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Ahmed Fouly

    Ahmed Fouly

    Biomedical applications, such as artificial implants, are very significant for the disabled due to their usage in orthopedics. Nevertheless, available materials in such applications have insufficient mechanical and tribological... more
    Biomedical applications, such as artificial implants, are very significant for the disabled due to their usage in orthopedics. Nevertheless, available materials in such applications have insufficient mechanical and tribological properties. The current study investigated the mechanical and tribological properties of a biomedical metallic material, magnesium (Mg), after incorporating titanium dioxide nanofibers (TiO2) with different loading fractions. The TiO2 nanofibers were synthesized using the electrospinning technique. The ball-milling technique was utilized to ensure the homogenous distribution of TiO2 nanofibers inside the Mg matrix. Then, samples of the mixed powder with different loading fractions of TiO2 nanofibers, 0, 1, 3, 5, and 10 wt.%, were fabricated using a high-frequency induction heat sintering technique. The physicomechanical and tribological properties of the produced Mg/TiO2 nanocomposites were evaluated experimentally. Results showed an enhancement in mechanical...
    The present study investigates the electrochemical corrosion response and tribo-behavior of 304L and 316L stainless steel welded by gas metal arc welding (GMAW), which offered a high deposition rate. During this research, the... more
    The present study investigates the electrochemical corrosion response and tribo-behavior of 304L and 316L stainless steel welded by gas metal arc welding (GMAW), which offered a high deposition rate. During this research, the metallurgically prepared welded samples were subjected to a tribological test and a corrosion test. The wear results were favorable for 316L steel, and it showed a lower coefficient of friction than the 304L specimen. These samples also underwent characterization studies, such as X-ray diffractometry (XRD) and scanning electron microscopy (SEM), to identify the different phases obtained on the cooling of the weld pool. Finally, both specimens were compared against their mechanical properties. Owing to the above properties, the 316L sample showed lasting durability, as compared to the 304L steel. The primary compositional difference is the higher presence of molybdenum and chromium in the 316L steel, compared to the 304L stainless steel.
    Aluminum composites are preferred in many kinds of applications such as aviation, space, automotive, and marine, owing to their outstanding properties, high strength, and corrosion resistance. The main objective of the current study is to... more
    Aluminum composites are preferred in many kinds of applications such as aviation, space, automotive, and marine, owing to their outstanding properties, high strength, and corrosion resistance. The main objective of the current study is to evaluate the mechanical properties of aluminum alloy 6061/titanium dioxide (micro-TiO2) microcomposite synthesized using the stir casting method. The effects of changes in stir casting parameters, such as stirring speed and tiring durations, were studied. Al6061 matrix was reinforced with micro-TiO2 particles with weight fractions of 1, 2, 3, 4, and 5 wt.%. Microstructural and chemical analyses were conducted to explore microstructural transformation resulting from the presence of the TiO2 microparticles. The mechanical characteristics were evaluated, and the results showed a considerable enhancement in the mechanical strength and hardness resulting from the incorporation of micro-TiO2 into Al606. The additions of 2 wt.% and 5 wt.% of micro-TiO2 re...
    The research aims to develop new materials which could be a reasonable substitution to the metallic materials in the bearing systems. The tribological properties of epoxy composites containing 0, 0.2, 0.4, 0.6, 0.8 wt% contents of carbon... more
    The research aims to develop new materials which could be a reasonable substitution to the metallic materials in the bearing systems. The tribological properties of epoxy composites containing 0, 0.2, 0.4, 0.6, 0.8 wt% contents of carbon nano-fibers (CNFs) have been investigated. The experimental results revealed that epoxy composites containing 0.4 wt% CNFs showed the minimum friction coefficient and reasonable wear resistance. This behavior was referred to the formation of CNFs enriched lubricating film. The lubricating film acts as a protective shield from the severe wear and provides a lower conjunction intermediate layer facilitating the slipping of the rubbing surfaces. Increasing the CNFs contents up to 0.8 wt% has an inverse effect on the friction coefficient despite the sharp increase in the wear resistance.
    ABSTRACT
    Artificial implants are very essential for the disabled as they are utilized for bone and joint function in orthopedics. However, materials used in such implants suffer from restricted mechanical and tribological properties besides the... more
    Artificial implants are very essential for the disabled as they are utilized for bone and joint function in orthopedics. However, materials used in such implants suffer from restricted mechanical and tribological properties besides the difficulty of using such materials with complex structures. The current study works on developing a new polymer green composite that can be used for artificial implants and allow design flexibility through its usage with 3D printing technology. Therefore, a natural filler extracted from corn cob (CC) was prepared, mixed homogeneously with the Polylactic-acid (PLA), and passed through a complete process to produce a green composite filament suit 3D printer. The corn cob particles were incorporated with PLA with different weight fractions zero, 5%, 10%, 15%, and 20%. The physical, mechanical, and tribological properties of the PLA-CC composites were evaluated. 3D finite element models were constructed to evaluate the PLA-CC composites performance on a r...
    Off-the-shelf hip joints are considered essential parts in rehabilitation medicine that can help the disabled. However, the failure of the materials used in such joints can cause individual discomfort. In support of the various motor... more
    Off-the-shelf hip joints are considered essential parts in rehabilitation medicine that can help the disabled. However, the failure of the materials used in such joints can cause individual discomfort. In support of the various motor conditions of the influenced individuals, the aim of the current research is to develop a new composite that can be used as an acetabular liner inside the hip joint. Polylactic acid (PLA) can provide the advantage of design flexibility owing to its well-known applicability as a 3D printed material. However, using PLA as an acetabular liner is subject to limitations concerning mechanical properties. We developed a complete production process of a natural filler, i.e., date pits. Then, the PLA and date pit particles were extruded for homogenous mixing, producing a composite filament that can be used in 3D printing. Date pit particles with loading fractions of 0, 2, 4, 6, 8, and 10 wt.% are dispersed in the PLA. The thermal, physical, and mechanical proper...
    Epoxy is considered to be the most popular polymer and is widely used in various engineering applications. However, environmental considerations require natural materials-based epoxy. This necessity results in further utilization of... more
    Epoxy is considered to be the most popular polymer and is widely used in various engineering applications. However, environmental considerations require natural materials-based epoxy. This necessity results in further utilization of natural materials as a natural reinforcement for different types of composites. Corn cob is an example of a natural material that can be considered as an agricultural waste. The objective of the present work is to improve the economic feasibility of corn cob by converting the original corn cob material into powder to be utilized in reinforcing epoxy-based composites. In the experiment, the corn cob was crushed and ground using a grain miller before it was characterized by scanning electron microscopy (SEM). The corn cob powder was added to the epoxy with different weight fractions (2, 4, 6, 8, 10 wt%). In order to prevent corn cob powder agglomeration and ensure homogeneous distribution of the reinforcement inside the epoxy, the ultrasonic technique and ...
    The atmospheric corrosion of weathering steels varies as a function of geographic zone, season, and other environmental variables related to that region which the experiments have been done. Meanwhile, rusting is a continuous process, and... more
    The atmospheric corrosion of weathering steels varies as a function of geographic zone, season, and other environmental variables related to that region which the experiments have been done. Meanwhile, rusting is a continuous process, and it is the main corrosion product of atmospheric corrosion. The current study investigates the effects of rust on weathering steel in the localized region of Digha, a sea resort of West Bengal, India. The investigations have been performed by purposely accelerating the rusting of weathering steel in a laboratory within one week in order to simulate approximately 18 months of actual rusting that can be achieved at field exposure. Anodic polarization of weathering steel comparable to potentiostatic passivation is obtained by shorting weathering steel with nobler metals, such as copper or graphite. The effect of rust formation on corrosion resistance after being immersed in 0.01 M KCl solutions for polished and unpolished samples has been investigated ...
    The Path planning is essential in the field of robotics as robots require a fast algorithm to develop not only the shortest path but also free of collision with any obstacles. Therefore, this paper describes a novel path planning... more
    The Path planning is essential in the field of robotics as robots require a fast algorithm to develop not only the shortest path but also free of collision with any obstacles. Therefore, this paper describes a novel path planning algorithm based on Obstacle-Guided Path Refinement (OGPR). To illustrate the benefits and performance of the new algorithm, a comparison is established between OGPR and A* based on implementation of the two algorithms with SCARA robot model. The results of this comparison show that OGPR algorithm over advantage A* in terms of the path length and the computational time.
    In conventional open surgeries, which is the first-generation technique, a large incision is conducted in the human body which allows surgeons to be in direct contact with tissues and organs. Although this type of surgery allows surgeons... more
    In conventional open surgeries, which is the first-generation technique, a large incision is conducted in the human body which allows surgeons to be in direct contact with tissues and organs. Although this type of surgery allows surgeons to have a wide range of movements and assesses tissue through direct palpation, the corresponding trauma healing represents a limitation of this technique. Complications of such surgeries may cause extended postoperative stay in the hospital, increasing cost and patient pain. By the 1980s, the progression of technology gave surgeons the ability to perform surgeries using small medical equipment, without being in direct contact with patients. Comparing MIS with conventional surgical techniques, MIS have significant merits for patients. MIS produce small wounds which decrease trauma, alleviating pain, less bleeding, less effect on the immune system, a short stay in the hospital, fast recovery, and cosmetic advantages. However, surgeons do not have acc...
    In this study, Al-SiC nanocomposite was fabricated via powder metallurgy route using different innovative high-energy ball-milling techniques (HEBM). The powder mixture was consolidated using high-frequency induction heat sintering... more
    In this study, Al-SiC nanocomposite was fabricated via powder metallurgy route using different innovative high-energy ball-milling techniques (HEBM). The powder mixture was consolidated using high-frequency induction heat sintering process (HFIHS). With the aim of studying the physical, mechanical, and tribological performance of the fabricated nanocomposites. Relative density, hardness, compressive yield strength, Young’s modulus, toughness, elongation, specific wear rate and coefficient of friction were experimentally investigated. A finite element model for the frictional process was built to find out the distribution of contact stresses as result of samples sliding. It was found that the highest the energy of the milling, the more improvement in the mechanical and tribological performance could significantly achieved due to the homogeneous distribution and the excellent bonding effect of the composite. In addition, field emission scanning electron microscope was used for studyin...
    In this investigation, Al-10Zn-TiC nanocomposite powders were prepared by varying the reinforcement content in wt.% via mechanical alloying in order to fabricate bulk samples via spark plasma sintering technique. The grain size exhibited... more
    In this investigation, Al-10Zn-TiC nanocomposite powders were prepared by varying the reinforcement content in wt.% via mechanical alloying in order to fabricate bulk samples via spark plasma sintering technique. The grain size exhibited in bulk samples was 17 ± 08 μm in 10 wt% TiC reinforced nanocomposites. The introduced TiC nanoparticles were improved the load carrying ability of the final product. The advanced microscopic studies such as X-ray diffraction analysis, SEM, HR-TEM along with the ring pattern were analysed to ensure the phases and their distribution of reinforced nanoparticles in the Al matrix. The XRD results revealed the formation of TiC present in the matrix, and SEM analysis conveys the uniform distribution and absence of clustering among the reinforcement particles; TEM results depicted the clear interface between the matrix and TiC nanoparticles. The mechanical properties such as hardness and compression studies were carried out in the bulk specimens. The obtai...
    The electrochemical corrosion behavior of laser welded 2205 duplex stainless-steel in artificial seawater environment (3.5% NaCl solutions) with different acidity and alkalinity conditions (different pH values) was investigated using... more
    The electrochemical corrosion behavior of laser welded 2205 duplex stainless-steel in artificial seawater environment (3.5% NaCl solutions) with different acidity and alkalinity conditions (different pH values) was investigated using different techniques. Namely, capacitance measurements (Mott–Schottky approach), electrochemical impedance spectroscopy and potentiodynamic polarization measurements. The formation of pitting corrosion on the exposure surfaces of the tested duplex stainless-steel samples was investigated and confirmed by characterizing the surface morphology using field emission scanning electron microscope (FE-SEM). Based on the obtained results, a proportional relation has been found between pH value of the solution medium and the generated film resistance due to the processes of charge transfer, which directly affecting the pitting formation and its specifications. Since the film layer composition created on the duplex stainless-steel surface is changes depending on ...
    Denture base materials need appropriate mechanical and tribological characteristics to endure different stresses inside the mouth. This study investigates the properties of poly(methyl methacrylate) (PMMA) reinforced with different low... more
    Denture base materials need appropriate mechanical and tribological characteristics to endure different stresses inside the mouth. This study investigates the properties of poly(methyl methacrylate) (PMMA) reinforced with different low loading fractions (0, 0.2, 0.4, 0.6, and 0.8 wt.%) of hydroxyapatite (HA) nanoparticles. HA nanoparticles with different loading fractions are homogenously dispersed in the PMMA matrix through mechanical mixing. The resulting density, Compressive Young’s modulus, compressive yield strength, ductility, fracture toughness, and hardness were evaluated experimentally; the friction coefficient and wear were estimated by rubbing the PMMA/HA nanocomposites against stainless steel and PMMA counterparts. A finite element model was built to determine the wear layer thickness and the stress distribution along the nanocomposite surfaces during the friction process. In addition, the wear mechanisms were elucidated via scanning electron microscopy. The results indi...
    Abstract The primary objective of the present study is to investigate how alumina nanoparticles with a low loading fraction by weight affect the physicomechanical and tribological characteristics of epoxy nanocomposites. Alumina... more
    Abstract The primary objective of the present study is to investigate how alumina nanoparticles with a low loading fraction by weight affect the physicomechanical and tribological characteristics of epoxy nanocomposites. Alumina nanoparticles with loading fractions of zero, 0.1, 0.2, 0.3, and 0.4 wt% are homogeneously dispersed in the epoxy matrix. Density, hardness, Young's modulus, compressive yield strength, toughness, elasticity, friction coefficient, and specific wear rate of the epoxy composites were estimated experimentally. A finite element model for the friction process is constructed to study the contact stress distribution during composite samples sliding. Results indicate an enhancement in the mechanical and tribological properties of the epoxy nanocomposite. Finally, scanning electron microscopy is used to inspect the worn surfaces of samples to elucidate the wear mechanism.
    Tactile sensors become an essential part of many applications in our life. Integrating tactile sensors with surgical tools used in MIS is significant to compensate for the shortage of touch feeling of soft tissues and organs comparing... more
    Tactile sensors become an essential part of many applications in our life. Integrating tactile sensors with surgical tools used in MIS is significant to compensate for the shortage of touch feeling of soft tissues and organs comparing with traditional surgeries. This paper presents a detailed design of a micro tactile sensor for measuring the stiffness of soft tissue with an irregular surface. The sensor consists of five cantilever springs with different stiffness. A spring in the middle has a relatively low stiffness surrounded by 4 springs have relatively equal high stiffness to compensate for the soft tissue contact error in the longitudinal and lateral directions. Sensor parameters are selected to ensure high sensitivity and linearity with taking into consideration the cross-talk effect among the sensor springs tips. A detailed design of the sensor structure in the microscale is conducted based on some constraints related to MEMS fabrication. A finite element analysis (FEA) of t...
    The research aims to develop new materials which could be a reasonable substitution to the metallic materials in the bearing systems. The tribological properties of epoxy composites containing 0, 0.2, 0.4, 0.6, 0.8 wt% contents of carbon... more
    The research aims to develop new materials which could be a reasonable substitution to the metallic materials in the bearing systems. The tribological properties of epoxy composites containing 0, 0.2, 0.4, 0.6, 0.8 wt% contents of carbon nano-fibers (CNFs) have been investigated. The experimental results revealed that epoxy composites containing 0.4 wt% CNFs showed the minimum friction coefficient and reasonable wear resistance. This behavior was referred to the formation of CNFs enriched lubricating film. The lubricating film acts as a protective shield from the severe wear and provides a lower conjunction intermediate layer facilitating the slipping of the rubbing surfaces. Increasing the CNFs contents up to 0.8 wt% has an inverse effect on the friction coefficient despite the sharp increase in the wear resistance.
    Research Interests:
    One of the biggest challenges for measuring soft tissue stiffness using tactile sensors is to have an output independent of the contact conditions. Although the approach of using two springs with different stiffness is used, the output of... more
    One of the biggest challenges for measuring soft tissue stiffness using tactile sensors is to have an output independent of the contact conditions. Although the approach of using two springs with different stiffness is used, the output of sensor is usually unstable because of the soft tissue surface irregularity. This irregularity creates an inclination angle between the sensor tips and the tissue. By scanning some real organs of a chicken using laser microscope, it is found that the angle value does not exceed 3 degrees. A modification on the original sensor is proposed to compensate that error. A finite element analysis for the two sensors is carried out to compare their behavior. The error of the original approach is about 55% and 103% with an inclination angle 3 degrees on the left and right direction, respectively. However, the modified sensor output is stable up to 8 degrees with an error not exceeding 4%. Furthermore, it could differentiate between different soft tissues stiffness within the specified range.