MATERIALASME

TESTSEC
REPORT (MTC/MTR)
II- PART A
By: TYPES & VERIFICATION
&
Yousaf Nadir Khan
MATERIAL TEST REPORT (MTR/MTC) TYPES & VERIFICATION
SO (Inspection)
Attock Oil Refinery Rawalpindi PK
Presented By:
Yousaf Nadir Khan
SO (Inspection)
Attock Oil Refinery Rawalpindi PK
Contents

1. ASME Timeline 10. How to Verify a MTC with Code

2. ASME Section II 11. MTC Verification
3. MTC Introduction 12. Dimension Verification
4. Types of MTC (EN 10204) 13. COC (Certificate of Compliance)
5. General Requirements for materials 14. Summary
6. What MTC contains
7. Minimum required product marking
8. MTC Traceability with product
(Min. Requirement )

9. Ordering Information
1- ASME Timeline

 ASME was founded in 1880 in response to numerous steam boiler pressure vessel
failures.
 First performance test code of Steam Boilers trail was conduct in 1884.
 First revision of an ASME standard was made in 1900.
 ASME has over 140,000 members in 158 countries worldwide .
 It produces approximately 600 codes and standards covering many technical areas.

Continued
1- ASME Timeline
 1911 – ASME set up the B&PV Committee – to formulate std
rules for construction of boilers and pressure vessel
 1915 – First Code issued – ASME 1 – Power Boilers
 1923 – Heating Boilers – Section IV
 1924 – Materials – Section II
 1925 – Pressure Vessel – Section VIII Div. 1
 1941 – Welding & Brazing – Section IX
 1963 – Nuclear Codes – Section III
 1968 – Pressure Vessel – Section VIII Div. 2
 1971 – NDE – Section V
 1997 – Pressure Vessel – Section VIII Div. 3
2- ASME Section II
ASME II

Part A Part B Part C Part D

Ferrous Non Welding Properties

Materials Ferrous Consuma / Stress
Material bles Values
3- MTC Introduction
 Mill Test Certificate (MTC) and often also called a Certified Mill Test Report, Certified Material
Test Report, Mill Test Report (MTR), Inspection Certificate, Certificate of Test.
 Quality Assurance certificate.
 MTC provides Traceability and Assurance to the end user about the quality of the steel used
and the process used to produce it.
 Certifies material's Chemical and Physical Properties and states a product made of material.
 Compliance with an International Standards ASTM, ASME, EN or specific standards.
4- Types of MTC (EN 10204)
2.1
 2.1→ Certified by the manufacturer
(With-out Test Results)
 2.2 → Certified by the manufacturer 3.2 MTC 2.2
(With Test Results)
 3.1 → Certified by manufacturer`s authorized
inspection representative independent of 3.1
the manufacturing department
 3.2 → Statement of compliance with the order,
with indication of results of specific inspection
and certified by the material manufacturer and independent inspection agency
(TUV, ABS, LR, SGS, HSB and etc.)
4- Types of MTC (EN 10204)
Certificate Title Summary of EN10204 requirements Notes
type

Declaration of compliance with the Statement of compliance with the order by the
2.1 order manufacturer. No test results shown.

Statement of compliance with the order by the Like the old BS1449 'Cast Test' certificate.
Mechanical test sample results from another coil
2.2 Test report manufacturer based on non-specific inspections (tests) from same cast, manufactured by the same
by the manufacturer. process route, can be used.

With mention of test results from specific inspection and Batch test results needed on the certificate.
2.3 Specific test report testing Difficult to distinguish this from the 3.1B type.

Continued
4- Types of MTC (EN 10204)
Certificat Title Summary of EN10204 requirements Notes
e type

Inspection certificate With mention of test results from specific inspection Batch test results. Cert. issued by independent inspector required by releasing
3.1A 3.1A and testing authority (e.g. TUV for German pressure vessels). Replaced by 3.2 in 2004

Inspection certificate With mention of test results from specific inspection Batch test results. Cert. issued and signed by manufacturer's representative.
3.1B 3.1B and testing Replaced by 3.1 in 2004

Inspection certificate With mention of test results from specific inspection Batch test results. Cert. issued by independent inspector appointed by
3.1C 3.1C and testing customer (eg Lloyds). Replaced by 3.2 in 2004

Batch test results. Cert. issued by both manufacturer's representative and an

compliance with order with indication of an inspector inspector
Inspection certificate Statement ofresults
independent appointed either by the customer (cf withdrawn 3.1C) or
3.2 of specific inspection designated by official regulations (cf withdrawn 3.1A). ie 3.2 now
covers scope of both 3.1A and 3.1C of 1991 edition. This cover what is often
referred to as 'outside inspection'
5a- General Requirements for materials

 UG-4: General ASME Viii DIV 1

 UG-5: Plates
 UG-6: Forging
 UG-7: Casting
 UG-8: Pipe
 UG-9: Welding Materials
 UG-12: Bolts and Nuts
 UG-13: Nuts and Washers
 UG-14: Rods and Bars

Continued
5b- Where MTC required UG-4(a)

 Materials for pressure parts

– Shall conform to material specifications in ASME Section II and those permitted in
Subsection C of this Code (UCS)
or
– May conform to UG-9, UG-10, UG-11, UG-15 and the Mandatory Appendix

Continued
5c- Where MTC NOT required UG-4(b)

 Materials for non-pressure parts

– Materials for skirts, supports, baffles, lugs, or clips are not required to conform to the
material specifications in this Code
– However, when attached by welding must be of weld able quality (UW-5b)

Continued
5d- MTC for Welding Materials UG-9 & ASME II-C

 “Certified Test Report” or “Certificate of Compliance” is NOT required provided:

– The container is marked per Section II, Part C requirements
– The container is marked and traceable to the filler metal, as specified in the WPS

Continued
 5e- Materials not listed in construction codes UG-10(a)

 Allows the use of material NOT listed in Section VIII, provided it is identified and traceable by
heat/lot number to the original chemistry from the Material Manufacturer
– Compare chemical and physical properties to an acceptable specification
– Identify material to the acceptable specification

These steps may be performed by the Certificate Holder or the Material Supplier

Continued
5f- Materials not listed in construction codes UG-10(b)

 Allows the use of an UNLISTED material, provided it is identified, even though it is NOT
traceable to the original chemistry from the Material Manufacturer
– Must run physical and chemical analysis on each heat/lot number
– Compare results to an acceptable specification and identify material

Continued
5g- Materials not listed in construction codes UG-10(c)

 Allows the use of these unlisted materials, that are unidentified, and are NOT traceable to the
original chemistry from the Material Manufacturer
– Must run physical and chemical analysis on each piece
– Compare results to an acceptable specification and identify material

 To certify unidentified material for pressure part All other applicable requirements
(including, but not limited to, melting method, melting practice, deoxidation, chemical
analysis, mechanical properties, Grain size, and quality) of the specification shall be satisfied
If such verifiable evidence cannot be provided, recertification is not permitted.
6- What MTC contains

1. Steel mill's name 9. Heat Treatment

2. Heat Number, batch number 10. Hydro test result (If Applicable)
3. Standard/specification 11. UT result (If Applicable)
4. Steel grade 12. Hardness test result/ NACE (If Applicable)
5. Dimension 13. CVN impact results (If Applicable)
6. Quantity 14. Metal graphic result (If Applicable)
7. Chemical analysis composition results
8. Mechanical test properties results
7a- Minimum required product marking
(Para. 20.1: SA961) FLANGES
1. Each piece shall be legibly marked
2. Certifying organization’s name or symbol
3. Specification number
4. Grade
5. Class
6. Size
7. Heat number or heat identification
8. Service Rating

Continued
7b- Minimum required product marking
(Para. 13.1: SA-20) PLATES
1. Grade
2. Type
3. Class
4. Heat number/Cast Number
5. plate identifier; and name, brand, or trademark of the manufacturer
6. Plates that are required to be heat treated, and have been so heat treated, shall be marked
with the letters “MT’’ (Or N: Normalized)
7. Plates that are required to be heat treated, and have NOT been so heat treated, shall be
marked with the letters “G’’
8. LTV (If required)
9. UT 578 (If required)

Continued
7c- Plate Marking
SA20_13.2.2: Plates 1⁄4 in. [6 mm] and under in thickness shall be by paint marking or by steel
die stamping using low-stress (either round-nose or interrupted-dot) impressions.

SA20_13.3.2: Plates with a maximum lengthwise or crosswise dimension more than 72 in. [1800
mm] shall be in at least two places on each finished plate, at least 12 in. [300 mm] from the edges
of the plate.

SA20_13.4.1: Each subdivided plate (a plate separated from a master plate) shall be legibly
marked with the name, brand, or trademark of the organization that subdivided the plate plus a
code traceable to the required markings, provided that the information required in previous slide,
cross referenced to that code, is furnished with the plates.
8- MTC Traceability with product (Min. Requirement )

1. Manufacturer Name / Trade Mark

2. Product
3. Material Grade
4. Dimensions
5. Heat Number
MTC Traceability
9- Ordering Information (SA-106)

Ovality less than 1% in I.D (If required for Header > 10” or shell
manufacturing)
10a- How to Verify a MTC with Code

Example:
MTC .

Specification General Supplementary

Requirement Requirements

A/SA-106 A/SA-530

Continued
10b- How to Verify a MTC with Code

SA-530
SA-530: SPECIFICATION FOR GENERAL REQUIREMENTS FOR
SPECIALIZED CARBON AND ALLOY STEEL PIPE

SA-370: TEST METHODS AND DEFINITIONS FOR MECHANICAL

SA-106 TESTING OF STEEL PRODUCTS

SA-751: SPECIFICATION FOR TEST METHODS, PRACTICES,

SA-370 SA-751 AND TERMINOLOGY FOR CHEMICAL ANALYSIS OF STEEL
PRODUCTS

Continued
10c- How to Verify a MTC with Code
Specification General Requirement
SA-105 SA-961
SA-179 SA-450
SA-182 SA-961
SA192 SA-450
SA-234 SA-960
SA-240 SA-480
SA-312 SA-999
SA-335 SA-530
SA-516 SA-20
11- MTC Verification (PIPE)

Continued
 11- MTC Verification (SA-530 for SA-106)

Continued
11- MTC Verification

Continued
11- MTC Verification

• l
Chemical Composition
(See Table 1: SA-106)
Tolerance:
SA480 Table for
SA240 SS/Duplex Plates
11- MTC Verification
ASME & ASTM

Always satisfy all the requirements of code before recertification.

11- MTC Verification
Carbon Equivalent (C.E)
 SA106_S6.1: The steel shall conform to a carbon equivalent (CE) of 0.50 maximum as
determined by the following formula:

ASME VIII(Div.1)_UCS 5:
 API 577_ Para10.9.2: No welding or oxygen cutting
allowed if carbon content is
o Steels with a CE less than 0.35 require no preheat over 0.35%
o Steels with a CE of 0.35 to 0.55 usually require preheating,
o Steels with a CE greater than 0.55 require both preheating and a PWHT.

API 510_8.1.5:
Carbon or alloy steel with carbon content over 0.35 % shall not be welded and
carbon steel with carbon contents over 0.30 % may need special attention and
preheating to avoid weld cracking.

Continued
11- MTC Verification (SA-751)
11- MTC Verification (PIPE)

Tensile Properties
• Chemical
(Table 2: SA-106) Composition (Table 1: SA-106)

Continued
11- MTC Verification (PIPE) Minimum Elongation in 2”

.
A=BXC
U = Specified Tensile Strength

Continued
11- MTC Verification (SA-370)
11- MTC Verification
Manufacturing Method:
SA106_4.3: Pipe NPS ≤ 1-1⁄2 (hot finished or cold drawn)
SA106_4.4: pipe NPS> 2 (hot finished) Unless otherwise specified

Heat Treatment:
SA106_5.1:
• Hot-finished pipe need not be heat treated.
• Cold-drawn pipe shall be heat treated after the final cold draw pass at a temperature of
1200°F (650°C) or higher.

Continued
11- MTC Verification

Bending Requirements:
SA106_11.1: Pipe ≤ NPS 2

Flattening Tests :
SA106_12.1 & S3: Pipe over NPS 2 [DN 50]

Continued
11- MTC Verification

Hydro Test (SA106 SA530_20.2)

Minimum required hydrostatic test pressure:
If Ø ≤ 3.5“(88.9mm)  T.P 2500 psi (17.0 MPa)
Ø > 3.5“(88.9mm)  T.P 2700 psi (19.0 MPa)
Minimum Time: 05 Seconds

Continued
11- MTC Verification

Nondestructive Electric Test (SA106_14)

SA106_14.1: As an alternative to the hydrostatic test.
• Ultrasonic testing
• Eddy current examination
• Flux leakage examination

SA106_14.3.5: Hydrostatic testing is not necessarily capable of detecting very tight cracks.

Continued
11- MTC Verification

Brinell Hardness Limits for Steels in Refining Services API-577 (Table 11)

Continued
12- Dimension Verification
13- COC (Certificate of Compliance)

For Reference only

14- Summary
MATERIAL TEST REPORT SA-516 SA-240 SA-106 SA-312 SA-105 SA-182 SA-649
and Certification SA-20 SA-480 SA-530 A-999 SA-788
Manufacturer’s name (symbol) Y Y Y Y Y Y Y
Material type, grade, class Y Y Y Y Y Y Y
Nominal size, service rating Y Y Y Y Y Y Y
Specification incl. year date Y Y Y Y Y Y Y
Heat number Y (Y) Y Y Y Y Y
Plate/Forging identifier Y (Y) Y
Heat analysis Y Y Y Y Y Y Y
Product analysis (if specified) Y Y Y
Unspecified elements Y
Grain size /fine austenitic grain S (H) Y
Tensile properties Y Y Y Y Y Y Y
Original Gage length Y
Width in the gage length Y Y
Bend/Flattening test Y Y
Heat Treatment Y Y Y Y
HT temperature and time Y Y
Hardness test results Y Y Y
Hydrostatic test pressure Y Y
NDE method (practice) Y Y Y
Impact test results Incl. size Y Y
Others S. M. P. (finish) Y Y PO no.
Explanation for the letter added Y Y Y
to specification no. marked on the material
THANK YOU !