One powerful future.

3500 Generator Sets – EMCP 4 Launch

 One powerful future.
Agenda
• Overview
• Features & Benefits
• Sales Support
• Product Support
• Availability
• Summary

Page 2
 One powerful future.
Agenda
• Overview
• Features & Benefits
• Sales Support
• Product Support
• Availability
• Summary

Page 3
 One powerful future.
What is the EMCP 4?
• Next evolution of Cat® generator set controls
• Scalable control platform built on the success of
EMCP 3

Page 4
 One powerful future.
High Level Comparison
EMCP 3

EMCP 3.1 EMCP 3.2 EMCP 3.3

EMCP 4.2 will be the
standard controller for
the 3500 genset
EMCP 4

EMCP 4.1 EMCP 4.2 EMCP 4.3 EMCP 4.4

Basic High Performance

Increasing Controller Functionality Page 5
 One powerful future.
Agenda
• Overview
• Features & Benefits
• Sales Support
• Product Support
• Availability
• Summary

Page 6
 One powerful future.
EMCP 4.2 Features
Controls
• Auto/Start/Stop
• Engine cooldown timer
• Emergency stop
• Engine cycle crank
• Programmable cycle timer

Digital (LCD) Indication

• Generator AC voltage
 3 phase (L-L&L-N)
 ± 1% Accuracy
• RPM & battery voltage
• Gen. AC current (per phase & avg)
• Generator frequency Communication
• Power metering (kW, kVA, kVAr, pf) • Accessory CAN data link
• Hour meters (kW-Hour, kVAr-Hour) • RS-485 annunciator data link
• Engine oil pressure (psi, kPa or bar) • RS-485 SCADA (Modbus RTU)
• Engine oil temperature (°C or °F)
• Engine coolant temperature (°C or °F)
• Multiple language support
• Engine start & crank attempt counter
• Real time clock Page 7
 One powerful future.
EMCP 4.2 Features
Engine Protection
• Low oil pressure
• High coolant temp
• Low coolant level
• Fail to start
• Overspeed

Other Features
• Programmable security levels
• Reduced power mode
• Programmable kW relay
Generator Protection • Tier 4 integration
• Over/under voltage
• Over/under frequency
• Generator phase sequence
• Over current (timed & inverse)
• Reverse power (real & reactive)

Page 8
 One powerful future.
EMCP 4.2 Input/Output
Digital Outputs
• 2 programmable outputs*
Analog Inputs
• Oil pressure & water temperature
• 1 programmable input (0-5V or
resistive)
– Oil temp, fuel level, custom
Digital Inputs
• Emergency Stop
• Remote Start
• 6 programmable inputs*
Relay Outputs
• 6 programmable relays
(Form A, 2A @ 30VDC)
• 2 programmable relays
(Form C, 2A @ 30VDC)

Page 9
 One powerful future.
EMCP 4.2 Control System
DEALER
Local Remote Remote
SERVICE TOOL Annunciator Annunciator Annunciator
“ET” CDVR
Generator Expansion
Engine Temps I/O
Temps

CAN2

RS-485 Annunciator Data Link

ADEM™
RS-485 SCADA (Modbus RTU)
CAN1
EMCP 4 Customer
Monitoring
Local Remote System
Page 10
 One powerful future.
Other EMCP 4 Enhancements
• Screen navigation

• Programming

• User interface

Page 11
 One powerful future.
RS-485 Annunciator
• Networked device, no discrete
signal wiring required
• 16 Points, 32 LEDs
– (12) Amber and Red LEDs
– (4) Green and Red LEDs
• Standard label for NFPA 99 & 110
• Remote
– up to 4000ft (1220m)
• No limit on the number of
annunciators per EMCP 4.2, 4.3,
or 4.4

Page 12
 One powerful future.
Other Modules
• No change to:
– CAN annunciator (local and remote)
– I/O module
– RTD & Thermocouple module

Page 13
 One powerful future.
EMCP Monitoring Software
• Current EMCP 3 monitoring
software works with EMCP 4
• Monitoring & Control Software
for:
– Eight gensets
– Cat ATS
– Cat UPS
• Allows the user to:
– Monitor
– Log
– Graph
– Control
• Free download from
PowerNet

Page 14
 One powerful future.
Agenda
• Overview
• Features & Benefits
• Sales Support
• Product Support
• Availability
• Summary

Page 15
 One powerful future.
PowerNet – Your One Safe Source
3500 PowerNet
• Spec Sheets
– Package & options
• Presentations
• Service manuals
• Installation drawings

Page 16
 One powerful future.
PowerNet – Your One Safe Source
EMCP 4 PowerNet
• Spec Sheets
– Controllers & optional modules
• Presentations
– Launch presentation
– EMCP 4 Features
– Paralleling Strategy
– Competitive Overview
• A&I, Service links

Page 17
 One powerful future.
PowerNet – Your One Safe Source
• Product images
– 3500 Generator Set
– EMCP 4 Components
• A&I Guides
– EMCP 4.1/4.2 – LEBE0006
– EMCP 4.3/4.4 – LEBE0007
• EMCP 4 Interactive Software
• Misc. Material
– Advanced feature guides
– Comparison chart – EMCP 4 vs. EMCP 3 & Competition

Page 18
 One powerful future.
Web Based Training Classes
Available on CLMS/DPC:
• SR5 Generators (34647)
• Generator Set Ratings (28940)
• Generator Systems (N4WEB309)
• Engine and Generator Sizing (28997)
• Spec Sizer (33881)

In development
• EMCP 4 Controller Q3 2011

Page 19
 One powerful future.
Agenda
• Overview
• Features & Benefits
• Sales Support
• Product Support
• Availability
• Summary

Page 20
 One powerful future.
Product Support – 3500 Genset
• Normal service literature available
• Standard Caterpillar Warranty
• Optional ESC Coverage
• Serviceable parts are available through Parts
System

Page 21
 One powerful future.
Product Support – EMCP 4
• QuickStart Guides
– EMCP 4.1/4.2 LEXE0186
– EMCP 4.3/4.4 LEXE0187
• Service Manuals:
– EMCP 4.1/4.2: UENR1209
– EMCP 4.3/4.4: UENR1210
• Special Instructions
– EMCP 4.1/4.2 Retrofit REHS5544
• Service Training (DPC)
– EMCP 4.1/4.2: 40002
– EMCP 4.3/4.4: 40004

Page 22
 One powerful future.
Agenda
• Overview
• Features & Benefits
• Sales Support
• Product Support
• Availability
• Summary

Page 23
 One powerful future.
Availability
• No change to top level pricing arrangements
• New optional control panel feature code
– EMCP42 feature code will be mandatory selection

Page 24
 One powerful future.
Agenda
• Overview
• Features & Benefits
• Sales Support
• Product Support
• Availability
• Summary

Page 25
 One powerful future.
Summary
• EMCP 4 offers many advantages over the
EMCP 3 platform

• EMCP 4.2 is the new controller for 3500

generator sets

Page 26
 One powerful future.

Information contained in this publication may be considered confidential. Discretion is recommended when distributing. Materials and specifications are subject to
change without notice. CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,” the “Power Edge” trade dress as well as corporate and product identity
used herein, are trademarks of Caterpillar and may not be used without permission.

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LESE0046-00 (08/11) ©2011 Caterpillar
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