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CA2503250C - Slider with foam rails - Google Patents

Slider with foam rails Download PDF

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Publication number
CA2503250C
CA2503250C CA002503250A CA2503250A CA2503250C CA 2503250 C CA2503250 C CA 2503250C CA 002503250 A CA002503250 A CA 002503250A CA 2503250 A CA2503250 A CA 2503250A CA 2503250 C CA2503250 C CA 2503250C
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CA
Canada
Prior art keywords
foam
film
bottom face
foam board
top face
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
CA002503250A
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French (fr)
Other versions
CA2503250A1 (en
Inventor
Tzong In Yeh
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
AGIT GLOBAL Inc
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Publication of CA2503250A1 publication Critical patent/CA2503250A1/en
Application granted granted Critical
Publication of CA2503250C publication Critical patent/CA2503250C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

A slider includes a foam board, an interface layer, a top layer and a bottom layer. The foam board is a polystyrene foam board that is easily formed and molded. Furthermore, a bottom of the foam board has a rail portion protruded with a plurality of foam rails therefrom and the foam rails are parallel with each other. In addition, the interface layer is heat bonded to the foam board so that the tap layer and the bottom layer could be heat bonded to the foam board via the interface layer without adhesives.

Description

2
3 BACKGROUND OF THE INVENTION
4 1. Field of the Invention The present invention relates to a slider, and more particularly to a 6 slider that can function as a surfboard, a bodyboard, a floating board, a skiing 7 board, a sliding board or the like.
8 2. Description of the Related Art 9 A conventional slider comprises a main body made of a polyethylene foam material, and a plurality of handgrips mounted on a 1 ~ periphery of the main body to facilitate a user holding the slider.
However, the ~ 2 main body made of a polyethylene foam material reflects greater costs in 13 material and trimming.
14 For reducing the cost, another conventional slider comprises a main body made of a polystyrene foam material, which reflects reduced costs in 16 material and trimming because the polystyrene foam material is easily to be 17 molded into particular shapes. However, the main body made of polystyrene 18 foam material is easily worn out and broken; therefore, a wearable plastic 19 plate attached on the bottom of the main body is necessary for strengthening 2o the durability of the slider. In addition, the main body made of a polystyrene 2t foam material is difficult and incompatible bonded to the plastic plate without z adhesives. Therefore, the slider made of polystyrene foam material and having 2 a strong structure is in great demand.

The primary objective of the present invention is to provide a slider having a shape that is easily molded.
6 Another objective of the present invention is to provide a slider, '7 wherein the foam board is integrally formed of a polystyrene foam material so s that the shape of the foam board is formed easily and conveniently, thereby 9 saving the manufacturing time and decreasing costs of fabrication.
A further objective of the present invention is to provide a slider, 1 t wherein the whole face of the foam board of the slider is heat bonded to an 12 interface layer, which has characteristics for heat bonding the polystyrene 13 foam board to polyethylene materials without adhesives, such as polyethylene 14 foam skins and polyethylene plates/films. Therefore, the bottom of the foam board could be heat bonded to a wearable plastic plate and the top of the foam 16 board could be heat bonded to a patterned plastic film without any adhesives.
17 More particularly, the slider of the present invention comprises a 18 foam board, an interface layer, a top layer and a bottom layer. The foam board 19 is made of polystyrene foam material and has a top face, a bottom face and 2o edges. Furthermore, the top face of the foam board having a riding portion and 21 the bottom face of the foam board having a rail portion opposite to the riding 22 portion. The rail portion of the bottom face of the foam board has a plurality of 1 foam rails internally protruded therefrom and the foam rails are parallel with 2 each other.
3 In addition, the interface layer is heat bonded to the top face, the 4 bottom face and the edges of the foam board without adhesives. The top layer is heat bonded to the top face and the edges of the foam board via the interface 6 layer completely. The top layer could be a composite layer composed of either 7 patterned polyethylene film and/or patterned polyethylene film/foam skin.
8 The bottom layer is heat bonded to a bottom face of the foam board 9 completely via the interface layer, so as to cover the foam rails of the rail 1 o portion of the bottom face of the foam board as well. Accordingly, the bottom 11 layer has a plurality of recessed joints respectively by heat bonding to the ~ 2 foam rails of the rail portion of the bottom face of the foam board.
Therefore, 13 the foam rails of the slider are provided for guiding a sliding direction to a 14 user.
Because the polystyrene foam material could be easily molded into 16 varied shapes, the costs and the time are saved during manufacturing.
n7 Further benefits and advantages of the present invention will 18 become apparent after a careful reading of the detailed description with 19 appropriate reference to the accompanying drawings.
2o BRIEF DESCRIPTION OF THE DRAWINGS
21 Fig. 1 is a perspective view of a slider in accordance with a first 22 embodiment of the present invention;

1 Fig. 2 is bottom perspective view of the slider as shown in Fig. 1;
2 Fig. 3 is a partially cut-away perspective cross-sectional view of the 3 slider as shown in Fig. 1;
Fig. 4 is a plan cross-sectional view of the slider as shown in Fig. 2;
Fig. S is a partially cut-away perspective cross-sectional view of a 6 slider in accordance with a second embodiment of the present invention;
7 Fig. 6 is a plan cross-sectional view of the slider as shown in Fig. 4;
8 Fig. 7 is a partially cut-away perspective cross-sectional view of a 9 slider in accordance with a third embodiment of the present invention;
I 0 Fig. 8 is a plan cross-sectional view of the slider as shown in Fig. 6;
11 Fig. 9 is a partially cut-away perspective cross-sectional view of a 12 slider in accordance with a fourth embodiment of the present invention;
13 Fig. 10 is a partially cut-away perspective cross-sectional view of a 14 slider in accordance with a fifth embodiment of the present invention;
I5 Fig. 11 is a plan cross-sectional view of the slider as shown in Fig.
16 10;
1'7 Fig. 12 is a partially cut-away perspective cross-sectional view of a 18 slider in accordance with a sixth embodiment of the present invention;
19 Fig. 13 is a plan cross-sectional view of the slider as shown in Fig.
20 l z;
21 Fig. 14 is a partially cut-away perspective cross-sectional view of a 22 slider in accordance with a seventh embodiment of the present invention;
and s Fig. I S is a plan cross-sectional view of the slider as shown in Fig.
2 14.

Referring to the drawings and initially to Figs. I -4, a slider "A" in accordance with a first embodiment of the present invention comprises a foam 6 board l , an interface layer 2, a top layer 3, and a bottom layer 4.
7 The foam board I is made of a foam material, preferable made of 8 polystyrene (PS) foam material and is formed to a predetermined shape by 9 molds. The foam board 1 has a top face 10, a bottom face 11 located opposite to the top face 10, and edges 12 located between the top face 10 and the 11 bottom face 11. The top face 10 of the foam board 1 has a riding portion 12 and the bottom face 11 of the foam board 1 has a rail portion 101 opposite to 13 the riding portion 100. Furthermore, the bottom face I I of the foam board I 4 has a front end 121 and a rear end 122 located opposite to the front end 121. In addition, the rail portion 101 of the bottom face I 1 of the foam board 1 has a 16 plurality of foam rails 13 internally protruded therefrom and the foam rails 13 17 are parallel with each other. Therefore, the foam rails 13 of the slider "A" are 18 provided for guiding a sliding direction to a user.
19 The interface layer 2 is heat bonded to the top face 10, the bottom 2o face 11 and the edges 12 of the foam board 1. The interface layer 2 has 21 characteristics for heat bonding the polystyrene foam board 1 to polyethylene 22 materials without adhesives. Furthermore, the top layer 3 is heat bonded to the 1 top face 10 and the edges 12 of the foam board 1 via the interface layer 2 2 completely. The top layer 3 could be a single plastic layer, such as a patterned 3 plastic film or polyethylene foam skin, or a composite plastic layer with 4 patterns 30, such as a patterned plastic film with a polyethylene foam skin.
In addition, the bottom layer 4 is heat bonded to the bottom face 11 of the foam 6 board 1 via the interface layer 2 completely without adhesives. Therefore, the 7 foam rails 13 of the bottom face 11 are covered accordingly. The bottom layer 8 4 also could be a single plastic layer, such as a plastic plate or a composite 9 plastic layer composed of a polyethylene foam skin and a plastic plate with patterns, similarly to the top layer 3. Because the foam rails 13 of the rail 11 portion 1 O 1 of the bottom face 11 are covered by the bottom layer 4, the bottom 12 layer 4 is accordingly formed a plurality of recessed joints 41.
13 In addition, a plurality of handgrips 5 are mounted on and located at 14 two opposite sides of the slider to facilitate a user holding the slider "A".
Figs. 5 and 6 show a second embodiment of the present invention.
16 The second embodiment comprises a foam board 1, an interface layer 2, a top 17 layer 3 and a bottom layer 4. The foam board 1, the interface layer 2 and the 18 bottom layer 4 of the second embodiment have the same structures as the first 19 embodiment except the top layer 3; therefore, further descriptions of the foam board 1, the interface layer 2 and the bottom layer 4 of the second embodiment 21 are omitted.

1 The top layer 3 is a composite plastic layer, which comprises a 2 polyethylene foam skin 3a and a plastic film 3b. The polyethylene foam skin 3 3a is heat bonded to the interface layer 2 completely without adhesives and 4 has a density ranged from 1.5 PCF to 10 PCF. In addition, the plastic film 3b is heat bonded to the polyethylene foam skin 3a completely. The plastic film 3b 6 has patterns 30 therein and the patterns 30 are visible from outside.
7 Figs. 7 and 8 show a third embodiment of the present invention. The 8 third embodiment comprises a foam board I , an interface layer 2, a top layer 3 9 and a bottom layer 4. The foam board 1, the interface layer 2 and the top layer 3 of the third embodiment have the same structures as the first embodiment t 1 except the bottom layer 4; therefore, further descriptions of the foam board 1, 12 the interface layer 2 and the top layer 3 of the third embodiment are omitted. In 13 Figs. 7 and 8, the bottom layer 4 is a composite layer, which comprises a 14 polyethylene foam skin 4a, and a plastic plate composed of a first sheet 4b and a second sheet 4c.
16 The polyethylene foam skin 4a is heat bonded to the bottom face of 17 the foam board 1 via the interface layer 2 completely without adhesives and 18 has a density ranged from 1.5 PCF to 10 PCF. The first sheet 4b is heat bonded 19 to the polyethylene foam skin 4a completely. In addition, the first sheet 4b has 2o patterns 40 therein and the patterns 40 are visible from outside. The second 21 sheet 4c is heat bonded to the first sheet 4b without adhesives. Because the 22 foam rails 13 is formed on the bottom face 11 of the foam board I, the bottom s 1 layer 4 namely the polyethylene foam skin 4a, the first sheet 4b and the second 2 sheet 4c are accordingly formed a plurality of recessed joints 41 a, 41 b and 41 c 3 respectively.
4 Fig. 9 shows a fourth embodiment of the present invention. The fourth embodiment includes a foam board 1, an interface layer 2, a top layer 3 6 and a bottom layer 4. The top layer 3 is the same as that described in the '7 second embodiment, and the bottom layer 4 is the same as that described in the 8 third embodiment. Thus, the top layer 3 includes the first polyethylene foam 9 skin 3a and the patterned plastic film 3b. Furthermore, the bottom layer 4 1o includes the polyethylene foam skin 4a and the plastic plate, namely the ~ 1 patterned first sheet 4b, and the second sheet 4c.
12 Accordingly, the foam board 1 is formed of the polystyrene foam 13 material so that the expected shape of the foam board I is formed easily and 4 conveniently by molds directly, thereby saving the manufacturing time and the costs of fabrication. Furthermore, the foam board 1 is heat bonded to the top 16 layer 3 and the bottom layer 4 by the interface layer 2 without adhesives, 7 because the interface layer 2 has characteristics for bonding the polystyrene 18 foam material to the polyethylene material.
19 Figs. 10-11 shows a fifth embodiment of the present invention. The 2o fifth embodiment includes a foam board 1, an interface layer 2, a polyethylene 21 foam skin 30a, a composite film 30b and a plastic plate 40c. Similarly to the 22 first embodiment, the foam board 1 is made of the polystyrene foam material 1 and has a plurality of foam rails 13 internally protruded from a rail portion 101 2 of a bottom face 11 of a the foam board 1; furthermore, the interface layer 2 is 3 heat bonded to the top face 10, the bottom face 1 I and the edges 12 of the foam 4 board I.
In the fifth embodiment, the polyethylene foam skin 30a has a 6 bottom face heat bonded to the top face 10 and the edges 12 of the foam board 7 I completely via the interface layer 2. The composite film 30b is heat bonded 8 to a top face of the polyethylene foam skin 30a completely. Furthermore, the 9 composite film 30b comprises an inner film 300b, an outer film 301 b, and a pattern 302b. The inner film 300b of the composite film 30b has a top face and 11 a bottom face provided for heat bonding to the top face of the polyethylene 12 foam skin 30a completely. The outer film 301 b of the composite film 30b has t 3 a bottom face provided for forming the pattern 302b thereon and heat bonding to the top face of the inner film 300b of the composite film 30b. As a result, the pattern 302b is formed between the inner film 300b and the outer film 301 b, 16 and the pattern 302b is visible from outside of the outer film 301 b.
Preferably, 17 the outer film 301b of the composite film 30b has a thickness greater than a 18 thickness of the inner film 300b of the composite film 30b, such as a thickness from 0.02 mm to 0.15 mm for the outer film 301b and a thickness from 0.0I
2o mm to 0. I 5 mm for the inner film 300b.
21 In Fig. 1 I , the plastic plate 40c is heat bonded to the bottom face 1 I
22 of the foam board 1 completely via the interface layer 2 so that the foam rails io I 13 of the rail portion 101 of the bottom face 11 of the foam board 1 are 2 covered.
3 Figs. 12-13 shows a sixth embodiment of the present invention. The 4 sixth embodiment includes a foam board I , an interface layer 2, a first polyethylene foam skin 30d, a second polyethylene foam skin 40a, a 6 composite film 30b and a plastic plate 40c. Because the foam board 1, the 7 interface layer 2 and the composite film 30b with the inner film 300b, the 8 outer film 301b and a pattern 302b are same as the fifth embodiment;
9 furthermore, the first polyethylene foam skin 30d is practically the same as the polyethylene foam skin 30a of the fifth embodiment, the detailed descriptions I 1 of the foam board 1, the interface layer 2, the first polyethylene foam skin 30d 12 and the composite film 30b of the sixth embodiment are omitted.
13 Compared with the fifth embodiment, the sixth embodiment further 14 comprises the second polyethylene foam skin 40a, which is the same as the I 5 polyethylene foam skin 4a of the third embodiment. The second polyethylene I6 foam skin 40a has a top face heat bonded to the bottom face 11 of the foam 17 board 1 completely via the interface layer 2 so that the foam rails 13 of the rail 18 portion of the bottom face 11 of the foam board 1 are covered. Therefore, the 19 plastic plate 40c is heat bonded to a bottom face of the second polyethylene foam skin 40a completely.
21 Figs. 14-15 shows a seventh embodiment of the present invention.
22 The seventh embodiment includes a foam board 1, an interface layer 2, a 1 polyethylene foam skin 30a, a first composite film 30c and, a second 2 composite film 40b, a plastic plate 40c. Because the foam board 1, the 3 interface layer 2, the polyethylene foam skin 30a are same as the fifth 4 embodiment; furthermore, the first composite film 30c with a first inner film 300c, a first outer film 301 c and a first pattern 302c is practically the same as 6 the composite film 30b with the inner film 300b, the outer film 301 b and the '7 pattern 302b of the fifth embodiment correspondingly, the detailed 8 descriptions of the foam board 1, the interface layer 2, the first composite film 9 30b, the polyethylene foam skin 30a of the seventh embodiment are omitted.
1 o Compared with the fifth embodiment, the seventh embodiment 11 further comprises the second composite film 40b which is heat bonded to the 12 bottom face l 1 of the foam board I completely via the interface layer 2.
The 13 second composite film 40b comprises a second inner film 400b, a second 14 outer film 401 b, and a second pattern 402b. In addition, the second inner film 400b of the second composite film 40b has a second bottom face and a second 16 top face which is provided for heat bonding to the bottom face 1 I of the foam 17 skin I completely via the interface Layer 2. The second outer film 401 b of the 18 second composite film 40b has a second top face provided for forming the 19 second pattern 402b thereon and heat bonding to the second bottom face of the 2o second inner film 400b, and has a second bottom face provided for heat 21 bonding to the top face of the plastic plate 40c.

1 Therefore, the slider "A" with the foam rails 13 provides a direction 2 locating effect when the foam rails 13 are placed into snow, sand and the like 3 so that the slider is moved forward linearly and stably by guidance of the foam 4 rails 13 to prevent the slider from swerving, so as to facilitate the user in controlling the slider and to protect the user's safety. Further, the slider has 6 patterns 30 visible from outside, thereby enhancing the outer appearance of 7 the slider.
8 Although the invention has been explained in relation to its preferred 9 embodiments) as mentioned above, it is to be understood that many other possible modifications and variations can be made without departing from the 11 scope of the present invention. It is, therefore, contemplated that the appended 12 claim or claims will cover such modifications and variations that fall within 13 the true scope of the invention.

Claims (9)

WHAT IS CLAIMED IS:
1. A slider, comprising:
a foam board, made of polystyrene foam material, having a top face, a bottom face and edges, the top face of the foam board having a riding portion and the bottom face of the foam board having a rail portion opposite to the riding portion, wherein the rail portion of the bottom face of the foam board has a plurality of foam rails internally protruded therefrom and the foam rails are parallel with each other;
an interface layer heat bonded to the top face, the bottom face and the edges of the foam board;
a polyethylene foam skin having a bottom face heat bonded to the top face and the edges of the foam board completely via the interface layer;
a composite film heat bonded to a top face of the polyethylene foam skin completely, wherein the composite film comprises an inner film, an outer film, and a pattern formed between the inner film and the outer film, the pattern being visible from outside; and a plastic plate heat bonded to the bottom face of the foam board completely via the interface layer, whereby the foam rails of the rail portion of the bottom face of the foam board are covered.
2. A slider, comprising:
a foam board, made of polystyrene foam material, having a top face, a bottom face and edges, the top face of the foam board having a riding portion and the bottom face of the foam board having a rail portion opposite to the riding portion, wherein the rail portion of the bottom face of the foam board has a plurality of foam rails internally protruded therefrom and the foam rails are parallel with each other;
an interface layer heat bonded to the top face, the bottom face and the edges of the foam board;
a first polyethylene foam skin having a bottom face heat bonded to the top face and the edges of the foam board completely via the interface layer;
a second polyethylene foam skin having a top face heat bonded to the bottom face of the foam board completely via the interface layer, whereby the foam rails of the rail portion of the bottom face of the foam board are covered;
a composite film heat bonded to a top face of the first polyethylene foam skin completely, wherein the composite film comprises an inner film, an outer film, and a pattern formed between the inner film and the outer film, the pattern being visible from outside; and a plastic plate heat bonded to a bottom face of the second polyethylene foam skin completely.
3. A slider, comprising:
a foam board, made of polystyrene foam material, having a top face, a bottom face and edges, the top face of the foam board having a riding portion and the bottom face of the foam board having a rail portion opposite to the riding portion, wherein the rail portion of the bottom face of the foam board has a plurality of foam rails internally protruded therefrom and the foam rails are parallel with each other;
an interface layer heat bonded to the top face, the bottom face and the edges of the foam board;
a polyethylene foam skin having a bottom face heat bonded to the top face and the edges of the foam board completely via the interface layer;
a first composite film heat bonded to a top face of the polyethylene foam skin completely, wherein the first composite film comprises a first inner film, a first outer film, and a first pattern formed between the first inner film and the first outer film, the first pattern being visible from outside;
a second composite film heat bonded to a bottom face of the foam board completely via the interface layer, whereby the foam rails of the rail portion of the bottom face of the foam board are covered, wherein the second composite film comprises a second inner film, a second outer film, and a second pattern formed between the second inner film and the second outer film; and a plastic plate having a top face heat bonded to the second composite film completely, wherein the second pattern is visible from outside of the plastic plate.
4. The slider of claim 1, wherein the outer film of the composite film has a thickness greater than a thickness of the inner film of the composite film.
5. The slider of claim 2, wherein the outer film of the composite film has a thickness greater than a thickness of the inner film of the composite film.
6. The slider of claim 3, wherein the first outer film of the first composite film has a thickness greater than a thickness of the first inner film of the first composite film.
7. The slider of claim 4, wherein the inner film of the composite film has a top face and a bottom face provided for heat bonding to the top face of the polyethylene foam skin completely; and the outer film of the composite film has a bottom face provided for forming the pattern thereon and heat bonding to the top face of the inner film of the composite film.
8. The slider of claim 5, wherein the inner film of the composite film has a top face and a bottom face provided for heat bonding to the top face of the first polyethylene foam skin completely; and the outer film of the composite film has a bottom face provided for forming the pattern thereon and heat bonding to the top face of the inner film of the composite film.
9. The slider of claim 6, wherein the first inner film of the first composite film has a first top face and a first bottom face provided for heat bonding to the top face of the polyethylene foam skin completely;

the first outer film of the first composite film has a first bottom face provided for forming the first pattern thereon and heat bonding to the first top face of the first inner film;
the second inner film of the second composite film has a second top face provided for heat bonding to the bottom face of the foam skin completely via the interface layer, and a second bottom face; and the second outer film of the second composite film has a second top face provided for forming the second pattern thereon and heat bonding to the second bottom face of the second inner film, and a second bottom face provided for heat bonding to the top face of the plastic plate.
CA002503250A 2004-04-14 2005-03-31 Slider with foam rails Expired - Lifetime CA2503250C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
TW093205743 2004-04-14
TW93205743U TWM257866U (en) 2004-04-14 2004-04-14 A slider

Publications (2)

Publication Number Publication Date
CA2503250A1 CA2503250A1 (en) 2005-10-14
CA2503250C true CA2503250C (en) 2007-06-19

Family

ID=35253749

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002503250A Expired - Lifetime CA2503250C (en) 2004-04-14 2005-03-31 Slider with foam rails

Country Status (2)

Country Link
CA (1) CA2503250C (en)
TW (1) TWM257866U (en)

Also Published As

Publication number Publication date
CA2503250A1 (en) 2005-10-14
TWM257866U (en) 2005-03-01

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