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CN100340341C - Carbon deposit cleaning agent and its application in reproduction process of deactivation catalyst thereof - Google Patents

Carbon deposit cleaning agent and its application in reproduction process of deactivation catalyst thereof Download PDF

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CN100340341C
CN100340341C CNB2004100507239A CN200410050723A CN100340341C CN 100340341 C CN100340341 C CN 100340341C CN B2004100507239 A CNB2004100507239 A CN B2004100507239A CN 200410050723 A CN200410050723 A CN 200410050723A CN 100340341 C CN100340341 C CN 100340341C
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catalyst
carbon deposit
carbon
regeneration
alcohol
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CN1768958A (en
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张喜文
凌凤香
孙万富
王少军
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China Petroleum and Chemical Corp
Sinopec Fushun Research Institute of Petroleum and Petrochemicals
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Sinopec Fushun Research Institute of Petroleum and Petrochemicals
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Abstract

本发明公开了一种积炭清洗剂及其在失活催化剂再生过程中的应用。该积炭清洗剂包括如下组分:丙二醇乙醚5—95v%、氯化乙烯5—95v%。采用本发明的积炭清洗剂处理再生前的失活催化剂,然后进行再生处理,可以大幅度降低失活催化剂上的积炭含量,有利于控制其再生时的温度,减少对催化剂性能的影响,提高再生催化剂的活性。本发明的积炭清洗剂适用于再生时放热明显的催化剂,特别适用于需采用氧化烧除积炭法再生的失活加氢催化剂和甲烷芳构化催化剂。The invention discloses a carbon deposit cleaning agent and its application in the regeneration process of deactivated catalysts. The carbon deposit cleaning agent comprises the following components: 5-95v% of propylene glycol ether, and 5-95v% of vinyl chloride. Using the carbon deposit cleaning agent of the present invention to treat the deactivated catalyst before regeneration, and then performing regeneration treatment, can greatly reduce the carbon deposit content on the deactivated catalyst, which is beneficial to control the temperature during its regeneration and reduce the impact on catalyst performance. Improve the activity of the regenerated catalyst. The carbon deposit cleaning agent of the present invention is suitable for catalysts with obvious exothermic heat during regeneration, and is especially suitable for deactivated hydrogenation catalysts and methane aromatization catalysts that need to be regenerated by oxidative burning of carbon deposits.

Description

积炭清洗剂及其在失活催化剂再生过程中的应用Coke Cleaning Agent and Its Application in Regeneration of Deactivated Catalyst

技术领域technical field

本发明涉及一种积炭清洗剂及其在失活催化剂再生过程中的应用,特别适用于失活加氢催化剂的再生。The invention relates to a carbon deposit cleaning agent and its application in the regeneration process of deactivated catalysts, especially suitable for the regeneration of deactivated hydrogenation catalysts.

背景技术Background technique

炼油化工过程使用的催化剂(如加氢催化剂)在长期运转过程中会逐渐损失活性,究其原因很大程度上是由于积炭在催化剂表面的沉积而引起。这些积炭失活催化剂通过氧化烧除积炭再生,活性能够部分或完全得到恢复,在工业生产中仍可继续使用。有的催化剂甚至可以多次再生使用,达到了节约能源,增加效益的目的。Catalysts (such as hydrogenation catalysts) used in refining and chemical processes will gradually lose their activity during long-term operation. The reason is largely due to the deposition of carbon deposits on the surface of the catalyst. These coke-deactivated catalysts are regenerated by oxidizing and burning off the coke, and the activity can be partially or completely restored, and they can still be used in industrial production. Some catalysts can even be regenerated multiple times to achieve the purpose of saving energy and increasing efficiency.

积炭失活催化剂烧炭再生时,积炭将与氧发生反应被脱除,同时产生大量的热。如果放热过多或过于集中,气氛无法将产生的热量带走,将会引起催化剂的过热反应,导致催化剂性质发生变化,对催化剂的性质造成负面影响。When the carbon deposition deactivation catalyst is regenerated by burning carbon, the carbon deposition will react with oxygen and be removed, and a large amount of heat will be generated at the same time. If the heat release is too much or too concentrated, the atmosphere cannot take away the generated heat, which will cause the overheating reaction of the catalyst, resulting in changes in the properties of the catalyst and negatively affecting the properties of the catalyst.

但在已有的有关积炭失活催化剂再生专利中,大多数专利着重考虑如何防止失活催化剂在再生过程中集中或过量放热的问题。如USP 5,037,785建议在含氧的气体下,采用激光照射的方法对催化剂除焦;USP 4,202,865建议用间歇式注氧;USP 4,780,195和USP 4,417,975等则认为在气氛中添加一定量的水来防止催化剂烧结等。而有关通过对积炭失活催化剂处理来解决失活催化剂再生时的放热过多问题的专利则不多见。However, among the existing patents related to the regeneration of carbon-deposited deactivated catalysts, most of the patents focus on how to prevent the deactivated catalyst from concentrating or excessively releasing heat during the regeneration process. For example, USP 5,037,785 suggests using laser irradiation to decoke the catalyst under an oxygen-containing gas; USP 4,202,865 suggests intermittent oxygen injection; USP 4,780,195 and USP 4,417,975, etc. consider adding a certain amount of water to the atmosphere to prevent catalyst sintering wait. However, there are few patents about solving the problem of excessive heat release during the regeneration of the deactivated catalyst by treating the deactivated catalyst with carbon deposits.

曾有专利USP 5,916,835对用于乙烯环氧化反应的含钛多相失活催化剂采用水、醇、酯、腈、醚、芳烃、酮等物质进行处理,达到了恢复催化剂活性的目的。该专利所涉及的非分子筛钛硅催化剂,在乙烯环氧化反应过程(大约100-200℃和10-500磅/平方英寸)中,乙烯齐聚反应过程中常常生成二、三聚物或与氧化物生成二、三聚醚。由于它们的分子较大,在催化剂孔道内的扩散速率较慢,易阻塞孔道,使反应物无法到达活性位上,导致催化剂活性下降。使用过的催化剂经过含水、醇、酯、腈、醚、芳烃、酮等物质进行处理,可以使催化剂的大部分活性得到恢复。但因积炭失活的催化剂与上述专利中用于乙烯环氧化反应的含钛多相催化剂失活的原因明显不同,所以无法将上述方法的反应原理应用于因积炭失活的催化剂。There was a patent USP 5,916,835 to treat the titanium-containing heterogeneous deactivated catalyst used for ethylene epoxidation reaction with water, alcohol, ester, nitrile, ether, aromatic hydrocarbon, ketone and other substances to restore the activity of the catalyst. The non-molecular sieve titanium-silicon catalyst involved in this patent, in the ethylene epoxidation reaction process (about 100-200 ° C and 10-500 psi), often generates two or three polymers or with the ethylene oligomerization reaction process Oxides generate two and three polyethers. Due to their large molecules, the diffusion rate in the catalyst pores is slow, and the pores are easily blocked, so that the reactants cannot reach the active sites, resulting in a decrease in catalyst activity. The used catalyst is treated with water, alcohol, ester, nitrile, ether, aromatic hydrocarbon, ketone and other substances to restore most of the activity of the catalyst. However, the reason for the deactivation of the catalyst deactivated by carbon deposition is obviously different from that of the titanium-containing heterogeneous catalyst used in the ethylene epoxidation reaction in the above-mentioned patent, so the reaction principle of the above method cannot be applied to the catalyst deactivated by carbon deposition.

发明内容Contents of the invention

针对现有技术的不足,本发明提供了一种积炭清洗剂及其在失活催化剂再生过程中的应用,特别适用于失活加氢催化剂的再生。经该积炭清洗剂处理后,可减少催化剂在烧炭再生过程中放出的热量,提高再生催化剂的活性。Aiming at the deficiencies of the prior art, the invention provides a carbon deposit cleaning agent and its application in the regeneration process of deactivated catalysts, especially suitable for the regeneration of deactivated hydrogenation catalysts. After being treated with the carbon deposit cleaning agent, the heat released by the catalyst during the carbon burning regeneration process can be reduced, and the activity of the regenerated catalyst can be improved.

本发明的积炭清洗剂,包括如下组分:Carbon deposit cleaning agent of the present invention comprises following components:

丙二醇乙醚    5-95v%,优选为54-80v%;Propylene glycol ether 5-95v%, preferably 54-80v%;

氯化乙烯      5-95v%,优选为20-46v%;Vinyl chloride 5-95v%, preferably 20-46v%;

其中所述的丙二醇乙醚和氯化乙烯总体积百分比为100%。The total volume percentage of propylene glycol ether and vinyl chloride is 100%.

所述的氯化乙烯为四氯乙烯、三氯乙烯和二氯乙烯中的一种或多种。The chlorinated ethylene is one or more of tetrachlorethylene, trichlorethylene and dichloroethylene.

上述的积炭清洗剂具有极好地降低失活催化剂中积炭含量的能力,但考虑到上述几种组分成本较高。为了降低积炭清洗剂的成本,所述的积炭清洗剂中还可加入成本较低的苯、乙醇、汽油、煤油中的一种或多种,其含量为丙二醇乙醚和氯化乙烯总体积的2-40倍,优选为5-20倍。采用含有苯、乙醇、汽油和煤油中的一种或多种组分的积炭清洗剂,不但使有机溶液成本相对较低,降低再生成本,而且除积炭的效果也很好。The above-mentioned carbon deposit cleaning agent has an excellent ability to reduce the carbon deposit content in the deactivated catalyst, but the cost of the above-mentioned components is relatively high. In order to reduce the cost of the carbon deposit cleaning agent, one or more of lower-cost benzene, ethanol, gasoline, and kerosene can also be added in the described carbon deposit cleaning agent, and its content is the total volume of propylene glycol ether and vinyl chloride 2-40 times, preferably 5-20 times. The use of a carbon deposit cleaning agent containing one or more components of benzene, ethanol, gasoline and kerosene not only makes the cost of the organic solution relatively low, reduces the regeneration cost, but also has a good effect of removing carbon deposits.

本发明的积炭清洗剂中还可含有其它的有机物,选自有机醇、酯、醚、芳烃、酚、醇胺、醇醚、醇酯、酮和羧酸中的一种或几种,其含量为丙二醇乙醚和氯化乙烯总体积的0.2-5倍,优选为0.5-2倍。The carbon deposit cleaning agent of the present invention may also contain other organic substances, selected from one or more of organic alcohols, esters, ethers, aromatic hydrocarbons, phenols, alcohol amines, alcohol ethers, alcohol esters, ketones and carboxylic acids. The content is 0.2-5 times, preferably 0.5-2 times of the total volume of propylene glycol ether and vinyl chloride.

所述的有机醇可为脂肪醇,也可为芳烷基醇。所述的脂肪醇为碳原子数目为C1-C12,最好为C2-C10中的一种或多种,其中涵盖直链、支链和带环的醇类,包括单醇、二醇等,如正己醇、异己醇、环己醇、己二醇等;所述的芳烷基醇为碳原子数目为C7-C14,最好为C7-C12中的一种或多种,如苯甲醇、苯丙醇等。酯、醚、芳烃、酚、醇胺、醇醚、醇酯、酮和羧酸为碳原子数目从形成最简单结构所需要的碳原子数到C14(即C14以下),最好为C12以下中的一种或多种,其中涵盖直链、支链和环烷烃类化合物,包括单官能团、二官能团类等,如丁酸丁脂、二异丁醚、乙二醇二甲醚、丁基苯、丁基苯酚、丁酮、2,3-戊二酮、丁酸、丁二酸乙醇胺、乙二醇单丁醚等。The organic alcohol can be aliphatic alcohol or aralkyl alcohol. The fatty alcohols are C 1 -C 12 carbon atoms, preferably one or more of C 2 -C 10 , including straight chain, branched chain and cyclic alcohols, including monoalcohols, Diols, etc., such as n-hexanol, isohexanol, cyclohexanol, hexanediol, etc.; the aralkyl alcohol has a carbon number of C 7 -C 14 , preferably one of C 7 -C 12 or more, such as benzyl alcohol, phenylpropanol, etc. Esters, ethers, aromatics, phenols, alcohol amines, alcohol ethers, alcohol esters, ketones and carboxylic acids are carbon atoms ranging from the number of carbon atoms required to form the simplest structure to C 14 (ie below C 14 ), preferably C One or more of the following 12 , which covers linear, branched and cycloalkane compounds, including monofunctional groups, difunctional groups, etc., such as butyl butyrate, diisobutyl ether, ethylene glycol dimethyl ether, Butylbenzene, butylphenol, butanone, 2,3-pentanedione, butyric acid, ethanolamine succinate, ethylene glycol monobutyl ether, etc.

本发明的积炭清洗剂在积炭失活催化剂再生过程中的应用,包括如下过程:积炭失活催化剂先用上述积炭清洗剂进行处理,尽量脱除其积炭,然后进行再生处理。The application of the carbon deposit cleaning agent of the present invention in the regeneration process of the carbon deposit deactivation catalyst comprises the following process: the carbon deposit deactivation catalyst is first treated with the above carbon deposit cleaning agent, the carbon deposit is removed as much as possible, and then the regeneration process is performed.

本发明中,用积炭清洗剂对失活催化剂进行处理,可采用浸泡、蒸馏和加热中的一种或多种方法相结合,最好是采用浸泡和蒸馏相结合。浸泡法是用上述积炭清洗剂没过失活催化剂床层久置,时间为2h以上,最好为10-20h。蒸馏法是把上述积炭清洗剂温度升到其共沸温度,用其蒸汽对失活催化剂进行汽蒸,时间为1h以上,最好为1.5-5h。加热法是指将浸泡催化剂的积炭清洗剂溶液温度升到高于室温但低于共沸温度,溶液温度优选为低于共沸温度10-50℃,最好为20-30℃,处理时间为1h以上,最好为3-5h。In the present invention, the deactivated catalyst is treated with a carbon deposit cleaning agent, which can be combined with one or more methods of soaking, distillation and heating, preferably soaking and distillation. The soaking method is to use the above-mentioned carbon deposit cleaning agent to cover the deactivated catalyst bed for a long time, and the time is more than 2 hours, preferably 10-20 hours. The distillation method is to raise the temperature of the above-mentioned carbon deposit cleaning agent to its azeotropic temperature, and use its steam to steam the deactivated catalyst for more than 1 hour, preferably 1.5-5 hours. The heating method refers to raising the temperature of the carbon deposit cleaning agent solution soaked in the catalyst to a temperature higher than room temperature but lower than the azeotropic temperature. The solution temperature is preferably 10-50°C lower than the azeotropic temperature, preferably 20-30°C. For more than 1h, preferably 3-5h.

所述的再生可采用现有技术中常规的失活催化剂再生的方法,一般视催化剂性质和催化剂上积炭的性质而定,可采用多种再生方法。采用含氧气氛下在不同温度下恒温以对失活催化剂再生是最常见的。其中可选择一种四步再生法,具体步骤如下:将清洗后的催化剂装入再生装置,先用惰性气体对装置进行置换,然后将氧含量逐步增大为0.5-10.0v%,最好为1.0-5.0v%,对催化剂进行分步烧炭再生。一般可以分四个阶段进行再生,各阶段主要控制条件为:在100-140℃,最好110-120℃时恒温1-3小时;在150-240℃,最好170-220℃时恒温1-3小时;在250-350℃,最好260-320℃时恒温1-2小时;在450-550℃,最好480-510℃时恒温2-4小时。The regeneration can adopt the conventional deactivated catalyst regeneration method in the prior art, and generally depends on the nature of the catalyst and the nature of the carbon deposit on the catalyst, and various regeneration methods can be used. It is most common to regenerate deactivated catalysts by thermostatting at different temperatures under an oxygen-containing atmosphere. Among them, a four-step regeneration method can be selected, and the specific steps are as follows: put the cleaned catalyst into the regeneration device, first replace the device with an inert gas, and then gradually increase the oxygen content to 0.5-10.0v%, preferably 0.5-10.0v%. 1.0-5.0v%, the catalyst is regenerated by burning charcoal step by step. Generally, regeneration can be carried out in four stages. The main control conditions of each stage are: constant temperature for 1-3 hours at 100-140°C, preferably 110-120°C; constant temperature for 1 hour at 150-240°C, preferably 170-220°C -3 hours; 1-2 hours at 250-350°C, preferably 260-320°C; 2-4 hours at 450-550°C, preferably 480-510°C.

催化剂表面积炭的生成是一个复杂的化学过程。积炭的组成取决于催化剂的类型、所加工原料的组成、温度、加工时间、积炭的程度和随后对积炭催化剂进行吹扫的条件等。如在加氢过程中,由于反应通常在高温高压下进行,其本身积炭含量较高,而且积炭中致密的类石墨形结构积炭较多,所以再生比较困难,再生技术也一直在不断研究之中。失活加氢催化剂的积炭中,除了类石墨形结构积炭外,有的附着在催化剂表面,也有的与催化剂的键合能力较差,这些积炭为无定形积炭,可以通过采用本发明的积炭清洗剂使之在再生前脱除,这样可以达到有效降低失活催化剂上积炭含量的目的。The formation of carbon on the catalyst surface is a complex chemical process. The composition of the carbon deposit depends on the type of catalyst, the composition of the raw material being processed, the temperature, the processing time, the extent of the carbon deposit and the conditions for subsequent purging of the carbon deposit catalyst, etc. For example, in the hydrogenation process, because the reaction is usually carried out under high temperature and pressure, the carbon deposit itself is relatively high, and there are more dense graphite-like structures in the carbon deposit, so regeneration is difficult, and the regeneration technology has been constantly improving. researching. Among the carbon deposits of deactivated hydrogenation catalysts, in addition to graphite-like structure carbon deposits, some are attached to the surface of the catalyst, and some have poor bonding ability with the catalyst. These carbon deposits are amorphous carbon deposits. The invented cleaning agent for carbon deposits can be removed before regeneration, so that the purpose of effectively reducing the content of carbon deposits on the deactivated catalyst can be achieved.

从结构上讲,失活催化剂上的积炭包含X射线无定形和类石墨形两类结构。随着加工条件的苛刻,积炭中类石墨形结构所占的比例增加。在模拟再生条件进行热重实验时发现,150-320℃存在的失重可以用来表征无定形积炭的多少,而450-550℃则属于类石墨形积炭的贡献。通过两个温度区间失重的多少,可以表征催化剂上不同结构积炭量的变化。Structurally speaking, the carbon deposits on deactivated catalysts include X-ray amorphous and graphite-like structures. With the harsh processing conditions, the proportion of graphite-like structure in the carbon deposit increases. When performing thermogravimetric experiments under simulated regeneration conditions, it was found that the weight loss at 150-320°C can be used to characterize the amount of amorphous carbon deposits, while the contribution of graphite-like carbon deposits at 450-550°C. The amount of carbon deposition of different structures on the catalyst can be characterized by the amount of weight loss in the two temperature ranges.

本发明的特点在于采用特定组成的积炭清洗剂处理失活催化剂,然后进行再生处理,可以大幅度降低失活催化剂上的积炭含量,有利于控制其再生时的温度,减少对催化剂性能的影响,提高再生催化剂的活性。The feature of the present invention is that the deactivated catalyst is treated with a carbon deposit cleaning agent of a specific composition, and then regenerated, which can greatly reduce the carbon deposit content on the deactivated catalyst, which is beneficial to control the temperature during regeneration, and reduces the impact on the performance of the catalyst. influence and improve the activity of the regenerated catalyst.

在本发明中,所使用的溶剂不但可降低失活催化剂上的积炭,而且对催化剂性质无影响、毒性较小。In the present invention, the solvent used can not only reduce the carbon deposition on the deactivated catalyst, but also has no influence on the properties of the catalyst and has low toxicity.

具体实施方式Detailed ways

本发明的积炭清洗剂适用于再生时放热明显的积炭失活催化剂,如加氢催化剂和甲烷芳构化催化剂,特别适用于需采用氧化烧除积炭法再生的失活加氢催化剂。加氢催化剂一般是以无机耐熔氧化物或无机耐熔氧化物和沸石为载体,无机耐熔氧化物一般选自氧化铝、氧化硅、硅酸铝等。加氢催化剂中的活性金属选自VIB、VIIB、VIII族金属中的一种或多种。加氢催化剂的形状一般是圆柱形、球形或多叶形,直径为0.5-3.5毫米,长度为1.5-10.0毫米。加氢催化剂一般用于油品的加氢精制、加氢裂化和渣油加氢处理等过程。The carbon deposit cleaning agent of the present invention is suitable for carbon deposit deactivation catalysts with obvious heat release during regeneration, such as hydrogenation catalysts and methane aromatization catalysts, and is especially suitable for deactivated hydrogenation catalysts that need to be regenerated by oxidative combustion to remove carbon deposits . The hydrogenation catalyst is generally supported by inorganic refractory oxides or inorganic refractory oxides and zeolite, and the inorganic refractory oxides are generally selected from alumina, silicon oxide, aluminum silicate and the like. The active metal in the hydrogenation catalyst is selected from one or more of VIB, VIIB, and VIII group metals. The shape of the hydrogenation catalyst is generally cylindrical, spherical or multilobal, with a diameter of 0.5-3.5 mm and a length of 1.5-10.0 mm. Hydrogenation catalysts are generally used in oil hydrorefining, hydrocracking and residual oil hydrotreating processes.

下面通过实施例来进一步详述本发明的方法。The method of the present invention is further described in detail below by way of examples.

本发明实施例中的积炭含量的测定是在德国ELEMENFAV VARIOEL型元素分析仪上测定,实验条件为:取5mg催化剂粉末样品在Ar/O2气流下加热到1100℃,产生的气体进行C、S分析。The mensuration of the coke content in the embodiment of the present invention is to measure on the elemental analyzer of German ELEMENFAV VARIOEL type, and experimental condition is: get 5mg catalyst powder sample and Ar/ O Under airflow heating to 1100 ℃, the gas that produces carries out C, S analysis.

本发明实施例中的无定形积炭和类石墨形积炭含量的测定是在美国杜邦公司生产的951型热重分析仪上进行。实验条件为:在50ml/min空气气氛下,以10℃/min升温。The determination of the content of amorphous carbon deposit and graphite-like carbon deposit in the embodiment of the present invention is carried out on a 951 type thermogravimetric analyzer produced by DuPont Company of the United States. The experimental conditions are: in an air atmosphere of 50ml/min, the temperature is raised at 10°C/min.

本发明实施例中的XRD分析和相对结晶度是在日本理学公司生产的D/max2500型X光衍射仪上进行的,电压40kV,电流80mA,6°/min扫描。The XRD analysis and relative crystallinity in the examples of the present invention were carried out on a D/max2500 X-ray diffractometer produced by Rigaku Corporation, with a voltage of 40kV, a current of 80mA, and a scan of 6°/min.

本发明实施例中的DSC实验是在杜邦公司生产的DSC951型DSC仪上进行的,实验条件为:15mg催化剂粉末,在30ml/min的空气气氛中以10℃/min的速度升温。The DSC experiment in the embodiment of the present invention is carried out on the DSC951 type DSC instrument that DuPont Company produces, and experimental condition is: 15mg catalyst powder, in the air atmosphere of 30ml/min with the speed of 10 ℃/min heating up.

实施例1Example 1

在1000ml的烧瓶内加入积炭清洗剂(其具体组成及其含量见表1)对一工业运转后的100ml渣油加氢脱硫MoNiP/Al2O3失活催化剂(编号为A,积炭含量为11.45wt%)分别进行处理,处理后的催化剂用无水乙醇继续处理30min,然后用热重仪测定无定形和类石墨形积炭的含量变化,其结果见表1。In the flask of 1000ml, add carbon deposit cleaning agent (its concrete composition and its content are shown in Table 1) to the 100ml residual oil hydrodesulfurization MoNiP/Al 2 O 3 deactivation catalyst (numbering is A, carbon deposit content) after an industrial operation 11.45wt%) were processed respectively, the treated catalyst continued to be treated with absolute ethanol for 30min, and then the content changes of amorphous and graphite-like carbon deposits were measured with a thermogravimeter, and the results are shown in Table 1.

         表1  渣油加氢脱硫MoNiP/Al2O3失活催化剂经处理后积炭含量的变化结果 积炭清洗剂组成   处理条件   剩余积炭含量,wt%   热重结果:占剩余积炭的含量,wt%   无定形 类石墨形     -     287ml乙醇287ml苯   直接蒸馏2h 9.56 56 44     -     431ml煤油144ml汽油   浸泡16h,再蒸馏2h 8.87 55 45     30ml丙二醇乙醚45ml氯化乙烯 489ml煤油   直接蒸馏2h 7.66 42 58     40ml丙二醇乙醚25ml氯化乙烯     200ml乙醇200ml苯 7.50 41 59     20ml丙二醇乙醚35ml氯化乙烯 2000ml苯 7.72 43 57     70ml丙二醇乙醚30ml氯化乙烯 489ml汽油 浸泡16h,再蒸馏2h 7.21 39 61     40ml丙二醇乙醚25ml氯化乙烯     750ml煤油250ml汽油 7.25 39 61     400ml丙二醇乙醚100ml氯化乙烯     - 6.89 37 63     350ml丙二醇乙醚150ml氯化乙烯     - 6.78 37 63 Table 1 Change results of coke content after treatment of MoNiP/Al 2 O 3 deactivated catalyst for residual oil hydrodesulfurization Composition of carbon deposit cleaning agent processing conditions Remaining carbon content, wt% Thermogravimetric results: the content of remaining carbon deposits, wt% amorphous graphite-like - 287ml ethanol 287ml benzene Direct distillation 2h 9.56 56 44 - 431ml kerosene 144ml gasoline Soak for 16h, then distill for 2h 8.87 55 45 30ml propylene glycol ethyl ether 45ml ethylene chloride 489ml kerosene Direct distillation 2h 7.66 42 58 40ml propylene glycol ether 25ml ethylene chloride 200ml ethanol 200ml benzene 7.50 41 59 20ml propylene glycol ethyl ether 35ml ethylene chloride 2000ml benzene 7.72 43 57 70ml propylene glycol ether 30ml ethylene chloride 489ml gasoline Soak for 16h, then distill for 2h 7.21 39 61 40ml propylene glycol ether 25ml ethylene chloride 750ml kerosene 250ml gasoline 7.25 39 61 400ml propylene glycol ether 100ml ethylene chloride - 6.89 37 63 350ml propylene glycol ether 150ml ethylene chloride - 6.78 37 63

从表1可以看出,和仅仅用乙醇和苯或煤油和汽油处理过的失活催化剂相比,用本发明的积炭清洗剂溶液处理过的催化剂,积炭量均显著降低,尤其是无定型积炭的相对含量,降低幅度十分明显。As can be seen from Table 1, compared with the deactivated catalyst that only ethanol and benzene or kerosene and gasoline are processed, with the catalyst that the carbon deposit cleaning agent solution of the present invention is processed, the amount of carbon deposits all significantly reduces, especially without The relative content of stereotyped carbon deposits has been significantly reduced.

从表1还可看出,在不加入苯、乙醇、汽油、煤油时,积炭清洗剂效果更好,但存在成本较高,增加催化剂再生成本的问题。当积炭清洗剂中加入苯、乙醇、汽油、煤油等溶剂时,能大幅度降低再生的成本,同时积炭的清洗效果也很好。It can also be seen from Table 1 that when benzene, ethanol, gasoline, and kerosene are not added, the effect of the carbon deposit cleaning agent is better, but there is a problem of higher cost and increased catalyst regeneration cost. When benzene, ethanol, gasoline, kerosene and other solvents are added to the carbon deposit cleaning agent, the cost of regeneration can be greatly reduced, and the cleaning effect of carbon deposits is also very good.

将上述100ml失活渣油加氢催化剂A进行差示扫描量热(DSC)分析,结果见表2。The above 100ml deactivated residual oil hydrogenation catalyst A was subjected to differential scanning calorimetry (DSC) analysis, and the results are shown in Table 2.

将上述100ml失活渣油加氢催化剂A装入一烧瓶内,加入750ml汽油、250ml煤油,浸泡16h后再蒸馏2h,得到催化剂A1。然后进行DSC分析,结果见表2。Put the above 100ml deactivated residual oil hydrogenation catalyst A into a flask, add 750ml gasoline and 250ml kerosene, soak for 16h and then distill for 2h to obtain catalyst A1. Then DSC analysis was carried out, and the results are shown in Table 2.

将上述100ml失活渣油加氢催化剂A装入一烧瓶内,加入750ml汽油、250ml煤油、40ml丙二醇乙醚,25ml氯化乙烯,浸泡16h后再蒸馏2h,得到催化剂A2。然后进行DSC分析,结果见表2。Put the above 100ml deactivated residual oil hydrogenation catalyst A into a flask, add 750ml gasoline, 250ml kerosene, 40ml propylene glycol ether, 25ml ethylene chloride, soak for 16h and then distill for 2h to obtain catalyst A2. Then DSC analysis was carried out, and the results are shown in Table 2.

                     表2  催化剂A、A1和A2的DSC结果 催化剂编号        A        A1        A2 放热峰顶温度,℃  235  354  509  230  348  510  215  328  512 放热峰面积,W/g  0.33 0.65 0.44  0.30 0.59 0.40  0.17 0.58 0.39 Table 2 DSC results of catalysts A, A1 and A2 Catalyst number A A1 A2 exothermic peak temperature, ℃ 235 354 509 230 348 510 215 328 512 Exothermic peak area, W/g 0.33 0.65 0.44 0.30 0.59 0.40 0.17 0.58 0.39

在失活加氢催化剂的DSC谱图上,可以比较明显地看到两种积炭的放热峰,200-280℃的放热为无定型积炭的贡献,而450-550℃的峰则为石墨型积炭的放热。另外,300-400℃之间的放热为活性金属硫化态的放热。从表2可以看出,经过750ml汽油、250ml煤油处理过的催化剂A1,在再生时的放热,比不用该溶液处理的催化剂有所减少,但与采用本发明的积炭清洗剂处理过的催化剂A2相比,再生时的放热,尤其是无定型类积炭的放热明显尚多。说明本发明的积炭清洗剂对失活催化剂进行处理,的确可以达到降低失活催化剂再生时放热的目的。这就意味着,A2在再生时在低温段可以减少恒温时间,从而加快催化剂的再生速度。In the DSC spectrum of the deactivated hydrogenation catalyst, two kinds of exothermic peaks of carbon deposits can be clearly seen. The exothermic peak at 200-280°C is the contribution of amorphous carbon deposits, while the peak at 450-550°C is Exothermic for graphite-type carbon deposits. In addition, the exotherm between 300-400°C is the exotherm of the active metal sulfidation state. As can be seen from Table 2, through the catalyst A1 that 750ml gasoline, 250ml kerosene are processed, the heat release during regeneration is less than that of the catalyst that is not processed by this solution, but it is different from that of the catalyst that is processed by the carbon deposit cleaning agent of the present invention. Compared with catalyst A2, the heat release during regeneration, especially the heat release of amorphous carbon deposits, is significantly more. Illustrate that the deactivated catalyst can be treated by the carbon deposit cleaning agent of the present invention, and the purpose of reducing the exothermic heat during regeneration of the deactivated catalyst can indeed be achieved. This means that A2 can reduce the constant temperature time in the low temperature section during regeneration, thereby speeding up the regeneration speed of the catalyst.

实施例2Example 2

在1000ml的烧瓶内加入积炭清洗剂(其具体组成及其含量见表3)对一工业运转后的100ml Mo/HZSM-5甲烷芳构化催化剂(编号为B,积炭含量为10.84wt%)分别进行处理,处理后的催化剂用无水乙醇继续处理30min,然后用热重仪测定无定形和类石墨形积炭的含量变化,其结果见表3。In the flask of 1000ml, add carbon deposit cleaning agent (its concrete composition and its content are shown in Table 3) to the 100ml Mo/HZSM-5 methane aromatization catalyst (numbering is B, and carbon deposit content is 10.84wt% after an industrial operation) ) were processed respectively, and the treated catalyst continued to be processed with absolute ethanol for 30 min, and then the content changes of amorphous and graphite-like carbon deposits were measured with a thermogravimeter, and the results are shown in Table 3.

             表3  甲烷芳构化Mo/HZSM-5催化剂经处理后积炭含量的变化结果 积炭清洗剂 处理条件   剩余积炭含量,wt%   热重结果:占剩余积炭的含量,wt%   无定形 类石墨形     -     287ml乙醇287ml苯 浸泡16h,蒸馏2h   10.21   86     14     350ml丙二醇乙醚150ml氯化乙烯150ml异己醇 - 6.75 76 24     40ml丙二醇乙醚15ml氯化乙烯12ml异己醇 489ml煤油 7.25 80 20     30ml丙二醇乙醚25ml氯化乙烯150ml苯酚15ml丁酸 200ml乙醇200ml苯 加热3h 7.15 80 20     35ml丙二醇乙醚20ml氯化乙烯100ml丁酸丁脂     431ml煤油144ml汽油 7.04 78 22 Table 3 Change results of coke content in methane aromatization Mo/HZSM-5 catalyst after treatment Carbon cleaning agent processing conditions Remaining carbon content, wt% Thermogravimetric results: the content of remaining carbon deposits, wt% amorphous graphite-like - 287ml ethanol 287ml benzene Soak for 16h, distill for 2h 10.21 86 14 350ml Propylene Glycol Ether 150ml Ethylene Chloride 150ml Isohexanol - 6.75 76 twenty four 40ml propylene glycol ethyl ether 15ml vinyl chloride 12ml isohexyl alcohol 489ml kerosene 7.25 80 20 30ml propylene glycol ether 25ml vinyl chloride 150ml phenol 15ml butyric acid 200ml ethanol 200ml benzene Heating for 3h 7.15 80 20 35ml propylene glycol ethyl ether 20ml ethylene chloride 100ml butyl butyrate 431ml kerosene 144ml gasoline 7.04 78 twenty two

从表3可以看出,本发明的积炭清洗剂中含有其他选自有机醇、酯、醚、芳烃、酚、醇胺、醇醚、醇酯、酮、羧酸和氯化乙烯中的至少一种有机物,更有利于降低非加氢催化剂上的积炭,尤其是对脱除无定形结构积炭具有特殊的效果。As can be seen from Table 3, the carbon deposit cleaning agent of the present invention contains other at least An organic substance, which is more conducive to reducing the carbon deposition on non-hydrogenation catalysts, especially has a special effect on the removal of amorphous structure carbon deposition.

将上述100ml失活甲烷芳构化催化剂B采用以下方式再生:The above-mentioned 100ml deactivated methane aromatization catalyst B is regenerated in the following way:

首先将催化剂装入再生装置,先用N2对装置进行置换,然后将氧含量调至2.0v%,对催化剂进行分步烧炭再生。各阶段主要控制条件为:在120℃,恒温3h;在200℃恒温2h;在300℃恒温1.5h;在500℃恒温3h。得到催化剂B1。然后进行X光衍射(XRD)分析,结果见表4。First, put the catalyst into the regeneration device, replace the device with N2 , then adjust the oxygen content to 2.0v%, and regenerate the catalyst step by step by burning charcoal. The main control conditions at each stage are: 120°C, constant temperature for 3h; 200°C constant temperature for 2h; 300°C constant temperature for 1.5h; 500°C constant temperature for 3h. Catalyst B1 is obtained. Then carry out X-ray diffraction (XRD) analysis, the results are shown in Table 4.

将上述100ml失活甲烷芳构化催化剂B装入一烧瓶内,加入35ml丙二醇乙醚,20ml氯化乙烯,100ml丁酸丁脂,再加入煤油∶汽油=3∶1(v%)575ml,浸泡16h,再蒸馏2h,得到催化剂B2。然后进行XRD分析,结果见表4。Put the above 100ml deactivated methane aromatization catalyst B into a flask, add 35ml propylene glycol ether, 20ml ethylene chloride, 100ml butyl butyrate, then add 575ml of kerosene:gasoline=3:1 (v%), soak for 16h , and then distilled for 2h to obtain catalyst B2. Then carry out XRD analysis, and the results are shown in Table 4.

              表4  催化剂B1和B2的XRD分析结果     催化剂编号     晶相     ZSM-5型分子筛相对结晶度,%     B1     MoO3,ZSM-5     100     B2     ZSM-5     114 Table 4 XRD analysis results of catalysts B1 and B2 Catalyst number crystal phase Relative crystallinity of ZSM-5 molecular sieve, % B1 MoO3, ZSM-5 100 B2 ZSM-5 114

表4中的ZSM-5型分子筛相对结晶度是将催化剂B1中ZSM-5型分子筛的结晶度定义为100%,催化剂B2中ZSM-5型分子筛的结晶度是相对催化剂B1的结晶度。The relative crystallinity of the ZSM-5 molecular sieve in Table 4 defines the crystallinity of the ZSM-5 molecular sieve in the catalyst B1 as 100%, and the crystallinity of the ZSM-5 molecular sieve in the catalyst B2 is relative to the crystallinity of the catalyst B1.

从表4可以看出,经过本发明的积炭清洗剂处理过的失活催化剂,再生后催化剂上没有出现活性金属的聚集,同时ZSM-5型分子筛的结晶度保持的较好,说明采用该方法处理,可以降低催化剂上活性中心的损失。这对保持再生催化剂的活性具有相当重要的意义。As can be seen from Table 4, through the deactivated catalyst processed by the carbon deposit cleaning agent of the present invention, there is no aggregation of active metals on the catalyst after regeneration, and the crystallinity of the ZSM-5 type molecular sieve remains better simultaneously, indicating that the catalyst is adopted Method treatment can reduce the loss of active centers on the catalyst. This is of considerable significance for maintaining the activity of the regenerated catalyst.

实施例3Example 3

将一工业运转后的100ml加氢精制MoNiP/Al2O3失活催化剂(编号为C,积炭含量为10.21wt%)采用以下方式再生:The 100ml hydrotreating MoNiP/ Al2O3 deactivated catalyst (coded as C, carbon deposit content is 10.21wt%) after an industrial operation is regenerated in the following way :

首先将催化剂装入再生装置,先用N2对装置进行置换,然后将氧含量调至2.0v%,对催化剂进行分步烧炭再生。各阶段主要控制条件为:在120℃,恒温3h;在200℃恒温2h;在300℃恒温1.5h;在500℃恒温3h。First, put the catalyst into the regeneration device, replace the device with N2 , then adjust the oxygen content to 2.0v%, and regenerate the catalyst step by step by burning charcoal. The main control conditions at each stage are: 120°C, constant temperature for 3h; 200°C constant temperature for 2h; 300°C constant temperature for 1.5h; 500°C constant temperature for 3h.

将如此再生的15ml催化剂装入微型反应器内,按以下条件进行活性评价:The 15ml catalyst that regenerates like this is packed in microreactor, carry out activity evaluation according to following condition:

原料油:950μg/g吡啶/灯油;体积空速:2.0h-1;温度:360℃:反应压力:4.0MPa;氢气流速:100ml/min。稳定12小时后取样分析。处理后油样中氮含量为185μg/g。Raw material oil: 950 μg/g pyridine/kerosene; volumetric space velocity: 2.0h -1 ; temperature: 360°C; reaction pressure: 4.0MPa; hydrogen flow rate: 100ml/min. Samples were taken for analysis after 12 hours of stabilization. The nitrogen content in the treated oil sample was 185 μg/g.

将上述500ml失活加氢精制催化剂C装入一烧瓶内,加入600ml汽油、400ml煤油、35ml丙二醇乙醚,20ml氯化乙烯,80ml丁酸丁脂,浸泡16h后再蒸馏2h,然后采用与催化剂C相同条件进行再生和活性评价,结果发现油样中氮含量为141μg/g。Put the above 500ml deactivated hydrotreating catalyst C into a flask, add 600ml gasoline, 400ml kerosene, 35ml propylene glycol ethyl ether, 20ml ethylene chloride, 80ml butyl butyrate, soak for 16h and then distill for 2h, then use catalyst C Regeneration and activity evaluation were carried out under the same conditions, and the nitrogen content in the oil sample was found to be 141 μg/g.

这说明,采用含有丙二醇乙醚、氯化乙烯的积炭清洗剂对失活催化剂进行处理,可以提高再生后催化剂的活性。This shows that the activity of the regenerated catalyst can be improved by treating the deactivated catalyst with a carbon cleaning agent containing propylene glycol ether and ethylene chloride.

Claims (13)

1, a kind of carbon deposit cleaner comprises following component:
Propylene-glycol ethyl ether 54~95v%
Ethlyene dichloride 5~46v%
Wherein said propylene-glycol ethyl ether and ethlyene dichloride total volume percent are 100%.
2, according to the described carbon deposit cleaner of claim 1, it is characterized in that comprising following component:
Propylene-glycol ethyl ether 54-80v%;
Ethlyene dichloride 20-46v%;
Wherein said propylene-glycol ethyl ether and ethlyene dichloride total volume percent are 100%.
3, according to claim 1 or 2 described carbon deposit cleaners, it is characterized in that containing in this carbon deposit cleaner in benzene, ethanol, gasoline, the kerosene one or more, its content be propylene-glycol ethyl ether and ethlyene dichloride cumulative volume 2-40 doubly.
4, according to the described carbon deposit cleaner of claim 3, the content that it is characterized in that described benzene, ethanol, gasoline, kerosene is propylene-glycol ethyl ether and ethlyene dichloride cumulative volume 5-20 times.
5, according to the described carbon deposit cleaner of claim 3, it is characterized in that also containing in the described carbon deposit cleaner and be selected from one or more other organic matters except propylene-glycol ethyl ether, ethlyene dichloride, benzene and ethanol in organic alcohol, ester, ether, aromatic hydrocarbons, phenol, hydramine, alcohol ether, alcohol ester, ketone, carboxylic acid and the ethlyene dichloride, its content be propylene-glycol ethyl ether and ethlyene dichloride cumulative volume 0.2-5 doubly.
6,, it is characterized in that described organic content is propylene-glycol ethyl ether and ethlyene dichloride cumulative volume 0.5-2 times according to the described carbon deposit cleaner of claim 5.
7,, it is characterized in that described organic alcohol is fatty alcohol and/or aralkyl alcohol according to the described carbon deposit cleaner of claim 5; It is C that described fatty alcohol is selected from carbon atom number 1-C 12In one or more, wherein contain the alcohols of straight chain, side chain and band; It is C that described aralkyl alcohol is selected from carbon atom number 7-C 14In one or more; It is C that ester, ether, aromatic hydrocarbons, phenol, hydramine, alcohol ether, alcohol ester, ketone and carboxylic acid are selected from carbon atom number 14Below in one or more, wherein contain straight chain, side chain and cycloalkane compound.
8, the application of the arbitrary described carbon deposit cleaner of claim 1~7 in the coking deactivation catalyst regeneration process comprises following process: the coking deactivation catalyst is handled the processing of regenerating then earlier with described carbon deposit cleaner.
9,, it is characterized in that method that carbon deposit cleaner is handled decaying catalyst is selected from one or more in infusion method, the way of distillation and the heating according to the described application of claim 8.
10,, it is characterized in that the method that carbon deposit cleaner is handled decaying catalyst is the method for soaking and distillation combines according to the described application of claim 8.
11,, it is characterized in that in the described infusion method processing time 2h-20h according to the described application of claim 9; In the described way of distillation, the processing time is 1h-5h; In the described heating, the temperature of carbon deposit cleaner is lower than azeotropic temperature, and the processing time is 1h-5h.
12, according to the described application of claim 8, it is characterized in that described regeneration process is as follows: the regenerating unit of packing into of the catalyst after will cleaning with carbon deposit cleaner, with inert gas device is replaced earlier, then oxygen content is progressively increased and be 0.5-10.0v% catalyst to be carried out the substep coke-burning regeneration; Described substep coke-burning regeneration divides four-stage, and each stage major control condition is as follows, first section: constant temperature is 1-3 hour in the time of 100-140 ℃; Second section: constant temperature is 1-3 hour in the time of 150-240 ℃; The 3rd section: constant temperature is 1-2 hour in the time of 250-350 ℃; The 4th section: constant temperature is 2-4 hour in the time of 450-550 ℃.
13,, it is characterized in that described coking deactivation catalyst is hydrogenation catalyst or methane aromatization catalyst according to the described application of claim 8.
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