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CN102161002B - Catalyst for hydrotreatment and application thereof - Google Patents

Catalyst for hydrotreatment and application thereof Download PDF

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CN102161002B
CN102161002B CN 201010113146 CN201010113146A CN102161002B CN 102161002 B CN102161002 B CN 102161002B CN 201010113146 CN201010113146 CN 201010113146 CN 201010113146 A CN201010113146 A CN 201010113146A CN 102161002 B CN102161002 B CN 102161002B
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boehmite
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catalyst
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CN102161002A (en
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刘学芬
赵新强
曾双亲
杨清河
胡大为
孙淑玲
戴立顺
牛传峰
刘涛
邵志才
刘清河
聂红
李大东
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Sinopec Research Institute of Petroleum Processing
China Petroleum and Chemical Corp
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China Petroleum and Chemical Corp
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Abstract

一种加氢处理催化剂,含有氧化铝载体、至少一种选自VIII族和至少一种选自VIB族的金属组分,其特征在于,所述的氧化铝载体由至少两种拟薄水铝石P1和P2经混合、成型、焙烧得到,其中,P1为1.1≤n1≤2.5的拟薄水铝石,P2为0.8<n2<1.1的拟薄水铝石;n(1或2)=D(1或2)(031)/D(1或2)(120),所述D(1或2)(031)表示P1或P2拟薄水铝石晶粒的XRD谱图中(031)峰所代表的晶面的晶粒尺寸,D(1或2)(120)表示P1或P2拟薄水铝石晶粒的XRD谱图中(120)峰的所在晶面的晶粒尺寸,所述031峰是指XRD谱图中2θ为34-43°的峰,所述120峰是指XRD谱图中2θ为23-33°的峰,D=Kλ/(Bcosθ),λ为靶型材料的衍射波长,B为校正过的衍射峰的半峰宽,2θ为衍射峰的位置。与现有技术相比,本发明提供催化剂性能得到明显改善。A hydrotreating catalyst comprising an alumina support, at least one metal component selected from group VIII and at least one metal component selected from group VIB, characterized in that the alumina support is composed of at least two pseudoboehmite Stones P1 and P2 are obtained by mixing, molding, and roasting, wherein, P1 is pseudo-boehmite with 1.1≤n 1 ≤2.5, and P2 is pseudo-boehmite with 0.8<n 2 <1.1; n (1 or 2) =D (1 or 2) (031)/D (1 or 2) (120), said D (1 or 2) (031) represents the XRD spectrogram of P1 or P2 pseudo-boehmite crystal grains (031 ) The grain size of the crystal face represented by the peak, D (1 or 2) (120) represents the crystal grain size of the (120) peak in the XRD spectrogram of P1 or P2 pseudoboehmite crystal grains, The 031 peak refers to the peak whose 2θ is 34-43° in the XRD spectrum, and the 120 peak refers to the peak whose 2θ is 23-33° in the XRD spectrum, D=Kλ/(Bcosθ), and λ is the target type The diffraction wavelength of the material, B is the half width of the corrected diffraction peak, and 2θ is the position of the diffraction peak. Compared with the prior art, the present invention provides significantly improved catalyst performance.

Description

一种加氢处理催化剂及其应用A kind of hydrotreating catalyst and its application

技术领域 technical field

本发明关于一种加氢处理催化剂及其应用。The present invention relates to a hydrotreating catalyst and its application.

背景技术 Background technique

随着石油资源的日益匮乏,原油重质化与产品轻质化的矛盾日益尖锐,世界各国炼油企业都在大力发展掺炼或全炼渣油的催化裂化(RFCC)技术和焦化等热裂化技术,其中RFCC工艺成为重质油轻质化最为有效的工艺。但渣油中高含量的杂质,如硫、氮、金属和残炭等对RFCC工艺装置的稳定操作有较大的影响。为了增加渣油进料对RFCC装置的适应性,作为RFCC装置的原料预处理装置,渣油固定床加氢处理装置催化剂床层的脱杂质率,特别是脱硫率、脱金属率和脱残炭率就显得尤为重要。With the increasing scarcity of petroleum resources, the contradiction between heavy crude oil and light products has become increasingly acute. Oil refining companies around the world are vigorously developing catalytic cracking (RFCC) technology and coking and other thermal cracking technologies for blending or fully refining residual oil. , of which the RFCC process has become the most effective process for lightening heavy oil. However, the high content of impurities in the residual oil, such as sulfur, nitrogen, metals and residual carbon, has a greater impact on the stable operation of the RFCC process unit. In order to increase the adaptability of residual oil feed to the RFCC unit, as the raw material pretreatment unit of the RFCC unit, the impurity removal rate of the catalyst bed of the residual oil fixed bed hydrotreating unit, especially the desulfurization rate, demetallization rate and residual carbon removal rate rate becomes more important.

氧化铝载体是制备此类催化剂的载体,通过对氧化铝载体的选择可达到优化催化剂的孔结构,进而提高催化剂的性能。例如:Alumina carrier is the carrier for preparing such catalysts. The pore structure of the catalyst can be optimized through the selection of the alumina carrier, thereby improving the performance of the catalyst. For example:

专利ZL97115112公开了一种渣油加氢脱金属催化剂,该催化剂以VIII族和/或VIB族金属元素为活性组分,负载在一种大孔径氧化铝载体上。该载体的孔容为0.80~1.20ml/g(压汞法),比表面积为110~200m2/g,可几孔径为15~20nm,堆积密度为0.50~0.60g/ml。本发明的方法是在拟薄水铝石混捏过程中,同时加入物理扩孔剂和化学扩孔剂,混捏成可塑体,挤条成型,干燥、焙烧制得载体,再以喷淋浸渍方式将活性组分加到载体上,经干燥、焙烧制得催化剂。本发明催化剂适用于重油,尤其是渣油的加氢脱金属和/或加氢脱硫过程。Patent ZL97115112 discloses a residual oil hydrodemetallization catalyst, which uses Group VIII and/or Group VIB metal elements as active components and supports them on a large-pore alumina carrier. The carrier has a pore volume of 0.80-1.20ml/g (mercury porosimetry), a specific surface area of 110-200m 2 /g, a programmable pore diameter of 15-20nm and a bulk density of 0.50-0.60g/ml. In the method of the present invention, during the kneading process of pseudo-boehmite, a physical pore-enlarging agent and a chemical pore-enlarging agent are added at the same time, kneaded into a plastic body, extruded, dried, and roasted to obtain a carrier, and then sprayed and impregnated. The active components are added to the carrier, dried and calcined to obtain the catalyst. The catalyst of the invention is suitable for the hydrodemetallization and/or hydrodesulfurization process of heavy oil, especially residual oil.

专利ZL200310117322公开了一种渣油加氢脱金属催化剂及其制备方法,该催化剂含有一种大孔氧化铝载体和负载在该载体上的钼和/或钨及钴和/或镍,以氧化物计并以催化剂为基准,所述催化剂含有0.5-15重量%的钼和/或钨、0.3-8重量%的钴和/或镍、平衡量的载体,其特征在于,所述载体含有一种卤素,以载体总量为基准,该载体含有95-99重量%的氧化铝,以元素计,0.1-5重量%的卤素,其酸量小于0.2毫摩尔/克。由于本发明提供的催化剂中的载体酸量低,使其再保持较高的加氢脱金属活性的同时,积炭量低。Patent ZL200310117322 discloses a residual oil hydrodemetallization catalyst and its preparation method. The catalyst contains a macroporous alumina carrier and molybdenum and/or tungsten and cobalt and/or nickel loaded on the carrier, with oxide Calculated and based on the catalyst, the catalyst contains 0.5-15% by weight of molybdenum and/or tungsten, 0.3-8% by weight of cobalt and/or nickel, and a balanced amount of carrier, characterized in that the carrier contains a Halogen, based on the total amount of the carrier, the carrier contains 95-99% by weight of alumina, calculated as elements, 0.1-5% by weight of halogen, and its acid content is less than 0.2 mmol/g. Because the amount of carrier acid in the catalyst provided by the invention is low, it maintains high hydrodemetallization activity and at the same time has low carbon deposition.

现有技术中,通过对氧化铝载体的选择可以得到满足特定要求的加氢催化剂。但是,在将这些催化剂用于加氢处理反应,特别是用于重油加氢处理脱金属反应时,它们的性能仍有很大的可改进空间。In the prior art, a hydrogenation catalyst meeting specific requirements can be obtained by selecting an alumina carrier. However, there is still much room for improvement in the performance of these catalysts when they are used in hydroprocessing reactions, especially in heavy oil hydroprocessing demetallization reactions.

发明内容 Contents of the invention

本发明要解决的技术问题是在现有技术的基础上,提供一种新的、性能更好的加氢处理催化剂以及该催化剂的应用。The technical problem to be solved by the present invention is to provide a new hydroprocessing catalyst with better performance and the application of the catalyst based on the prior art.

本发明提供一种加氢处理催化剂,含有氧化铝载体、至少一种选自VIII族和至少一种选自VIB族的金属组分,其特征在于,所述的氧化铝载体由含P1和P2至少两种拟薄水铝石的组合物经混合、成型、焙烧得到,其中,P1为1.1≤n1≤2.5的拟薄水铝石,P2为0.8<n2<1.1的拟薄水铝石;n(1或2)=D(1或2)(031)/D(1或2)(120),所述D(1或2)(031)表示P1或P2拟薄水铝石晶粒的XRD谱图中(031)峰所代表的晶面的晶粒尺寸,D(1或2)(120)表示P1或P2拟薄水铝石晶粒的XRD谱图中(120)峰的所在晶面的晶粒尺寸,所述031峰是指XRD谱图中2θ为34-43°的峰,所述120峰是指XRD谱图中2θ为23-33°的峰,D=Kλ/(Bcosθ),λ为靶型材料的衍射波长,B为校正过的衍射峰的半峰宽,2θ为衍射峰的位置。The invention provides a hydrotreating catalyst, which contains an alumina support, at least one metal component selected from group VIII and at least one metal component selected from group VIB, characterized in that the alumina support is composed of P1 and P2 A composition of at least two kinds of pseudo-boehmite is obtained by mixing, molding, and roasting, wherein, P1 is pseudo-boehmite with 1.1≤n 1 ≤2.5, and P2 is pseudo-boehmite with 0.8<n 2 <1.1 ; n (1 or 2) = D (1 or 2) (031)/D (1 or 2) (120), said D (1 or 2) (031) represents P1 or P2 pseudo-boehmite crystal grains The crystal grain size of the crystal face represented by the (031) peak in the XRD spectrum of D (1 or 2) (120) represents the location of the (120) peak in the XRD spectrum of the P1 or P2 pseudo-boehmite grain The grain size of the crystal plane, the 031 peak refers to the peak that 2θ is 34-43 ° in the XRD spectrum, and the 120 peak refers to the peak that 2θ is 23-33 ° in the XRD spectrum, D=Kλ/( Bcosθ), λ is the diffraction wavelength of the target material, B is the half-width of the corrected diffraction peak, and 2θ is the position of the diffraction peak.

本发明提供一种烃油加氢处理方法,包括在加氢处理反应条件下,将烃油原料与催化剂接触反应,其特征在于,所述催化剂为前述的本发明提供的催化剂。The present invention provides a hydrocarbon oil hydrotreating method, comprising contacting and reacting hydrocarbon oil feedstock with a catalyst under hydrotreating reaction conditions, characterized in that the catalyst is the aforementioned catalyst provided by the present invention.

与现有技术相比,本发明提供催化剂的由含P1和P2至少两种拟薄水铝石的组合物经混合、成型、焙烧得到的载体制备,使得该催化剂性能得到改善。例如,采用符合本发明要求的拟薄水铝石组合物经焙烧得到的氧化铝载体制备得到含氧化钼14.5重量%,氧化钴3.4重量%的渣油加氢脱金属、脱硫催化剂,在以镍含量为15.6ppm、钒含量为38.2ppm、硫含量为3.3%、氮含量为0.24%、残碳为10.7%的茂名沙轻VRDS为原料进行活性评价时,其脱硫率为88.7%,脱金属率为67.2。而采用参比载体制备的含氧化钼14.5重量%,氧化钴3.4重量%的渣油加氢脱金属、脱硫催化剂,在以相同原料油及工艺条件评价时,脱硫率和脱金属率分别为87.8%和66.8%。Compared with the prior art, the present invention provides a catalyst prepared from a carrier obtained by mixing, molding and calcining compositions containing at least two pseudo-boehmites P1 and P2, so that the performance of the catalyst is improved. For example, a residue hydrodemetallization and desulfurization catalyst containing 14.5% by weight of molybdenum oxide and 3.4% by weight of cobalt oxide is prepared by using the alumina carrier obtained by roasting the pseudo-boehmite composition that meets the requirements of the present invention. Maoming Shaqing VRDS with a content of 15.6ppm, a vanadium content of 38.2ppm, a sulfur content of 3.3%, a nitrogen content of 0.24%, and a residual carbon content of 10.7% was used as a raw material for activity evaluation. The desulfurization rate was 88.7%, and the demetallization rate was 88.7%. is 67.2. And the residual oil hydrodemetallization and desulfurization catalyst containing 14.5% by weight of molybdenum oxide and 3.4% by weight of cobalt oxide prepared by the reference carrier, when evaluating with the same raw material oil and process conditions, the desulfurization rate and demetallization rate are respectively 87.8 % and 66.8%.

具体实施方式 Detailed ways

按照本发明提供的催化剂,其中所述的氧化铝载体由含P1和P2至少两种拟薄水铝石的组合物经混合、成型、焙烧得到的载体制备,其中,P1为1.1≤n1≤2.5的拟薄水铝石,P2为0.8<n2<1.1的拟薄水铝石;n(1或2)=D(1 或2)(031)/D(1或2)(120),所述D(1或2)(031)表示P1或P2拟薄水铝石晶粒的XRD谱图中(031)峰所代表的晶面的晶粒尺寸,D(1或2)(120)表示P1或P2拟薄水铝石晶粒的XRD谱图中(120)峰的所在晶面的晶粒尺寸,D=Kλ/(Bcosθ),λ为靶型材料的衍射波长,B为校正过的衍射峰的半峰宽,2θ为衍射峰的位置。优选所述P1为1.2≤n1≤2.2的拟薄水铝石,P2为0.85≤n2≤1.05的拟薄水铝石。According to the catalyst provided by the present invention, wherein the alumina support is prepared from a support obtained by mixing, molding and calcining a composition containing at least two pseudoboehmites P1 and P2, wherein P1 is 1.1≤n 1 ≤ The pseudo-boehmite of 2.5, P2 is the pseudo-boehmite of 0.8<n 2 <1.1; n (1 or 2) = D (1 or 2) (031)/D (1 or 2) (120), The D (1 or 2) (031) represents the grain size of the crystal face represented by (031) peak in the XRD spectrogram of P1 or P2 pseudo-boehmite grains, D (1 or 2) (120) Represents the grain size of the crystal plane where the (120) peak is located in the XRD spectrum of the P1 or P2 pseudo-boehmite grain, D=Kλ/(Bcosθ), λ is the diffraction wavelength of the target material, and B is the corrected The half width of the diffraction peak, 2θ is the position of the diffraction peak. Preferably, P1 is pseudo-boehmite with 1.2≤n 1 ≤2.2, and P2 is pseudo-boehmite with 0.85≤n 2 ≤1.05.

所述组合物由P1与P2混合得到,所述混合可以是将所述P1与P2置于一处的简单堆积,也可以是采用任意一种现有技术,例如可以在搅拌机、研磨机中直接将P1与P2通过搅拌的方式进行混合,可以是在足以浆化的条件下将P1与P2和水混合,之后过滤、干燥或不干燥的方法进行混合。当采用任意一种现有技术进行混合时,本领域技术人员视需要可对所述混合所应达到的均匀性进行控制,对此本发明对没有特别限制。The composition is obtained by mixing P1 and P2, and the mixing can be a simple stacking of the P1 and P2 in one place, or any existing technology can be used, for example, it can be directly mixed in a mixer or a grinder. Mixing P1 and P2 by stirring, may be mixing P1 and P2 and water under conditions sufficient for slurrying, followed by filtering, drying or non-drying. When using any of the existing techniques for mixing, those skilled in the art can control the uniformity of the mixing if necessary, and the present invention has no special limitation on this.

其中,对所述P1和P2的混合比视需要可以是任意的,这里没有特别限制。在优选的实施方式中,所述P1和P2的混合重量比优选P1∶P2为40∶60~95∶5,进一步优选为45∶55~80∶20。Wherein, the mixing ratio of P1 and P2 can be arbitrary if necessary, and there is no special limitation here. In a preferred embodiment, the mixing weight ratio of P1 and P2 is preferably P1:P2 in the range of 40:60-95:5, more preferably 45:55-80:20.

所述P2为0.8<n2<1.1的拟薄水铝石可以是选自市售的商品也可以采用任意一种现有技术制备的拟薄水铝石。The pseudo-boehmite whose P2 is 0.8<n 2 <1.1 can be selected from commercially available products or pseudo-boehmite prepared by any prior art.

所述P1为1.1≤n1≤2.5的拟薄水铝石的制备方法包括:将含铝化合物溶液与酸或碱接触进行沉淀反应,或者将有机含铝化合物与水接触进行水解反应,得到水合氧化铝;将上述得到的水合氧化铝进行老化,其中,所述含铝化合物溶液与酸或碱的接触或所述有机含铝化合物与水的接触以及水合氧化铝的老化中的任意一个过程在晶粒生长调节剂存在下进行,所述晶粒生长调节剂为能够调节晶粒在不同晶面上的生长速度的物质。按照本发明提供的催化剂,其中,P2为0.8<n2<1.1的拟薄水铝石可以是采用任意一种现有技术制备的拟薄水铝石。The preparation method of the pseudo-boehmite whose P1 is 1.1≤n 1 ≤2.5 comprises: contacting an aluminum-containing compound solution with an acid or an alkali for a precipitation reaction, or contacting an organic aluminum-containing compound with water for a hydrolysis reaction to obtain a hydrated Alumina: aging the hydrated alumina obtained above, wherein any one of the contacting of the aluminum-containing compound solution with acid or alkali or the contacting of the organic aluminum-containing compound with water and the aging of the hydrated alumina It is carried out in the presence of a grain growth regulator, which is a substance capable of regulating the growth rate of crystal grains on different crystal planes. According to the catalyst provided by the present invention, the pseudo-boehmite whose P2 is 0.8<n 2 <1.1 can be the pseudo-boehmite prepared by any prior art.

尽管只要使水解反应或沉淀反应以及老化中的任意一个过程在晶粒生长调节剂存在下进行即可实现本发明的目的,但优选情况下,所述水解反应和老化过程或者所述沉淀反应和老化过程均在晶粒生长调节剂存在下进行,这样可以使所得P1拟薄水铝石的n1在优选1.2≤n1≤2.2范围内。Although the object of the present invention can be achieved as long as any one of the hydrolysis reaction or precipitation reaction and aging is carried out in the presence of a grain growth regulator, preferably, the hydrolysis reaction and aging process or the precipitation reaction and The aging process is all carried out in the presence of a grain growth regulator, so that n 1 of the obtained P1 pseudo-boehmite can be preferably in the range of 1.2≤n 1 ≤2.2.

其中,对晶粒生长调节剂的用量没有特别的限定,优选水解反应中晶粒生长调节剂的用量为待水解的有机含铝化合物重量的0.5-10重量%,进一步优选为1-8.5重量%,更进一步优选5-8.5重量%;所述沉淀反应中晶粒生长调节剂的用量为无机含铝反应物重量的0.5-10重量%,进一步优选为1-8.5重量%,更进一步优选5-8.5重量%;所述老化过程中,晶粒生长调节剂的用量可以为水合氧化铝重量的0.5-10重量%,优选为1-8.5重量%,更进一步优选5-8.5重量%。除非特别说明,本发明中,所述晶粒生长调节剂的用量均分别以有机含铝化合物、无机含铝化合物以及水合氧化铝中对应的氧化铝的重量为基准进行计算。也即,以氧化铝计,所述沉淀反应中,所述晶粒生长调节剂的用量为无机含铝化合物重量的0.5-10重量%,所述水解反应中,所述晶粒生长调节剂的用量为有机含铝化合物重量的0.5-10重量%,所述老化过程中,所述晶粒生长调节剂的用量为水合氧化铝重量的0.5-10重量%。Wherein, there is no particular limitation on the amount of the grain growth regulator, preferably the amount of the grain growth regulator in the hydrolysis reaction is 0.5-10% by weight of the weight of the organic aluminum-containing compound to be hydrolyzed, more preferably 1-8.5% by weight , more preferably 5-8.5% by weight; the amount of the grain growth regulator in the precipitation reaction is 0.5-10% by weight of the weight of the inorganic aluminum-containing reactant, more preferably 1-8.5% by weight, even more preferably 5- 8.5% by weight; during the aging process, the grain growth regulator can be used in an amount of 0.5-10% by weight of the alumina hydrate, preferably 1-8.5% by weight, and more preferably 5-8.5% by weight. Unless otherwise specified, in the present invention, the amount of the grain growth regulator is calculated based on the weight of the organic aluminum-containing compound, the inorganic aluminum-containing compound and the corresponding alumina in the hydrated alumina. That is, in terms of alumina, in the precipitation reaction, the amount of the grain growth regulator is 0.5-10% by weight of the weight of the inorganic aluminum-containing compound; in the hydrolysis reaction, the amount of the grain growth regulator is The amount used is 0.5-10% by weight of the weight of the organic aluminum-containing compound, and the amount of the grain growth regulator used during the aging process is 0.5-10% by weight of the weight of the hydrated alumina.

本发明中,所述晶粒生长调节剂可以为各种能够调节晶粒在不同晶面上的生长速度的物质,特别是能够调节晶粒在120晶面和031晶面的生长速度的物质,优选的调节剂为多羟糖醇及其羧酸盐,具体可以为山梨糖醇、葡萄糖、葡萄糖酸、葡萄糖酸盐、核糖醇、核糖酸、核糖酸盐中的一种或几种。所述葡萄糖酸盐和核糖酸盐各自可以为它们的可溶性盐,例如,可以为钾盐、钠盐和锂盐中的一种或几种。In the present invention, the grain growth regulator can be various substances capable of regulating the growth rate of grains on different crystal planes, especially substances capable of regulating the growth rates of grains on the 120 crystal plane and the 031 crystal plane, The preferred regulator is polyhydric sugar alcohol and carboxylate thereof, specifically one or more of sorbitol, glucose, gluconic acid, gluconate, ribitol, ribobic acid, and ribose salt. Each of the gluconate and ribose salt can be their soluble salts, for example, one or more of potassium salt, sodium salt and lithium salt.

在本发明所述的P1拟薄水铝石制备过程中,对所述晶粒生长调节剂的加入方式没有特别限定,可以将晶粒生长调节剂单独加入,也可以预先将晶粒生长调节剂与其中的一种或几种原料混合,然后再将含有晶粒生长调节剂的原料进行反应。In the preparation process of the P1 pseudoboehmite described in the present invention, there is no particular limitation on the addition method of the grain growth regulator, the grain growth regulator can be added separately, or the grain growth regulator can be added in advance It is mixed with one or several raw materials, and then the raw materials containing the grain growth regulator are reacted.

其中,所述无机含铝化合物溶液可以是各种铝盐溶液和/或铝酸盐溶液,所述铝盐溶液可以是各种铝盐溶液,例如可以是硫酸铝、氯化铝、硝酸铝中的一种或几种的水溶液。因为价格低,优选硫酸铝、氯化铝溶液。铝盐可以单独使用也可以两种或者多种混合后使用。所述铝酸盐溶液是任意的铝酸盐溶液,如铝酸钠溶液和/或铝酸钾。因为其获得容易而且价格低,优选铝酸钠溶液。铝酸盐溶液也可以单独或者混合使用。Wherein, the inorganic aluminum-containing compound solution can be various aluminum salt solutions and/or aluminate solutions, and the aluminum salt solution can be various aluminum salt solutions, such as aluminum sulfate, aluminum chloride, aluminum nitrate One or several aqueous solutions. Because the price is low, aluminum sulfate and aluminum chloride solution are preferred. Aluminum salts can be used alone or in combination of two or more. The aluminate solution is any aluminate solution, such as sodium aluminate solution and/or potassium aluminate solution. Sodium aluminate solutions are preferred because of their availability and low cost. Aluminate solutions can also be used alone or in combination.

对所述铝盐溶液和/或铝酸盐溶液的浓度没有特别限定,优选以氧化铝计为0.2-1.1摩尔/升。The concentration of the aluminum salt solution and/or aluminate solution is not particularly limited, and is preferably 0.2-1.1 mol/liter calculated as alumina.

所述酸可以是各种质子酸或在水介质中呈酸性的氧化物,例如,可以是硫酸、盐酸、硝酸、碳酸、磷酸、甲酸、乙酸、柠檬酸、草酸中的一种或几种,优选的质子酸选自硝酸、硫酸、盐酸中的一种或几种。所述碳酸可以通过向铝盐溶液和/或铝酸盐溶液中通入二氧化碳而原位产生。对所述酸溶液的浓度没有特别限定,优选H+的浓度为0.2-2摩尔/升。The acid can be various protonic acids or acidic oxides in aqueous medium, for example, it can be one or more of sulfuric acid, hydrochloric acid, nitric acid, carbonic acid, phosphoric acid, formic acid, acetic acid, citric acid, oxalic acid, Preferred protic acid is selected from one or more of nitric acid, sulfuric acid, hydrochloric acid. The carbonic acid can be generated in situ by passing carbon dioxide into the aluminum salt solution and/or aluminate solution. The concentration of the acid solution is not particularly limited, preferably the concentration of H + is 0.2-2 mol/L.

所述的碱溶液可以为氢氧化物或在水介质中水解使水溶液呈碱性的盐,优选的氢氧化物选自氨水、氢氧化钠、氢氧化钾中的一种或几种;优选的盐选自偏铝酸钠、偏铝酸钾、碳酸氢铵、碳酸铵、碳酸氢钠、碳酸钠、碳酸氢钾、碳酸钾中的一种或几种。对所述碱溶液的浓度没有特别限定,优选OH-的浓度为0.2-4摩尔/升。当以偏铝酸钠和/或偏铝酸钾作为碱时,计算所述晶粒生长调节剂的用量时,也考虑偏铝酸钠和/或偏铝酸钾中相应的氧化铝的量。The alkaline solution can be a hydroxide or a salt that is hydrolyzed in an aqueous medium to make the aqueous solution alkaline, and the preferred hydroxide is selected from one or more of ammonia, sodium hydroxide, and potassium hydroxide; preferred The salt is selected from one or more of sodium metaaluminate, potassium metaaluminate, ammonium bicarbonate, ammonium carbonate, sodium bicarbonate, sodium carbonate, potassium bicarbonate, and potassium carbonate. The concentration of the alkaline solution is not particularly limited, and the concentration of OH - is preferably 0.2-4 mol/liter. When sodium metaaluminate and/or potassium metaaluminate is used as the base, when calculating the dosage of the grain growth regulator, the corresponding amount of aluminum oxide in sodium metaaluminate and/or potassium metaaluminate is also considered.

所述有机含铝化合物可以是各种能与水发生水解反应,产生水合氧化铝沉淀的烷氧基铝中的一种或几种,例如可以是异丙醇铝、异丁醇铝、三异丙氧基铝、三特丁氧基铝和异辛醇铝中的一种或几种。对所述有机含铝化合物与水用量比没有特别限定,优选水量大于化学计量所需的量。The organic aluminum-containing compound can be one or more of various aluminum alkoxides that can undergo hydrolysis reactions with water to produce alumina hydrate precipitation, such as aluminum isopropoxide, aluminum isobutoxide, triisobutoxide One or more of aluminum propoxide, aluminum tri-tert-butoxide and aluminum isooctoxide. The ratio of the amount of the organic aluminum-containing compound to water is not particularly limited, and the amount of water is preferably greater than the stoichiometrically required amount.

在本发明所述的P1拟薄水铝石制备过程中,对所述使沉淀反应的条件没有特别限定,优选pH值为3-11,进一步优选为6-10;温度可以为30-90℃,优选为40-80℃。In the preparation process of P1 pseudo-boehmite described in the present invention, the conditions for the precipitation reaction are not particularly limited, preferably the pH value is 3-11, more preferably 6-10; the temperature can be 30-90°C , preferably 40-80°C.

其中,通过对反应物中碱或酸的用量的控制而使铝沉淀的方法为本领域技术人员所公知。Among them, the method of precipitating aluminum by controlling the amount of alkali or acid used in the reactant is well known to those skilled in the art.

对所述水解反应的条件没有特别限定,只要水与烷氧基铝接触发生水解反应生成水合氧化铝即可,具体发生水解的条件为本领域技术人员所公知。The conditions of the hydrolysis reaction are not particularly limited, as long as the water contacts with the aluminum alkoxide and undergoes a hydrolysis reaction to generate hydrated alumina, and the specific conditions for the hydrolysis to occur are known to those skilled in the art.

其中,可以在水解反应或沉淀反应得到水合氧化铝的浆液或者经过滤后的滤饼重新加水制备的浆液中加入起晶粒生长调节作用的化合物、也可以加入碱溶液或者酸溶液适当调节pH值至7-10,然后在适当的温度下进行老化。然后进行分离、洗涤、干燥。Among them, the compound that can regulate the grain growth can be added to the slurry of alumina hydrate obtained from the hydrolysis reaction or precipitation reaction or the slurry prepared by adding water to the filter cake after filtration, and the pH value can also be adjusted by adding an alkali solution or an acid solution. to 7-10, and then aged at an appropriate temperature. Then separate, wash and dry.

所述酸溶液或碱溶液可以与上面描述的相同或不同。The acid solution or base solution may be the same as or different from that described above.

所述老化的温度优选为35-98℃,老化时间优选为0.2-6小时。The aging temperature is preferably 35-98°C, and the aging time is preferably 0.2-6 hours.

按照本发明提供的方法,所述分离为本领域的公知技术,如过滤或离心分离或者蒸发的方法。According to the method provided by the present invention, the separation is a well-known technique in the art, such as filtration or centrifugation or evaporation.

在本发明所述的P1拟薄水铝石制备过程中,在老化之后还包括制备拟薄水铝石过程中常包括的洗涤和干燥的步骤,所述洗涤和干燥的方法为制备拟薄水铝石惯用方法。例如,可以用烘干、鼓风干燥或喷雾干燥的方法。一般而言,干燥温度可以为100-350℃,优选为120-300℃。In the P1 pseudo-boehmite preparation process of the present invention, after aging, the steps of washing and drying that are often included in the preparation of pseudo-boehmite process are also included, and the washing and drying method is to prepare pseudo-boehmite Stone idiomatic method. For example, drying, blast drying or spray drying can be used. Generally speaking, the drying temperature can be 100-350°C, preferably 120-300°C.

按照本发明所述P1拟薄水铝石的制备方法,一个优选的实施方案包括以下步骤:According to the preparation method of P1 pseudo-boehmite of the present invention, a preferred embodiment comprises the following steps:

(1)将含晶粒生长调节剂的含铝化合物溶液与碱溶液或酸溶液并流或者间歇式加入到反应容器中进行沉淀反应,得到水合氧化铝浆液;或者在去离子水中加入晶粒生长调节剂和烷氧基铝进行水解反应,得到水合氧化铝浆液;(1) Add the aluminum-containing compound solution containing the grain growth regulator and the alkali solution or the acid solution in parallel or intermittently to the reaction vessel for precipitation reaction to obtain a hydrated alumina slurry; or add grain growth in deionized water The regulator and the aluminum alkoxide undergo a hydrolysis reaction to obtain a hydrated alumina slurry;

(2)将步骤(1)得到的水合氧化铝浆液过滤后的滤饼再重新加水打浆得到的氧化铝浆液中,加入晶粒生长调节剂,调节pH为7-10后,于35-98℃老化0.2-6小时;也可以将上述步骤(1)得到的水合氧化铝浆液不经过滤在晶粒生长调节剂存在或不存在下在pH为7-10下,于35-98℃老化0.2-6小时;(2) Add water to the alumina slurry obtained after filtering the hydrated alumina slurry obtained in step (1), add a grain growth regulator, adjust the pH to 7-10, and heat the filter cake at 35-98°C Aging for 0.2-6 hours; the alumina hydrate slurry obtained in the above step (1) can also be aged at 35-98° C. for 0.2- 6 hours;

(3)过滤、洗涤步骤(2)得到的产物;(3) filtering, washing the product obtained in step (2);

(4)干燥步骤(3)得到的产物,得到本发明提供的P1拟薄水铝石。(4) drying the product obtained in step (3) to obtain the P1 pseudo-boehmite provided by the present invention.

所述成型可按常规方法进行,如压片、滚球、挤条等方法均可。The molding can be carried out by conventional methods, such as tableting, ball rolling, extrusion and other methods.

在一个优选的实施方式中,所述氧化铝成型载体的制备方法包括:In a preferred embodiment, the preparation method of the alumina shaped carrier comprises:

(1)在足以浆化的条件下将所述1.1≤n≤2.5的拟薄水铝石P1、n<1.1的拟薄水铝石P2和水混合,之后过滤、干燥或不干燥,得到所述的组合物;(1) Mix the pseudo-boehmite P1 of 1.1≤n≤2.5 and the pseudo-boehmite P2 of n<1.1 with water under sufficient slurrying conditions, and then filter, dry or not dry to obtain the obtained said composition;

(2)将步骤(1)所得组合物在挤条机上挤出成型;(2) extruding the composition obtained in step (1) on an extruder;

(3)将步骤(2)所得挤出成型物干燥并焙烧。(3) drying and roasting the extruded product obtained in step (2).

其中,为保证挤条成型的顺利进行,在步骤(2)包括向所述组合物中引入适量的水、胶溶剂(如选自硝酸、醋酸和柠檬酸中的一种或几种)、助挤剂(如可以为田菁粉、纤维素中的一种或几种)并混合的步骤。所述水的用量以及所述助挤剂、胶溶剂的种类及用量为本领域技术人员所公知,在此不予赘述。所述干燥为常规方法,如采用烘箱、网带窑和流化床进行干燥,当采用加热方法进行干燥时,优选的干燥温度为50-200℃,干燥时间0.3-12小时,进一步优选干燥温度为60-150℃,干燥时间为0.5-8小时。所述焙烧的方法和条件为催化剂载体制备所采用的惯常方法和条件,如采用网带窑、立试炉和转炉进行焙烧,所述焙烧的条件优选为,在350-1200℃的温度下焙烧1-12小时,进一步优选在500-950℃的温度下焙烧2-8小时。Wherein, in order to guarantee the smooth carrying out of extruded molding, in step (2), include introducing appropriate amount of water, peptizing agent (such as being selected from one or more in nitric acid, acetic acid and citric acid), auxiliary Squeeze agent (such as can be one or more in the turnip powder, cellulose) and the step of mixing. The amount of water used and the types and amounts of the extrusion aid and peptizer are well known to those skilled in the art, and will not be repeated here. The drying is a conventional method, such as using an oven, a mesh belt kiln and a fluidized bed for drying. When using a heating method for drying, the preferred drying temperature is 50-200 ° C, and the drying time is 0.3-12 hours. More preferably, the drying temperature is The temperature is 60-150℃, and the drying time is 0.5-8 hours. The method and conditions of the calcination are the usual methods and conditions used in the preparation of the catalyst carrier, such as using a mesh belt kiln, a vertical test furnace and a converter for calcination, and the conditions of the calcination are preferably calcination at a temperature of 350-1200°C 1-12 hours, more preferably at a temperature of 500-950° C. for 2-8 hours.

在另一个优选的实施方式中,所述氧化铝成型载体的制备方法包括:In another preferred embodiment, the preparation method of the alumina shaped carrier comprises:

(1)在混捏机上将所述1.1≤n≤2.5的拟薄水铝石P1、n<1.1的拟薄水铝石P2混合,得到所述的组合物;(1) Mixing the pseudo-boehmite P1 of 1.1≤n≤2.5 and the pseudo-boehmite P2 of n<1.1 on a kneader to obtain the composition;

(2)将步骤(1)所得组合物在挤条机上挤出成型;(2) extruding the composition obtained in step (1) on an extruder;

(3)将步骤(2)所得挤出成型物干燥并焙烧。(3) drying and roasting the extruded product obtained in step (2).

其中,为保证挤条成型的顺利进行,在步骤(1)包括引入适量的水、胶溶剂(如选自硝酸、醋酸和柠檬酸中的一种或几种)、助挤剂(如可以为田菁粉、纤维素中的一种或几种)。所述水的用量以及所述助挤剂、胶溶剂的种类及用量为本领域技术人员所公知,在此不予赘述。所述干燥为常规方法,如采用烘箱、网带窑和流化床进行干燥,当采用加热方法进行干燥时,优选的干燥温度为50-200℃,干燥时间0.3-12小时,进一步优选干燥温度为60-150℃,干燥时间为0.5-8小时。所述焙烧的方法和条件为催化剂载体制备所采用的惯常方法和条件,如采用网带窑、立试炉和转炉进行焙烧,所述焙烧的条件优选为,在350-1200℃的温度下焙烧1-12小时,进一步优选在500-950℃的温度下焙烧2-8小时。Wherein, in order to ensure the smooth progress of extrusion molding, step (1) includes introducing an appropriate amount of water, peptizer (such as one or more selected from nitric acid, acetic acid and citric acid), extrusion aid (such as can be one or more of safflower powder and cellulose). The amount of water used and the types and amounts of the extrusion aid and peptizer are well known to those skilled in the art, and will not be repeated here. The drying is a conventional method, such as using an oven, a mesh belt kiln and a fluidized bed for drying. When using a heating method for drying, the preferred drying temperature is 50-200 ° C, and the drying time is 0.3-12 hours. More preferably, the drying temperature is The temperature is 60-150℃, and the drying time is 0.5-8 hours. The method and conditions of the calcination are the usual methods and conditions used in the preparation of the catalyst carrier, such as using a mesh belt kiln, a vertical test furnace and a converter for calcination, and the conditions of the calcination are preferably calcination at a temperature of 350-1200°C 1-12 hours, more preferably at a temperature of 500-950° C. for 2-8 hours.

按照本发明提供的催化剂,其中的至少一种选自VIII族和至少一种选自VIB族的金属组分的含量为重油加氢处理催化剂的惯常含量。在优选的实施方式中,优选的VIII族金属组分为钴和/或镍,VIB族金属组分为钼和/或钨,以氧化物计并以催化剂为基准,所述VIII族金属组分的含量优选为0.5-10重量%,进一步优选为1.5-5重量%,所述VIB族金属组分的含量优选为5-35重量%,进一步优选为6-30重量%。According to the catalyst provided by the present invention, the content of at least one metal component selected from group VIII and at least one metal component selected from group VIB is the usual content of heavy oil hydrotreating catalysts. In a preferred embodiment, the preferred VIII group metal component is cobalt and/or nickel, the VIB group metal component is molybdenum and/or tungsten, calculated as an oxide and based on the catalyst, the VIII group metal component The content of the VIB metal component is preferably 0.5-10% by weight, more preferably 1.5-5% by weight, and the content of the VIB group metal component is preferably 5-35% by weight, more preferably 6-30% by weight.

在足以将所述选自至少一种的第VIB族和至少一种的第VIII族金属组分负载于所述载体上的前提下,本发明对所述第VIB族、第VIII族金属组分负载于所述载体之上的方法没有特别限制。例如,可以是在足以将有效量的选自第VIII族的镍和/或钴金属组分沉积于所述载体之上的条件下,将所述的载体与含有有效量的含选自第VIII族的镍和/或钴金属组分的化合物的溶液接触,如通过浸渍、共沉淀等方法,优选浸渍法,之后进行干燥、焙烧或不焙烧。所述干燥的条件为制备此类催化剂惯用的条件,如干燥温度为80~350℃,优选为100~300℃,干燥时间为1~24小时,优选为2~12小时。当所述催化剂需要进行焙烧时,所述的温度优选为100-700℃,焙烧时间为1-6小时,进一步优选的温度优选为200-500℃,焙烧时间为2-4小时。On the premise that the metal components selected from at least one Group VIB and at least one Group VIII are sufficiently supported on the support, the present invention supports the metal components of Group VIB and Group VIII The method of loading on the carrier is not particularly limited. For example, the support may be mixed with an effective amount of a metal component selected from Group VIII under conditions sufficient to deposit an effective amount of a nickel and/or cobalt metal component selected from Group VIII on the support. Contact with the solution of the compound of nickel and/or cobalt metal components of the group, such as by impregnation, co-precipitation, etc., preferably impregnation, followed by drying, calcination or no calcination. The drying conditions are common conditions for preparing such catalysts, for example, the drying temperature is 80-350°C, preferably 100-300°C, and the drying time is 1-24 hours, preferably 2-12 hours. When the catalyst needs to be calcined, the temperature is preferably 100-700° C., and the calcination time is 1-6 hours. More preferably, the temperature is 200-500° C., and the calcination time is 2-4 hours.

所述第VIII族金属化合物选自第VIII族金属可溶性化合物中的一种或几种,如钴和/或镍金属的硝酸盐、醋酸盐、可溶性碳酸盐、氯化物、可溶性络合物中的一种或几种。The Group VIII metal compound is selected from one or more of Group VIII metal soluble compounds, such as nitrates, acetates, soluble carbonates, chlorides, and soluble complexes of cobalt and/or nickel metals one or more of them.

所述第VIB族金属化合物选自第VIB族金属可溶性化合物中的一种或几种,如钼酸盐、钨酸盐、偏钨酸盐、乙基偏钨酸盐中的一种或几种。The VIB group metal compound is selected from one or more of the VIB group metal soluble compounds, such as one or more of molybdate, tungstate, metatungstate, ethyl metatungstate .

按照本发明提供的催化剂,还可以含有任何不影响本发明提供催化剂的催化性能的物质或能改善本发明提供的催化剂的催化性能的物质。如可以引入磷或硅等组分中的一种或两种,以元素计并以催化剂为基准,上述助剂的引入量为0-10重量%,优选为0.5-5重量%。According to the catalyst provided by the present invention, it can also contain any material that does not affect the catalytic performance of the catalyst provided by the present invention or can improve the catalytic performance of the catalyst provided by the present invention. For example, one or both of the components such as phosphorus or silicon can be introduced, calculated as elements and based on the catalyst, the introduction amount of the above additives is 0-10% by weight, preferably 0.5-5% by weight.

当所述催化剂中含有选自磷或硅等组分中的一种或两种组分时,其引入方法可以是将含所述助剂的化合物直接与拟薄水铝石混合、成型并焙烧;可以是将含有所述助剂的化合物与含有加氢活性金属组分的化合物配制成混合溶液后与所述氧化铝载体接触;还可以是将含有助剂的化合物单独配制溶液后与所述氧化铝载体接触并焙烧。当助剂与第加氢活性金属分别引入所述氧化铝载体时,优选首先用含有助剂化合物溶液与所述氧化铝载体接触并焙烧,之后再与含有加氢活性金属组分的化合物的溶液接触,例如通过离子交换、浸渍、共沉淀等方法,优选浸渍法,所述焙烧温度为250-600℃,优选为350-500℃,焙烧时间为2-8小时,优选为3-6小时。When the catalyst contains one or two components selected from components such as phosphorus or silicon, the introduction method can be to directly mix the compound containing the auxiliary agent with pseudo-boehmite, shape and roast ; It can be that the compound containing the auxiliary agent and the compound containing the hydrogenation active metal component are formulated into a mixed solution and then contacted with the alumina carrier; it can also be that the compound containing the auxiliary agent is prepared separately. The alumina support is contacted and fired. When the auxiliary agent and the first hydrogenation active metal are respectively introduced into the alumina support, it is preferable to contact and roast the alumina support with a solution containing the auxiliary agent compound first, and then with a solution containing the compound of the hydrogenation active metal component For contacting, for example, ion exchange, impregnation, co-precipitation and other methods, preferably impregnation method, the calcination temperature is 250-600°C, preferably 350-500°C, and the calcination time is 2-8 hours, preferably 3-6 hours.

按照本发明所提供的方法,所述加氢处理反应条件为重质原料油加氢处理的惯常反应条件,在优选的实施方式中,所述加氢处理反应条件为:反应温度300-550℃,进一步优选330-480℃,氢分压4-20兆帕,进一步优选6-18兆帕,体积空速0.1-3小时-1,进一步优选0.15-2小时-1,氢油体积比200-2500,进一步优选300-2000。According to the method provided by the present invention, the hydrotreating reaction conditions are the usual reaction conditions for the hydrotreating of heavy feedstock oil, and in a preferred embodiment, the hydrotreating reaction conditions are: reaction temperature 300-550°C , more preferably 330-480°C, hydrogen partial pressure 4-20 MPa, more preferably 6-18 MPa, volume space velocity 0.1-3 hours -1 , more preferably 0.15-2 hours -1 , hydrogen-oil volume ratio 200- 2500, more preferably 300-2000.

所述加氢处理反应的装置可以在任何足以使所述原料油在加氢处理反应条件下与所述催化剂接触反应的反应装器中进行,例如,在所述固定床反应器,移动床反应器或沸腾床反应器中进行。The device for the hydroprocessing reaction can be carried out in any reaction device sufficient to allow the feed oil to contact the catalyst under the hydroprocessing reaction conditions, for example, in the fixed bed reactor, moving bed reaction in reactors or ebullating bed reactors.

按照本领域中的常规方法,所述加氢处理催化剂在使用之前,通常可在氢气存在下,于140-370℃的温度下用硫、硫化氢或含硫原料进行预硫化,这种预硫化可在器外进行也可在器内原位硫化,将其所负载的活性金属组分转化为金属硫化物组分。According to conventional methods in this field, before use, the hydrotreating catalyst can be presulfurized with sulfur, hydrogen sulfide or sulfur-containing raw materials at a temperature of 140-370° C. in the presence of hydrogen, and this presulfurization It can be vulcanized outside or in-situ, and the active metal components supported by it can be converted into metal sulfide components.

本发明提供的催化剂适用于烃油加氢处理,特别是用于重油进行加氢处理,以脱除其中的硫、氮和金属。以便为后续工艺(如催化裂化工艺)提供合格的原料油。The catalyst provided by the invention is suitable for hydrogenation treatment of hydrocarbon oil, especially heavy oil, so as to remove sulfur, nitrogen and metals therein. In order to provide qualified raw material oil for subsequent processes (such as catalytic cracking process).

下面将通过实例说明本发明。实例中所用试剂,除特别说明的以外,均为化学纯试剂。The invention will be illustrated below by way of examples. The reagents used in the examples are chemically pure reagents unless otherwise specified.

本发明实施例中所使用的1.1≤n≤2.5的拟薄水铝石P1、n<1.1的拟薄水铝石P2,其制备方法及来源如下:The pseudo-boehmite P1 with 1.1≤n≤2.5 and the pseudo-boehmite P2 with n<1.1 used in the embodiments of the present invention have the following preparation methods and sources:

P1-1,采用下述方法制备:P1-1, prepared by the following method:

在一个2升的反应罐中并流加入1000毫升浓度为48克氧化铝/升的三氯化铝溶液和300毫升含200克氧化铝/升、苛性系数为1.58、山梨糖醇含量为1.82克/升的偏铝酸钠溶液进行沉淀反应,反应温度为80℃、调节反应物流量使得中和pH值为4.0,反应停留时间15分钟;在所得浆液中加入浓度为5重量%的稀氨水调节浆液pH至10.0,并升温至80℃,老化3小时,然后用真空过滤机进行过滤,待过滤完后,在滤饼上补充加入20升去离子水(温度80℃)冲洗滤饼约30分钟。将洗涤合格的滤饼加入到1.5升去离子水中搅拌成浆液,浆液用泵送入喷雾干燥器进行干燥,控制喷雾干燥器出口温度在100-110℃范围,物料干燥时间约2分钟,干燥后得到水合氧化铝P1-1。采用XRD表征,P1-1具有拟薄水铝石结构。In a 2-liter reaction tank, 1000 milliliters of aluminum chloride solution containing 48 grams of alumina per liter and 300 milliliters of 200 grams of alumina per liter with a caustic coefficient of 1.58 and a sorbitol content of 1.82 grams were added in parallel. The sodium metaaluminate solution per liter carries out precipitation reaction, and the reaction temperature is 80 ℃, and the reactant flow rate is adjusted so that the neutralization pH value is 4.0, and the reaction residence time is 15 minutes; in the obtained slurry, adding a concentration of 5% by weight dilute ammonia to adjust The pH of the slurry is 10.0, and the temperature is raised to 80°C, aged for 3 hours, and then filtered with a vacuum filter. After the filter is finished, 20 liters of deionized water (temperature 80°C) is added to the filter cake to rinse the filter cake for about 30 minutes . Add the washed filter cake to 1.5 liters of deionized water and stir to form a slurry. The slurry is pumped into the spray dryer for drying. The outlet temperature of the spray dryer is controlled in the range of 100-110°C. The drying time of the material is about 2 minutes. Alumina hydrate P1-1 was obtained. Characterized by XRD, P1-1 has a pseudo-boehmite structure.

XRD在SIMENS D5005型X光衍射仪上测定,CuKα辐射,44千伏,40毫安,扫描速度为2°/分钟。根据Scherrer公式:D=Kλ/(Bcosθ)(D为晶粒尺寸,λ为靶型材料的衍射波长,B为校正过的衍射峰的半峰宽,2θ为衍射峰的位置)分别以2θ为23-33°峰的参数计算出(120)的晶粒大小为D(120)、以2θ为34-43°峰的参数计算出(031)的晶粒大小为D(031),并计算出n=D(031)/D(120),经XRD表征、计算得到P1-1的n值列于表1中。XRD was measured on a SIMENS D5005 X-ray diffractometer, CuKα radiation, 44 kV, 40 mA, and a scanning speed of 2°/min. According to the Scherrer formula: D=Kλ/(Bcosθ) (D is the grain size, λ is the diffraction wavelength of the target material, B is the half-maximum width of the corrected diffraction peak, and 2θ is the position of the diffraction peak) with 2θ as The parameters of the 23-33 ° peak calculate the grain size of (120) to be D (120), and the parameters of the 34-43 ° peak calculate the grain size of (031) to be D (031) with 2θ, and calculate n=D(031)/D(120), the n value of P1-1 obtained through XRD characterization and calculation is listed in Table 1.

P1-2(包括P1-2a和P1-2b),采用下述方法制备:P1-2 (including P1-2a and P1-2b), prepared by the following method:

在一个2升的反应罐中并流加入600毫升浓度为96克氧化铝/升、其中含3.6克核糖醇的硫酸铝溶液和浓度为8重量%的氨水溶液进行沉淀反应,反应温度为40℃,反应时间为10分钟,控制氨水溶液的流量使反应体系的pH为7,沉淀反应结束后,在浆液中加入适量氨水使浆液的pH值为8.5,浆液于55℃下老化60分钟后过滤,滤饼用去离子水打浆洗涤2次,不经干燥得到水合氧化铝P1-2a;经120℃干燥24小时,得到水合氧化铝P1-2b,采用XRD表征(表征用P1-2a同样经120℃干燥24小时),P1-2a和P1-2b具有拟薄水铝石结构。In a 2-liter reaction tank, add 600 milliliters of concentration and be 96 grams of alumina/liter, aluminum sulfate solution containing 3.6 grams of ribitol and ammonia solution of 8% by weight to carry out precipitation reaction in parallel, and the reaction temperature is 40 ℃ , the reaction time is 10 minutes, the flow rate of the ammonia solution is controlled so that the pH of the reaction system is 7, after the precipitation reaction is completed, an appropriate amount of ammonia water is added to the slurry to make the pH of the slurry 8.5, and the slurry is aged at 55°C for 60 minutes and then filtered. The filter cake was beaten and washed twice with deionized water, without drying to obtain hydrated alumina P1-2a; dried at 120°C for 24 hours to obtain hydrated alumina P1-2b, which was characterized by XRD (characterized P1-2a was also tested at 120°C Drying for 24 hours), P1-2a and P1-2b have pseudo-boehmite structure.

按照与前述P1-1相同方法进行XRD表征、计算得到P1-2a和P1-2b的n值列于表1中。The XRD characterization was carried out according to the same method as the aforementioned P1-1, and the calculated n values of P1-2a and P1-2b are listed in Table 1.

P2-1,采用下述方法制备:P2-1, prepared by the following method:

按照P1-1的方法制备拟薄水铝石,不同的是,硫酸铝溶液换成浓度为48克氧化铝/升的三氯化铝溶液,而且偏铝酸钠溶液中不含山梨糖醇,得到水合氧化铝P2-1。按照实施例1的方法采用XRD表征,P2-1具有拟薄水铝石结构,按照与前述P1-1相同方法进行XRD表征、计算得到P2-1的n值列于表1中。Prepare pseudo-boehmite according to the method of P1-1. The difference is that the aluminum sulfate solution is changed into an aluminum chloride solution with a concentration of 48 grams of alumina/liter, and the sodium metaaluminate solution does not contain sorbitol. Alumina hydrate P2-1 was obtained. XRD was used to characterize according to the method of Example 1. P2-1 had a pseudo-boehmite structure. XRD was characterized and calculated by the same method as P1-1, and the n value of P2-1 was listed in Table 1.

P2-2(包括P2-2a和P2-2b),采用下述方法制备:P2-2 (including P2-2a and P2-2b), prepared by the following method:

按照P1-2的方法制备拟薄水铝石,不同的是,含核糖醇的硫酸铝溶液由浓度为96克氧化铝/升的硫酸铝溶液代替,也即硫酸铝溶液中不含核糖醇,不经干燥得到水合氧化铝P2-2a;经120℃干燥24小时,得到水合氧化铝P2-2b。按照实施例1的方法采用XRD表征(表征用P2-2a同样经120℃干燥24小时),P2-2a和P2-2b具有拟薄水铝石结构,按照与前述P1-1相同方法进行XRD表征、计算得到P2-2a和P2-2b的n值列于表1中。Prepare pseudo-boehmite according to the method of P1-2. The difference is that the aluminum sulfate solution containing ribitol is replaced by the aluminum sulfate solution with a concentration of 96 grams of alumina/liter, that is, ribitol is not contained in the aluminum sulfate solution. Alumina hydrate P2-2a was obtained without drying; and alumina hydrate P2-2b was obtained by drying at 120°C for 24 hours. According to the method of Example 1, XRD is used for characterization (P2-2a is also dried at 120°C for 24 hours for characterization), P2-2a and P2-2b have a pseudo-boehmite structure, and XRD characterization is carried out according to the same method as the aforementioned P1-1 , The calculated n values of P2-2a and P2-2b are listed in Table 1.

P2-3,为山东铝厂生产的商品拟薄水铝石(SD粉),按照与前述P1-1相同方法进行XRD表征、、计算得到P2-3的n值列于表1中。P2-3 is commercial pseudo-boehmite (SD powder) produced by Shandong Aluminum Works. XRD characterization was carried out according to the same method as P1-1 above, and the calculated n value of P2-3 is listed in Table 1.

P2-4,为烟台恒辉化工有限公司生产的的商品拟薄水铝石(烟台粉),按照与前述P1-1相同方法进行XRD表征、计算得到P2-4的n值列于表1中。P2-4 is the commercial pseudo-boehmite (Yantai powder) produced by Yantai Henghui Chemical Co., Ltd., XRD characterization is carried out according to the same method as the aforementioned P1-1, and the calculated n value of P2-4 is listed in Table 1 .

表1Table 1

Figure GSA00000018839400111
Figure GSA00000018839400111

Figure GSA00000018839400121
Figure GSA00000018839400121

*以Condea公司的商业SB粉为基准,测得各样品的结晶度。*The crystallinity of each sample was measured based on Condea's commercial SB powder.

实施例1~5说明适合用于制备本发明提供催化剂的拟薄水铝石、载体及其制备方法。Examples 1-5 illustrate pseudo-boehmite, supports and preparation methods suitable for preparing catalysts provided by the present invention.

实施例1Example 1

(1)拟薄水铝石组合物:(1) Pseudoboehmite composition:

将P1-1、P2-3两种拟薄水铝石按60∶40的干基重量比投料并在混捏机上混合20分钟,得到本发明提供组合物ZP-1。Two kinds of pseudo-boehmite P1-1 and P2-3 were fed in a dry basis weight ratio of 60:40 and mixed on a kneader for 20 minutes to obtain the composition ZP-1 provided by the present invention.

(2)氧化铝载体:(2) Alumina carrier:

先取组合物ZP-1600克,加入20克的田菁粉混合,做在室温下将该混合物与520毫升的浓度为1%的硝酸水溶液,混合,之后在双螺杆挤条机上继续混捏为可塑体,并挤成φ1.1毫米的蝶形条,湿条经120℃干燥4小时后,于600℃焙烧3小时,得到载体Z1,载体Z1性质见表2所示。First take the composition ZP-1600 grams, add 20 grams of scallop powder and mix, and mix the mixture with 520 milliliters of 1% nitric acid aqueous solution at room temperature, and then continue kneading on a twin-screw extruder to form a plastic body , and extruded into a butterfly-shaped strip with a diameter of 1.1 mm. The wet strip was dried at 120°C for 4 hours, and then fired at 600°C for 3 hours to obtain the carrier Z1. The properties of the carrier Z1 are shown in Table 2.

参比例1~5说明参比的拟薄水铝石、氧化铝成型载体及其制备方法。Reference examples 1 to 5 illustrate the reference pseudo-boehmite, the alumina forming carrier and the preparation method thereof.

参比例1Reference example 1

(1)拟薄水铝石组合物:(1) Pseudoboehmite composition:

将P2-1、P2-3两种拟薄水铝石按60∶40的干基重量比投料并在混捏机上混合20分钟,得到对比提供组合物DZP-1。Two kinds of pseudo-boehmite P2-1 and P2-3 were fed in a weight ratio of 60:40 on a dry basis and mixed on a kneader for 20 minutes to obtain a comparative composition DZP-1.

(2)氧化铝载体:(2) Alumina carrier:

先取组合物DZP-1600克,加入20克的田菁粉混合,再在室温下将该混合物与520毫升的浓度为1%的硝酸水溶液,混合,之后在双螺杆挤条机上继续混捏为可塑体,并挤成φ1.1毫米的蝶形条,湿条经120℃干燥4小时后,于600℃焙烧3小时,得到载体DZ1,载体DZ1性质见表2所示。First take the composition DZP-1600 grams, add 20 grams of turnip powder and mix, then mix the mixture with 520 milliliters of 1% nitric acid aqueous solution at room temperature, and then continue kneading on the twin-screw extruder to form a plastic body , and extruded into a butterfly strip with a diameter of 1.1 mm, the wet strip was dried at 120°C for 4 hours, and then baked at 600°C for 3 hours to obtain the carrier DZ1. The properties of the carrier DZ1 are shown in Table 2.

实施例2Example 2

(1)拟薄水铝石组合物:(1) Pseudoboehmite composition:

将P1-1、P2-3两种拟薄水铝石按60∶40的干基重量比投料共500克,分别加入1500毫升去离子水中,搅拌至浆化后继续搅拌15分钟,然后过虑,得到本发明提供的组合物ZP-2Feed 500 grams of P1-1 and P2-3 pseudo-boehmite in a dry basis weight ratio of 60:40, add 1500 milliliters of deionized water respectively, stir until slurry and continue stirring for 15 minutes, then filter, Obtain composition ZP-2 provided by the invention

(2)氧化铝载体:(2) Alumina carrier:

取组合物ZP-2600克,在双螺杆挤条机上继续混捏为可塑体后,挤成φ1.1毫米的蝶形条,湿条经120℃干燥4小时后,于600℃焙烧3小时,得到载体Z2,载体Z2性质见表2所示。Take the composition ZP-2600g, continue to knead it into a plastic body on a twin-screw extruder, extrude it into a butterfly-shaped strip with a diameter of 1.1mm, dry the wet strip at 120°C for 4 hours, and then bake it at 600°C for 3 hours to obtain Carrier Z2, the properties of carrier Z2 are shown in Table 2.

参比例2Reference example 2

(1)拟薄水铝石组合物:(1) Pseudoboehmite composition:

将P2-3、P2-1两种拟薄水铝石按40∶60的干基重量比投料共500克,分别加入1500毫升去离子水中,搅拌至浆化后继续搅拌15分钟,然后过虑,得到对比组合物DZP-2The P2-3 and P2-1 two kinds of pseudo-boehmite were fed a total of 500 grams according to the weight ratio of 40:60 on a dry basis, respectively added to 1500 milliliters of deionized water, stirred until slurry and continued to stir for 15 minutes, and then filtered. Obtain comparative composition DZP-2

(2)氧化铝:(2) Alumina:

取组合物DZP-2600克,在双螺杆挤条机上继续混捏为可塑体后,挤成φ1.1毫米的蝶形条,湿条经120℃干燥4小时后,于600℃焙烧3小时,得到载体DZ2,载体DZ2性质见表2所示。Take the composition DZP-2600g, continue to knead it into a plastic body on a twin-screw extruder, extrude it into a butterfly-shaped strip with a diameter of 1.1mm, dry the wet strip at 120°C for 4 hours, and then roast it at 600°C for 3 hours to obtain Carrier DZ2, the properties of carrier DZ2 are shown in Table 2.

实施例3Example 3

(1)拟薄水铝石:(1) Pseudoboehmite:

将P1-2、P2-4两种拟薄水铝石按50∶50的干基重量比投料并在混捏机上混合20分钟,得到本发明提供组合物ZP-3。Two kinds of pseudo-boehmite P1-2 and P2-4 were fed in a dry basis weight ratio of 50:50 and mixed on a kneader for 20 minutes to obtain the composition ZP-3 provided by the present invention.

(2)氧化铝(2) Alumina

先取组合物ZP-3600克,加入20克的田菁粉混合,再在室温下将该混合物与660毫升的浓度为1%的硝酸水溶液,混合,之后在双螺杆挤条机上继续混捏为可塑体,并挤成φ1.1毫米的蝶形条,湿条经120℃干燥4小时后,于900℃焙烧3小时,得到载体Z3,载体Z3性质见表2所示。First take 600 grams of the composition ZP-3, add 20 grams of kale powder and mix, then mix the mixture with 660 milliliters of 1% nitric acid aqueous solution at room temperature, and then continue kneading on a twin-screw extruder to form a plastic body , and extruded into a butterfly-shaped strip with a diameter of 1.1 mm. The wet strip was dried at 120°C for 4 hours, and then fired at 900°C for 3 hours to obtain carrier Z3. The properties of carrier Z3 are shown in Table 2.

对比例3Comparative example 3

(1)拟薄水铝石:(1) Pseudoboehmite:

将P2-2、P2-4两种拟薄水铝石按50∶50的干基重量比投料并在混捏机上混合20分钟,得到对比组合物DZP-3。Two kinds of pseudo-boehmite P2-2 and P2-4 were fed in a weight ratio of 50:50 on a dry basis and mixed on a kneader for 20 minutes to obtain a comparative composition DZP-3.

(2)氧化铝:(2) Alumina:

先取组合物DZP-3600克,加入20克的田菁粉混合,再在室温下将该混合物与660毫升的浓度为1%的硝酸水溶液,混合,之后在双螺杆挤条机上继续混捏为可塑体,并挤成φ1.1毫米的蝶形条,湿条经120℃干燥4小时后,于900℃焙烧3小时,得到载体DZ3,载体DZ3性质见表2所示。First take the composition DZP-3600 grams, add 20 grams of turnip powder and mix, then mix the mixture with 660 milliliters of 1% nitric acid aqueous solution at room temperature, and then continue to knead it into a plastic body on a twin-screw extruder , and extruded into butterfly strips with a diameter of 1.1mm. The wet strips were dried at 120°C for 4 hours, and then calcined at 900°C for 3 hours to obtain the carrier DZ3. The properties of the carrier DZ3 are shown in Table 2.

实施例4Example 4

(1)拟薄水铝石:(1) Pseudoboehmite:

将P1-1、P2-3两种拟薄水铝石按70∶30的干基重量比投料并在混捏机上混合20分钟,得到本发明提供组合物ZP-4。Two kinds of pseudo-boehmite P1-1 and P2-3 were fed in a weight ratio of 70:30 on a dry basis and mixed on a kneader for 20 minutes to obtain the composition ZP-4 provided by the present invention.

(2)氧化铝:(2) Alumina:

先取组合物ZP-4600克,加入20克的田菁粉混合,再在室温下将该混合物与520毫升的浓度为1%的硝酸水溶液,混合,之后在双螺杆挤条机上继续混捏为可塑体,并挤成φ1.1毫米的蝶形条,湿条经120℃干燥4小时后,于600℃焙烧3小时,得到载体Z4,载体Z4性质见表2所示。First take the composition ZP-4600 grams, add 20 grams of kale powder and mix, then mix the mixture with 520 milliliters of 1% nitric acid aqueous solution at room temperature, and then continue to knead it into a plastic body on a twin-screw extruder , and extruded into butterfly strips with a diameter of 1.1 mm. The wet strips were dried at 120°C for 4 hours, and then calcined at 600°C for 3 hours to obtain carrier Z4. The properties of carrier Z4 are shown in Table 2.

对比例4Comparative example 4

(1)拟薄水铝石:(1) Pseudoboehmite:

将P2-1、P2-3两种拟薄水铝石按70∶30的干基重量比投料并在混捏机上混合20分钟,得到对比组合物DZP-4。Two kinds of pseudo-boehmite P2-1 and P2-3 were fed in a weight ratio of 70:30 on a dry basis and mixed on a kneader for 20 minutes to obtain a comparative composition DZP-4.

(2)氧化铝:(2) Alumina:

先取组合物DZP-4600克,加入20克的田菁粉混合,再在室温下将该混合物与520毫升的浓度为1%的硝酸水溶液,混合,之后在双螺杆挤条机上继续混捏为可塑体,并挤成φ1.1毫米的蝶形条,湿条经120℃干燥4小时后,于600℃焙烧3小时,得到载体DZ4,载体DZ4性质见表2所示。First take the composition DZP-4600 grams, add 20 grams of turnip powder and mix, and then mix the mixture with 520 milliliters of 1% nitric acid aqueous solution at room temperature, and then continue kneading on the twin-screw extruder to form a plastic body , and extruded into butterfly strips with a diameter of 1.1mm. The wet strips were dried at 120°C for 4 hours, and then calcined at 600°C for 3 hours to obtain carrier DZ4. The properties of carrier DZ4 are shown in Table 2.

实施例5Example 5

(1)拟薄水铝石:(1) Pseudoboehmite:

将P1-1、P2-3两种拟薄水铝石按60∶40的干基重量比投料并在混捏机上混合20分钟,得到本发明提供组合物ZP-5。Two kinds of pseudo-boehmite P1-1 and P2-3 were fed in a weight ratio of 60:40 on a dry basis and mixed on a kneader for 20 minutes to obtain the composition ZP-5 provided by the present invention.

(2)氧化铝:(2) Alumina:

先取组合物ZP-5600克,加入20克的田菁粉混合,再在室温下将该混合物与520毫升的浓度为1%的硝酸水溶液,混合,之后在双螺杆挤条机上继续混捏为可塑体,并挤成φ1.3毫米的蝶形条,湿条经120℃干燥4小时后,于600℃焙烧3小时,得到载体Z5,载体Z5性质见表2所示。First take the composition ZP-5600 grams, add 20 grams of kale powder and mix, then mix the mixture with 520 milliliters of 1% nitric acid aqueous solution at room temperature, and then continue kneading on the twin-screw extruder to form a plastic body , and extruded into a butterfly-shaped strip with a diameter of 1.3 mm. The wet strip was dried at 120°C for 4 hours, and then fired at 600°C for 3 hours to obtain carrier Z5. The properties of carrier Z5 are shown in Table 2.

对比例5Comparative example 5

(1)拟薄水铝石:(1) Pseudoboehmite:

将P2-1、P2-3两种拟薄水铝石按60∶40的干基重量比投料并在混捏机上混合20分钟,得到对比组合物DZP-5。Two kinds of pseudo-boehmite P2-1 and P2-3 were fed in a weight ratio of 60:40 on a dry basis and mixed on a kneader for 20 minutes to obtain a comparative composition DZP-5.

(2)氧化铝:(2) Alumina:

先取组合物DZP-5600克,加入20克的田菁粉混合,再在室温下将该混合物与520毫升的浓度为1%的硝酸水溶液,混合,之后在双螺杆挤条机上继续混捏为可塑体,并挤成φ1.3毫米的蝶形条,湿条经120℃干燥4小时后,于600℃焙烧3小时,得到载体DZ5,载体DZ5性质见表2所示。First take the composition DZP-5600 grams, add 20 grams of turnip powder and mix, then mix the mixture with 520 milliliters of 1% nitric acid aqueous solution at room temperature, and then continue to knead it into a plastic body on a twin-screw extruder , and extruded into butterfly strips with a diameter of φ1.3mm. After the wet strips were dried at 120°C for 4 hours, they were calcined at 600°C for 3 hours to obtain the carrier DZ5. The properties of the carrier DZ5 are shown in Table 2.

表2Table 2

Figure GSA00000018839400151
Figure GSA00000018839400151

Figure GSA00000018839400161
Figure GSA00000018839400161

实施例6~11说明本发明提供的催化剂及其制备制备Embodiment 6~11 illustrate catalyst provided by the present invention and preparation thereof

实施例6Example 6

取载体Z1200克,用170毫升含MoO3208克/升,CoO 48.7克/升的钼酸铵和硝酸钴混合溶液浸渍1小时,于120℃烘干2小时,420℃焙烧3小时,得到催化剂C1。以催化剂的总重量为基准,采用X射线荧光法测定催化剂C1中的氧化钼和氧化钴的含量(具体方法见石油化工分析方法RIPP133-90),测定结果如表3所示。Take 1200 grams of carrier Z, impregnate it with 170 ml of mixed solution of ammonium molybdate and cobalt nitrate containing MoO 3 208 g/L, CoO 48.7 g/L for 1 hour, dry at 120°C for 2 hours, and bake at 420°C for 3 hours to obtain the catalyst C1. Based on the total weight of the catalyst, the content of molybdenum oxide and cobalt oxide in the catalyst C1 was measured by X-ray fluorescence method (see the petrochemical analysis method RIPP133-90 for the specific method), and the measurement results are shown in Table 3.

对比例6~11说明参比催化剂及其制备。Comparative Examples 6-11 illustrate reference catalysts and their preparation.

对比例6Comparative example 6

取载体DZ1200克,用170毫升含MoO3208克/升,CoO 48.7克/升的钼酸铵和硝酸钴混合溶液浸渍1小时,于120℃烘干2小时,420℃焙烧3小时,得到催化剂DC1。按照与实施例6相同的方式测定催化剂DC1中的氧化钼和氧化钴的含量,结果如表3所示。Take carrier DZ1200g, impregnate it with 170ml mixed solution of ammonium molybdate and cobalt nitrate containing MoO 3 208 g/L, CoO 48.7 g/L for 1 hour, dry at 120°C for 2 hours, and bake at 420°C for 3 hours to obtain the catalyst DC1. The contents of molybdenum oxide and cobalt oxide in the catalyst DC1 were measured in the same manner as in Example 6, and the results are shown in Table 3.

实施例7Example 7

取载体Z2200克,用170毫升含MoO3206克/升,NiO 45克/升的钼酸铵和硝酸镍混合溶液浸渍1小时,于120℃烘干2小时,420℃焙烧3小时,得到催化剂C2。按照与实施例6相同的方式测定催化剂C2中的氧化钼和氧化镍的含量,结果如表3所示。Take 200 grams of carrier Z2, impregnate with 170 ml of mixed solution of ammonium molybdate and nickel nitrate containing MoO 3 206 g/L, NiO 45 g/L for 1 hour, dry at 120°C for 2 hours, and roast at 420°C for 3 hours to obtain the catalyst C2. The contents of molybdenum oxide and nickel oxide in catalyst C2 were determined in the same manner as in Example 6, and the results are shown in Table 3.

对比例7Comparative example 7

取载体DZ2200克,用170毫升含MoO3206克/升,NiO 45克/升的钼酸铵和硝酸镍混合溶液浸渍1小时,于120℃烘干2小时,420℃焙烧3小时,得到催化剂DC2。按照与实施例6相同的方式测定催化剂DC2中的氧化钼和氧化镍的含量,结果如表3所示。Take 200 grams of carrier DZ2, impregnate with 170 ml of ammonium molybdate and nickel nitrate mixed solution containing MoO 3 206 g/L, NiO 45 g/L for 1 hour, dry at 120°C for 2 hours, and roast at 420°C for 3 hours to obtain the catalyst DC2. The contents of molybdenum oxide and nickel oxide in the catalyst DC2 were determined in the same manner as in Example 6, and the results are shown in Table 3.

实施例8Example 8

取载体Z3200克,用200毫升含MoO385克/升,NiO 26克/升的钼酸铵和硝酸镍混合溶液浸渍1小时,于120℃烘干2小时,420℃焙烧3小时,得到催化剂C3。按照与实施例6相同的方式测定催化剂C3中的氧化钼和氧化镍的含量,结果如表3所示。Take 200 grams of carrier Z3, impregnate with 200 ml of mixed solution of ammonium molybdate and nickel nitrate containing MoO 3 85 g/L, NiO 26 g/L for 1 hour, dry at 120°C for 2 hours, and bake at 420°C for 3 hours to obtain the catalyst C3. The contents of molybdenum oxide and nickel oxide in catalyst C3 were determined in the same manner as in Example 6, and the results are shown in Table 3.

对比例8Comparative example 8

取载体DZ3200克,用200毫升含MoO385克/升,NiO 26克/升的钼酸铵和硝酸镍混合溶液浸渍1小时,于120℃烘干2小时,420℃焙烧3小时,得到催化剂DC3。按照与实施例6相同的方式测定催化剂DC3中的氧化钼和氧化镍的含量,结果如表3所示。Take 200 grams of carrier DZ3, impregnate it with 200 ml of mixed solution of ammonium molybdate and nickel nitrate containing MoO 3 85 g/L, NiO 26 g/L for 1 hour, dry at 120°C for 2 hours, and roast at 420°C for 3 hours to obtain the catalyst DC3. The contents of molybdenum oxide and nickel oxide in the catalyst DC3 were determined in the same manner as in Example 6, and the results are shown in Table 3.

实施例9Example 9

取载体Z4200克,用170毫升含MoO3154克/升,CoO 37克/升的钼酸铵和硝酸钴混合溶液浸渍1小时,于120℃烘干2小时,420℃焙烧3小时,得到催化剂C4。按照与实施例6相同的方式测定催化剂C4中的氧化钼和氧化钴的含量,结果如表3所示。Take 200 grams of carrier Z4, impregnate it with 170 ml of mixed solution of ammonium molybdate and cobalt nitrate containing MoO 3 154 g/L, CoO 37 g/L for 1 hour, dry at 120°C for 2 hours, and roast at 420°C for 3 hours to obtain the catalyst C4. The contents of molybdenum oxide and cobalt oxide in catalyst C4 were determined in the same manner as in Example 6, and the results are shown in Table 3.

对比例9Comparative example 9

取载体DZ4200克,用170毫升含MoO3154克/升,CoO 37克/升的钼酸铵和硝酸钴混合溶液浸渍1小时,于120℃烘干2小时,420℃焙烧3小时,得到催化剂DC4。按照与实施例6相同的方式测定催化剂DC4中的氧化钼和氧化钴的含量,结果如表3所示。Take 200 grams of carrier DZ4, impregnate with 170 ml of ammonium molybdate and cobalt nitrate mixed solution containing MoO 3 154 g/L, CoO 37 g/L for 1 hour, dry at 120°C for 2 hours, and roast at 420°C for 3 hours to obtain the catalyst DC4. The contents of molybdenum oxide and cobalt oxide in the catalyst DC4 were determined in the same manner as in Example 6, and the results are shown in Table 3.

实施例10Example 10

取载体Z5200克,用170毫升含WO3477克/升,NiO 49.4克/升的偏钨酸铵和硝酸镍混合溶液浸渍1小时,于120℃烘干2小时,420℃焙烧3小时,得到催化剂C5。按照与实施例6相同的方式测定催化剂C5中的氧化钨和氧化镍的含量,结果如表3所示。Take 200 grams of carrier Z5, impregnate it with 170 ml of ammonium metatungstate and nickel nitrate mixed solution containing WO 3 477 g/L, NiO 49.4 g/L for 1 hour, dry at 120°C for 2 hours, and bake at 420°C for 3 hours to obtain Catalyst C5. The contents of tungsten oxide and nickel oxide in the catalyst C5 were determined in the same manner as in Example 6, and the results are shown in Table 3.

对比例10Comparative example 10

取载体DZ5200克,用170毫升含WO3477克/升,NiO 49.4克/升的偏钨酸铵和硝酸镍混合溶液浸渍1小时,于120℃烘干2小时,420℃焙烧3小时,得到催化剂DC5。按照与实施例6相同的方式测定催化剂DC5中的氧化钨和氧化镍的含量,结果如表3所示。Take 200 grams of carrier DZ5, impregnate it with 170 ml mixed solution of ammonium metatungstate and nickel nitrate containing WO 3 477 g/L, NiO 49.4 g/L for 1 hour, dry at 120°C for 2 hours, and bake at 420°C for 3 hours to obtain Catalyst DC5. The contents of tungsten oxide and nickel oxide in the catalyst DC5 were determined in the same manner as in Example 6, and the results are shown in Table 3.

实施例11Example 11

取载体Z5,用170毫升含氟72克/升的氟化铵溶液浸渍1小时,于120℃烘干2小时,450℃焙烧3小时,得到催化剂氟条F6。Take carrier Z5, impregnate it with 170 ml of ammonium fluoride solution containing 72 g/L fluorine for 1 hour, dry at 120°C for 2 hours, and bake at 450°C for 3 hours to obtain catalyst fluorine strip F6.

取催化剂氟条F6200克,用160毫升含WO3507克/升,NiO 52克/升的偏钨酸铵和硝酸镍混合溶液浸渍1小时,于120℃烘干2小时,420℃焙烧3小时,得到催化剂C6。按照与实施例6相同的方式测定催化剂C6中的氧化钨和氧化镍的含量,结果如表3所示。Take 200 grams of catalyst fluorine bar F6, impregnate it with 160 ml mixed solution of ammonium metatungstate and nickel nitrate containing WO 3 507 g/L, NiO 52 g/L for 1 hour, dry at 120°C for 2 hours, and bake at 420°C for 3 hours , to obtain catalyst C6. The contents of tungsten oxide and nickel oxide in catalyst C6 were determined in the same manner as in Example 6, and the results are shown in Table 3.

对比例11Comparative example 11

取载体DZ5,用170毫升含氟72克/升的氟化铵溶液浸渍1小时,于120℃烘干2小时,450℃焙烧3小时,得到催化剂氟条DF6。Take carrier DZ5, impregnate it with 170 ml of ammonium fluoride solution containing 72 g/L fluorine for 1 hour, dry at 120°C for 2 hours, and bake at 450°C for 3 hours to obtain catalyst fluorine strip DF6.

取催化剂氟条DF6200克,用160毫升含WO3507克/升,NiO 52克/升的偏钨酸铵和硝酸镍混合溶液浸渍1小时,于120℃烘干2小时,420℃焙烧3小时,得到催化剂DC6。按照与实施例6相同的方式测定催化剂DC6中的氧化钨和氧化镍的含量,结果如表3所示。Take 200 grams of catalyst fluorine bar DF6, impregnate it with 160 ml mixed solution of ammonium metatungstate and nickel nitrate containing WO 3 507 g/L, NiO 52 g/L for 1 hour, dry at 120°C for 2 hours, and bake at 420°C for 3 hours , to obtain catalyst DC6. The contents of tungsten oxide and nickel oxide in the catalyst DC6 were measured in the same manner as in Example 6, and the results are shown in Table 3.

表3table 3

Figure GSA00000018839400191
Figure GSA00000018839400191

实施例12-17说明本发明提供催化剂的应用及其效果。Examples 12-17 illustrate the application and effect of the catalyst provided by the present invention.

实施例12-13Example 12-13

在固定床反应器中分别评价催化剂C1、C4的脱硫性能。The desulfurization performance of catalysts C1 and C4 were evaluated in a fixed-bed reactor.

原料油:原料油为镍含量为15.6ppm、钒含量为38.2ppm、硫含量为3.3%、氮含量为0.24%、残碳为10.7%的茂名沙轻VRDS。Raw oil: The raw oil is Maoming Shaqing VRDS with a nickel content of 15.6ppm, a vanadium content of 38.2ppm, a sulfur content of 3.3%, a nitrogen content of 0.24%, and a residual carbon content of 10.7%.

反应条件:分别将催化剂C1、C4破碎成直径2-3毫米的颗粒装入反应器。反应温度380℃、氢分压14兆帕,空速0.5h-1,氢油比700(体积)。Reaction conditions: Catalysts C1 and C4 are respectively broken into particles with a diameter of 2-3 mm and loaded into the reactor. The reaction temperature is 380°C, the hydrogen partial pressure is 14 MPa, the space velocity is 0.5h -1 , and the hydrogen-oil ratio is 700 (volume).

产品分析:采用电感耦合等离子体发射光谱仪(ICP-AES)测定处理后的油中镍和钒的含量(所用仪器为美国PE公司PE-5300型等离子体光量计,具体方法见石油化工分析方法RIPP124-90)。使用电量法测定硫和氮的含量(具体方法见石油化工分析方法RIPP62-90)。Product analysis: use the inductively coupled plasma emission spectrometer (ICP-AES) to measure the content of nickel and vanadium in the treated oil (the instrument used is the PE-5300 plasma light meter of the American PE company, and the specific method is shown in the petrochemical analysis method RIPP124 -90). The content of sulfur and nitrogen was determined by the coulometric method (see the petrochemical analysis method RIPP62-90 for specific methods).

按照下列公式分别计算杂质(硫或金属)的总脱除率:Calculate the total removal rate of impurities (sulfur or metal) according to the following formula:

Figure GSA00000018839400201
Figure GSA00000018839400201

结果列于表4。The results are listed in Table 4.

实施例14Example 14

在固定床反应器中评价催化剂C2的脱残炭性能。The carbon removal performance of catalyst C2 was evaluated in a fixed-bed reactor.

原料油:原料油为镍含量为15.6ppm、钒含量为38.2ppm、硫含量为3.3%、氮含量为0.24%、残碳为10.7%的茂名沙轻VRDS。Raw oil: The raw oil is Maoming Shaqing VRDS with a nickel content of 15.6ppm, a vanadium content of 38.2ppm, a sulfur content of 3.3%, a nitrogen content of 0.24%, and a residual carbon content of 10.7%.

反应条件:将催化剂C2破碎成直径2-3毫米的颗粒装入反应器。反应温度380℃、氢分压14兆帕,空速0.5h-1,氢油比700。Reaction conditions: Catalyst C2 is broken into particles with a diameter of 2-3 mm and loaded into the reactor. The reaction temperature is 380°C, the hydrogen partial pressure is 14 MPa, the space velocity is 0.5h -1 , and the hydrogen-oil ratio is 700.

产品分析:采用石油产品残炭测定法测定处理后的油中残炭含量(所用仪器为美国ALCOR公司MCRT-160型微量残炭测定仪,具体方法见GB/T17144)。Product analysis: Determination of residual carbon content in the treated oil by the carbon residual determination method of petroleum products (the instrument used is the MCRT-160 trace carbon residual tester of the American ALCOR company, and the specific method is shown in GB/T17144).

按照下列公式分别计算杂质(残炭)的总脱除率:Calculate the total removal rate of impurities (char residue) according to the following formula:

Figure GSA00000018839400202
Figure GSA00000018839400202

结果列于表4。The results are listed in Table 4.

实施例15Example 15

在固定床反应器中评价催化剂C3的脱金属性能。Catalyst C3 was evaluated for demetallization performance in a fixed bed reactor.

原料油:原料油为镍含量为29.3ppm、钒含量为83ppm、硫含量为4.7%、氮含量为0.3%、残炭为15.1%的科威特常渣。Raw material oil: The raw material oil is Kuwaiti normal slag with a nickel content of 29.3ppm, a vanadium content of 83ppm, a sulfur content of 4.7%, a nitrogen content of 0.3%, and a residual carbon content of 15.1%.

反应条件:将催化剂C3破碎成直径2-3毫米的颗粒装入反应器。反应温度380℃、氢分压14兆帕,空速0.6h-1,氢油比700(体积)。Reaction conditions: Catalyst C3 is broken into particles with a diameter of 2-3 mm and loaded into the reactor. The reaction temperature is 380°C, the hydrogen partial pressure is 14 MPa, the space velocity is 0.6h -1 , and the hydrogen-oil ratio is 700 (volume).

产品分析:采用电感耦合等离子体发射光谱仪(ICP-AES)测定处理后的油中镍和钒的含量(所用仪器为美国PE公司PE-5300型等离子体光量计,具体方法见石油化工分析方法RIPP124-90)Product analysis: use the inductively coupled plasma emission spectrometer (ICP-AES) to measure the content of nickel and vanadium in the treated oil (the instrument used is the PE-5300 plasma light meter of the American PE company, and the specific method is shown in the petrochemical analysis method RIPP124 -90)

按照下列公式分别计算杂质(金属)的总脱除率:Calculate the total removal rate of impurities (metal) according to the following formula:

Figure GSA00000018839400203
Figure GSA00000018839400203

结果列于表4。The results are listed in Table 4.

实施例16-17Examples 16-17

在固定床反应器中评价催化剂C5、C6的脱硫、脱氮性能。The desulfurization and denitrogenation performances of catalysts C5 and C6 were evaluated in a fixed-bed reactor.

原料油:原料油为硫含量为9700ppm,氮含量为97ppm的茂名直柴。Raw material oil: The raw material oil is Maoming Zhichai with a sulfur content of 9700ppm and a nitrogen content of 97ppm.

反应条件:分别将催化剂C5、C6破碎成直径2-3毫米的颗粒装入反应器。反应条件为:反应温度325℃、氢分压6.4兆帕,空速2h-1,氢油比300。Reaction conditions: Catalysts C5 and C6 are respectively broken into particles with a diameter of 2-3 mm and loaded into the reactor. The reaction conditions are: reaction temperature 325°C, hydrogen partial pressure 6.4 MPa, space velocity 2h -1 , hydrogen-oil ratio 300.

产品分析:采用紫外荧光法测定处理后的油中硫含量(所用仪器为THERMO公司TS-3000紫外荧光定硫仪,具体方法见行业标准SH-T0689);采用化学发光法测定处理后的油中氮含量(所用仪器为耶拿公司的EA3100化学发光定氮仪,具体方法见行业标准SH-T0657)。Product analysis: Determination of sulfur content in treated oil by ultraviolet fluorescence method (the instrument used is TS-3000 ultraviolet fluorescence sulfur determination instrument of THERMO company, see industry standard SH-T0689 for specific methods); Nitrogen content (the instrument used is the EA3100 chemiluminescent azotometer from Jena Company, see industry standard SH-T0657 for specific methods).

按照下列公式分别计算杂质(硫、氮)的总脱除率:Calculate the total removal rate of impurities (sulfur, nitrogen) according to the following formula:

Figure GSA00000018839400211
Figure GSA00000018839400211

结果列于表4。The results are listed in Table 4.

对比例12-17Comparative Examples 12-17

说明参比氧化铝成型载体制备催化剂的性能。Describe the performance of the catalyst prepared with reference to the alumina shaped carrier.

按照实施例12-17的方法评价催化剂DC1~DC6的各项杂质脱除性能,结果见表4。The impurity removal performance of the catalysts DC1-DC6 was evaluated according to the methods of Examples 12-17, and the results are shown in Table 4.

表4Table 4

Figure GSA00000018839400212
Figure GSA00000018839400212

Figure GSA00000018839400221
Figure GSA00000018839400221

由表4结果可以看到,在劣质渣油加氢处理过程中由本发明提供氧化铝制备催化剂的脱硫活性、脱金属活性、以及脱残炭要明显优于参比催化剂,在柴油加氢处理过程中,本发明提供催化剂的脱硫、脱氮活性也高于参比催化剂。As can be seen from the results in Table 4, the desulfurization activity, demetallization activity, and carbon residue removal of the catalyst prepared by alumina provided by the present invention are significantly better than that of the reference catalyst in the hydrotreating process of inferior residual oil. Among them, the desulfurization and denitrogenation activities of the catalyst provided by the invention are also higher than those of the reference catalyst.

Claims (6)

1.一种加氢处理催化剂,含有氧化铝载体、至少一种选自VIII族和至少一种选自VIB族的金属组分,其特征在于,所述的氧化铝载体由含P1和P2至少两种拟薄水铝石的组合物经混合、成型、焙烧得到,其中,所述组合物中P1与P2的重量比为40∶60~95∶5,P1为1.1≤n1≤2.5的拟薄水铝石,P2为0.8<n2<1.1的拟薄水铝石;n(1或2)=D(1或2)(031)/D(1或2)(120),所述D(1或2)(031)表示P1或P2拟薄水铝石晶粒的XRD谱图中(031)峰所代表的晶面的晶粒尺寸,D(1或2)(120)表示P1或P2拟薄水铝石晶粒的XRD谱图中(120)峰的所在晶面的晶粒尺寸,所述031峰是指XRD谱图中2θ为34-43°的峰,所述120峰是指XRD谱图中2θ为23-33°的峰,D=Kλ/(Bcos θ),λ为靶型材料的衍射波长,B为校正过的衍射峰的半峰宽,2θ为衍射峰的位置。1. A hydrotreating catalyst, containing an alumina support, at least one metal component selected from Group VIII and at least one metal component selected from Group VIB, characterized in that, the alumina support is composed of P1 and P2 at least The composition of two pseudo-boehmite is obtained by mixing, molding and roasting, wherein the weight ratio of P1 and P2 in the composition is 40:60-95:5, and P1 is a pseudo-boehmite of 1.1≤n 1 ≤2.5. Boehmite, P2 is the pseudo-boehmite of 0.8<n 2 <1.1; n (1 or 2) = D (1 or 2) (031)/D (1 or 2) (120), the D (1 or 2) (031) represents the grain size of the crystal plane represented by (031) peak in the XRD spectrogram of P1 or P2 pseudoboehmite crystal grains, and D (1 or 2) (120) represents P1 or P2 in the XRD spectrogram of pseudo-boehmite crystal grain (120) the grain size of the place crystal face of peak, described 031 peak refers to the peak that 2θ is 34-43 ° in XRD spectrogram, and described 120 peak is Refers to the peak with 2θ of 23-33° in the XRD spectrum, D=Kλ/(Bcos θ), λ is the diffraction wavelength of the target material, B is the half-maximum width of the corrected diffraction peak, and 2θ is the position of the diffraction peak . 2.根据权利要求1所述的催化剂,其特征在于,所述P1为1.2≤n1≤2.2的拟薄水铝石,P2为0.85≤n2≤1.05的拟薄水铝石。2 . The catalyst according to claim 1 , wherein P1 is pseudo-boehmite with 1.2≤n 1 ≤2.2, and P2 is pseudo-boehmite with 0.85≤n 2 ≤1.05. 3.根据权利要求1所述的拟薄水铝石组合物,其特征在于,所述组合物中P1与P2的重量比为45∶55~80∶20。3. The pseudo-boehmite composition according to claim 1, characterized in that the weight ratio of P1 and P2 in the composition is 45:55˜80:20. 4.根据权利要求1所述的催化剂,其特征在于,所述VIII族金属组分为钴和/或镍,VIB族金属组分为钼和/或钨,以氧化物计并以催化剂为基准,所述VIII族金属组分的含量为0.5-10重量%,所述VIB族金属组分的含量为5-35重量%。4. The catalyst according to claim 1, characterized in that, the VIII group metal components are cobalt and/or nickel, and the VIB group metal components are molybdenum and/or tungsten, based on oxides and catalysts , the content of the Group VIII metal component is 0.5-10% by weight, and the content of the VIB Group metal component is 5-35% by weight. 5.根据权利要求4所述的催化剂,其特征在于,所述VIII族金属组分的含量为1.5-5重量%,所述VIB族金属组分的含量为6-30重量%。5. The catalyst according to claim 4, characterized in that the content of the Group VIII metal component is 1.5-5% by weight, and the content of the Group VIB metal component is 6-30% by weight. 6.一种烃油加氢处理方法,包括在加氢处理反应条件下,将烃油原料油与催化剂接触反应,其特征在于,所述催化剂为权利要求1-5任意一项所述的催化剂。6. A hydrocarbon oil hydrotreating method, comprising under hydrotreating reaction conditions, the hydrocarbon oil raw material oil and catalyst contact reaction, it is characterized in that, described catalyst is the catalyst described in any one of claim 1-5 .
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