进一步优选为0.2≤m≤0.5、0.5≤n≤4。The preferred composition of the ammonium aluminum carbonate is (NH 4 )mAlO(OH)(HCO 3 )m·nH 2 O, wherein 0<m<1, 0<n≤5, more preferably 0.2≤m≤0.5, 0.5 ≤n≤4.
所述碳酸铝铵可以是市售的商品,也可以是由任意一种现有方法制备,优选的制备方法包括将一种含铝化合物的水溶液与碳酸氢铵水溶液反应、沉化、洗涤并干燥,所述反应条件包括PH值为6.0-9.0,优选为6.5-8.5,温度为5-45℃,优选为10-40℃;沉化条件包括温度为5-65℃,优选为10-55℃,沉化时间为0.5-12小时,优选为1-6小时。The aluminum ammonium carbonate can be commercially available, or can be prepared by any existing method, and the preferred preparation method includes reacting an aqueous solution of an aluminum-containing compound with an aqueous solution of ammonium bicarbonate, sinking, washing and drying , the reaction conditions include a pH value of 6.0-9.0, preferably 6.5-8.5, and a temperature of 5-45°C, preferably 10-40°C; the precipitation conditions include a temperature of 5-65°C, preferably 10-55°C , The precipitation time is 0.5-12 hours, preferably 1-6 hours.
所述含铝化合物选自硫酸铝、硫酸铝铵、硝酸铝和氯化铝中的一种或几种。The aluminum-containing compound is selected from one or more of aluminum sulfate, aluminum ammonium sulfate, aluminum nitrate and aluminum chloride.
所述洗涤为常规的方法,例如,当所述含铝化合物为硫酸铝或氯化铝时,所述的洗涤应最终使(NH4)mAlO(OH)(HCO3)m·nH2O中硫酸根或氯离子的含量小于1重量%。The washing is a conventional method, for example, when the aluminum-containing compound is aluminum sulfate or aluminum chloride, the washing should finally make (NH 4 )mAlO(OH)(HCO 3 )m·nH 2 O The content of sulfate or chloride ions is less than 1% by weight.
所述将碳酸铝铵与所述含氮化合物的混合,可以是将所述碳酸铝铵与所述含氮化合物直接混合,也可以首先将所述含氮化合物配制成水溶液,之后将其与所述碳酸铝铵混合。所述成型采用惯用的方法进行,如压片、滚球、挤条等方法均可。在采用惯用的方法成型时,为确保成型的顺利进行向所述混合物中引入助剂是允许的,例如当挤条时,可以向混合物中引入适量助挤剂和水,之后挤出成型。所述助挤剂的种类及用量均可以是本领域常规的,例如可以选自田菁粉、甲基纤维素、淀粉、聚乙烯醇、聚乙醇中的一种或几种。The mixing of ammonium aluminum carbonate and the nitrogen-containing compound may be directly mixing the ammonium aluminum carbonate and the nitrogen-containing compound, or the nitrogen-containing compound may be formulated into an aqueous solution, and then mixed with the nitrogen-containing compound Mix the ammonium aluminum carbonate. The molding is carried out by conventional methods, such as tablet pressing, ball rolling, extrusion and other methods. When forming by the usual method, it is permissible to introduce auxiliary agents into the mixture to ensure the smooth progress of the forming. For example, when extruding, an appropriate amount of extrusion aids and water can be introduced into the mixture, and then extruded. The type and amount of the extrusion aid can be conventional in the art, for example, it can be selected from one or more of kale powder, methyl cellulose, starch, polyvinyl alcohol, and polyethanol.
所述的焙烧可采用惯用的方法进行,其中的焙烧温度优选为350~650℃,进一步优选为500~600℃,焙烧时间优选为1~8小时,进一步优选为2~4小时。The calcination can be carried out by conventional methods, wherein the calcination temperature is preferably 350-650°C, more preferably 500-600°C, and the calcination time is preferably 1-8 hours, more preferably 2-4 hours.
按照本发明提供的方法,所述载体的中值孔径为25-35纳米,孔容为大于1.2至2.0毫升/克,比表面积为200-350米2/克。According to the method provided by the present invention, the median pore diameter of the carrier is 25-35 nanometers, the pore volume is greater than 1.2 to 2.0 ml/g, and the specific surface area is 200-350 m2 /g.
所述催化剂中的钴和/或镍、钼和/或钨的含量为加氢脱金属催化剂常规的含量,一般说来,以催化剂为基准,以氧化物计,钴和/或镍的含量为0.3-8重量%,优选为0.5-5重量%,钼和/或钨的含量为0.5-15重量%,优选为3-15重量%。The content of cobalt and/or nickel, molybdenum and/or tungsten in the catalyst is the conventional content of hydrodemetallization catalysts. Generally speaking, based on the catalyst, the content of cobalt and/or nickel is 0.3-8% by weight, preferably 0.5-5% by weight, the content of molybdenum and/or tungsten is 0.5-15% by weight, preferably 3-15% by weight.
引入钼和/或钨及镍和/或钴金属组分的方法为本领域技术人员所公知,一般来说是在足以将钼和/或钨及镍和/或钴金属组分沉积于所述大孔氧化铝载体上的条件下,用含有钼和/或钨及镍和/或钴金属化合物的溶液浸渍所述大孔氧化铝载体。其中,以氧化物计,各组分的用量使最终催化剂中含有0.5-15重量%的钼和/或钨、0.3-8重量%的钴和/或镍。The method for introducing molybdenum and/or tungsten and nickel and/or cobalt metal components is well known to those skilled in the art, generally speaking, it is sufficient to deposit molybdenum and/or tungsten and nickel and/or cobalt metal components on the The macroporous alumina support is impregnated with a solution containing molybdenum and/or tungsten and nickel and/or cobalt metal compounds under conditions on the macroporous alumina support. Wherein, in terms of oxides, the amount of each component is such that the final catalyst contains 0.5-15% by weight of molybdenum and/or tungsten, and 0.3-8% by weight of cobalt and/or nickel.
所述的含钼化合物选自含钼的可溶性化合物中的一种或几种,如氧化钼、钼酸盐、仲钼酸盐中的一种或几种,优选其中的氧化钼、钼酸铵、仲钼酸铵。The molybdenum-containing compound is selected from one or more of molybdenum-containing soluble compounds, such as one or more of molybdenum oxide, molybdate, paramolybdate, preferably molybdenum oxide and ammonium molybdate , Ammonium paramolybdate.
所述的含钨化合物选自含钨的可溶性化合物中的一种或几种,如钨酸盐、偏钨酸盐、乙基偏钨酸盐中的一种或几种,优选其中的偏钨酸铵、乙基偏钨铵。The tungsten-containing compound is selected from one or more of tungsten-containing soluble compounds, such as one or more of tungstate, metatungstate, ethyl metatungstate, preferably among them, metatungstate ammonium ammonium tungstate, ethyl tungstate ammonium.
所述的含钴化合物选自含钴的可溶性化合物中的一种或几种,如硝酸钴、醋酸钴、碱式碳酸钴、氯化钴和钴的可溶性络合物中的一种或几种,优选为硝酸钴、碱式碳酸钴。The cobalt-containing compound is selected from one or more of cobalt-containing soluble compounds, such as one or more of cobalt nitrate, cobalt acetate, basic cobalt carbonate, cobalt chloride and cobalt soluble complexes , preferably cobalt nitrate and basic cobalt carbonate.
所述的含镍化合物选自含镍的可溶性化合物中的一种或几种,如硝酸镍、醋酸镍、碱式碳酸镍、氯化镍和镍的可溶性络合物中的一种或几种,优选为硝酸镍、碱式碳酸镍。The nickel-containing compound is selected from one or more of nickel-containing soluble compounds, such as one or more of nickel nitrate, nickel acetate, basic nickel carbonate, nickel chloride and nickel soluble complexes , preferably nickel nitrate and basic nickel carbonate.
本发明提供的催化剂适用于对重质烃类原料进行加氢脱金属,以生产金属含量较低具有高附加值的原料油。所述重质烃类原料包括原油、常压或减压渣油和常压或减压馏分油。The catalyst provided by the invention is suitable for hydrodemetallization of heavy hydrocarbon raw materials to produce raw material oil with low metal content and high added value. The heavy hydrocarbon feedstock includes crude oil, atmospheric or vacuum residue, and atmospheric or vacuum distillate oil.
下面的实施例将对本发明做进一步的说明。The following examples will further illustrate the present invention.
实例中所用试剂,除特别说明的以外,均为化学纯试剂。The reagents used in the examples are chemically pure reagents unless otherwise specified.
实例中硫酸根、碳酸根采用红外吸收法测定,氯离子采用离子选择电极法测定,氮采用化学发光法测定,铝、水采用灼烧重量法测定。In the example, sulfate radical and carbonate radical are determined by infrared absorption method, chloride ion is determined by ion selective electrode method, nitrogen is determined by chemiluminescence method, and aluminum and water are determined by ignition gravimetric method.
实例1-6说明碳酸铝铵及其制备方法。Examples 1-6 illustrate ammonium aluminum carbonate and its preparation.
实例1Example 1
称取硫酸铝(北京化工厂产品)666克,加去离子水溶解成摩尔浓度为0.5的溶液a1,称取碳酸氢铵(北京化工厂产品)800克,加去离子水溶解成摩尔浓度为2.5的溶液b1。将溶液a1与溶液b1以并流的方式同时加入到一个10升的成胶罐中反应,反应过程控制PH值为6.5,温度为15℃,生成的白色沉淀在55℃沉化1.5小时,过滤,滤饼用10倍(重量)55℃的去离子水洗涤三次,于干燥箱中120℃干燥4小时,得到碳酸铝铵A,其化学式为(NH4)0.3AlO(OH)(HCO3)0.3·3H2O,硫酸根离子含量为0.3重量%。Take by weighing aluminum sulfate (Beijing Chemical Plant product) 666 grams, add deionized water and dissolve into molar concentration and be the solution a1 of 0.5, take by weighing 800 grams of ammonium bicarbonate (Beijing Chemical Plant product), add deionized water and dissolve into molar concentration of 2.5 solution b1. Add solution a1 and solution b1 to a 10-liter gelation tank in parallel flow and react at the same time. During the reaction process, the pH value is controlled at 6.5 and the temperature is 15°C. The resulting white precipitate is precipitated at 55°C for 1.5 hours and filtered. , the filter cake was washed three times with 10 times (weight) deionized water at 55°C, and dried in a drying oven at 120°C for 4 hours to obtain ammonium aluminum carbonate A, whose chemical formula was (NH 4 ) 0.3 AlO(OH)(HCO 3 ) 0.3 ·3H 2 O, the sulfate ion content is 0.3% by weight.
实例2Example 2
称取氯化铝(北京化工厂产品)483克,加去离子水溶解成摩尔浓度为1的溶液a2,称取碳酸氢铵(北京化工厂产品)800克,加去离子水溶解成摩尔浓度为2的溶液b2。将溶液a2与溶液b2以并流的方式同时加入到一个10升的成胶罐中反应,反应过程控制PH值为8.0,温度为30℃,生成的白色沉淀在30℃沉化1.5小时,过滤,滤饼用20倍(重量)30℃的去离子水洗涤二次、于干燥箱中120℃干燥4小时,得到碳酸铝铵B,其化学式为(NH4)0.4AlO(0H)(HCO3)0.4·2H2O,氯离子含量为0.4重量%。Take by weighing 483 grams of aluminum chloride (product of Beijing Chemical Plant), add deionized water to dissolve into a solution a2 with a molar concentration of 1, take by weighing 800 grams of ammonium bicarbonate (product of Beijing Chemical Plant), add deionized water to dissolve into a molar concentration is solution b2 of 2. Add solution a2 and solution b2 into a 10-liter gelation tank simultaneously in parallel flow for reaction. During the reaction, the pH value is controlled to be 8.0 and the temperature is 30°C. The resulting white precipitate is precipitated at 30°C for 1.5 hours and filtered. , the filter cake was washed twice with 20 times (weight) of deionized water at 30°C, and dried at 120°C in a drying oven for 4 hours to obtain ammonium aluminum carbonate B, whose chemical formula was (NH 4 ) 0.4 AlO(OH)(HCO 3 ) 0.4 ·2H 2 O, the chloride ion content is 0.4% by weight.
实例3Example 3
称取硝酸铝(北京化工厂产品)750克,加去离子水溶解成摩尔浓度为1的溶液a3,称取碳酸氢铵(北京化工厂产品)800克,加去离子水溶解成摩尔浓度为2.5的溶液b3。将溶液a3与溶液b3以并流的方式同时加入到一个10升的成胶罐中反应,反应过程这控制PH值为7.0,温度为25℃,生成的白色沉淀在25℃沉化1.5小时,过滤,于干燥箱中120℃干燥4小时,得到碳酸铝铵C,其化学式为(NH4)0.5AlO(OH)(HCO3)0.5·3H2O。Take by weighing aluminum nitrate (Beijing chemical plant product) 750 grams, add deionized water and dissolve into molar concentration and be 1 solution a3, take by weighing 800 grams of ammonium bicarbonate (Beijing chemical plant product), add deionized water and dissolve into molar concentration of 2.5 solution b3. Add solution a3 and solution b3 to a 10-liter gelation tank in parallel and react simultaneously. During the reaction process, the pH value is controlled at 7.0 and the temperature is 25°C. The resulting white precipitate is precipitated at 25°C for 1.5 hours. Filter and dry in a drying oven at 120°C for 4 hours to obtain aluminum ammonium carbonate C, whose chemical formula is (NH 4 ) 0.5 AlO(OH)(HCO 3 ) 0.5 ·3H 2 O.
实例4Example 4
称取硫酸铝(北京化工厂产品)666克,加去离子水溶解成摩尔浓度为0.3的溶液a4,称取碳酸氢铵(北京化工厂产品)1000克,加去离子水溶解成摩尔浓度为2.5的溶液b4。将溶液a4与溶液b4以并流的方式同时加入到一个10升的成胶罐中反应,反应过程中控制PH值为7.5,温度为40℃,生成的白色沉淀在40℃沉化1.5小时,过滤,滤饼用10倍(重量)40℃的去离子水洗涤三次,于干燥箱中120℃干燥4小时,得到碳酸铝铵D,其化学式为(NH4)0.2AlO(OH)(HCO3)0.2·4H2O,硫酸根离子含量为0.3重量%。Take by weighing aluminum sulfate (Beijing chemical plant product) 666 grams, add deionized water and dissolve into molar concentration and be the solution a4 of 0.3, take by weighing ammonium bicarbonate (Beijing chemical plant product) 1000 grams, add deionized water and dissolve into molar concentration of 2.5 solution b4. Add solution a4 and solution b4 to a 10-liter gelation tank simultaneously in a co-current manner for reaction. During the reaction, control the pH value to 7.5 and the temperature at 40°C. The resulting white precipitate will settle at 40°C for 1.5 hours. Filter, wash the filter cake three times with 10 times (weight) deionized water at 40°C, and dry at 120°C for 4 hours in a drying oven to obtain ammonium aluminum carbonate D, whose chemical formula is (NH 4 ) 0.2 AlO(OH)(HCO 3 ) 0.2 ·4H 2 O, the sulfate ion content is 0.3% by weight.
实例5Example 5
称取氯化铝(北京化工厂产品)483克,加去离子水溶解成摩尔浓度为0.5的溶液a5,称取碳酸氢铵(北京化工厂产品)800克,加去离子水溶解成摩尔浓度为2的溶液b5。将溶液a5与溶液b5以并流的方式同时加入到一个10升的成胶罐中反应,反应过程中控制PH值为7.0,温度为15℃,生成的白色沉淀在55℃沉化1.5小时,过滤,滤饼用10倍(重量)55℃的去离子水洗涤三次,于干燥箱中120℃干燥4小时,得到碳酸铝铵E,其化学式为(NH4)0.3AlO(OH)(HCO3)0.3·2H2O,氯离子含量为0.2重量%。Take by weighing 483 grams of aluminum chloride (product of Beijing Chemical Plant), add deionized water to dissolve into molar concentration and be solution a5 of 0.5, take by weighing 800 grams of ammonium bicarbonate (product of Beijing Chemical Plant), add deionized water to dissolve into molar concentration is solution b5 of 2. Add solution a5 and solution b5 to a 10-liter gelation tank simultaneously in a co-current manner for reaction. During the reaction, control the pH value to 7.0 and the temperature at 15°C. The resulting white precipitate is precipitated at 55°C for 1.5 hours. Filter, wash the filter cake three times with 10 times (weight) deionized water at 55°C, and dry at 120°C for 4 hours in a drying oven to obtain ammonium aluminum carbonate E, whose chemical formula is (NH 4 ) 0.3 AlO(OH)(HCO 3 ) 0.3 ·2H 2 O, the chloride ion content is 0.2% by weight.
实例6Example 6
按照CN 1297786A方法制备碳酸铝铵。Prepare aluminum ammonium carbonate according to CN 1297786A method.
称取硫酸铝(北京化工厂产品)700克,加去离子水溶解成摩尔浓度为0.5的溶液f1,称取碳酸铵(北京化工厂产品)188克,碳酸氢铵(北京化工厂产品)395克,量取浓度为25重量%氨水(北京化工厂产品)200毫升,将碳酸铵、碳酸氢铵、氨水混合并加去离子水溶解成含NH3浓度为10重量%的溶液f2。将溶液f1与溶液f2以并流的方式同时加入到一个10升的成胶罐中反应,反应过程中控制PH值为8.15,温度为80℃,生成的白色沉淀进行过滤洗涤,滤饼进行再浆熟化6小时,过滤,用10倍(重量)40℃的去离子水洗涤三次,于干燥箱中105℃干燥4小时,滤饼得到碳酸铝铵F,其化学式为NH4Al(OH)(CO3)2·3H2O,硫酸根离子含量为0.3重量%。Take by weighing aluminum sulfate (Beijing chemical plant product) 700 grams, add deionized water and dissolve into molar concentration and be 0.5 solution f1, take by weighing ammonium carbonate (Beijing chemical plant product) 188 grams, ammonium bicarbonate (Beijing chemical plant product) 395 gram, measuring concentration is 200 milliliters of 25% by weight ammoniacal liquor (Beijing chemical plant product), and ammonium carbonate, ammonium bicarbonate, ammoniacal liquor are mixed and add deionized water to be dissolved into containing NH Concentration is 10% by weight solution f2. Add solution f1 and solution f2 to a 10-liter gelation tank simultaneously in a co-current manner for reaction. During the reaction, control the pH value to 8.15 and the temperature to 80°C. Filter and wash the formed white precipitate, and recycle the filter cake Slurry was matured for 6 hours, filtered, washed three times with 10 times (weight) of deionized water at 40°C, and dried at 105°C in a drying oven for 4 hours, and the filter cake obtained aluminum ammonium carbonate F, whose chemical formula was NH 4 Al(OH)( CO 3 ) 2 ·3H 2 O, the sulfate ion content is 0.3% by weight.
实例7-12说明本发明提供方法中的大孔容氧化铝载体及其制备方法。Examples 7-12 illustrate the macroporous alumina carrier and its preparation method in the method provided by the present invention.
实例7Example 7
将碳酸铝铵A100克与4克田菁粉混合,加入含10克尿素的溶液105毫升,于螺杆挤条机上挤成当量直径为1.2mm的三叶形条,于120℃干燥2小时,600℃焙烧2小时,得到载体G,其孔容、比表面、中值孔直径列于表1中。Mix 100 grams of ammonium aluminum carbonate A with 4 grams of safflower powder, add 105 milliliters of a solution containing 10 grams of urea, extrude it into a trefoil strip with an equivalent diameter of 1.2 mm on a screw extruder, and dry it at 120 ° C for 2 hours, 600 ℃ for 2 hours to obtain carrier G, whose pore volume, specific surface area, and median pore diameter are listed in Table 1.
实例8Example 8
将碳酸铝铵B100克与4克田菁粉混合,加入含4克草酸铵的溶液98毫升,于螺杆挤条机上挤成当量直径为1.2mm的三叶形条,于120℃干燥2小时,550℃焙烧2小时,得到载体H,其孔容、比表面、中值孔直径列于表1中。Mix 100 grams of aluminum ammonium carbonate B with 4 grams of squat powder, add 98 milliliters of a solution containing 4 grams of ammonium oxalate, extrude it into a trefoil-shaped strip with an equivalent diameter of 1.2 mm on a screw extruder, and dry it at 120 ° C for 2 hours. Calcined at 550°C for 2 hours to obtain carrier H, whose pore volume, specific surface area, and median pore diameter are listed in Table 1.
实例9Example 9
将碳酸铝铵C100克与4克田菁粉混合,加入含4克醋酸铵的溶液100毫升,于螺杆挤条机上挤成当量直径为1.2mm的三叶形条,于120℃干燥2小时,580℃焙烧2小时,得到载体I,其孔容、比表面、中值孔直径列于表1中。Mix 100 grams of ammonium aluminum carbonate C with 4 grams of squat powder, add 100 milliliters of a solution containing 4 grams of ammonium acetate, extrude it into a trefoil strip with an equivalent diameter of 1.2 mm on a screw extruder, and dry it at 120 ° C for 2 hours. Calcined at 580°C for 2 hours to obtain carrier I, whose pore volume, specific surface area, and median pore diameter are listed in Table 1.
实例10Example 10
将碳酸铝铵D100克与4克田菁粉混合,加入含7克柠檬酸铵的溶液96毫升,于螺杆挤条机上挤成当量直径为1.2mm的三叶形条,于120℃干燥2小时,540℃焙烧2小时,得到载体J,其孔容、比表面、中值孔直径列于表1中。Mix 100 grams of ammonium aluminum carbonate D with 4 grams of safflower powder, add 96 ml of a solution containing 7 grams of ammonium citrate, extrude into a trefoil strip with an equivalent diameter of 1.2 mm on a screw extruder, and dry at 120 ° C for 2 hours , and calcined at 540°C for 2 hours to obtain carrier J, whose pore volume, specific surface area, and median pore diameter are listed in Table 1.
实例11Example 11
将碳酸铝铵E100克与4克田菁粉混合,加入含14克尿素的溶液105毫升,于螺杆挤条机上挤成当量直径为1.2mm的三叶形条,于120℃干燥2小时,500℃焙烧2小时,得到载体K,其孔容、比表面、中值孔直径列于表1中。Mix 100 grams of ammonium aluminum carbonate E with 4 grams of squat powder, add 105 milliliters of a solution containing 14 grams of urea, extrude it into a trefoil strip with an equivalent diameter of 1.2 mm on a screw extruder, and dry it at 120 ° C for 2 hours, 500 ℃ for 2 hours to obtain carrier K, whose pore volume, specific surface area, and median pore diameter are listed in Table 1.
实例12Example 12
将碳酸铝铵F 100克与4克田菁粉混合,加入含10克尿素的溶液105毫升,于螺杆挤条机上挤成当量直径为1.2mm的三叶形条,于120℃干燥2小时,500℃焙烧2小时,得到载体L,其孔容、比表面、中值孔直径列于表1中。Mix 100 grams of ammonium aluminum carbonate F with 4 grams of squat powder, add 105 milliliters of a solution containing 10 grams of urea, extrude it into a trefoil strip with an equivalent diameter of 1.2 mm on a screw extruder, and dry it at 120 ° C for 2 hours. Calcined at 500°C for 2 hours to obtain carrier L, whose pore volume, specific surface area, and median pore diameter are listed in Table 1.
对比例1Comparative example 1
将碳酸铝铵F在300℃焙烧转晶8小时,粉碎得拟薄水铝石粉体FN。取该拟薄水铝石粉体FN 100克与4克田菁粉混合,加入含3毫升65重量%硝酸的溶液50毫升,于挤条机上挤成当量直径为2.5mm的三叶形条,于120℃干燥2小时,550℃焙烧4小时,得到载体DL,其孔容、比表面、中值孔直径列于表1中。The ammonium aluminum carbonate F was roasted at 300°C for 8 hours to crystallize, and then pulverized to obtain pseudo-boehmite powder FN. Get 100 grams of the pseudo-boehmite powder FN and mix it with 4 grams of fenugreek powder, add 50 milliliters of a solution containing 3 milliliters of 65% by weight of nitric acid, and extrude it into a trefoil strip with an equivalent diameter of 2.5 mm on the extruder. After drying at 120°C for 2 hours and calcining at 550°C for 4 hours, the carrier DL was obtained, and its pore volume, specific surface area, and median pore diameter are listed in Table 1.
表1Table 1
实例13-15说明本发明提供的方法和由该方法制备的催化剂。Examples 13-15 illustrate the methods provided by the present invention and the catalysts prepared by the methods.
实例13Example 13
取实例7制备的载体G200克,用500毫升含MoO386克/升,NiO18克/升的钼酸铵和硝酸镍混合溶液浸渍1小时,过滤后于120℃烘干2小时,500℃焙烧4小时,得到催化剂C1。催化剂C1中的氧化钼、氧化镍的含量列于表2中。Get 200 grams of the carrier G prepared in Example 7, impregnate it with 500 milliliters of ammonium molybdate and nickel nitrate mixed solution containing 86 grams/liter of MoO 3 and 18 grams/liter of NiO for 1 hour, dry at 120° C. for 2 hours after filtering, and bake at 500° C. After 4 hours, catalyst C1 was obtained. The contents of molybdenum oxide and nickel oxide in catalyst C1 are listed in Table 2.
对比例2Comparative example 2
取对比例1制备的载体DL 200克,用500毫升含MoO386克/升,NiO18克/升的钼酸铵和硝酸镍混合溶液浸渍1小时,过滤后于120℃烘干2小时,500℃焙烧4小时,得到催化剂DC1。催化剂DC1中的氧化钼和氧化镍的含量列于表2中。Get 200 grams of carrier DL prepared in Comparative Example 1, impregnate with 500 milliliters of MoO 86 g/L, NiO18 g/L ammonium molybdate and nickel nitrate mixed solution for 1 hour, filter and dry at 120°C for 2 hours, 500 ℃ calcined for 4 hours to obtain catalyst DC1. The contents of molybdenum oxide and nickel oxide in catalyst DC1 are listed in Table 2.
实例14Example 14
取实例9制备的载体I200克,用320毫升含MoO364.8克/升,NiO13.1克/升的钼酸铵和硝酸镍混合溶液浸渍2小时,于120℃烘干2小时,550℃焙烧2小时,得到催化剂C2。催化剂C2中的氧化钼、氧化镍的含量列于表2中。Get 200 grams of the carrier I prepared in Example 9, impregnate with 320 milliliters of ammonium molybdate and nickel nitrate mixed solution containing MoO 64.8 g/L, NiO13.1 g/L for 2 hours, dry at 120° C. for 2 hours, and bake at 550 ° C. After 2 hours, catalyst C2 was obtained. The contents of molybdenum oxide and nickel oxide in catalyst C2 are listed in Table 2.
实例15Example 15
取实例11制备的载体K200克,用500毫升含MoO3120克/升,NiO25克/升的钼酸铵和硝酸镍混合溶液浸渍1小时,过滤后于120℃烘干2小时,480℃焙烧4小时,得到催化剂C3。催化剂C3中的氧化钼、氧化镍的含量列于表2中。Take 200 grams of the carrier K prepared in Example 11, impregnate it with 500 milliliters of a mixed solution of ammonium molybdate and nickel nitrate containing 120 grams/liter of MoO 3 and 5 grams/liter of NiO for 1 hour, dry it at 120°C for 2 hours after filtering, and bake at 480°C After 4 hours, catalyst C3 was obtained. The contents of molybdenum oxide and nickel oxide in catalyst C3 are listed in Table 2.
表2Table 2
实例16-18说明本发明提供催化剂的加氢脱金属性能。Examples 16-18 illustrate the hydrodemetallization performance of catalysts provided by the present invention.
实例16-18Examples 16-18
以镍含量为18.9μg·g-1、钒含量为58.6μg·g-1、其它金属(铁、钙、钠)含量为18.1μg·g-1,残炭15.7重量%的减压渣油为原料,在100毫升小型固定床反应器上评价催化剂。The vacuum residue with nickel content of 18.9μg·g -1 , vanadium content of 58.6μg·g -1 , other metals (iron, calcium, sodium) of 18.1μg·g -1 and carbon residue of 15.7% by weight is Feedstock, catalysts were evaluated on a 100 ml small fixed bed reactor.
将催化剂C1、C2、C3破碎成直径2-3毫米的颗粒,催化剂装量为100毫升。反应条件为:反应温度385℃、氢分压14兆帕、液时空速为0.45小时-1,氢油体积比为350,反应200小时后取样。Catalysts C1, C2, and C3 are broken into particles with a diameter of 2-3 mm, and the catalyst loading is 100 milliliters. The reaction conditions are: reaction temperature 385°C, hydrogen partial pressure 14 MPa, liquid hourly space velocity 0.45 h-1, hydrogen-oil volume ratio 350, and sampling after 200 hours of reaction.
采用等离子发射光谱(AES/ICP)方法测定生成油中镍、钒及其它金属(铁、钙、钠)的含量,计算金属脱除率,结果列于表3。The plasma emission spectrometry (AES/ICP) method was used to measure the content of nickel, vanadium and other metals (iron, calcium, sodium) in the produced oil, and the metal removal rate was calculated. The results are listed in Table 3.
采用RIPP 149-90方法测定生成油中残炭含量,计算脱残炭率,结果列于表3。The RIPP 149-90 method was used to measure the residual carbon content in the produced oil, and the carbon removal rate was calculated. The results are listed in Table 3.
对比例3Comparative example 3
按照实例16的方法评价催化剂DC1的加氢脱金属、脱残炭性能,结果见表3。The hydrodemetallization and carbon residue removal performance of the catalyst DC1 was evaluated according to the method of Example 16, and the results are shown in Table 3.
表3table 3
由表3结果可以看到,本发明提供催化剂C1的脱镍率比DC1高出18.0个百分点,脱钒率比DC1高出15.6个百分点,其它金属(铁、钙、钠)脱除率比DC1高出13.8个百分点,脱残炭率比DC1高出16.6个百分点,表明采用本发明提供的催化剂在脱金属、残炭性能方面明显优于现有技术制备的催化剂。As can be seen from the results in Table 3, the present invention provides catalyst C1 with a nickel removal rate higher than DC1 by 18.0 percentage points, a vanadium removal rate higher than DC1 by 15.6 percentage points, and other metal (iron, calcium, sodium) removal rates higher than DC1 13.8 percentage points higher, and the carbon residue removal rate is 16.6 percentage points higher than DC1, indicating that the catalyst provided by the invention is obviously better than the catalyst prepared by the prior art in terms of metal removal and carbon residue performance.
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