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PURCHASE SPEC. FOR PLATES-CLADDED (SA266 Gr.2 + S31803)

This document is a purchase specification for carbon steel forgings with clad steel. It specifies the materials, SA 266M Gr.2 for the base and SA 240M UNS S31803 for the cladding, and requires that the manufacturer provide certified test reports and meet standards for welding, testing, inspection and documentation. The materials are intended for use as tubesheets and specific requirements are outlined for welding, non-destructive testing, and corrosion resistance.

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0% found this document useful (0 votes)
342 views6 pages

PURCHASE SPEC. FOR PLATES-CLADDED (SA266 Gr.2 + S31803)

This document is a purchase specification for carbon steel forgings with clad steel. It specifies the materials, SA 266M Gr.2 for the base and SA 240M UNS S31803 for the cladding, and requires that the manufacturer provide certified test reports and meet standards for welding, testing, inspection and documentation. The materials are intended for use as tubesheets and specific requirements are outlined for welding, non-destructive testing, and corrosion resistance.

Uploaded by

Daison Paul
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Exhibit 03 ASME form-003

Date : 15th Apr 2006 Rev. 0


Doc.No. : SWI09338-PS-09
S&W HEAT
PURCHASE SPECIFICATION Rev.No. : 1
EXCHANGERS
(S) PTE LTD Page No.: 1 of 3

PURCHASE SPECIFICATION
FOR CARBON STEEL FORGINGS+CLAD STEEL
( SA 266M Gr2 + SA 240M UNS S31803)

S & W HEAT EXCHANGERS (S) PTE. LTD


17 Gul Way, Singapore 629194 Tel. (65) 6862 3122 Fax (65) 6861 9122

1 2009.05.05 Issue for purchasing ZHANG ANANDAN

0 2009.02.20 Issue for purchasing ZHANG ANANDAN

Review &
Rev. No. Date Description Prepared by:
Approved by:
Review &
Rev. No. Date Description Prepared by:
Approved by:
Exhibit 03 ASME form-003
Date : 15th Apr 2006 Rev. 0
Doc.No. : SWI09338-PS-09
S&W HEAT
PURCHASE SPECIFICATION Rev.No. : 1
EXCHANGERS
(S) PTE LTD Page No.: 2 of 3
1.0 General
1.1 Scope
Specification for Carbon Steel Forgings+Clad
1.2 Code
American Society of Mechanical Engineers (ASME):
Section II Part A, Ferrous Material Specification, 2007 Edition+2008 ADD.
1.3 Material Specification : SA 266M Gr.2(Base)+ SA 240 UNS S31803 (Clad)
1.4 End Use : For use as Tubesheet.

2.0 Specification & Technical Delivery Condition


2.1 The Base material shall conform to the Purchase specification SA 266 Gr.2
2.1a The Clad material shall conform to the Purchase specification SA240 USN S31803
2.1b The cladding shall conform to the requirement of SA 264 of ASME Sec.II Part.A
2.1c The Clad shall be homogeneously clad type by explosion.
2.2d Shear strength test shall meet minimum shear of 140Mpa (20000psi).
2.2e Test shall be carried out as per Fig.1 of SA 264.
2.2f Positive Material Identification (PMI) shall be conducted on clad material.
Exhibit 03 ASME form-003
Date : 15th Apr 2006 Rev. 0
Doc.No. : SWI09338-PS-09
S&W HEAT PURCHASE SPECIFICATION Rev.No. : 1
EXCHANGERS
(S) PTE LTD Page No.: 3 of 3

2.3 The manufacturer shall furnish a Certified Test Report certifying that the
material was manufactured, sampled, tested, and inspected in accordance with the
Specification, and that the results met the requirements of the Specification.
The Certified Test Report shall be dated and clearly identify the organization submitting the
report.
In addition, the Certified test Report shall include the following information and test results
a. Type of Heat Treatment
b. Heat Number
c. Product Analysis results
d. Tensile Properties results
e. Chemical Analysis Result
f. Hardness Results
g. Grain Size Results
h. PMI Test Result
i. Ultrsonic Test Result
j. Other test results to be reported by the product specification
2.4 Product marking shall be as per Section 11 of this specification.
2.5 Integrally clad shall be ultrasonically tested to check the quality of the bond in accordance
with the requirements of ASTM A 578, acceptance level S6.
In addition the following requirements shall be fulfilled:
• Any unbounded area shall be smaller than 10 cm².
• The total of the unbounded areas shall not exceed 100 cm² per 1m² area.
(areas less than 1.0 cm² shall be ignored).
2.6 Material Mill Certificates shall be in accordance with EN-10204 3.1(3.1B)
2.7 The size, quantity and detail shall be as per relevant PRS
2.8 Pickling and passivation shall be carried out on SA240 UNS S31803 surfaces prior
to shipment.
2.9 Repair on clad plate is not allowed.
2.1 0 Corrosion test on clad plate SA240 UNS31803 shall be carried out on finished product
as per ASME G48 test method A . Test temperature shall be 20 degree and for 24hrs
No pitting is acceptable at 20 X magnification. Weight loss shall be less than 4.0g/m2

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