CA1309370C - Apparatus and method for reclaiming waste oil - Google Patents
Apparatus and method for reclaiming waste oilInfo
- Publication number
- CA1309370C CA1309370C CA000577895A CA577895A CA1309370C CA 1309370 C CA1309370 C CA 1309370C CA 000577895 A CA000577895 A CA 000577895A CA 577895 A CA577895 A CA 577895A CA 1309370 C CA1309370 C CA 1309370C
- Authority
- CA
- Canada
- Prior art keywords
- oil
- waste oil
- recited
- boiler
- volatilized
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000002699 waste material Substances 0.000 title claims abstract description 73
- 238000000034 method Methods 0.000 title claims abstract description 23
- 229930195733 hydrocarbon Natural products 0.000 claims abstract description 53
- 150000002430 hydrocarbons Chemical class 0.000 claims abstract description 53
- 239000000356 contaminant Substances 0.000 claims abstract description 20
- 239000010802 sludge Substances 0.000 claims description 32
- 238000010438 heat treatment Methods 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 230000004888 barrier function Effects 0.000 claims description 8
- 238000002485 combustion reaction Methods 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 5
- 239000003039 volatile agent Substances 0.000 claims description 3
- 239000003517 fume Substances 0.000 claims description 2
- 238000007664 blowing Methods 0.000 claims 1
- 238000007599 discharging Methods 0.000 claims 1
- 239000003921 oil Substances 0.000 abstract description 87
- 239000010687 lubricating oil Substances 0.000 abstract description 2
- 239000000446 fuel Substances 0.000 description 15
- 238000003860 storage Methods 0.000 description 11
- 239000007788 liquid Substances 0.000 description 7
- 239000000047 product Substances 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000002283 diesel fuel Substances 0.000 description 4
- 239000000295 fuel oil Substances 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- 230000000149 penetrating effect Effects 0.000 description 3
- 239000003209 petroleum derivative Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 239000006227 byproduct Substances 0.000 description 2
- 239000003502 gasoline Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 239000010705 motor oil Substances 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000007670 refining Methods 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- MRMOZBOQVYRSEM-UHFFFAOYSA-N tetraethyllead Chemical compound CC[Pb](CC)(CC)CC MRMOZBOQVYRSEM-UHFFFAOYSA-N 0.000 description 2
- 238000011144 upstream manufacturing Methods 0.000 description 2
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000005864 Sulphur Substances 0.000 description 1
- 239000008186 active pharmaceutical agent Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000003599 detergent Substances 0.000 description 1
- 239000010771 distillate fuel oil Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 239000003254 gasoline additive Substances 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 239000010720 hydraulic oil Substances 0.000 description 1
- 239000003350 kerosene Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000010742 number 1 fuel oil Substances 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G31/00—Refining of hydrocarbon oils, in the absence of hydrogen, by methods not otherwise provided for
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M175/00—Working-up used lubricants to recover useful products ; Cleaning
- C10M175/0025—Working-up used lubricants to recover useful products ; Cleaning by thermal processes
Landscapes
- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Combustion & Propulsion (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
- Lubricants (AREA)
- Saccharide Compounds (AREA)
- Sampling And Sample Adjustment (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
- Fats And Perfumes (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
ROGERS, BERESKIN & PARR CANADA
TITLE: APPARATUS AND METHOD FOR RECLAIMING WASTE OIL
INVENTOR: EDWARD CALTON SHURTLEFF
ABSTRACT OF THE DISCLOSURE
An apparatus and a method are provided for reclaiming a useful oil product from waste oil, such as used lubricating oil. The apparatus comprises an oil feed means, a boiler, a heater and separating means. The heater is used to heat the waste oil in the boiler to a temperature such that lighter hydrocarbons of the waste oil volatilize, but such that heavier hydrocarbons remain unvolatilized, trapping contaminants therewith. The separating means separates the volatilized lighter hydrocarbons from the unvolatilized heavier hydrocarbons and contaminants.
TITLE: APPARATUS AND METHOD FOR RECLAIMING WASTE OIL
INVENTOR: EDWARD CALTON SHURTLEFF
ABSTRACT OF THE DISCLOSURE
An apparatus and a method are provided for reclaiming a useful oil product from waste oil, such as used lubricating oil. The apparatus comprises an oil feed means, a boiler, a heater and separating means. The heater is used to heat the waste oil in the boiler to a temperature such that lighter hydrocarbons of the waste oil volatilize, but such that heavier hydrocarbons remain unvolatilized, trapping contaminants therewith. The separating means separates the volatilized lighter hydrocarbons from the unvolatilized heavier hydrocarbons and contaminants.
Description
- 2 _ 13~9370 Thls lnventlon relates generally to an apparatus and a method for reclalming waste oll, more particularly for removlng various contamlnants present in waste oil which make it unsuitable for re-use as a heatlng fuel, diesel fuel, and so forth.
In this specificatlon, the term "waste oll" refers to oll which has been used as motor oil or some other lubricating oil, or as hydraulic oil or in some other such application. In use, these oils are changed periodically.
The drained and recovered waste oil typically contains substantial amounts of contaminants, which may include dirt, metalllc particles (including heavy metals, such as molybdenum, chromium, cadmium, vanadium, copper and so forth), oxides and salts, gasoline and gasoline additives (such as tetraethyl lead), as well as detergents and performance additives.
Many millions of gallons of such waste oil are produced annually in North America. In the past, waste oil has been used on dirt roads for dust control, or simply dumped in sanitary sewers or land fill sites. However, increasingly such methods of disposal are seen as being unacceptable causes of hydrocarbon pollution to the environment. Re-refining of waste oil is practised to a certain extent. However, known methods for re-refining waste oil require complex chemical treatments and generally do not produce a high grade product. Transportation costs further _ 3 _ 13U9370 detract from the economlc v~bllity of this manner of dealing wlth waste oll.
In the past, lt has also been proposed that waste o~l be used as a heatlng fuel. However, furnaces of the S ~nown type for burning such oil have met with limited success. During conventional combustion of waste oil, a residue accumulates in the burner. The residue is formed of the various contaminants and the heavier hydrocarbons which form a hard binding resin. As a result, the burner must frequently be cleaned of the accumulated hard residue, typically twice per day. In order to clean the burner, the furnace must be turned off and allowed to cool. This is extremely inconvenient and represents a major inefficiency.
Furthermore, removal of the cooled and hardened residue from the burner is a difficult task, typically requiring strenuous physical labour.
It is an objective of the present invention to obviate or mitigate the disadvantages of the prior art in this field.
. In accordance with a first aspect of the present invention, there is provided an apparatus for reclaiming a useful oil product from waste oil. The apparatus comprises an oil feed means, a boiler, a heater and separating means.
The oil feed means is used to feed waste oil to the apparatus. The boiler is fluidly connected to the oil feed means and is adapted to receive waste oil therefrom. The _ 4 _ ~309370 heater lS used to heat the waste oil in the boiler to a temperature such that Lighter hydrocarbons of the waste oil volatill:e, but such that heavier hydrocarbons remain unvolatlLlzed, trapplng the contaminants therewith. The separating means separates the volatilized lighter hydrocarbons from the unvolatilized heavier hydrocarbons and contaminants. Surprisingly, it has been found that such an apparatus provides a simple and effective means for removing the contaminants from the waste oil and producing a clean oil product suitable for recycling in a variety of uses, particularly for use as a heating fuel or as a diesel fuel.
Preferably, the heater of such an apparatus comprises an oil burner which lS fluidly connected to the separating means and adapted to receive therefrom and to burn the reclaimed portion of the waste oil derived from the volatilized lighter hydrocarbons. Advantageously, the separating means is integral to the boiler, the boiler comprising a first discharge conduit adapted to discharge the volatilized lighter hydrocarbons, and a second discharge conduit. adapted to discharge the unvolatilized heavy hydrocarbons and contaminants. Most preferably, the apparatus further comprises a condenser for condensing the volatilized lighter hydrocarbons to produce a reclaimed liquid petroleum product and also comprises a reclaimed oil reservoir for accumulating and storing same, and a sludge tank for accumulating the separated unvolatilized heavier _ 5 _ 1 3~ 9 370 hydrocarbons and contam1nants to facllitate periodlc removal.
In accordance wlth a second aspect of this lnvention, there lS provided a method for treating waste oil, comprising the steps of heating the waste oil in a boiler to a temperature such that lighter hydrocarbons of the waste oil volatilize, but such that heavler hydrocarbons do not, trapping the contaminants therewith, and subsequently, separating the volatili~ed lighter hydrocarbons from the unvolatilized heavier hydrocarbons and contaminants. Preferably, the temperature is in the range of from about 600 to 800F. Advantageously, the temperature is about 650. Most advantageously, the volatilized lighter hydrocarbons are subsequently condensed to produce a reclaimed liquid oil product, at least a portion of which is then burned to heat more waste oil in the boiler.
The present invention provides a safe, efficient and versatile means for treating waste oil, reclaiming therefrom a useful petroleum product which can be used in a a number of ways, particularly as a heating fuel or as a diesel fuel. The sludge by-product derived from the heavier hydrocarbons and contaminants must still be disposed.
However, it should typically represent approximately only one-tenth of the volume of the waste oil fed to the apparatus. In some cases it may be possible to reclaim valuable metals from the sludge product.
- 6 _ 13~9370 The apparatus of the present lnvention can be manufactured and operated at a small fraction of the cost of a re-refinlng plant. Thus, industrlal and commercial establ~shments ~such as automobile service stations) and others who accumulate large quantlties of waste oil can utllize the waste oil as a valuable by-product, rather than having to pay to have it disposed.
In order that the invention may be more clearly understood, reference will now be made to the accompanying drawings which illustrate the invention and in which:
Fig. 1 is a schematic representation of one embodiment of the apparatus of the present invention;
Fig. 2 is a cross-sectional side view representa-tion of an alternative embodiment of the apparatus of the lS present invention.
Fig. 3 is a top view representation of a portion of the apparatus of Fig. 2, taken along the plane indicated by line 3-3.
Referring first to Fig. 1, the apparatus comprises a containment structure 10 having a flrst substantially enclosed chamber 11 and a second substantially enclosed chamber 12 the first chamber 11 and the second chamber 12 are substantlally separated from each other by a common wall 13~ but they fluidly communicate with each other through an opening 14 in the wall 13. A fire box lS in the first chamber 11 comprises a separate fire chamber 16, including a - 7 - ~ ~.g370 burner 17, and a dlstlllatlon boller 18 ln whlch the waste o~l lS heated. Waste oll lS fed from a storage tank 19 through a fLoat chamber 20 to the boller 18. The oll level w]thln the boller 18 lS controlled by the float chamber 20.
The float ~hamber 20 lS sealed but a breather tube 21 passes between the boiler 18 and the float chamber 20 to equilibrate pressure. The boiler 18 is located above the flre chamber 16 and the distance between them within the fire box 15 is such that while the apparatus is operating (l.e., burning oil) the temperature at the height of the boiler 18 is approximately 650F. At this temperature, the lighter hydrocarbons are volatilized and cracked and they exit the boiler 18 through a discharge 25. A sludge consisting of the unvolatilized heavier hydrocarbons and contaminants gradually builds up in the bottom portion 23 of the boiler 18. This sludge is emptied via a drain 22 into a sludge tank 24, and is ultimately disposed. In the event that the sludge is not emptied, the level of the sludge and oil in the boiler 18 rises to the cut off level of the float chamber 20 and no further waste oil enters the boiler 18 and the apparatus is ultimately automatically shut down.
The volatilized lighter hydrocarbons from the boiler 18 pass through the discharge 25 then through a heat exchanger 26, positioned in front of a blower 27, where they are cooled and condensed. The heat given off by the heat exchanger 26 passes along in the air stream created by the blower 27 through the second chamber 12, and through the openlng 14 lnto the first chamber 11, thus being recaptured for heating.
The condensed lighter hydrocarbons thus form a reclalmed liquid oil product which passes to a holding tank 28. From there the reclaimed oil can be emptied for use elsewhere or transferred to the burner 17, via a pump 30.
The fire chamber 16 is similar to a fire chamber of a conventional oil furnace. Heat from the fire box 15 is transferred through the first chamber 11 to a heating duct 31 which connects to a building heating system. Combustion fumes pass out through a flue 32.
The furnace burner 17 may be a simple pot type burner. Alternatively, a gun type burner may be used. If a gun type burner is used, the reclaimed oil should be fed by means of a hydraulic pump maintained at a temperature of about 165F in a heated water bath, and an in-line heater should be used to maintain the nozzle temperature about 130F, due to the viscosity of the reclaimed oil.
Fig. 1 shows a simple embodiment of the apparatus of the present invention in order to illustrate the basic operating principle. Turning to Figs. 2 and 3, a preferred embodiment of an apparatus of the present invention will now be described. For the sake of simplicity and brevity, like parts are given the same reference numbers as used for the simple embodiment of Fig. 1 and a description of these parts is not repeated.
In this embodlment, the feed storage tank 19 lS
mounted wlthin the containment structure 10. When the level of waste oil in the feed storage tank drops below a pre-set level, a float switch 40 activates a motorized pump to deliver more waste oil from external receivlng-storage-settling tanks. When the power is turned on to start up the apparatus, a solenold valve 43 is opened to permit flow from the feed storage tank and a motorized feed pump 45 lS
activated. Waste oil from the feed storage tank 19 first passes a "Y" strainer 41 which removes dirt particles and entrained water. Most of the water entrained with typical waste oils can be removed while the oil is being held in the external receiving-storage-settling tanks. The remainlng entrained water which is diverted by the "Y" strainer drains into a water trap tank 42 from which it can be periodically removed via a water drain 35 by openlng a valve 36.
When the solenoid valve 43 is opened, waste oil is delivered via the feed pump 45 and also through a needle valve 44 to a pre-heater tank 46. The needle valve 44 can deliver. waste oil at a rate of up to six gallons per hour.
The feed pump delivers waste oil at a rate of approximately four gallons per hour, regardless of the flow rate though the needle valve. Thus, during operation, the feed rate of the waste oil varies from about four to about ten gallons per hour.
During operation, the pre-heater tank 46 heats the waste oil to about 200 to 300F. From the pre-heater tank - 1013~9370 46, the waste oll lS transferred to the boiler 18. In this embodiment, the boller 18 has an lnclined base which rests on sllders 47 so that the boiler 18 can be removed from the flre box 15 like a drawer to facilltate periodic cleaning and so forth. Two inclined barriers 48 extend upwardly from the base and inwardly from the opposing sides of the boiler 25 such that the sludge which accummulates at the bottom 23 of the boiler 18 flows from side to side down the inclined base around the barriers 48. The volatilized lighter hydrocarbons exit through a raised portion 49 and thence through the discharge 25.
When the level of the waste oil in the boiler 18 reaches a pre-set height determined by a low level float 72 in the float chamber 20, a switch is activated to turn on the burner 17 and the fuel pump 30. The burner 17 thus begins to fire and to heat up the fire box 15, including the boiler 18. The burner 17 is held in a refractory fire pot 57 which is supported by a fire pot support 58. The burner 17 can burn reclaimed oil from the holding tank 28 or from an external reserve of conventional fuel oil. Valve 51 for reclaimed oil and valve 52 for conventional fuel oil are manually opened and closed to select the fuel. The pump 30 is held in a water immersion tank 53 heated with an electric heating coil 54 to maintain the temperature in the immersion tank at approximately 165F. Power to the heating coil 54 and to an in-line heater next to the nozzle of burner 17 lS
- 1 l -13~9370 provlded by an lndependent source so that the temperature of the fuel supply line, pump and burner is always maintalned hlgh enough to handle the apparatus' own reclaimed oil which has a hlgher V1scosity than conventional furnace fuel oils.
The fuel llne pressure can be adjusted by means of a pressure relief valve 56 and can be monitored by means of a pressure gauge 55. It has been found that an operating pressure of approximately 120 p.s.i. is desirable.
When the burner 17 and fuel pump 30 are activated by the low level float swltch 72, a coil relay also automatically shuts off the feed pump 45 and closes the solenoid valve 43. Thus, for the time being, no further waste oil is delivered to the apparatus. The waste oil already in the boiler 18 is gradually heated up by the heat from the burner 17 until it reaches the distilling temperature of approximately 650F. At this temperature, lighter hydrocarbons are volatilized and pass out through the discharge 25 to the heat exchanger 26, while sludge builds up in the bottom 23 of the boiler 18 and gradually exits through the drain 22. As the volatilized lighter hydrocarbons are discharged and enter the heat exchanger 26, the temperature of the heat exchanger 26 rises. Increasing temperature of the heat exchanger 26 thus indicates that the waste oil in the boiler 18 has reached volatilization temperature. This is used as a signal to indicate that the apparatus is ready for steady state operation. A
thermocouple mounted midway on the heat exchanger 26 responds when the temperature reaches 130F by actlvating a coil relay to transfer the power to the burner 17 and fuel pump 30 to a different path for steady state operatlon. This path includes a sail switch which will turn off the power if the blower 27 stops operating for any reason. The thermocouple also opens the solenoid valve 43 and starts the feed pump 45 so that waste oil resumes flowing from the feed storage tank 19 through the pre-heater 46 and into the boiler 18. The oil level in the boiler 18 rises to a level pre-set by a float 70 of the float chamber 20. Float 70 controls the operatlng level in the boiler 18 by opening and closing the needle valve 44 to adjust the total feed rate.
Typically, the apparatus runs at a steady state of about six to ten gallons per hour. The thermocouple on the heat exchanger 26 also turns on a sludge removal pump 66.
The holding tank 28 is provided with a pan 50 on the underside of its top where the condensed lighter hydrocarbons collect. A second tube extends from this region and connects to the flue 32 so that any remaining uncondensed volatiles entering the holding tank 28 are sucked away with the flue gases. In operation, only minute traces of volatiles have been found. A float switch 59 in the holding tank 28 activates a motorized pump which drains a portion of the reclaimed liquid oil from the holding tank 28 to an external storage tank if the depth in the holding 13~9370 tank 28 exceeds a ~re-set level.
The sludge passes from the drain 22 lnto a aettling-cooling tank 60 and from there past a heat exchanger 64 and a solenoid valve 65 to a sludge pump 66.
The sludge ?ump 66 drains sludge to an external sludge storage tank at a rate of about 0.5 to 0.7 gallons per hour.
The solenold valve 65 directs the flow through one of two emanating branches. The solenoid valve 65 is biased to direct the flow normally though the branch leading to the sludge pump 66. However, it may be activated to direct the flow to a shut down pump 67 instead. A "T" connects into the sludge draining line between the settling-cooling tank 60 and the heat exchanger 64, and leads to a transfer tank 61 and thence to the float chamber 20. The transfer tank 61 has an air release tube 62 with a valve 63 to release entrapped air and is included to reduce heat transfer to the float chamber.
When the apparatus is manually switched off, power is cut to the feed pump 45 and the sludge pump 66, and solenoid valve 43 is closed. The apparatus continues to operate, however, until the oil level in the boiler 18 is reduced to the level of the low level float switch 72. At this point, the low level float switch cuts power to the burner 17 and to the fuel pump 30. The apparatus then sits cooling for approximately two hours. When the temperature of the sludge in the drain 22 just upstream of the - 14 - 13~9370 settling-coollng tank 60 has cooled to 140 F, a thermocouple activates solenoid valve 65, closing the branch leading to the sludge pump 66 and opening the branch leading to the shut down pump 67, and turns on the shut down pump 67. The sludge and any remaining oil is then completely drained from the apparatus by the shut down pump 67 to the external sludge storage tank. When the temperature of the sludge drain 22 just upstream from the first settling-cooling tank 60 has cooled to 100F, lndicating that the line is empty, a thermocouple reverses solenoid valve 65 and turns off shut down pump 67.
If the apparatus should run out of waste oil or develop a blockage in the feed llne, the oil level in the boiler 18 will be lowered to the level of the low level float switch 72. This cuts power to the burner 17 and the fuel pump 30, and turns off the feed pump 45 and closes solenoid valve 43. The apparatus cools and is dralned in the manner previously described.
If a blockage were to develop downstream, the oil in the.boiler 1~ would reach the le~el of a high level float switch 71. ~This also cuts power to the burner 17 and the fuel pump 30, and turns off the feed pump 45 and closes the solenoid valve 43. Again, the apparatus sits and cools and then drains itself.
High limit controls on the fire box 15 and on the heat exchanger 26 also similarly automatically shut off the - 15 - 13~9370 apparatus lf local temperatures exceed pre-set limits, wh1ch could occur, for example, if improper petroleum products such as gasoline are inadvertently added to the feed storage tank 19.
This example illustrates the operability and efficiency of the invention.
A prototype apparatus substantially as illustrated in Fig. 1, with a pot burner, was tested according to the following procedure. A 25 gallon sample of a typical used motor oil obtained from an automotive service station was introduced to the feed storage tank, float chamber and boiler. The apparatus was started up using 2 cups (16 oz.) of a conventional No. 1 fuel oil (kerosene). The fire chamber was heated such that the temperature of the boiler approached 650F, and the apparatus was operated continually for 24 hours. During operation, the apparatus consumed approximately 4.25 Imperial gallons per hour of waste oil.
Of this amount, approximately .75 Imperial gallons per hour was consumed by combustion in the fire chamber, producing approximately 150,000 BTU/hour for heating. Approximately 3.1 Imperial gallons/hour of additional reclaimed oil was accumulated in the holding tank, and approximately .4 Imperial gallons/hour of sludge was accumulated in the sludge tank.
- ~6 - 13~9370 This example further illustrates the operability and efficiency of the invention.
A prototype apparatus substantially as illustrated in Fig. 1 was tested according to a procedure similar to that described in Example 1, under conditions as shown in Table I. Chemical and physical analyses were conducted on the waste oil feedstock, the reclaimed oil and the sludge, and the results are shown in Table II.
The yield of reclaimed oil was approximately ninety percent. The product compared favourably to commercial light fuel oils with respect to elemental composition and calorific value. However, the viscosity, pour point and flash point differed significantly from the corresponding values for commercial light fuels. This was attributed to distinct differences in composition.
Commercial light fuels consist essentially of saturated paraffinic aliphatic hydrocarbons with a relatively narrow range of boiling points, while analysis of the reclaimed oil revealed that it contained a mixture of saturated and unsaturated aliphatic paraffinic hydrocarbons, with a very wide range of generally higher boiling points. It should be noted, however, that the cetane number of the reclaimed oil was very high, approximately 56, compared to the typical range of 40 to 45 of North American diesel fuels.
- 17 - 13~9370 It will of course be appreciated that many variations of the apparatus and method of the present invention are possib]e.
13~9370 TAELE I
Operating Conditions for Example 2 Times:
start-up to start of reclaimed oil production = 4 h approx.
time to produce 35 gal of reclaimed oil = 6 h approx.
Total =10 h approx.
production rate = 3.6 g/h approx.
Temperatures:
boiler during production = 635F (335 & ) boiler at end of production = 645F (340 & ) stack during production = 595F (313 & ) Material Balance:
waste oil feedstock volume = 40 gal total volume of reclaimed oil produced = 36 gal efficiency (percentage recovery of reclaimed oil) = 90%
volume of reclaimed oil burned to sustain cQeration = 0.7 gal~h approx.
sludge = 3 gal lost due to leak~ and volatilization =1 gal approx.
13~9370 TAELE II
Analytical Data for Example 2 waste Oil Feedstock Reclaimed Oil Sludge Appearance Opaque Clear, Opaque, black, fluorescent black mcbile yellow- viscous liquid orange liquid mobile liquid Odour Acrid, Acrid, Acrid, penetrating penetrating penetrating Water (~) 0.7 ~ 0.05 0.05 Ash (%)* 0.99 '~0.01 7.12 Sulphur (%) 0.36 0.20 1.02 Carbon (%) 83.14 84.62 81.76 Hydrocarbon (3)12.96 13.27 11.75 Nitrogen (%) 0.12 0.05 0.28 Oxygen (%~ by diff. 1.73 1.81 (-1.98)*
Gross Heat of 19159 19548 17957 Combustion (BTU/lb) Specific Gravity @77/77F 0.8915 0.8525 0.965 @60/60F 0.8955 0.8565 0.969 API Gravity (calc) 26.5 33.7 14.55 Cloud Point 1F)T.D. T.D. T.D.
Pour Point (~F) 0 -5 +10 Flash.Point (F)** 220 95 ~'220 ViscQsity:
@40~C (cSt) 68.0 7.42 251.5 @50 % (cSt) 45.9 5.69 156.4 @100 c (cSt) 11.13 2.18 25.14 T.D. = Too dark to observe * The ash is very high for an oil sample and the ash components would be present as oxides, thereby seriously skewing the equation used to obtain "oxygen, by difference"
** Pensky-Martens Closed Cup
In this specificatlon, the term "waste oll" refers to oll which has been used as motor oil or some other lubricating oil, or as hydraulic oil or in some other such application. In use, these oils are changed periodically.
The drained and recovered waste oil typically contains substantial amounts of contaminants, which may include dirt, metalllc particles (including heavy metals, such as molybdenum, chromium, cadmium, vanadium, copper and so forth), oxides and salts, gasoline and gasoline additives (such as tetraethyl lead), as well as detergents and performance additives.
Many millions of gallons of such waste oil are produced annually in North America. In the past, waste oil has been used on dirt roads for dust control, or simply dumped in sanitary sewers or land fill sites. However, increasingly such methods of disposal are seen as being unacceptable causes of hydrocarbon pollution to the environment. Re-refining of waste oil is practised to a certain extent. However, known methods for re-refining waste oil require complex chemical treatments and generally do not produce a high grade product. Transportation costs further _ 3 _ 13U9370 detract from the economlc v~bllity of this manner of dealing wlth waste oll.
In the past, lt has also been proposed that waste o~l be used as a heatlng fuel. However, furnaces of the S ~nown type for burning such oil have met with limited success. During conventional combustion of waste oil, a residue accumulates in the burner. The residue is formed of the various contaminants and the heavier hydrocarbons which form a hard binding resin. As a result, the burner must frequently be cleaned of the accumulated hard residue, typically twice per day. In order to clean the burner, the furnace must be turned off and allowed to cool. This is extremely inconvenient and represents a major inefficiency.
Furthermore, removal of the cooled and hardened residue from the burner is a difficult task, typically requiring strenuous physical labour.
It is an objective of the present invention to obviate or mitigate the disadvantages of the prior art in this field.
. In accordance with a first aspect of the present invention, there is provided an apparatus for reclaiming a useful oil product from waste oil. The apparatus comprises an oil feed means, a boiler, a heater and separating means.
The oil feed means is used to feed waste oil to the apparatus. The boiler is fluidly connected to the oil feed means and is adapted to receive waste oil therefrom. The _ 4 _ ~309370 heater lS used to heat the waste oil in the boiler to a temperature such that Lighter hydrocarbons of the waste oil volatill:e, but such that heavier hydrocarbons remain unvolatlLlzed, trapplng the contaminants therewith. The separating means separates the volatilized lighter hydrocarbons from the unvolatilized heavier hydrocarbons and contaminants. Surprisingly, it has been found that such an apparatus provides a simple and effective means for removing the contaminants from the waste oil and producing a clean oil product suitable for recycling in a variety of uses, particularly for use as a heating fuel or as a diesel fuel.
Preferably, the heater of such an apparatus comprises an oil burner which lS fluidly connected to the separating means and adapted to receive therefrom and to burn the reclaimed portion of the waste oil derived from the volatilized lighter hydrocarbons. Advantageously, the separating means is integral to the boiler, the boiler comprising a first discharge conduit adapted to discharge the volatilized lighter hydrocarbons, and a second discharge conduit. adapted to discharge the unvolatilized heavy hydrocarbons and contaminants. Most preferably, the apparatus further comprises a condenser for condensing the volatilized lighter hydrocarbons to produce a reclaimed liquid petroleum product and also comprises a reclaimed oil reservoir for accumulating and storing same, and a sludge tank for accumulating the separated unvolatilized heavier _ 5 _ 1 3~ 9 370 hydrocarbons and contam1nants to facllitate periodlc removal.
In accordance wlth a second aspect of this lnvention, there lS provided a method for treating waste oil, comprising the steps of heating the waste oil in a boiler to a temperature such that lighter hydrocarbons of the waste oil volatilize, but such that heavler hydrocarbons do not, trapping the contaminants therewith, and subsequently, separating the volatili~ed lighter hydrocarbons from the unvolatilized heavier hydrocarbons and contaminants. Preferably, the temperature is in the range of from about 600 to 800F. Advantageously, the temperature is about 650. Most advantageously, the volatilized lighter hydrocarbons are subsequently condensed to produce a reclaimed liquid oil product, at least a portion of which is then burned to heat more waste oil in the boiler.
The present invention provides a safe, efficient and versatile means for treating waste oil, reclaiming therefrom a useful petroleum product which can be used in a a number of ways, particularly as a heating fuel or as a diesel fuel. The sludge by-product derived from the heavier hydrocarbons and contaminants must still be disposed.
However, it should typically represent approximately only one-tenth of the volume of the waste oil fed to the apparatus. In some cases it may be possible to reclaim valuable metals from the sludge product.
- 6 _ 13~9370 The apparatus of the present lnvention can be manufactured and operated at a small fraction of the cost of a re-refinlng plant. Thus, industrlal and commercial establ~shments ~such as automobile service stations) and others who accumulate large quantlties of waste oil can utllize the waste oil as a valuable by-product, rather than having to pay to have it disposed.
In order that the invention may be more clearly understood, reference will now be made to the accompanying drawings which illustrate the invention and in which:
Fig. 1 is a schematic representation of one embodiment of the apparatus of the present invention;
Fig. 2 is a cross-sectional side view representa-tion of an alternative embodiment of the apparatus of the lS present invention.
Fig. 3 is a top view representation of a portion of the apparatus of Fig. 2, taken along the plane indicated by line 3-3.
Referring first to Fig. 1, the apparatus comprises a containment structure 10 having a flrst substantially enclosed chamber 11 and a second substantially enclosed chamber 12 the first chamber 11 and the second chamber 12 are substantlally separated from each other by a common wall 13~ but they fluidly communicate with each other through an opening 14 in the wall 13. A fire box lS in the first chamber 11 comprises a separate fire chamber 16, including a - 7 - ~ ~.g370 burner 17, and a dlstlllatlon boller 18 ln whlch the waste o~l lS heated. Waste oll lS fed from a storage tank 19 through a fLoat chamber 20 to the boller 18. The oll level w]thln the boller 18 lS controlled by the float chamber 20.
The float ~hamber 20 lS sealed but a breather tube 21 passes between the boiler 18 and the float chamber 20 to equilibrate pressure. The boiler 18 is located above the flre chamber 16 and the distance between them within the fire box 15 is such that while the apparatus is operating (l.e., burning oil) the temperature at the height of the boiler 18 is approximately 650F. At this temperature, the lighter hydrocarbons are volatilized and cracked and they exit the boiler 18 through a discharge 25. A sludge consisting of the unvolatilized heavier hydrocarbons and contaminants gradually builds up in the bottom portion 23 of the boiler 18. This sludge is emptied via a drain 22 into a sludge tank 24, and is ultimately disposed. In the event that the sludge is not emptied, the level of the sludge and oil in the boiler 18 rises to the cut off level of the float chamber 20 and no further waste oil enters the boiler 18 and the apparatus is ultimately automatically shut down.
The volatilized lighter hydrocarbons from the boiler 18 pass through the discharge 25 then through a heat exchanger 26, positioned in front of a blower 27, where they are cooled and condensed. The heat given off by the heat exchanger 26 passes along in the air stream created by the blower 27 through the second chamber 12, and through the openlng 14 lnto the first chamber 11, thus being recaptured for heating.
The condensed lighter hydrocarbons thus form a reclalmed liquid oil product which passes to a holding tank 28. From there the reclaimed oil can be emptied for use elsewhere or transferred to the burner 17, via a pump 30.
The fire chamber 16 is similar to a fire chamber of a conventional oil furnace. Heat from the fire box 15 is transferred through the first chamber 11 to a heating duct 31 which connects to a building heating system. Combustion fumes pass out through a flue 32.
The furnace burner 17 may be a simple pot type burner. Alternatively, a gun type burner may be used. If a gun type burner is used, the reclaimed oil should be fed by means of a hydraulic pump maintained at a temperature of about 165F in a heated water bath, and an in-line heater should be used to maintain the nozzle temperature about 130F, due to the viscosity of the reclaimed oil.
Fig. 1 shows a simple embodiment of the apparatus of the present invention in order to illustrate the basic operating principle. Turning to Figs. 2 and 3, a preferred embodiment of an apparatus of the present invention will now be described. For the sake of simplicity and brevity, like parts are given the same reference numbers as used for the simple embodiment of Fig. 1 and a description of these parts is not repeated.
In this embodlment, the feed storage tank 19 lS
mounted wlthin the containment structure 10. When the level of waste oil in the feed storage tank drops below a pre-set level, a float switch 40 activates a motorized pump to deliver more waste oil from external receivlng-storage-settling tanks. When the power is turned on to start up the apparatus, a solenold valve 43 is opened to permit flow from the feed storage tank and a motorized feed pump 45 lS
activated. Waste oil from the feed storage tank 19 first passes a "Y" strainer 41 which removes dirt particles and entrained water. Most of the water entrained with typical waste oils can be removed while the oil is being held in the external receiving-storage-settling tanks. The remainlng entrained water which is diverted by the "Y" strainer drains into a water trap tank 42 from which it can be periodically removed via a water drain 35 by openlng a valve 36.
When the solenoid valve 43 is opened, waste oil is delivered via the feed pump 45 and also through a needle valve 44 to a pre-heater tank 46. The needle valve 44 can deliver. waste oil at a rate of up to six gallons per hour.
The feed pump delivers waste oil at a rate of approximately four gallons per hour, regardless of the flow rate though the needle valve. Thus, during operation, the feed rate of the waste oil varies from about four to about ten gallons per hour.
During operation, the pre-heater tank 46 heats the waste oil to about 200 to 300F. From the pre-heater tank - 1013~9370 46, the waste oll lS transferred to the boiler 18. In this embodiment, the boller 18 has an lnclined base which rests on sllders 47 so that the boiler 18 can be removed from the flre box 15 like a drawer to facilltate periodic cleaning and so forth. Two inclined barriers 48 extend upwardly from the base and inwardly from the opposing sides of the boiler 25 such that the sludge which accummulates at the bottom 23 of the boiler 18 flows from side to side down the inclined base around the barriers 48. The volatilized lighter hydrocarbons exit through a raised portion 49 and thence through the discharge 25.
When the level of the waste oil in the boiler 18 reaches a pre-set height determined by a low level float 72 in the float chamber 20, a switch is activated to turn on the burner 17 and the fuel pump 30. The burner 17 thus begins to fire and to heat up the fire box 15, including the boiler 18. The burner 17 is held in a refractory fire pot 57 which is supported by a fire pot support 58. The burner 17 can burn reclaimed oil from the holding tank 28 or from an external reserve of conventional fuel oil. Valve 51 for reclaimed oil and valve 52 for conventional fuel oil are manually opened and closed to select the fuel. The pump 30 is held in a water immersion tank 53 heated with an electric heating coil 54 to maintain the temperature in the immersion tank at approximately 165F. Power to the heating coil 54 and to an in-line heater next to the nozzle of burner 17 lS
- 1 l -13~9370 provlded by an lndependent source so that the temperature of the fuel supply line, pump and burner is always maintalned hlgh enough to handle the apparatus' own reclaimed oil which has a hlgher V1scosity than conventional furnace fuel oils.
The fuel llne pressure can be adjusted by means of a pressure relief valve 56 and can be monitored by means of a pressure gauge 55. It has been found that an operating pressure of approximately 120 p.s.i. is desirable.
When the burner 17 and fuel pump 30 are activated by the low level float swltch 72, a coil relay also automatically shuts off the feed pump 45 and closes the solenoid valve 43. Thus, for the time being, no further waste oil is delivered to the apparatus. The waste oil already in the boiler 18 is gradually heated up by the heat from the burner 17 until it reaches the distilling temperature of approximately 650F. At this temperature, lighter hydrocarbons are volatilized and pass out through the discharge 25 to the heat exchanger 26, while sludge builds up in the bottom 23 of the boiler 18 and gradually exits through the drain 22. As the volatilized lighter hydrocarbons are discharged and enter the heat exchanger 26, the temperature of the heat exchanger 26 rises. Increasing temperature of the heat exchanger 26 thus indicates that the waste oil in the boiler 18 has reached volatilization temperature. This is used as a signal to indicate that the apparatus is ready for steady state operation. A
thermocouple mounted midway on the heat exchanger 26 responds when the temperature reaches 130F by actlvating a coil relay to transfer the power to the burner 17 and fuel pump 30 to a different path for steady state operatlon. This path includes a sail switch which will turn off the power if the blower 27 stops operating for any reason. The thermocouple also opens the solenoid valve 43 and starts the feed pump 45 so that waste oil resumes flowing from the feed storage tank 19 through the pre-heater 46 and into the boiler 18. The oil level in the boiler 18 rises to a level pre-set by a float 70 of the float chamber 20. Float 70 controls the operatlng level in the boiler 18 by opening and closing the needle valve 44 to adjust the total feed rate.
Typically, the apparatus runs at a steady state of about six to ten gallons per hour. The thermocouple on the heat exchanger 26 also turns on a sludge removal pump 66.
The holding tank 28 is provided with a pan 50 on the underside of its top where the condensed lighter hydrocarbons collect. A second tube extends from this region and connects to the flue 32 so that any remaining uncondensed volatiles entering the holding tank 28 are sucked away with the flue gases. In operation, only minute traces of volatiles have been found. A float switch 59 in the holding tank 28 activates a motorized pump which drains a portion of the reclaimed liquid oil from the holding tank 28 to an external storage tank if the depth in the holding 13~9370 tank 28 exceeds a ~re-set level.
The sludge passes from the drain 22 lnto a aettling-cooling tank 60 and from there past a heat exchanger 64 and a solenoid valve 65 to a sludge pump 66.
The sludge ?ump 66 drains sludge to an external sludge storage tank at a rate of about 0.5 to 0.7 gallons per hour.
The solenold valve 65 directs the flow through one of two emanating branches. The solenoid valve 65 is biased to direct the flow normally though the branch leading to the sludge pump 66. However, it may be activated to direct the flow to a shut down pump 67 instead. A "T" connects into the sludge draining line between the settling-cooling tank 60 and the heat exchanger 64, and leads to a transfer tank 61 and thence to the float chamber 20. The transfer tank 61 has an air release tube 62 with a valve 63 to release entrapped air and is included to reduce heat transfer to the float chamber.
When the apparatus is manually switched off, power is cut to the feed pump 45 and the sludge pump 66, and solenoid valve 43 is closed. The apparatus continues to operate, however, until the oil level in the boiler 18 is reduced to the level of the low level float switch 72. At this point, the low level float switch cuts power to the burner 17 and to the fuel pump 30. The apparatus then sits cooling for approximately two hours. When the temperature of the sludge in the drain 22 just upstream of the - 14 - 13~9370 settling-coollng tank 60 has cooled to 140 F, a thermocouple activates solenoid valve 65, closing the branch leading to the sludge pump 66 and opening the branch leading to the shut down pump 67, and turns on the shut down pump 67. The sludge and any remaining oil is then completely drained from the apparatus by the shut down pump 67 to the external sludge storage tank. When the temperature of the sludge drain 22 just upstream from the first settling-cooling tank 60 has cooled to 100F, lndicating that the line is empty, a thermocouple reverses solenoid valve 65 and turns off shut down pump 67.
If the apparatus should run out of waste oil or develop a blockage in the feed llne, the oil level in the boiler 18 will be lowered to the level of the low level float switch 72. This cuts power to the burner 17 and the fuel pump 30, and turns off the feed pump 45 and closes solenoid valve 43. The apparatus cools and is dralned in the manner previously described.
If a blockage were to develop downstream, the oil in the.boiler 1~ would reach the le~el of a high level float switch 71. ~This also cuts power to the burner 17 and the fuel pump 30, and turns off the feed pump 45 and closes the solenoid valve 43. Again, the apparatus sits and cools and then drains itself.
High limit controls on the fire box 15 and on the heat exchanger 26 also similarly automatically shut off the - 15 - 13~9370 apparatus lf local temperatures exceed pre-set limits, wh1ch could occur, for example, if improper petroleum products such as gasoline are inadvertently added to the feed storage tank 19.
This example illustrates the operability and efficiency of the invention.
A prototype apparatus substantially as illustrated in Fig. 1, with a pot burner, was tested according to the following procedure. A 25 gallon sample of a typical used motor oil obtained from an automotive service station was introduced to the feed storage tank, float chamber and boiler. The apparatus was started up using 2 cups (16 oz.) of a conventional No. 1 fuel oil (kerosene). The fire chamber was heated such that the temperature of the boiler approached 650F, and the apparatus was operated continually for 24 hours. During operation, the apparatus consumed approximately 4.25 Imperial gallons per hour of waste oil.
Of this amount, approximately .75 Imperial gallons per hour was consumed by combustion in the fire chamber, producing approximately 150,000 BTU/hour for heating. Approximately 3.1 Imperial gallons/hour of additional reclaimed oil was accumulated in the holding tank, and approximately .4 Imperial gallons/hour of sludge was accumulated in the sludge tank.
- ~6 - 13~9370 This example further illustrates the operability and efficiency of the invention.
A prototype apparatus substantially as illustrated in Fig. 1 was tested according to a procedure similar to that described in Example 1, under conditions as shown in Table I. Chemical and physical analyses were conducted on the waste oil feedstock, the reclaimed oil and the sludge, and the results are shown in Table II.
The yield of reclaimed oil was approximately ninety percent. The product compared favourably to commercial light fuel oils with respect to elemental composition and calorific value. However, the viscosity, pour point and flash point differed significantly from the corresponding values for commercial light fuels. This was attributed to distinct differences in composition.
Commercial light fuels consist essentially of saturated paraffinic aliphatic hydrocarbons with a relatively narrow range of boiling points, while analysis of the reclaimed oil revealed that it contained a mixture of saturated and unsaturated aliphatic paraffinic hydrocarbons, with a very wide range of generally higher boiling points. It should be noted, however, that the cetane number of the reclaimed oil was very high, approximately 56, compared to the typical range of 40 to 45 of North American diesel fuels.
- 17 - 13~9370 It will of course be appreciated that many variations of the apparatus and method of the present invention are possib]e.
13~9370 TAELE I
Operating Conditions for Example 2 Times:
start-up to start of reclaimed oil production = 4 h approx.
time to produce 35 gal of reclaimed oil = 6 h approx.
Total =10 h approx.
production rate = 3.6 g/h approx.
Temperatures:
boiler during production = 635F (335 & ) boiler at end of production = 645F (340 & ) stack during production = 595F (313 & ) Material Balance:
waste oil feedstock volume = 40 gal total volume of reclaimed oil produced = 36 gal efficiency (percentage recovery of reclaimed oil) = 90%
volume of reclaimed oil burned to sustain cQeration = 0.7 gal~h approx.
sludge = 3 gal lost due to leak~ and volatilization =1 gal approx.
13~9370 TAELE II
Analytical Data for Example 2 waste Oil Feedstock Reclaimed Oil Sludge Appearance Opaque Clear, Opaque, black, fluorescent black mcbile yellow- viscous liquid orange liquid mobile liquid Odour Acrid, Acrid, Acrid, penetrating penetrating penetrating Water (~) 0.7 ~ 0.05 0.05 Ash (%)* 0.99 '~0.01 7.12 Sulphur (%) 0.36 0.20 1.02 Carbon (%) 83.14 84.62 81.76 Hydrocarbon (3)12.96 13.27 11.75 Nitrogen (%) 0.12 0.05 0.28 Oxygen (%~ by diff. 1.73 1.81 (-1.98)*
Gross Heat of 19159 19548 17957 Combustion (BTU/lb) Specific Gravity @77/77F 0.8915 0.8525 0.965 @60/60F 0.8955 0.8565 0.969 API Gravity (calc) 26.5 33.7 14.55 Cloud Point 1F)T.D. T.D. T.D.
Pour Point (~F) 0 -5 +10 Flash.Point (F)** 220 95 ~'220 ViscQsity:
@40~C (cSt) 68.0 7.42 251.5 @50 % (cSt) 45.9 5.69 156.4 @100 c (cSt) 11.13 2.18 25.14 T.D. = Too dark to observe * The ash is very high for an oil sample and the ash components would be present as oxides, thereby seriously skewing the equation used to obtain "oxygen, by difference"
** Pensky-Martens Closed Cup
Claims (31)
1. An apparatus for reclaiming a useful oil product from waste oil, comprising:
oil feed means, by which waste oil is fed to said apparatus;
a boiler, fluidly connected to said oil feed means and adapted to receive waste oil therefrom;
a heater, to heat waste oil in said boiler to a pressure not substantially different from atmospheric pressure, and to a temperature such that lighter hydrocarbons of the waste oil volatilize, but such that heavier hydrocarbons do not volatilize thereby trapping the contaminants therewith;
separating means fluidly connected to said boiler, to separate the volatilized lighter hydrocarbons from the unvolatilized heavy hydrocarbons and contaminants, and including a first discharge conduit for the volatilized lighter hydrocarbons and a second discharge conduit for the unvolatilized heavy hydrocarbons.
oil feed means, by which waste oil is fed to said apparatus;
a boiler, fluidly connected to said oil feed means and adapted to receive waste oil therefrom;
a heater, to heat waste oil in said boiler to a pressure not substantially different from atmospheric pressure, and to a temperature such that lighter hydrocarbons of the waste oil volatilize, but such that heavier hydrocarbons do not volatilize thereby trapping the contaminants therewith;
separating means fluidly connected to said boiler, to separate the volatilized lighter hydrocarbons from the unvolatilized heavy hydrocarbons and contaminants, and including a first discharge conduit for the volatilized lighter hydrocarbons and a second discharge conduit for the unvolatilized heavy hydrocarbons.
2. An apparatus as recited in claim 1, wherein said heater comprises an oil burner fluidly connected to said separating means and adapted to receive therefrom and to burn said volatilized lighter hydrocarbons.
3. An apparatus as recited in claim 2, wherein said separating means is provided by said boiler.
4. An apparatus as recited in claim 3, wherein said boiler is located over said oil burner at a distance such that in operation, the temperature of said boiler is in the range of about 600 to 800°F.
5. An apparatus as recited in claim 4, further comprising a condenser for condensing said volatilized lighter hydrocarbons, fluidly connected to said separating means and adapted to receive said volatilized lighter hydrocarbons therefrom, and fluidly connected to said oil burner and adapted to feed said recondensed volatilized lighter hydrocarbons thereto.
6. An apparatus as recited in claim 5, further comprising valve means to control the flow of waste oil from said oil feed means to said boiler.
7. An apparatus as recited in claim 6, further comprising a reclaimed oil reservoir fluidly connected to said condenser, and further comprising a sludge reservoir fluidly connected to said separating means and adapted to receive a sludge product comprising the heavier hydrocarbons and contaminants.
8. An apparatus as recited in claim 7, wherein said valve means comprises a float chamber.
9. An apparatus as recited in claim 8, wherein said condenser comprises a heat exchange conduit, and further comprises a blower means for blowing cooling air on said heat exchange conduit.
10. An apparatus as claimed in claim 9, wherein the heat exchange conduit comprises a plurality of layers of ducts, with each layer being inclined and the ducts in each layer extending generally parallel to one another and being connected so that condensate flows generally down through the heat exchange conduit and alternately from side to side within each layer of ducts.
11. An apparatus as claimed in claim 10, wherein the ducts include extended heat transfer surfaces.
12. An apparatus as claimed in claim 7, 8, 9, 10 and 11, wherein the reclaimed oil reservoir is connected to the oil burner.
13. An apparatus as recited in claim 9, further comprising a containment structure, having a first substantially enclosed chamber wherein are disposed said float chamber, said heat exchange conduit and said blower means, and a second substantially enclosed chamber wherein are disposed said oil burner and said boiler, said first and second chambers being substantially separated by a common wall but being fluidly communicating to each other through a vent hole in said wall, and further comprising a heating duct fluidly connected to said first chamber for discharging heated air, a fire box in which is located said oil burner, and a flue fluidly connected to said fire box, for expelling combustion fumes therefrom.
14. An apparatus as recited in claims 3, 4 or 10, wherein said boiler has an inclined base with barriers extending upwardly therefrom such that the unvolatilized heavy hydrocarbons flow from side to side down said inclined base around said barriers while the volatilized lighter hydrocarbons pass over said barriers.
15. An apparatus as recited in claims 8, 9 or 10, wherein said float chamber comprises a first operating level float operative upon said valve means, a second low level float operative upon said valve means and said oil burner, and a third high level float operative upon said valve means and upon said oil burner.
16. An apparatus as recited in claim 10, further comprising a tube extending between and fluidly connecting the upper portion of said reclaimed oil reservoir and said flue, for expelling any uncondensed volatiles entering said reclaimed oil reservoir.
17. An apparatus as recited in claims 2, 5 or 10, wherein said oil burner is a gun type burner with an in-line heater to heat its nozzle, and further comprising a hydraulic pump maintained in a heated water bath to feed said oil burner.
18. An apparatus as recited in claims 8, 9 or 10, wherein said oil feed means includes a feed pump which delivers waste oil to said boiler at a substantially constant rate, and also comprises a needle valve which permits delivery of additional waste oil to said boiler at a variable rate responsive to said float chamber.
19. A method for treating waste oil comprising the steps of:
heating said waste oil at a pressure not substantially different from atmospheric pressure, and in a boiler to a temperature in the range of about 600 to 800°F, such that lighter hydrocarbons of the waste oil volatilize, but such that heavier hydrocarbons do not, thereby trapping the contaminants therewith;
and then separating said volatilized lighter hydrocarbons from said unvolatilized heavier hydrocarbons and contaminants.
heating said waste oil at a pressure not substantially different from atmospheric pressure, and in a boiler to a temperature in the range of about 600 to 800°F, such that lighter hydrocarbons of the waste oil volatilize, but such that heavier hydrocarbons do not, thereby trapping the contaminants therewith;
and then separating said volatilized lighter hydrocarbons from said unvolatilized heavier hydrocarbons and contaminants.
20. A method as recited in claim 19, wherein the temperature is about 650°F.
21. A method as recited in claims 19 and 20, further comprising the step of recondensing said volatilized lighter hydrocarbons.
22. A method as recited in claim 21, including the further step of burning at least a portion of said recondensed volatilized lighter hydrocarbons, the heat of combustion from which is used to heat the waste oil in
23 said boiler.
23. A method as recited in claim 19, wherein the temperature is in the range of about 635 to 650°F.
23. A method as recited in claim 19, wherein the temperature is in the range of about 635 to 650°F.
24. A method as recited in claim 23, further comprising the steps of recondensing and recovering said separated, volatilized lighter hydrocarbons.
25. A method for treating waste oil containing contaminants comprising the steps of:
(a) heating said waste oil in a vessel to a temperature of about 600 to 800°F;
(b) volatilizing a first portion of said waste oil, said first portion containing primarily the lighter hydrocarbons of said waste oil;
(c) separating the volatilized first portion from the remaining unvolatilized portion of said waste oil, said remaining portion containing primarily the heavier hydrocarbons and the contaminants of said waste oil;
(d) recondensing said separated, volatilized first portion; and (e) recovering said condensed first portion as a useful oil product, substantially reduced in contaminants, and recovering said remaining portion as a sludge.
(a) heating said waste oil in a vessel to a temperature of about 600 to 800°F;
(b) volatilizing a first portion of said waste oil, said first portion containing primarily the lighter hydrocarbons of said waste oil;
(c) separating the volatilized first portion from the remaining unvolatilized portion of said waste oil, said remaining portion containing primarily the heavier hydrocarbons and the contaminants of said waste oil;
(d) recondensing said separated, volatilized first portion; and (e) recovering said condensed first portion as a useful oil product, substantially reduced in contaminants, and recovering said remaining portion as a sludge.
26. The method of claim 25, wherein said temperature is n the range of 635 to 650°F.
27. The method of claim 25, wherein said temperature is approximately 650°F.
28. The method of claim 25, wherein said temperature is effective such that said volatilized first portion is about nine-tenths of said waste oil.
29. The method of claim 25, 27 or 28, wherein steps (a), (b) and (c) are conducted in a single vessel.
30. The method of claims 25, 27 or 28, wherein steps (a), (b) and (c) are conducted in a single vessel having an inclined base with barriers extending upwardly therefrom such that said volatilized first portion passes over said barriers, while said remaining portion flows down said inclined base around said barriers.
31. The method of claim 25, 27 or 28, further comprising the step of burning part of said useful oil product recovered in step (e), to accomplish at least a part of the heating of step (a).
Priority Applications (22)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA000577895A CA1309370C (en) | 1988-09-20 | 1988-09-20 | Apparatus and method for reclaiming waste oil |
AT89309360T ATE98672T1 (en) | 1988-09-20 | 1989-09-14 | DEVICE AND PROCESS FOR THE RECOVERY OF USED OILS. |
IL91635A IL91635A0 (en) | 1988-09-20 | 1989-09-14 | Apparatus and method for reclaiming waste oil |
DE89309360T DE68911448T2 (en) | 1988-09-20 | 1989-09-14 | Device and method for restoring used oils. |
ES89309360T ES2049329T3 (en) | 1988-09-20 | 1989-09-14 | APPARATUS AND METHOD FOR REGENERATING RESIDUAL LUBRICATING OIL. |
EP89309360A EP0360500B1 (en) | 1988-09-20 | 1989-09-14 | Apparatus and method for reclaiming waste oil |
DK454189A DK454189A (en) | 1988-09-20 | 1989-09-14 | APPARATUS AND PROCEDURE FOR RECOVERING WASTE OIL |
ZA897091A ZA897091B (en) | 1988-09-20 | 1989-09-18 | Apparatus and method for reclaiming waste oil |
MX017582A MX172063B (en) | 1988-09-20 | 1989-09-18 | APPARATUS AND METHOD FOR RECOVERING USED OIL |
NZ230684A NZ230684A (en) | 1988-09-20 | 1989-09-18 | Waste oil still operating at atmospheric pressure |
PL89281483A PL164829B1 (en) | 1988-09-20 | 1989-09-19 | Method of recovering waste oils and apparatus therefor |
DD89332806A DD289555A5 (en) | 1988-09-20 | 1989-09-19 | DEVICE AND METHOD FOR RECOVERING ABOEL |
FI894426A FI894426A (en) | 1988-09-20 | 1989-09-19 | FOERFARANDE OCH ANORDNING FOER TILLVARATAGNING AV SPILLOLJA. |
IE298689A IE64908B1 (en) | 1988-09-20 | 1989-09-19 | Apparatus and method for reclaiming waste oil |
AU41462/89A AU628079B2 (en) | 1988-09-20 | 1989-09-19 | Apparatus and method for reclaiming waste oil |
CN89108168A CN1019985C (en) | 1988-09-20 | 1989-09-19 | Apparatus and method for recycling waste oil |
NO89893721A NO893721L (en) | 1988-09-20 | 1989-09-19 | APPARATUS AND PROCEDURE FOR RECOVERY OF GAS OIL. |
CS895372A CS537289A2 (en) | 1988-09-20 | 1989-09-20 | Method of and equipment for waste oil treatment |
JP1242420A JPH0819424B2 (en) | 1988-09-20 | 1989-09-20 | Waste oil reuse device and method |
HU894896A HUT54915A (en) | 1988-09-20 | 1989-09-20 | Apparatus and method for utilizing used oil |
KR1019890013593A KR900004916A (en) | 1988-09-20 | 1989-09-20 | Waste oil recycling apparatus and method |
HU9300225U HU193U (en) | 1988-09-20 | 1993-08-03 | Device for utilizing refuse oil |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CA000577895A CA1309370C (en) | 1988-09-20 | 1988-09-20 | Apparatus and method for reclaiming waste oil |
Publications (1)
Publication Number | Publication Date |
---|---|
CA1309370C true CA1309370C (en) | 1992-10-27 |
Family
ID=4138755
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CA000577895A Expired - Lifetime CA1309370C (en) | 1988-09-20 | 1988-09-20 | Apparatus and method for reclaiming waste oil |
Country Status (21)
Country | Link |
---|---|
EP (1) | EP0360500B1 (en) |
JP (1) | JPH0819424B2 (en) |
KR (1) | KR900004916A (en) |
CN (1) | CN1019985C (en) |
AT (1) | ATE98672T1 (en) |
AU (1) | AU628079B2 (en) |
CA (1) | CA1309370C (en) |
CS (1) | CS537289A2 (en) |
DD (1) | DD289555A5 (en) |
DE (1) | DE68911448T2 (en) |
DK (1) | DK454189A (en) |
ES (1) | ES2049329T3 (en) |
FI (1) | FI894426A (en) |
HU (1) | HUT54915A (en) |
IE (1) | IE64908B1 (en) |
IL (1) | IL91635A0 (en) |
MX (1) | MX172063B (en) |
NO (1) | NO893721L (en) |
NZ (1) | NZ230684A (en) |
PL (1) | PL164829B1 (en) |
ZA (1) | ZA897091B (en) |
Families Citing this family (18)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5795462A (en) * | 1988-09-20 | 1998-08-18 | Patent Holdings Ltd. | Apparatus and method for reclaiming useful oil products from waste oil |
US5286349A (en) * | 1988-09-20 | 1994-02-15 | Shurtleff Edward C | Apparatus for reclaiming useful oil products from waste oil |
US5271808A (en) | 1988-09-20 | 1993-12-21 | Shurtleff Edward C | Apparatus from waste oil for reclaiming a useful oil product |
US5143597A (en) * | 1991-01-10 | 1992-09-01 | Mobil Oil Corporation | Process of used lubricant oil recycling |
DE4200270A1 (en) * | 1992-01-08 | 1993-07-15 | Seepe Karl Otto | Reconditioning used oil with min. use of energy - where distillate is continuously drawn off into separate condensn. chamber and hot flue gases are circulated to heat whole distn. chamber |
US5885444A (en) * | 1992-11-17 | 1999-03-23 | Green Oasis Environmental, Inc. | Process for converting waste motor oil to diesel fuel |
US5306419A (en) * | 1993-08-05 | 1994-04-26 | Texaco Inc. | Used lubricating oil reclaiming |
DE4343408C2 (en) * | 1993-12-18 | 1996-02-29 | Baufeld Mineraloelraffinerie G | Fuel for combustion and heat generation plants |
KR0171501B1 (en) * | 1996-08-28 | 1999-03-20 | 이성래 | Waste oil regeneration device and method |
JP3961631B2 (en) * | 1997-08-01 | 2007-08-22 | 本田技研工業株式会社 | Covered light vehicle |
CN1064984C (en) * | 1997-11-24 | 2001-04-25 | 中国石油化工总公司 | Wax composition for durably dustproofing metal products |
CN100419053C (en) * | 2004-11-04 | 2008-09-17 | 田松庆 | Technology of waste oil regenerating and its used apparatus |
JP2007291248A (en) * | 2006-04-25 | 2007-11-08 | Takamine Tsukamoto | Reformed fuel oil for internal, external combustion engine produced from waste edible oil and waste lubricant oil as raw material, method and apparatus for manufacturing the same, and method and apparatus for generating electricity using the same |
CN103881780B (en) * | 2014-04-04 | 2016-04-13 | 西南化工研究设计院有限公司 | A kind of coke(oven)gas supplements the technique of carbonic acid gas preparing liquefied natural gas |
CN104371753B (en) * | 2014-11-25 | 2016-03-30 | 烟台市牟平区留德润滑油销售有限公司 | A kind of method of waste lubricating oil distillation cutting and device thereof |
WO2017160017A1 (en) * | 2016-03-18 | 2017-09-21 | 한국화학연구원 | Method for converting heavy oil by means of high asphaltene dispersion |
CN107321049B (en) * | 2016-04-30 | 2020-01-21 | 南京梅山冶金发展有限公司 | Waste oil separating device |
CN106940019A (en) * | 2017-04-17 | 2017-07-11 | 东北师范大学 | Polycyclic aromatic hydrocarbon emission reduction device based on negative feedback control |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1709230A (en) * | 1928-05-09 | 1929-04-16 | Journal Box Servicing Corp | Method of renovating journal-box oil |
JPS48102104A (en) * | 1972-04-07 | 1973-12-22 | ||
JPS52139106A (en) * | 1976-05-18 | 1977-11-19 | Okumura Kikai Seisakusho Kk | Regenerating apparatus of waste oil |
FR2434865A3 (en) * | 1977-06-23 | 1980-03-28 | Beaumont Maurice | Re-use of used lubricating oil - by distn. to recover fuel oil |
JPS6035000B2 (en) * | 1979-06-06 | 1985-08-12 | 株式会社日立製作所 | Waste oil treatment method and equipment |
FR2467880A1 (en) * | 1979-10-18 | 1981-04-30 | Matthys Ets | Used oil regeneration by distn. and further treatment - using distn. bottoms as heat source for further treatment |
DE3121246A1 (en) * | 1981-05-29 | 1982-12-23 | Drespa, Gerd, 4600 Dortmund | Process and apparatus for processing used oil to give gas oil or heating oil by distillation |
-
1988
- 1988-09-20 CA CA000577895A patent/CA1309370C/en not_active Expired - Lifetime
-
1989
- 1989-09-14 ES ES89309360T patent/ES2049329T3/en not_active Expired - Lifetime
- 1989-09-14 IL IL91635A patent/IL91635A0/en not_active IP Right Cessation
- 1989-09-14 DK DK454189A patent/DK454189A/en not_active Application Discontinuation
- 1989-09-14 AT AT89309360T patent/ATE98672T1/en not_active IP Right Cessation
- 1989-09-14 EP EP89309360A patent/EP0360500B1/en not_active Expired - Lifetime
- 1989-09-14 DE DE89309360T patent/DE68911448T2/en not_active Expired - Fee Related
- 1989-09-18 ZA ZA897091A patent/ZA897091B/en unknown
- 1989-09-18 MX MX017582A patent/MX172063B/en unknown
- 1989-09-18 NZ NZ230684A patent/NZ230684A/en unknown
- 1989-09-19 IE IE298689A patent/IE64908B1/en not_active IP Right Cessation
- 1989-09-19 AU AU41462/89A patent/AU628079B2/en not_active Ceased
- 1989-09-19 PL PL89281483A patent/PL164829B1/en not_active IP Right Cessation
- 1989-09-19 DD DD89332806A patent/DD289555A5/en unknown
- 1989-09-19 NO NO89893721A patent/NO893721L/en unknown
- 1989-09-19 CN CN89108168A patent/CN1019985C/en not_active Expired - Fee Related
- 1989-09-19 FI FI894426A patent/FI894426A/en not_active IP Right Cessation
- 1989-09-20 CS CS895372A patent/CS537289A2/en unknown
- 1989-09-20 KR KR1019890013593A patent/KR900004916A/en not_active Application Discontinuation
- 1989-09-20 HU HU894896A patent/HUT54915A/en unknown
- 1989-09-20 JP JP1242420A patent/JPH0819424B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
HUT54915A (en) | 1991-04-29 |
AU4146289A (en) | 1990-03-29 |
CS537289A2 (en) | 1991-07-16 |
EP0360500A3 (en) | 1990-12-19 |
KR900004916A (en) | 1990-04-13 |
JPH02191696A (en) | 1990-07-27 |
JPH0819424B2 (en) | 1996-02-28 |
PL164829B1 (en) | 1994-10-31 |
IE892986L (en) | 1990-03-20 |
EP0360500B1 (en) | 1993-12-15 |
DE68911448D1 (en) | 1994-01-27 |
DK454189A (en) | 1990-03-21 |
ES2049329T3 (en) | 1994-04-16 |
FI894426A0 (en) | 1989-09-19 |
DE68911448T2 (en) | 1994-04-14 |
CN1019985C (en) | 1993-03-03 |
CN1041612A (en) | 1990-04-25 |
MX172063B (en) | 1993-12-01 |
NO893721D0 (en) | 1989-09-19 |
NO893721L (en) | 1990-03-21 |
DK454189D0 (en) | 1989-09-14 |
ZA897091B (en) | 1990-06-27 |
AU628079B2 (en) | 1992-09-10 |
NZ230684A (en) | 1992-03-26 |
DD289555A5 (en) | 1991-05-02 |
IL91635A0 (en) | 1990-04-29 |
IE64908B1 (en) | 1995-09-20 |
FI894426A (en) | 1990-03-21 |
EP0360500A2 (en) | 1990-03-28 |
ATE98672T1 (en) | 1994-01-15 |
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