A Rapid Throughput System for Shock and Impact Characterization: Design and Examples in Compaction, Spallation, and Impact Welding
<p>(<b>a</b>) A rendered CAD-model schematic and (<b>b</b>) actual photo of the chamber.</p> "> Figure 2
<p>A schematic showing: (<b>a</b>) the experimental setup for the measurement of projectile velocity using the Photonic Doppler Velocimetry (PDV) probe, (<b>b</b>) powder compaction of commercial pure titanium (CP-Ti), (<b>c</b>) spalling of copper (Cu110) plate, and (<b>d</b>) 20° inclined collision welding between copper (Cu110) and steel (AISI 1018).</p> "> Figure 3
<p>(<b>a</b>) Time-based evolution of voltage, current and velocity using an aluminum projectile with a 10 mm length, and (<b>b</b>) velocity comparison with different projectile configurations.</p> "> Figure 4
<p>Graph showing the comparison of projectile velocity using lubrication and without lubrication for 5 mm aluminum and composite projectiles.</p> "> Figure 5
<p>(<b>a</b>) Powder compaction results in terms of compact height (mm), relative density (kg/m<sup>3</sup>), and microhardness (HV) and (<b>b</b>) flyer and free surface velocity for estimation of shock velocity.</p> "> Figure 6
<p>(<b>a</b>) Copper target showing large spalled top surface with one piece along with several smaller shards, and (<b>b</b>) velocity traces of composite projectile and copper free surface near shock wave breakout.</p> "> Figure 7
<p>(<b>a</b>) Copper target grooved with 20° inclination, (<b>b</b>) steel welded to copper target, (<b>c</b>) sectional view of the welded part, and (<b>d</b>) optical image showing complete welding profile.</p> ">
Abstract
:1. Introduction
2. Materials and Methods
3. Result and Discussion
3.1. Effect of Projectile Configuration on Impact Velocity
3.2. Effect of Lubrication on Projectile Velocity
3.3. Case Studies
3.3.1. Powder Compaction of CP-Ti
3.3.2. Spallation in Copper
3.3.3. Collision Welding of Inclined Target
4. Summary
Author Contributions
Funding
Acknowledgments
Conflicts of Interest
References
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Projectile Configuration | Initial Tap Density (g/cm3) | Plunger Impact Speed (m/s) | Plunger Kinetic Energy (J) | Final Density (g/cm3) |
---|---|---|---|---|
5 mm Al projectile | 1.32 | 953 | 777 | 3.33 |
5 mm composite projectile | 1.32 | 612 | 442 | 3.96 |
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Prasad, K.S.; Mao, Y.; Vivek, A.; Niezgoda, S.R.; Daehn, G.S. A Rapid Throughput System for Shock and Impact Characterization: Design and Examples in Compaction, Spallation, and Impact Welding. J. Manuf. Mater. Process. 2020, 4, 116. https://doi.org/10.3390/jmmp4040116
Prasad KS, Mao Y, Vivek A, Niezgoda SR, Daehn GS. A Rapid Throughput System for Shock and Impact Characterization: Design and Examples in Compaction, Spallation, and Impact Welding. Journal of Manufacturing and Materials Processing. 2020; 4(4):116. https://doi.org/10.3390/jmmp4040116
Chicago/Turabian StylePrasad, K. Sajun, Yu Mao, Anupam Vivek, Stephen R. Niezgoda, and Glenn S. Daehn. 2020. "A Rapid Throughput System for Shock and Impact Characterization: Design and Examples in Compaction, Spallation, and Impact Welding" Journal of Manufacturing and Materials Processing 4, no. 4: 116. https://doi.org/10.3390/jmmp4040116