CA2156411C - Process and apparatus for absorbing hydrogen sulphide - Google Patents
Process and apparatus for absorbing hydrogen sulphide Download PDFInfo
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- CA2156411C CA2156411C CA002156411A CA2156411A CA2156411C CA 2156411 C CA2156411 C CA 2156411C CA 002156411 A CA002156411 A CA 002156411A CA 2156411 A CA2156411 A CA 2156411A CA 2156411 C CA2156411 C CA 2156411C
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- hydrogen sulphide
- carbonate
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- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical compound S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 title claims abstract description 90
- 238000000034 method Methods 0.000 title claims abstract description 31
- 230000008569 process Effects 0.000 title claims abstract description 23
- 239000000243 solution Substances 0.000 claims abstract description 113
- 238000010521 absorption reaction Methods 0.000 claims abstract description 73
- 239000007789 gas Substances 0.000 claims abstract description 71
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims abstract description 70
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims abstract description 60
- 229910002092 carbon dioxide Inorganic materials 0.000 claims abstract description 39
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims abstract description 38
- 239000001569 carbon dioxide Substances 0.000 claims abstract description 35
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims abstract description 34
- 239000007788 liquid Substances 0.000 claims abstract description 25
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 claims abstract description 22
- 229910000029 sodium carbonate Inorganic materials 0.000 claims abstract description 16
- 239000012670 alkaline solution Substances 0.000 claims abstract description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 claims abstract description 15
- 238000001704 evaporation Methods 0.000 claims abstract description 13
- 230000008020 evaporation Effects 0.000 claims abstract description 13
- 238000012856 packing Methods 0.000 claims abstract description 9
- 238000004064 recycling Methods 0.000 claims abstract description 5
- 238000007599 discharging Methods 0.000 claims abstract description 4
- -1 hydrogen sulphide ions Chemical class 0.000 claims description 13
- 150000008044 alkali metal hydroxides Chemical class 0.000 claims description 3
- 230000009102 absorption Effects 0.000 description 68
- 235000011121 sodium hydroxide Nutrition 0.000 description 18
- 229940083608 sodium hydroxide Drugs 0.000 description 16
- 235000017550 sodium carbonate Nutrition 0.000 description 14
- 229940001593 sodium carbonate Drugs 0.000 description 14
- 229910001868 water Inorganic materials 0.000 description 9
- 238000000926 separation method Methods 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 6
- BVKZGUZCCUSVTD-UHFFFAOYSA-M Bicarbonate Chemical compound OC([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-M 0.000 description 5
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 4
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 4
- 238000002485 combustion reaction Methods 0.000 description 4
- BWHMMNNQKKPAPP-UHFFFAOYSA-L potassium carbonate Chemical compound [K+].[K+].[O-]C([O-])=O BWHMMNNQKKPAPP-UHFFFAOYSA-L 0.000 description 4
- 229910021653 sulphate ion Inorganic materials 0.000 description 4
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 3
- 239000000543 intermediate Substances 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- 239000005864 Sulphur Substances 0.000 description 2
- 229910000288 alkali metal carbonate Inorganic materials 0.000 description 2
- 150000008041 alkali metal carbonates Chemical class 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 2
- 239000000347 magnesium hydroxide Substances 0.000 description 2
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 2
- 235000012254 magnesium hydroxide Nutrition 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 229910000027 potassium carbonate Inorganic materials 0.000 description 2
- JHWIEAWILPSRMU-UHFFFAOYSA-N 2-methyl-3-pyrimidin-4-ylpropanoic acid Chemical compound OC(=O)C(C)CC1=CC=NC=N1 JHWIEAWILPSRMU-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 1
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 239000000443 aerosol Substances 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 1
- 150000001342 alkaline earth metals Chemical class 0.000 description 1
- 238000010420 art technique Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000003190 augmentative effect Effects 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 229940105305 carbon monoxide Drugs 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 239000003034 coal gas Substances 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 1
- 229910001882 dioxygen Inorganic materials 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 239000007792 gaseous phase Substances 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 1
- 150000004679 hydroxides Chemical class 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 1
- XGZVUEUWXADBQD-UHFFFAOYSA-L lithium carbonate Chemical compound [Li+].[Li+].[O-]C([O-])=O XGZVUEUWXADBQD-UHFFFAOYSA-L 0.000 description 1
- 229910052808 lithium carbonate Inorganic materials 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- NDLPOXTZKUMGOV-UHFFFAOYSA-N oxo(oxoferriooxy)iron hydrate Chemical compound O.O=[Fe]O[Fe]=O NDLPOXTZKUMGOV-UHFFFAOYSA-N 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 239000012286 potassium permanganate Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 150000003388 sodium compounds Chemical class 0.000 description 1
- 229910001415 sodium ion Inorganic materials 0.000 description 1
- GRVFOGOEDUUMBP-UHFFFAOYSA-N sodium sulfide (anhydrous) Chemical compound [Na+].[Na+].[S-2] GRVFOGOEDUUMBP-UHFFFAOYSA-N 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- DHCDFWKWKRSZHF-UHFFFAOYSA-L thiosulfate(2-) Chemical compound [O-]S([S-])(=O)=O DHCDFWKWKRSZHF-UHFFFAOYSA-L 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/46—Removing components of defined structure
- B01D53/48—Sulfur compounds
- B01D53/52—Hydrogen sulfide
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C11/00—Regeneration of pulp liquors or effluent waste waters
- D21C11/06—Treatment of pulp gases; Recovery of the heat content of the gases; Treatment of gases arising from various sources in pulp and paper mills; Regeneration of gaseous SO2, e.g. arising from liquors containing sulfur compounds
- D21C11/08—Deodorisation ; Elimination of malodorous compounds, e.g. sulfur compounds such as hydrogen sulfide or mercaptans, from gas streams
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Biomedical Technology (AREA)
- Environmental & Geological Engineering (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Treating Waste Gases (AREA)
- Gas Separation By Absorption (AREA)
Abstract
A process and an apparatus in black-liquor evaporation for the selective removal, by liquid absorption, of hydrogen sulphide from the generated gas (3) containing hydrogen sulphide as well as carbon dioxide, are disclosed. In the process, the gas is counter-currently brought into multistage contact, preferably comprising three stages (6, 7, 8), with circulating carbonate-containing alkaline solutions, preferably sodium carbonate solutions (25), the pH of which is adjusted during the absorption to about 9-12 by the addition of a hydroxide, preferably a sodium hydroxide solution (26, 27, 28). It is preferred that the gas flow is turbulent and the liquid flow is laminar when contacted with one another.
The apparatus comprises a container (1) having a gas inlet (2), a gas outlet (4), and a packing (9) arranged in several successive stages (6, 7, 8). The apparatus has means (25) for supplying a carbonate-containing solution to the last stage and through this stage countercurrently to the gas, and for recycling the solution across this stage; conduits (29, 30) arranged between the stages for supplying a partial flow of the solution from one stage to a preceding stage; means (26, 27, 28) for supplying a hydroxide to the carbonate-containing solution in at least one of the stages (6, 7, 8); and an outlet conduit (31) from the first stage, as seen in the feed direction of the gas, for discharging a sulphide-containing liquid.
The apparatus comprises a container (1) having a gas inlet (2), a gas outlet (4), and a packing (9) arranged in several successive stages (6, 7, 8). The apparatus has means (25) for supplying a carbonate-containing solution to the last stage and through this stage countercurrently to the gas, and for recycling the solution across this stage; conduits (29, 30) arranged between the stages for supplying a partial flow of the solution from one stage to a preceding stage; means (26, 27, 28) for supplying a hydroxide to the carbonate-containing solution in at least one of the stages (6, 7, 8); and an outlet conduit (31) from the first stage, as seen in the feed direction of the gas, for discharging a sulphide-containing liquid.
Description
WO 94/19091 21 ~ ~ ~ 11 PCTISE94/00030 PROCESS AND APPARATUS FOR ABSORBING HYDROGEN SULPHIDE
This invention relates to a process and an apparatus for absorbing hydrogen sulphide, more specifically a pro-cess and an apparatus in black-liquor evaporation for the r selective removal, by liquid absorption, of hydrogen sul-phide from a gas containing hydrogen sulphide as well as carbon dioxide.
Hydrogen sulphide is absorbed chiefly in the form of hydrogen-sulphide ions (HS-) but also in the form of sul-phide ions (S2-). In the following, the total content of these ions will be collectively referred to as the "total sulphide content" or, more briefly, as the "sulphide con-tent".
It is well-known that hydrogen sulphide can be removed from hydrogen-sulphide-containing gases by being absorbed in an alkaline aqueous solution, such as sodium hydroxide, or by using ethanolamine, such as monoethanol-amine and diethanolamine. The absorption method may, for instance, be used for producing hydrogen sulphide in pure form, and optionally further processing to sulphur in a Claus process. If the gas contains carbon dioxide in addition to hydrogen sulphide, the carbon dioxide will also be absorbed in the alkaline solution. Carbon dioxide has approximately the same solubility in water as hydro-gen sulphide, and the carbon dioxide will therefore com-pete with the hydrogen sulphide for being absorbed in the solution. Hydrogen sulphide and carbon dioxide are absorbed in an alkaline aqueous solution of e.g. sodium hydroxide in accordance with the formulae below.
H2S + OH' -~ HS- + H20 (1) H2S + 20H- -~ S2- + 2H20 (2) C02 + OH- -~ HCOg- (3) C02 + 20H- ~ COg2- + H20 (4) WO 94/19091 ~ ~ ~ PCT/SE94100030 The selectivity for hydrogen sulphide, i.e. the ratio of mole of absorbed hydrogen sulphide to mole of absorbed (hydrogen sulphide + carbon dioxide), is directly pro-portional to the hydrogen sulphide and carbon dioxide contents of the gas. Thus, the competition on the part of carbon dioxide is especially pronounced when the gas con-tains more carbon dioxide than hydrogen sulphide, as is mostly the case in actual practice. If a gas contains, say, 1$ by volume of hydrogen sulphide and 10$ by volume of carbon dioxide and efforts are made to absorb the hydrogen sulphide in a sodium hydroxide solution, the selectivity for hydrogen sulphide is merely 10$, i.e. 90$
of the gas absorbed is made up of carbon dioxide, which means that as much as 90$ of the sodium hydroxide is spent in absorbing carbon dioxide.
In an effort to remedy the above inconvenience in the absorption of hydrogen sulphide from gases containing hydrogen sulphide as well as carbon dioxide, methods for selective absorption of hydrogen sulphide have been deve-loped. For instance, efforts have been made to selective-ly absorb hydrogen sulphide in solutions of strong oxi-dising agents, such as potassium permanganate, sodium dichromate or ferric salts. In other selective methods, use is made of alkaline solutions, such as sodium carbo-nate or potassium carbonate solutions, the operational conditions being carefully adjusted in the absorption.
More detailed information about this prior-art technique is found in an article by C. Oloman, F.E. Murray and J.B.
Risk, entitled "The Selective Absorption of Hydrogen Sul-phide from Stack Gas", Pulp and Paper Magazine of Canada, 5 December 1969, p. 69 ff, as well in an article by E. Bendall, R.C. Aiken and F. Mandas, entitled "Selective Absorption of H2S from Larger Quantities of C02 by Absorption and Reaction in Fine Sprays", AICHE Journal (Vol. 29, No. 1), January 1983, p. 66 ff.
An instance of the prior art is described in US-3,554,859, which relates to a method for recovering sul-phur from furnace gases generated in the combustion of e.g. black liquor. The combustion gases, which contain hydrogen sulphide and carbon dioxide, are contacted with a gas containing molecular oxygen and with an aqueous alkaline solution containing sodium ions, e.g. in the form of sodium hydroxide and sodium carbonate or sodium carbonate and sodium hydrogencarbonate. Thus, hydrogen sulphide is absorbed from the gas and oxidised to thio-sulphate. The absorption is rendered even more effective by an addition of ferric oxide, the sulphide concentra-tion of the solution being thus maintained at a very low level, i.e. the sulphide content of the solution should be minimised.
By using a carbonate solution, such as a sodium car bonate solution, instead of a hydroxide solution, such as a sodium hydroxide solution, the selectivity for the absorption of hydrogen sulphide can be augmented to about 30-50$. The reactions taking place during such absorption can generally be rendered as follows.
H2S + C032- r-- HS- + HCOg- (5) C02 + C032- + H20 ~ 2HCOg-When the absorption solution is a carbonate solu-tion, the hydrogen sulphide is absorbed almost instanta-neously, whereas the carbon dioxide reacts only slowly with the carbonate ions to form hydrogen carbonate ions.
Owing to the high content of hydrogen carbonate generated when using a carbonate solution as absorption medium, there is the additional advantage of a "counterpressure"
(equilibrium pressure) to the absorption of carbon dioxide, as appears from the equilibrium formula (6) above.
~A problem that arises when using a carbonate solu-tion as absorption medium is that only a relatively low sulphide content can be achieved in the solution; owing to the reduction of the absorption capacity caused by . _.
This invention relates to a process and an apparatus for absorbing hydrogen sulphide, more specifically a pro-cess and an apparatus in black-liquor evaporation for the r selective removal, by liquid absorption, of hydrogen sul-phide from a gas containing hydrogen sulphide as well as carbon dioxide.
Hydrogen sulphide is absorbed chiefly in the form of hydrogen-sulphide ions (HS-) but also in the form of sul-phide ions (S2-). In the following, the total content of these ions will be collectively referred to as the "total sulphide content" or, more briefly, as the "sulphide con-tent".
It is well-known that hydrogen sulphide can be removed from hydrogen-sulphide-containing gases by being absorbed in an alkaline aqueous solution, such as sodium hydroxide, or by using ethanolamine, such as monoethanol-amine and diethanolamine. The absorption method may, for instance, be used for producing hydrogen sulphide in pure form, and optionally further processing to sulphur in a Claus process. If the gas contains carbon dioxide in addition to hydrogen sulphide, the carbon dioxide will also be absorbed in the alkaline solution. Carbon dioxide has approximately the same solubility in water as hydro-gen sulphide, and the carbon dioxide will therefore com-pete with the hydrogen sulphide for being absorbed in the solution. Hydrogen sulphide and carbon dioxide are absorbed in an alkaline aqueous solution of e.g. sodium hydroxide in accordance with the formulae below.
H2S + OH' -~ HS- + H20 (1) H2S + 20H- -~ S2- + 2H20 (2) C02 + OH- -~ HCOg- (3) C02 + 20H- ~ COg2- + H20 (4) WO 94/19091 ~ ~ ~ PCT/SE94100030 The selectivity for hydrogen sulphide, i.e. the ratio of mole of absorbed hydrogen sulphide to mole of absorbed (hydrogen sulphide + carbon dioxide), is directly pro-portional to the hydrogen sulphide and carbon dioxide contents of the gas. Thus, the competition on the part of carbon dioxide is especially pronounced when the gas con-tains more carbon dioxide than hydrogen sulphide, as is mostly the case in actual practice. If a gas contains, say, 1$ by volume of hydrogen sulphide and 10$ by volume of carbon dioxide and efforts are made to absorb the hydrogen sulphide in a sodium hydroxide solution, the selectivity for hydrogen sulphide is merely 10$, i.e. 90$
of the gas absorbed is made up of carbon dioxide, which means that as much as 90$ of the sodium hydroxide is spent in absorbing carbon dioxide.
In an effort to remedy the above inconvenience in the absorption of hydrogen sulphide from gases containing hydrogen sulphide as well as carbon dioxide, methods for selective absorption of hydrogen sulphide have been deve-loped. For instance, efforts have been made to selective-ly absorb hydrogen sulphide in solutions of strong oxi-dising agents, such as potassium permanganate, sodium dichromate or ferric salts. In other selective methods, use is made of alkaline solutions, such as sodium carbo-nate or potassium carbonate solutions, the operational conditions being carefully adjusted in the absorption.
More detailed information about this prior-art technique is found in an article by C. Oloman, F.E. Murray and J.B.
Risk, entitled "The Selective Absorption of Hydrogen Sul-phide from Stack Gas", Pulp and Paper Magazine of Canada, 5 December 1969, p. 69 ff, as well in an article by E. Bendall, R.C. Aiken and F. Mandas, entitled "Selective Absorption of H2S from Larger Quantities of C02 by Absorption and Reaction in Fine Sprays", AICHE Journal (Vol. 29, No. 1), January 1983, p. 66 ff.
An instance of the prior art is described in US-3,554,859, which relates to a method for recovering sul-phur from furnace gases generated in the combustion of e.g. black liquor. The combustion gases, which contain hydrogen sulphide and carbon dioxide, are contacted with a gas containing molecular oxygen and with an aqueous alkaline solution containing sodium ions, e.g. in the form of sodium hydroxide and sodium carbonate or sodium carbonate and sodium hydrogencarbonate. Thus, hydrogen sulphide is absorbed from the gas and oxidised to thio-sulphate. The absorption is rendered even more effective by an addition of ferric oxide, the sulphide concentra-tion of the solution being thus maintained at a very low level, i.e. the sulphide content of the solution should be minimised.
By using a carbonate solution, such as a sodium car bonate solution, instead of a hydroxide solution, such as a sodium hydroxide solution, the selectivity for the absorption of hydrogen sulphide can be augmented to about 30-50$. The reactions taking place during such absorption can generally be rendered as follows.
H2S + C032- r-- HS- + HCOg- (5) C02 + C032- + H20 ~ 2HCOg-When the absorption solution is a carbonate solu-tion, the hydrogen sulphide is absorbed almost instanta-neously, whereas the carbon dioxide reacts only slowly with the carbonate ions to form hydrogen carbonate ions.
Owing to the high content of hydrogen carbonate generated when using a carbonate solution as absorption medium, there is the additional advantage of a "counterpressure"
(equilibrium pressure) to the absorption of carbon dioxide, as appears from the equilibrium formula (6) above.
~A problem that arises when using a carbonate solu-tion as absorption medium is that only a relatively low sulphide content can be achieved in the solution; owing to the reduction of the absorption capacity caused by . _.
the formation of hydrogen carbonate ions. Thus, it is extremely difficult to attain sulphide contents exceeding about 0.30 mole/1. As a result, prior-art methods for selective absorption of hydrogen sulphide by means of an absorption medium in the form of a carbonate solution have not met with much success, despite the great demand for such a method in the many fields where hydrogen-sul-phide-containing and carbon-dioxide-containing gases are generated. Examples of such fields of application are petroleum refinement, coal-gas production and, in par-ticular, the combustion of black liquor carried out in the sulphate pulp industry.
When recovering chemicals in the sulphate industry in accordance with the conventional Tomlinson process, the black liquor is burnt in a soda recovery unit, resulting in the generation of steam and the formation of a melt chiefly consisting of sodium carbonate and sodium sulphide. The melt is then dissolved in water and caus-ticised, so that the sodium carbonate is converted to sodium hydroxide and white liquor is obtained, which may then again be used for digesting wood. For many reasons, including the risk of an explosion when a tube in the soda recovery unit bursts, efforts have in recent years been made to develop new processes for the combustion of black liquor, in which the black liquor is pyrolysed under reducing conditions and in which no melt is formed.
Such processes can be collectively referred to as "black-liquor evaporation", and one instance thereof is the so-called SCA-Billerud process (E. Horntvedt and J. Gomy, Paper Trade Journal 158 (1974):16, pp 32-34). In this process, the black liquor is pyrolysed in a reactor under such temperature conditions that dust, which chiefly con-sists of sodium carbonate and carbon, and a combustible gas, which inter alia contains sulphur compounds, are formed. Another instance of black-liquor evaporation is given in US-4,872,950, which relates to a method for thermal decomposition of black liquor with concurrent WO 94119091 ~ ~ ~ PCTISE94100030 supply of oxygen in an amount short of the stoichiometri-cally required amount, at a pressure above 10 bar, and at such a temperature that no melt is formed. The evapora-tion results in the formation of a solid phase, which 5 chiefly consists of sodium carbonate, and a gaseous phase, which chiefly consists of hydrogen sulphide, car-bon monoxide, carbon dioxide, hydrogen, water vapour, and methane.
EP 459,962 is concerned with the cleaning of process gas in black-liquor evaporation. In the cleaning, sulphur compounds and sodium compounds are removed from the gas by the contact with alkaline solutions containing hydrogen sulphide ions and hydroxide ions. The cleaning involves at least two stages. In the first stage, the gas is passed through a venturi nozzle along with an alkaline solution, so that melted aerosol drops of black liquor in the gas are absorbed by the solution. Then, the gas is contacted with a solution containing hydroxide ions and hydrogen sulphide ions in a molar ratio exceeding 4:1.
The high molar ratio of hydroxide ions to sulphide ions results in the absorption solution having a low sulphide concentration. The alkaline solutions used in the absorp-tion, such as white liquor or wash liquor, have high pH
values of about 13-14, resulting in poor selectivity for the absorption of hydrogen sulphide. Furthermore, the absorption solution employed has a low carbonate content, and it is specifically indicated that green liquor, which has a high carbonate content, cannot be used as washing solution.
In order to be able to recover the chemicals used in black-liquor evaporation, i.e. the evaporation of black liquor by combustion in a reducing atmosphere, and pro-duce from these chemicals white liquor to be used in the manufacture of pulp, it is necessary that the hydrogen sulphide can be removed from the generated gas. Since the gas also contains carbon dioxide, the latter will compete with the hydrogen sulphide in the liquid absorption, and WO 94/19091 ,~ PCTlSE94/00030 since the gas has a low content of hydrogen sulphide (about 0.5-2$) while the carbon dioxide content is some 20 times higher (about 10-20~), conventional liquid absorption results in unsatisfactory recovery of hydrogen sulphide.
Thus, there is a demand for a method of separating, from a gas generated in black-liquor evaporation and con-taining hydrogen sulphide as well as carbon dioxide, the hydrogen sulphide at a high degree of separation and a high degree of selectivity, as well as absorbing the hydrogen sulphide in a liquid such that a high sulphide content is obtained therein.
According to the invention, it has been found that countercurrent and multistage absorption, which uses a carbonate-containing alkaline solution as absorption medium and during which the pH of the solution is adjust-ed to about 9-12 by the addition of a hydroxide and not by the addition of fresh carbonate, involves a high degree of separation of hydrogen sulphide as well as a high selectivity for hydrogen sulphide. Thus, the inven-tion enables a selectivity for the absorption of hydro-gen sulphide of 60-70$, as well as a degree of separa-tion of hydrogen sulphide of about 90-99~. According to the invention, the total sulphide content of the outgo-ing absorption solution is high, i.e. above about 0.30 mole/1, preferably above about 0.47 mole/1, and usually is in the range of about 0.30-1.30 mole/1, pre-ferably in the range of about 0.47-1.1 mole/1, and most preferred in the range of about 0.65-1.0 mole/1. This solution can be utilised for producing white liquor in the manufacture of sulphate pulp.
To be more specific, the invention provides a pro-cess which is of the type mentioned by way of introduc-tion and in which the gas is countercurrently brought , into multistage contact with circulating carbonate-con-taining alkaline solutions, the pH of which is adjusted during the absorption to about 9-12 by the addition of .:
a hydroxide, such that the hydrogen sulphide is absorbed to a total sulphide content exceeding about 0.30 mole/1 in the outgoing solution in contact with the incoming gas.
The invention further provides an apparatus which is of the type mentioned by way of introduction and which is characterised in that the apparatus comprises a container having a gas inlet and a gas outlet, that the container contains a packing arranged in a number of successive stages, that the apparatus has means for supplying a carbonate-containing solution to the last stage, as seen in the feed direction of the gas, that each stage has means for supplying the carbonate-containing solution through the stage countercurrently to the gas and for recycling the solution across the stage, that the appara-tus has conduits arranged between the stages for supply-ing a partial flow of the solution from one stage to a preceding stage, as seen in the feed direction of the gas, and that the apparatus has means for supplying a hydroxide to the carbonate-containing solution in at least one of the stages in order to adjust the pH of the solution to about 9-12, as well as an outlet conduit from the first stage, as seen in the feed direction of the gas, for discharging liquid having a total sulphide con-tent exceeding 0.30 mole/1.
Further distinctive features of the invention will appear from the following description and the appended claims.
By the expression "carbonate-containing alkaline solution", as used herein, is meant an aqueous solution containing carbonate ions (C032-). Preferably, this solu-z tion is an alkali metal carbonate solution, such as a solution of sodium carbonate, potassium carbonate or lithium carbonate. Sodium carbonate is especially pre-ferred, being as it is easily available as well as fairly inexpensive. The carbonate concentration of the solution is not critical, but suitably is about 0.1-3 M with WO 94/19091 ~ PCT/SE94/00030 respect to carbonate, preferably about 1-2.5 M, and most preferred about 2 M.
According to the invention, it is important that the carbonate-containing alkaline solution has a pH of at least about 9. pH values below about 9 result in unsatis-factory absorption of hydrogen sulphide, and there is even a risk that hydrogen sulphide already absorbed be released from the solution. However, the pH of the solu-tion should not be too high, since this would have an unfavourable effect on the absorption of hydrogen sul-phide as compared with the absorption of carbon dioxide.
Thus, the pH of the solution should not exceed about 12 in order that the absorption of carbon dioxide should not be too considerable. Preferably, the pH of the solution is in the range of about 10.0-11.5, especially in the range of about 10.0-11.0, and most preferred in the range of about 10.2-10.8. If the pH of the solution is adjusted within this last narrow range, optimum separation of hydrogen sulphide is obtained.
As appears from the equilibrium reactions (5) and (6), hydrogen carbonate ions (HCOg-) are formed in the absorption of hydrogen sulphide and carbon dioxide. This means that the pH of the absorption solution decreases as the absorption of hydrogen sulphide and carbon dioxide proceeds. When the pH of the solution goes below about 9, the absorption of hydrogen sulphide becomes unsatisfac-tory, as indicated in the foregoing, and there is instead a risk that hydrogen sulphide already absorbed will be released from the solution. If this is to be avoided, the solution has to be regenerated, i.e. its pH be increased to above the lower permissible limit for a state of equi-librium between gaseous H2S and sulphide content of the liquid at the temperature and pH value at issue. However, the pH value must not be increased to above about 12, in which case the absorption of carbon dioxide would become predominant. As a result of the increase of the pH of the solution brought about by the addition of a g hydroxide, such as an alkali metal hydroxide, e.g. NaOH, in accordance with the invention, the hydrogen carbonate ions formed are reconverted to carbonate ions according to the following equilibrium reaction.
OH- + HC03- ~ COg2- + H20 (7) Being thus regenerated, the carbonate solution can absorb more hydrogen sulphide according to the reaction (5) above. Since the pH of the solution is adjusted by the addition of a hydroxide and maintained within the given range of about 9-12, preferably about 10.0-11.5, especially about 10.0-11.0, and most preferred about 10.2-10.8, the absorption of carbon dioxide is kept on such a low level as to be negligible.
As mentioned above, the carbonate-containing alka-line solution is regenerated by the addition of a hydroxide. Basically, use can be made of any hydroxide that does not have an adverse effect on the absorption of hydrogen sulphide and is capable of increasing the pH of the solution from the given lower limit of about 9 to the desired value, such as a value not exceeding about 12.0, preferably not exceeding about 11.5, and most preferred not exceeding about 10.8. According to the invention, use is preferably made of hydroxides of alkali metals or alkaline-earth metals, such as sodium hydroxide (NaOH), potassium hydroxide (KOH), lithium hydroxide (LiOH), calcium hydroxide (Ca(OH)2) and magnesium hydroxide (Mg(OH)2). Sodium hydroxide is the most preferred, for reasons of availability and cost.
The temperature of the liquid used a.n the absorption according to the invention is not particularly critical, and may vary within a wide range but preferably should be below about 80°C, since there is a risk that the absorp-tion of hydrogen sulphide decreases at temperatures of about 80°C and above. It is preferred that the tempera-ture is in the range of from room temperature, i.e. about 20°C, to about 80°C, more preferably in the range of about 40-70°C, especially about 50-70°C, and most preferred about 60-70°C.
According to the invention, it has been found that 5 the selectivity for hydrogen sulphide in the liquid absorption is optimised by carrying out the absorption in such a manner that the flow of gas and the flow of the absorbing liquid are countercurrent, and by having a tur-bulent flow of gas and a laminar flow of liquid. Further-10 more, the separation of hydrogen sulphide is promoted if the volume of absorbing liquid is large compared to the volume of gas from which hydrogen sulphide is absorbed.
Such a high ratio of liquid to gas is obtained by recycl-ing the absorbing liquid which is contacted with the hydrogen-sulphide-containing gas.
Moreover, the contact between the hydrogen-sulphide-containing gas and the absorbing liquid (the carbonate-containing solution) involves several stages, preferably two or three stages, and most preferred three stages.
Such multistage contact has the advantage of shortening the length of the individual stages, so that the pH of the carbonate-containing solution does not have time to fall below about 9 in the individual stages, while at the same time the sulphide content can be kept low in the uppermost stage. Preferably, each stage has such an extent or length that the pH of the solution at the end of the stage has fallen to about 10.0-10.2, the liquid being then drawn off to be regenerated by means of a hydroxide and then be recycled to the stage at issue.
For clarifying purposes, the invention will now be described with reference to the accompanying drawing, which shows a preferred embodiment of the apparatus according to the invention.
The inventive apparatus comprises a tower or con-tainer 1 having an inlet 2 for a gas 3 generated in black-liquor evaporation and containing hydrogen sulphide as well as carbon dioxide. At the opposite end of the WO 94/19091 ~ ~ ~ ~ PCTISE94I00030 apparatus, there is provided an outlet 4 for gas 5 from which hydrogen sulphide has been removed by liquid absorption. The contact between the hydrogen-sulphide-containing gas and the carbonate-containing solution involves three stages 6, 7 and 8. Each stage contains a packing 9, as hinted at in stage 6 in the drawing. To optimise the selectivity for hydrogen sulphide in the absorption, the packing 9 has such a shape as to generate a laminar flow of liquid through the stages 6, 7 and 8.
According to the invention, it has been found that a packing in the form of corrugated plates is especially suitable for this purpose. The packing may, for instance, be made of plastic or metal.
The contact between the hydrogen-sulphide-absorbing carbonate-containing solution and the hydrogen-sulphide-containing gas is carried out in countercurrent fashion.
To this end, each stage has means for supplying the car-bonate-containing solution through the stage countercur-rently to the gas, as well as means for recycling the solution across the stage. As shown in the drawing, these means are made up of pumps 10, 11 and 12 which, via con-duits 13, 14 and 15, feed the carbonate-containing alka-line solution to the respective stages 6, 7 and 8, as well as conduits 16, 17 and 18 conducting the solution from the respective stages to collecting vessels 19, 20 and 21. From these collecting vessels, the solution is recycled across the stages through conduits 22, 23 and 24 which are connected to the pumps 10, 11 and 12, respec-tively. Fresh carbonate solution, preferably sodium car-bonate solution, is fed to the last stage 6, as seen in the feed direction, through a conduit 25 from a supply (not shown) of sodium carbonate solution.
Instead of supplying fresh carbonate solution to the last stage, the carbonate solution can be generated in the last stage by supplying sodium hydroxide solution to this stage and allowing the hydroxide solution to absorb carbon dioxide from the gas, such that a carbonate-con-2~.a~~~~
taining solution is obtained according to the reactions (3)-(4) above.
In order to adjust (increase) the pH of the absorp-tion solution, a hydroxide, preferably a sodium hydroxide solution, may be supplied to the collecting vessels 19, 20 and 21 through conduits 26, 27 and 28, respectively, conducting alkali from a supply (not shown), which pre-ferably is common all the conduits. The supply of sodium-hydroxide solution for adjusting the pH of the absorption solution is regulated on the basis of the measured pH
values of the solutions in the collecting vessels 19, 20 and 21 (not shown).
As appears from the drawing, the different stages are furthermore interconnected by conduits 29 and 30 for feeding a partial flow of absorption solution from one stage to a preceding stage, i.e. from the stage 6 to the stage 7 as well as from the stage 7 to the stage 8.
Finally, an outlet conduit 31 is arranged for dis-charging sulphide-containing liquid from the collecting vessel 21 and the stage 8.
The invention will now be further elucidated with the aid of a non-restricting Example.
Example 1 A test was performed for the selective removal of hydrogen sulphide from a gas generated in black-liquor evaporation. Use was made of an apparatus of the type described above and shown in the accompanying drawing.
Absorption took place at atmospheric pressure, and the incoming gas had a temperature of about 60°C and con-tained 1.13 mole ~ of hydrogen sulphide and 16.9 mole of carbon dioxide. The gas was saturated with water vapour at the temperature at issue, which corresponded to about 18.7 mole ~ of water. The incoming gas flow was 38,280 Nm3/h, giving the gas a velocity of about 3.1 m/s in the absorption tower. The absorption tower had a height of 6.25 m, and the two first stages each had a height of 1.5 m, whereas the last stage, as seen in the WO 94119091 ~ PCT/SE94100030 '' feed direction of the gas, had a height of 1 m. Each stage was provided with a packing of the type Mellapack 500 from Sulzer. The diameter of the tower was 2.3 m.
Fresh absorption solution, consisting of 8.8 m3/h of 2 M sodium carbonate solution having a temperature of about 60C, was supplied to the last stage in the tower along with recycled absorption solution, such that a total of about 50 m3/h of absorption solution was sup-plied to the last stage in the tower. The pH of the absorption solution supplied was about 11.0, which was reduced to about 10.2 during the passage of the solution through the stage owing to the absorption of hydrogen sulphide. After passing through the stage, the solution was supplied to a 1.5-m3 collecting vessel where the solution was regenerated by the addition of a 2.5 M
sodium hydroxide solution having a temperature of about 60C, such that the pH of the solution was again raised to about 11Ø Then, the regenerated solution was recycl-ed by means of a pump to the last stage in the absorption tower for renewed absorption of hydrogen sulphide.
About 11 m3/h of the absorption solution was drawn off from the collecting vessel of the last stage to the collecting vessel of the intermediate stage, whence about 50 m3/h of the absorption solution having a pH of about 11.0 was pumped, as in the previous stage, to the inter-mediate stage, whence the absorption solution was drawn off at a pH of about 10.2 to be recycled to the collect-ing vessel. In the collecting vessel, the solution was regenerated by the addition of a 2.5 M sodium hydroxide solution having a temperature of about 60C, as in the previous stage.
From the collecting vessel of the intermediate stage, about 13.5 m3/h of the absorption solution was drawn off to the collecting vessel of the first (lower-most) stage, whence 50 m3/h of the absorption solution having a pH of about 11.0 was pumped to the first stage, as seen in the feed direction of the gas. After passing thi$ stage and there absorbing hydrogen sulphide, the solution, now having a pH of about 10.2, was drawn off to the collecting vessel. In the collecting vessel, the solution was regenerated as in the previous stages by the addition of a 2.5 M sodium hydroxide solution having a temperature of about 60°C, such that the pH of the regenerated solution was about 11Ø All in all, about 8.6 m3/h of the 2.5 M sodium hydroxide solution was supplied to the collecting vessels of the three stages.
From the collecting vessel of the first (lowermost) stage, about 17.4 m3/h of the solution having a sulphide concentration of 1 mole/1 was drawn off. The gas leaving the absorption tower contained 0.113 mole ~ of hydrogen sulphide and 16.4 mole ~ of carbon dioxide. In this test, the degree of separation of hydrogen sulphide was about 90$, and the selectivity for hydrogen sulphide in the separation was about 67$.
By having a high sulphide content as well as a high content of alkali metal carbonate, preferably sodium car-bonate, the solution having undergone absorption accord-ing to the invention is exceptionally well suited for the production of white liquor to be used in the manufacture of sulphate pulp. According to the invention, the solu-tion leaving the absorption tower after the absorption of hydrogen sulphide has, as indicated in the foregoing, a sulphide content exceeding about 0.30 mole/1, preferably exceeding about 0.47 mole/1. Usually, the sulphide con-tent is in the range of about 0.30-1.30 mole/1, prefer-ably in the range of about 0.47-1.1 mole/1, and most pre-ferred in the range of about 0.65-1.0 mole/1. As stated above, the carbonate content suitably is about 0.1-3 M, preferably about 1-2.5 M, and most preferred about 2 M.
When recovering chemicals in the sulphate industry in accordance with the conventional Tomlinson process, the black liquor is burnt in a soda recovery unit, resulting in the generation of steam and the formation of a melt chiefly consisting of sodium carbonate and sodium sulphide. The melt is then dissolved in water and caus-ticised, so that the sodium carbonate is converted to sodium hydroxide and white liquor is obtained, which may then again be used for digesting wood. For many reasons, including the risk of an explosion when a tube in the soda recovery unit bursts, efforts have in recent years been made to develop new processes for the combustion of black liquor, in which the black liquor is pyrolysed under reducing conditions and in which no melt is formed.
Such processes can be collectively referred to as "black-liquor evaporation", and one instance thereof is the so-called SCA-Billerud process (E. Horntvedt and J. Gomy, Paper Trade Journal 158 (1974):16, pp 32-34). In this process, the black liquor is pyrolysed in a reactor under such temperature conditions that dust, which chiefly con-sists of sodium carbonate and carbon, and a combustible gas, which inter alia contains sulphur compounds, are formed. Another instance of black-liquor evaporation is given in US-4,872,950, which relates to a method for thermal decomposition of black liquor with concurrent WO 94119091 ~ ~ ~ PCTISE94100030 supply of oxygen in an amount short of the stoichiometri-cally required amount, at a pressure above 10 bar, and at such a temperature that no melt is formed. The evapora-tion results in the formation of a solid phase, which 5 chiefly consists of sodium carbonate, and a gaseous phase, which chiefly consists of hydrogen sulphide, car-bon monoxide, carbon dioxide, hydrogen, water vapour, and methane.
EP 459,962 is concerned with the cleaning of process gas in black-liquor evaporation. In the cleaning, sulphur compounds and sodium compounds are removed from the gas by the contact with alkaline solutions containing hydrogen sulphide ions and hydroxide ions. The cleaning involves at least two stages. In the first stage, the gas is passed through a venturi nozzle along with an alkaline solution, so that melted aerosol drops of black liquor in the gas are absorbed by the solution. Then, the gas is contacted with a solution containing hydroxide ions and hydrogen sulphide ions in a molar ratio exceeding 4:1.
The high molar ratio of hydroxide ions to sulphide ions results in the absorption solution having a low sulphide concentration. The alkaline solutions used in the absorp-tion, such as white liquor or wash liquor, have high pH
values of about 13-14, resulting in poor selectivity for the absorption of hydrogen sulphide. Furthermore, the absorption solution employed has a low carbonate content, and it is specifically indicated that green liquor, which has a high carbonate content, cannot be used as washing solution.
In order to be able to recover the chemicals used in black-liquor evaporation, i.e. the evaporation of black liquor by combustion in a reducing atmosphere, and pro-duce from these chemicals white liquor to be used in the manufacture of pulp, it is necessary that the hydrogen sulphide can be removed from the generated gas. Since the gas also contains carbon dioxide, the latter will compete with the hydrogen sulphide in the liquid absorption, and WO 94/19091 ,~ PCTlSE94/00030 since the gas has a low content of hydrogen sulphide (about 0.5-2$) while the carbon dioxide content is some 20 times higher (about 10-20~), conventional liquid absorption results in unsatisfactory recovery of hydrogen sulphide.
Thus, there is a demand for a method of separating, from a gas generated in black-liquor evaporation and con-taining hydrogen sulphide as well as carbon dioxide, the hydrogen sulphide at a high degree of separation and a high degree of selectivity, as well as absorbing the hydrogen sulphide in a liquid such that a high sulphide content is obtained therein.
According to the invention, it has been found that countercurrent and multistage absorption, which uses a carbonate-containing alkaline solution as absorption medium and during which the pH of the solution is adjust-ed to about 9-12 by the addition of a hydroxide and not by the addition of fresh carbonate, involves a high degree of separation of hydrogen sulphide as well as a high selectivity for hydrogen sulphide. Thus, the inven-tion enables a selectivity for the absorption of hydro-gen sulphide of 60-70$, as well as a degree of separa-tion of hydrogen sulphide of about 90-99~. According to the invention, the total sulphide content of the outgo-ing absorption solution is high, i.e. above about 0.30 mole/1, preferably above about 0.47 mole/1, and usually is in the range of about 0.30-1.30 mole/1, pre-ferably in the range of about 0.47-1.1 mole/1, and most preferred in the range of about 0.65-1.0 mole/1. This solution can be utilised for producing white liquor in the manufacture of sulphate pulp.
To be more specific, the invention provides a pro-cess which is of the type mentioned by way of introduc-tion and in which the gas is countercurrently brought , into multistage contact with circulating carbonate-con-taining alkaline solutions, the pH of which is adjusted during the absorption to about 9-12 by the addition of .:
a hydroxide, such that the hydrogen sulphide is absorbed to a total sulphide content exceeding about 0.30 mole/1 in the outgoing solution in contact with the incoming gas.
The invention further provides an apparatus which is of the type mentioned by way of introduction and which is characterised in that the apparatus comprises a container having a gas inlet and a gas outlet, that the container contains a packing arranged in a number of successive stages, that the apparatus has means for supplying a carbonate-containing solution to the last stage, as seen in the feed direction of the gas, that each stage has means for supplying the carbonate-containing solution through the stage countercurrently to the gas and for recycling the solution across the stage, that the appara-tus has conduits arranged between the stages for supply-ing a partial flow of the solution from one stage to a preceding stage, as seen in the feed direction of the gas, and that the apparatus has means for supplying a hydroxide to the carbonate-containing solution in at least one of the stages in order to adjust the pH of the solution to about 9-12, as well as an outlet conduit from the first stage, as seen in the feed direction of the gas, for discharging liquid having a total sulphide con-tent exceeding 0.30 mole/1.
Further distinctive features of the invention will appear from the following description and the appended claims.
By the expression "carbonate-containing alkaline solution", as used herein, is meant an aqueous solution containing carbonate ions (C032-). Preferably, this solu-z tion is an alkali metal carbonate solution, such as a solution of sodium carbonate, potassium carbonate or lithium carbonate. Sodium carbonate is especially pre-ferred, being as it is easily available as well as fairly inexpensive. The carbonate concentration of the solution is not critical, but suitably is about 0.1-3 M with WO 94/19091 ~ PCT/SE94/00030 respect to carbonate, preferably about 1-2.5 M, and most preferred about 2 M.
According to the invention, it is important that the carbonate-containing alkaline solution has a pH of at least about 9. pH values below about 9 result in unsatis-factory absorption of hydrogen sulphide, and there is even a risk that hydrogen sulphide already absorbed be released from the solution. However, the pH of the solu-tion should not be too high, since this would have an unfavourable effect on the absorption of hydrogen sul-phide as compared with the absorption of carbon dioxide.
Thus, the pH of the solution should not exceed about 12 in order that the absorption of carbon dioxide should not be too considerable. Preferably, the pH of the solution is in the range of about 10.0-11.5, especially in the range of about 10.0-11.0, and most preferred in the range of about 10.2-10.8. If the pH of the solution is adjusted within this last narrow range, optimum separation of hydrogen sulphide is obtained.
As appears from the equilibrium reactions (5) and (6), hydrogen carbonate ions (HCOg-) are formed in the absorption of hydrogen sulphide and carbon dioxide. This means that the pH of the absorption solution decreases as the absorption of hydrogen sulphide and carbon dioxide proceeds. When the pH of the solution goes below about 9, the absorption of hydrogen sulphide becomes unsatisfac-tory, as indicated in the foregoing, and there is instead a risk that hydrogen sulphide already absorbed will be released from the solution. If this is to be avoided, the solution has to be regenerated, i.e. its pH be increased to above the lower permissible limit for a state of equi-librium between gaseous H2S and sulphide content of the liquid at the temperature and pH value at issue. However, the pH value must not be increased to above about 12, in which case the absorption of carbon dioxide would become predominant. As a result of the increase of the pH of the solution brought about by the addition of a g hydroxide, such as an alkali metal hydroxide, e.g. NaOH, in accordance with the invention, the hydrogen carbonate ions formed are reconverted to carbonate ions according to the following equilibrium reaction.
OH- + HC03- ~ COg2- + H20 (7) Being thus regenerated, the carbonate solution can absorb more hydrogen sulphide according to the reaction (5) above. Since the pH of the solution is adjusted by the addition of a hydroxide and maintained within the given range of about 9-12, preferably about 10.0-11.5, especially about 10.0-11.0, and most preferred about 10.2-10.8, the absorption of carbon dioxide is kept on such a low level as to be negligible.
As mentioned above, the carbonate-containing alka-line solution is regenerated by the addition of a hydroxide. Basically, use can be made of any hydroxide that does not have an adverse effect on the absorption of hydrogen sulphide and is capable of increasing the pH of the solution from the given lower limit of about 9 to the desired value, such as a value not exceeding about 12.0, preferably not exceeding about 11.5, and most preferred not exceeding about 10.8. According to the invention, use is preferably made of hydroxides of alkali metals or alkaline-earth metals, such as sodium hydroxide (NaOH), potassium hydroxide (KOH), lithium hydroxide (LiOH), calcium hydroxide (Ca(OH)2) and magnesium hydroxide (Mg(OH)2). Sodium hydroxide is the most preferred, for reasons of availability and cost.
The temperature of the liquid used a.n the absorption according to the invention is not particularly critical, and may vary within a wide range but preferably should be below about 80°C, since there is a risk that the absorp-tion of hydrogen sulphide decreases at temperatures of about 80°C and above. It is preferred that the tempera-ture is in the range of from room temperature, i.e. about 20°C, to about 80°C, more preferably in the range of about 40-70°C, especially about 50-70°C, and most preferred about 60-70°C.
According to the invention, it has been found that 5 the selectivity for hydrogen sulphide in the liquid absorption is optimised by carrying out the absorption in such a manner that the flow of gas and the flow of the absorbing liquid are countercurrent, and by having a tur-bulent flow of gas and a laminar flow of liquid. Further-10 more, the separation of hydrogen sulphide is promoted if the volume of absorbing liquid is large compared to the volume of gas from which hydrogen sulphide is absorbed.
Such a high ratio of liquid to gas is obtained by recycl-ing the absorbing liquid which is contacted with the hydrogen-sulphide-containing gas.
Moreover, the contact between the hydrogen-sulphide-containing gas and the absorbing liquid (the carbonate-containing solution) involves several stages, preferably two or three stages, and most preferred three stages.
Such multistage contact has the advantage of shortening the length of the individual stages, so that the pH of the carbonate-containing solution does not have time to fall below about 9 in the individual stages, while at the same time the sulphide content can be kept low in the uppermost stage. Preferably, each stage has such an extent or length that the pH of the solution at the end of the stage has fallen to about 10.0-10.2, the liquid being then drawn off to be regenerated by means of a hydroxide and then be recycled to the stage at issue.
For clarifying purposes, the invention will now be described with reference to the accompanying drawing, which shows a preferred embodiment of the apparatus according to the invention.
The inventive apparatus comprises a tower or con-tainer 1 having an inlet 2 for a gas 3 generated in black-liquor evaporation and containing hydrogen sulphide as well as carbon dioxide. At the opposite end of the WO 94/19091 ~ ~ ~ ~ PCTISE94I00030 apparatus, there is provided an outlet 4 for gas 5 from which hydrogen sulphide has been removed by liquid absorption. The contact between the hydrogen-sulphide-containing gas and the carbonate-containing solution involves three stages 6, 7 and 8. Each stage contains a packing 9, as hinted at in stage 6 in the drawing. To optimise the selectivity for hydrogen sulphide in the absorption, the packing 9 has such a shape as to generate a laminar flow of liquid through the stages 6, 7 and 8.
According to the invention, it has been found that a packing in the form of corrugated plates is especially suitable for this purpose. The packing may, for instance, be made of plastic or metal.
The contact between the hydrogen-sulphide-absorbing carbonate-containing solution and the hydrogen-sulphide-containing gas is carried out in countercurrent fashion.
To this end, each stage has means for supplying the car-bonate-containing solution through the stage countercur-rently to the gas, as well as means for recycling the solution across the stage. As shown in the drawing, these means are made up of pumps 10, 11 and 12 which, via con-duits 13, 14 and 15, feed the carbonate-containing alka-line solution to the respective stages 6, 7 and 8, as well as conduits 16, 17 and 18 conducting the solution from the respective stages to collecting vessels 19, 20 and 21. From these collecting vessels, the solution is recycled across the stages through conduits 22, 23 and 24 which are connected to the pumps 10, 11 and 12, respec-tively. Fresh carbonate solution, preferably sodium car-bonate solution, is fed to the last stage 6, as seen in the feed direction, through a conduit 25 from a supply (not shown) of sodium carbonate solution.
Instead of supplying fresh carbonate solution to the last stage, the carbonate solution can be generated in the last stage by supplying sodium hydroxide solution to this stage and allowing the hydroxide solution to absorb carbon dioxide from the gas, such that a carbonate-con-2~.a~~~~
taining solution is obtained according to the reactions (3)-(4) above.
In order to adjust (increase) the pH of the absorp-tion solution, a hydroxide, preferably a sodium hydroxide solution, may be supplied to the collecting vessels 19, 20 and 21 through conduits 26, 27 and 28, respectively, conducting alkali from a supply (not shown), which pre-ferably is common all the conduits. The supply of sodium-hydroxide solution for adjusting the pH of the absorption solution is regulated on the basis of the measured pH
values of the solutions in the collecting vessels 19, 20 and 21 (not shown).
As appears from the drawing, the different stages are furthermore interconnected by conduits 29 and 30 for feeding a partial flow of absorption solution from one stage to a preceding stage, i.e. from the stage 6 to the stage 7 as well as from the stage 7 to the stage 8.
Finally, an outlet conduit 31 is arranged for dis-charging sulphide-containing liquid from the collecting vessel 21 and the stage 8.
The invention will now be further elucidated with the aid of a non-restricting Example.
Example 1 A test was performed for the selective removal of hydrogen sulphide from a gas generated in black-liquor evaporation. Use was made of an apparatus of the type described above and shown in the accompanying drawing.
Absorption took place at atmospheric pressure, and the incoming gas had a temperature of about 60°C and con-tained 1.13 mole ~ of hydrogen sulphide and 16.9 mole of carbon dioxide. The gas was saturated with water vapour at the temperature at issue, which corresponded to about 18.7 mole ~ of water. The incoming gas flow was 38,280 Nm3/h, giving the gas a velocity of about 3.1 m/s in the absorption tower. The absorption tower had a height of 6.25 m, and the two first stages each had a height of 1.5 m, whereas the last stage, as seen in the WO 94119091 ~ PCT/SE94100030 '' feed direction of the gas, had a height of 1 m. Each stage was provided with a packing of the type Mellapack 500 from Sulzer. The diameter of the tower was 2.3 m.
Fresh absorption solution, consisting of 8.8 m3/h of 2 M sodium carbonate solution having a temperature of about 60C, was supplied to the last stage in the tower along with recycled absorption solution, such that a total of about 50 m3/h of absorption solution was sup-plied to the last stage in the tower. The pH of the absorption solution supplied was about 11.0, which was reduced to about 10.2 during the passage of the solution through the stage owing to the absorption of hydrogen sulphide. After passing through the stage, the solution was supplied to a 1.5-m3 collecting vessel where the solution was regenerated by the addition of a 2.5 M
sodium hydroxide solution having a temperature of about 60C, such that the pH of the solution was again raised to about 11Ø Then, the regenerated solution was recycl-ed by means of a pump to the last stage in the absorption tower for renewed absorption of hydrogen sulphide.
About 11 m3/h of the absorption solution was drawn off from the collecting vessel of the last stage to the collecting vessel of the intermediate stage, whence about 50 m3/h of the absorption solution having a pH of about 11.0 was pumped, as in the previous stage, to the inter-mediate stage, whence the absorption solution was drawn off at a pH of about 10.2 to be recycled to the collect-ing vessel. In the collecting vessel, the solution was regenerated by the addition of a 2.5 M sodium hydroxide solution having a temperature of about 60C, as in the previous stage.
From the collecting vessel of the intermediate stage, about 13.5 m3/h of the absorption solution was drawn off to the collecting vessel of the first (lower-most) stage, whence 50 m3/h of the absorption solution having a pH of about 11.0 was pumped to the first stage, as seen in the feed direction of the gas. After passing thi$ stage and there absorbing hydrogen sulphide, the solution, now having a pH of about 10.2, was drawn off to the collecting vessel. In the collecting vessel, the solution was regenerated as in the previous stages by the addition of a 2.5 M sodium hydroxide solution having a temperature of about 60°C, such that the pH of the regenerated solution was about 11Ø All in all, about 8.6 m3/h of the 2.5 M sodium hydroxide solution was supplied to the collecting vessels of the three stages.
From the collecting vessel of the first (lowermost) stage, about 17.4 m3/h of the solution having a sulphide concentration of 1 mole/1 was drawn off. The gas leaving the absorption tower contained 0.113 mole ~ of hydrogen sulphide and 16.4 mole ~ of carbon dioxide. In this test, the degree of separation of hydrogen sulphide was about 90$, and the selectivity for hydrogen sulphide in the separation was about 67$.
By having a high sulphide content as well as a high content of alkali metal carbonate, preferably sodium car-bonate, the solution having undergone absorption accord-ing to the invention is exceptionally well suited for the production of white liquor to be used in the manufacture of sulphate pulp. According to the invention, the solu-tion leaving the absorption tower after the absorption of hydrogen sulphide has, as indicated in the foregoing, a sulphide content exceeding about 0.30 mole/1, preferably exceeding about 0.47 mole/1. Usually, the sulphide con-tent is in the range of about 0.30-1.30 mole/1, prefer-ably in the range of about 0.47-1.1 mole/1, and most pre-ferred in the range of about 0.65-1.0 mole/1. As stated above, the carbonate content suitably is about 0.1-3 M, preferably about 1-2.5 M, and most preferred about 2 M.
Claims (11)
1. A process in black-liquor evaporation for the selective removal, by liquid absorption, of hydrogen sulphide from the generated gas (3) containing hydrogen sulphide as well as carbon dioxide, characterised in that the gas (3) is countercurrently brought into multistage contact (6, 7, 8) with circulating cabonate-containing alkaline solutions (13, 14, 15), the pH of which is adjusted during the absorption in each stage to about 9-12 by the addition of a hydroxide (26, 27, 28), such that the hydrogen sulphide is absorbed as hydrogen sulphide ions and sulphide ions to a total sulphide content exceeding about 0.30 mole/l in the outgoing solution in contact with the incoming gas.
2. A process as set forth in claim 1, characterised in that an alkali metal hydroxide is added.
3. A process as set forth in claim 2 wherein the alkali metal hydroxide is sodium hydroxide.
4. A process as set forth in any one of claims 1 to 3 characterised in that the pH is adjusted to about 10-11.5.
5. A process as set forth in any one of claims 1 to 4 characterised in that the hydrogen sulphide is absorbed to a sulphide content of about 0.47-1.1 mole/l in the outgoing solution.
6. A process as set forth in any one of claims 1 to 5 characterised in that the carbonate-containing alkaline solutions have a carbonate content of about 0.1-3 M.
7. A process as set forth in any one of claims 1 to 6 characterised in that the gas is contacted with a sodium carbonate solution.
8. A process as set forth in any one of claims 1 to 7 characterised in that the gas is contacted with the solution in three stages (6, 7, 8).
9. A process as set forth in any one of claims 1 to 8 characterised in that the gas and the solution are contacted under conditions of laminar liquid flow and turbulent gas flow.
10. An apparatus for use in black-liquor evaporation for the selective removal, by liquid absorption, of hydrogen sulphide from the generated gas (3) containing hydrogen sulphide as well as carbon dioxide, characterised in that the apparatus comprises a container (1) having a gas inlet (2) and a gas outlet (4), that the container (1) contains a packing (9) arranged in a number of successive stages (6, 7, 8), that the apparatus has means (25) for supplying a carbonate-containing solution to the last stage, as seen in the feed direction of the gas, that each stage has means for supplying the carbonate-containing solution through the stage countercurrently to the gas and for recycling the solution across the stage, that the apparatus has conduits (29, 30) arranged between the stages for supplying a partial flow of the solution from one stage to a preceding stage, as seen in the feed direction of the gas, and that the apparatus has means (26, 27, 28) for supplying a hydroxide to the carbonate-containing solution in order to adjust the pH of the solution in each stage to about 9-12, as well as an outlet conduit (31) from the first stage, as seen in the feed direction of the gas, for discharging liquid containing hydrogen sulphide absorbed as hydrogen sulphide ions and sulphide ions in a total sulphide content exceeding about 0.30 mole/l.
11. An apparatus as set forth in claim 10, characterised in that it includes three stages, and that the packing (9) is in the form of corrugated plates.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SE9300533A SE9300533L (en) | 1993-02-18 | 1993-02-18 | Methods and apparatus for the absorption of hydrogen sulphide |
SE9300533-8 | 1993-02-18 | ||
PCT/SE1994/000030 WO1994019091A1 (en) | 1993-02-18 | 1994-01-18 | Process and apparatus for absorbing hydrogen sulphide |
Publications (2)
Publication Number | Publication Date |
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CA2156411A1 CA2156411A1 (en) | 1994-09-01 |
CA2156411C true CA2156411C (en) | 2004-05-11 |
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Application Number | Title | Priority Date | Filing Date |
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CA002156411A Expired - Fee Related CA2156411C (en) | 1993-02-18 | 1994-01-18 | Process and apparatus for absorbing hydrogen sulphide |
Country Status (11)
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JP (1) | JPH08506993A (en) |
KR (1) | KR100286384B1 (en) |
CN (1) | CN1050527C (en) |
AU (1) | AU6158694A (en) |
BR (1) | BR9406271A (en) |
CA (1) | CA2156411C (en) |
FI (1) | FI114084B (en) |
PL (1) | PL180733B1 (en) |
RU (1) | RU2103050C1 (en) |
SE (1) | SE9300533L (en) |
WO (1) | WO1994019091A1 (en) |
Families Citing this family (15)
Publication number | Priority date | Publication date | Assignee | Title |
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SE501782C2 (en) * | 1993-09-17 | 1995-05-15 | Flaekt Ab | Method and apparatus for selectively removing hydrogen sulfide from a gas |
JPH09183618A (en) * | 1995-12-28 | 1997-07-15 | Kansai Electric Power Co Inc:The | Production of gypsum |
KR100347970B1 (en) * | 1999-08-11 | 2002-08-07 | 대경기계기술주식회사 | System for eliminating malodorous substance from malodorous gas |
KR100415917B1 (en) * | 2001-11-14 | 2004-01-24 | 주식회사 포스코 | Method for cleaning expanded metal packing in hydrogen sulfide collecting tank |
CA2455011C (en) | 2004-01-09 | 2011-04-05 | Suncor Energy Inc. | Bituminous froth inline steam injection processing |
EA010565B1 (en) | 2004-07-12 | 2008-10-30 | Эксонмобил Апстрим Рисерч Компани | Methods for removing sulfur-containing compounds from hydrocarbon-containing gases (embodiments) |
US7727374B2 (en) * | 2004-09-23 | 2010-06-01 | Skyonic Corporation | Removing carbon dioxide from waste streams through co-generation of carbonate and/or bicarbonate minerals |
EP2030670A1 (en) * | 2007-08-31 | 2009-03-04 | Intega GmbH | Method and apparatus for removing at least one hydrogen chalcogen compound from an exhaust gas stream |
KR100943537B1 (en) | 2008-05-27 | 2010-02-22 | 주식회사 애니텍 | Air cleaner with CO2 reduction |
DE102009009476A1 (en) * | 2009-02-19 | 2010-08-26 | Linde-Kca-Dresden Gmbh | Process and apparatus for purifying a carbon dioxide-containing gas stream |
US8617494B2 (en) * | 2012-03-30 | 2013-12-31 | Alstom Technology Ltd | Condenser and method for cleaning flue gases |
CN105056709A (en) * | 2015-07-30 | 2015-11-18 | 江苏金曼科技有限责任公司 | Tail gas processing method |
CN105854549A (en) * | 2016-05-06 | 2016-08-17 | 铜仁学院 | Mercury-containing waste gas treatment method |
KR102325084B1 (en) * | 2019-10-04 | 2021-11-10 | 서정봉 | Composition for neutralizing acidic waste water or harmful gas having low freezing point |
CN111330413A (en) * | 2020-02-13 | 2020-06-26 | 东营联合石化有限责任公司 | Petroleum cracking gasification substance desulfurization device |
Family Cites Families (4)
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SE319078B (en) * | 1968-06-07 | 1969-12-22 | British Columbia Res Council | |
SE448173B (en) * | 1985-06-03 | 1987-01-26 | Croon Inventor Ab | PROCEDURE FOR THE RECOVERY OF CELLULOSA DISPOSAL CHEMICALS BY PYROLYSIS |
SE9001957L (en) * | 1990-05-31 | 1991-12-01 | Chemrec Ab | Purification of process gas from partial combustion of black liquor |
US5284550A (en) * | 1992-06-18 | 1994-02-08 | Combustion Engineering, Inc. | Black liquier gasification process operating at low pressures using a circulating fluidized bed |
-
1993
- 1993-02-18 SE SE9300533A patent/SE9300533L/en not_active Application Discontinuation
-
1994
- 1994-01-18 WO PCT/SE1994/000030 patent/WO1994019091A1/en active IP Right Grant
- 1994-01-18 PL PL94310320A patent/PL180733B1/en not_active IP Right Cessation
- 1994-01-18 JP JP6518871A patent/JPH08506993A/en active Pending
- 1994-01-18 CN CN94191218A patent/CN1050527C/en not_active Expired - Fee Related
- 1994-01-18 KR KR1019950703518A patent/KR100286384B1/en not_active IP Right Cessation
- 1994-01-18 RU RU95118712A patent/RU2103050C1/en not_active IP Right Cessation
- 1994-01-18 AU AU61586/94A patent/AU6158694A/en not_active Abandoned
- 1994-01-18 CA CA002156411A patent/CA2156411C/en not_active Expired - Fee Related
- 1994-01-18 BR BR9406271A patent/BR9406271A/en not_active IP Right Cessation
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1995
- 1995-08-17 FI FI953882A patent/FI114084B/en not_active IP Right Cessation
Also Published As
Publication number | Publication date |
---|---|
CN1050527C (en) | 2000-03-22 |
KR960700799A (en) | 1996-02-24 |
CA2156411A1 (en) | 1994-09-01 |
JPH08506993A (en) | 1996-07-30 |
PL180733B1 (en) | 2001-03-30 |
SE9300533D0 (en) | 1993-02-18 |
RU2103050C1 (en) | 1998-01-27 |
BR9406271A (en) | 1996-01-02 |
WO1994019091A1 (en) | 1994-09-01 |
FI114084B (en) | 2004-08-13 |
KR100286384B1 (en) | 2001-04-16 |
AU6158694A (en) | 1994-09-14 |
CN1118146A (en) | 1996-03-06 |
SE9300533L (en) | 1994-08-19 |
FI953882A0 (en) | 1995-08-17 |
PL310320A1 (en) | 1995-12-11 |
FI953882A (en) | 1995-08-17 |
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