Improve Operational Resiliency

Asset Management thru Digital services

By
Vipin
Pandey
 Conten
-t: Major Challenges at Site/ failures

- Type of Maintenance

- Data Driven Maintenance

- Asset Connect

- Our Capabilities

- Customer Dashboard- Reference

- Security- Prime Importance

- Technical Details of Sensors

- Site Installed Sensors

- Q&A
Confidential Property of Schneider Electric |
Page 2
How do you maintain your
personal Vehicles?

• Maintenance schedule by
km/time

•However health gets affected by

kind of Roads, Traffic, speed,
environment etc.
How do you maintain your
personal Vehicles?

A set of Connected Apps for

sensors with historian, alarming
just enough and insights.
local views
Now imagine a
substation ? How to
increase effi ciency

ASSET CONNECT

ASSETADVISOR
A set of A connected apps
sensors with for historian,
A just enough alarming and
Machine local views insights.
 Equipment Failures
Faulty connections Harsh environment impact* Equipment health

Caused by Loose connections Condensation, temperature Electrical & Mechanical

Contaminated differences and extremes, Wear Battery Health,
surfaces pollution Misalignment auxiliary
failure
Power
connectio
Current ns
On-site Diagnostic
solution tightening
Inspectio tools
Thermograph n
ic Inspection

* Applicable to Air insulated Need from power

technology
shutdown
** Source HartfordSteam Boiler
insurance
Current Maintenance Practices

On-site examination Static data Periodic inspection

Not according to condition

 Requires power shutdown  Failure risk between two  Run extra costs

 Time consuming maintenances slots

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Page 7
Data-driven maintenance strategies drive operational
excellence

Predictability is highly dependent on the quality of

the data:

Page1
3
EcoStruxure Asset
Advisor: data-driven
maintenance Service bureau
Transforms data from your … through a cloud-enabled … into actionable insights and
recommendations from
electrical distribution and IT predictive analytics and
experienced professionals to
assets… expertise… manage and maintain equipment
health.

Expert
Asset Advisor
platform
dashboard

CONNECT COLLECT ANALYZE ACT

Customer

Connect everything Capture critical Convert data into Drive action

from shop floor to data from sensor meaningful through real-time
top floor to cloud analytics information Customer portal
 Asset Connect

Asset Connect is an upgrade offer for brownfield equipment. We install sensors

(thermal, environmental…) to capture data for monitoring and connected digital services
offers.

Electrical connection made on

field
• Cable connection
Thermal
• Bus bar connection monitoring
• Circuit Breaker connection

Service condition
• Ambient humidity
• Ambient
Environmental monitoring
temperature
• Pollution level

Equipment Transformer monitoring

health
• Overload
• Latent failure
CB monitoring
© 2020 Schneider Electric, All Rights Reserved | Page15
EcoStruxure Asset Advisor:
data-driven maintenance
Digital
Services
Sample Platform
Architecture
Service
Customer
Portal Bureau

Electrical Room / Customer Site

24
VDC

Ambient
Temperature COM’X
or PME / SCADA

© 2020 Schneider Electric, All Rights Reserved |

Page16
Our capabilities to serve equipment lifecycle
needs Field Services Top Digital Services
Servicing our assets and installed base Practices
We help achieve operational efficiency
Audit Commissioning Maintenance Asset Management

Spare Parts Modernization Power Reliability

End of Life Training Energy Efficiency

Workforce empowerment

Cybersecurity

Services all along the asset’s

lifecycle
Reliability Safety
Not limited to Schneider assets and beyond
assets
Increased Efficiency Reduced Downtime

RSED Color-code
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EcoStruxure Asset Advisor data-driven
maintenance

Smart Alarming
Customer Web Portal and Notification
Reports

© 2020 Schneider Electric, All Rights Reserved |

Page18
Seamless Portal Benefits/ Customer dashboard

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14
Confidential Property of Schneider Electric |
Page 15
Seamless Portal Benefits/ Customer dashboard

Property of Schneider Electric | Page

16
Property of Schneider Electric | Page
17
Security: Nobody can change anything in your Assets

Application Product security Data privacy

security The EcoStruxure platform Schneider Electric strives
is security hardened with a to protect the privacy
Schneider Electric mandatory two-factor and integrity of your
continuously employs a authentication and high data. It is committed to
rotating number of 3rd encryption standards. Your complying with its
party certified hackers data is transported to the obligations. EcoStruxure
to perform detailed EcoStruxure platform using only uses machine data to
penetration tests of the the Secure Gateway, which optimize your experience
entire EcoStruxure uses an outbound-only with the platform –
platform. connection. keeping your personal
data confidential.

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18
Advantages:

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Page 19
Thermal sensor : Easergy
TH110
Characteristics
Power supply: Energy harvested from power
Battery less circuit by magneto-generator
based on solenoid coil and
ferromagnetic core
Minimum
activation 5A
current
Thermist
Metering or
Accurac
principle +/- 1°C
y
-25°C
Range +125°C
Transmission 60
period s
Wireless ZigBee Green Power
Communicati 2,4GHz
on
5
Emission dBm
Dimensio
power 31x31x13
dential Property of Schneider Electric |
Confi
Page 27n mm
CL110 sensor technical
characteristics
Dimension 40x40xh20 mm

Weight 30 g

Power Battery with life expectation ≥ 15

years
supply
ZigBee Green Power at 2.4 GHz
Wireless
Temperature ranges -25°C to 85°C accuracy +/-
communica 1°C
Relative humidity 10% to 98% accuracy
tion
2%
protocol
ranges Application
indoor
IP degree of IP5
protection 4

Confidential Property of Schneider Electric |

Page 29
Digitized our installed
base
Legacy or commercialized ranges could be «
smartized »

Upgrade offer
Substation

Sensors thermal
and
humidity Cloud Based Services
MV Switchgear • Ecostruxure Asset Advisor
LV/MV
protection Predictive
relay • Ecostruxure Asset
LV SMS Alert AdvisorPreventive
panel

MV/LV
Local HMI On-site
transformer connection
Optional Sensors • SCADA (PACIS,…)
(SF6 pressure, • PME, PSE
vacuum failure,
LV • BMS
operating times,
Busway
kA interrupted,
Confidential Property of Schneider Electric | etc)
Page 30
 Monitoring of all connections inside the
substation
• MV cubicle sensor
• Busbar: 3

• Withdrawable circuit- 6
breaker (upper arm,
lower arm)
• MV cable 3/ 6

• MV/LV transformer
• MV cables 3
• LV cables 4
• Winding 3
connections (dry
transformer)

• Other
• Open to any
MV, LV power
connection
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Architecture: example of 10 cubicle
switchboard

• temperature (inside MV
sensors compartments) (inside
• 2 concentrators LV cabinet)
• 1 treatment unit (inside LV cabinet)
• 1 HMI (front face of 1 LV
• nearby cabinet) (on any smart
(1monitoring
concentrator for 60 phone, tablet)
sensors)
MV/LV Switchgear upgrade with Asset
Connect
• Retrofit solution using Cradle
• New Cradle with draw out type breaker is used to retrofit old circuit breaker

• Temp sensors (TH110) can monitor contact temp and can give alerts before
any failure Modbus Serial Ethernet / Modbus TCP
Sensor Installation on ACB/
VCB

Confidential Property of Schneider Electric |

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Sensor Installation on ACB/
VCB

Confidential Property of Schneider Electric |

Page 35
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trademarks and the property of Schneider Electric, its subsidiaries, and affiliated
companies.