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Caterpillar 3512B 1500 Spec Sheet

Cat engine

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0% found this document useful (0 votes)
484 views6 pages

Caterpillar 3512B 1500 Spec Sheet

Cat engine

Uploaded by

Diaa Mokhtar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 6

D I E S E L

G E N E R A T O R S E T

STANDBY 1500 ekW


PRIME 1360 ekW
60 Hz

Caterpillar is leading the power generation


marketplace with Power Solutions engineered
Shown with
to deliver unmatched flexibility, expandability,
Optional Equipment reliability, and cost-effectiveness.

FEATURES
PERFORMANCE STRATEGY OPTIONS
● Low emission and low BSFC (brake specific CAT® 3512B DIESEL ENGINE FAMILY
fuel consumption) versions available ● Reliable, rugged, durable design
● Field-proven in thousands of applications
UL 2200 worldwide
● UL 2200 Listed configuration available
● Four-stroke-cycle diesel engine combines
FULL RANGE OF ATTACHMENTS consistent performance and excellent fuel
● Wide range of bolt-on system expansion economy with minimum weight
attachments, factory designed and tested
SINGLE-SOURCE SUPPLIER CAT SR4B GENERATOR
● Complete systems designed at Caterpillar ISO ● Designed to match performance and output
certified facilities characteristics of Caterpillar diesel engines
● Certified Prototype Tested with torsional ● Optimum winding pitch for minimum total
analysis harmonic distortion and maximum efficiency
● Single point access to accessory connections
WORLDWIDE PRODUCT SUPPORT
● Worldwide parts availability through the
Caterpillar dealer network CAT CONTROL PANELS
● With over 1,200 dealer outlets operating in ● Controls, designed to meet individual
166 countries, you’re never far from the customer needs:
Caterpillar part you need. EMCP II1 provides full-featured power
● 99.5% of parts orders filled within 48 hours. metering and protective relaying
The best product support record in the ● UL 508A Listed
industry. ● Floor standing switchgear available
● Caterpillar dealer service technicians are
trained to service every aspect of your electric
power generation system.
● Preventive maintenance agreements
● The Cat Scheduled Oil Sampling (S•O•SSM)
program cost effectively detects internal engine
component condition, even the presence of
unwanted fluids and combustion by-products

W H E R E T H E W O R L D T U R N S F O R P O W E R
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FACTORY INSTALLED STANDARD & OPTIONAL EQUIPMENT


(Optional equipment listed may not be available on all packages)
System Standard Optional
Air Inlet Regular-duty single element canister type Dual element and heavy duty air cleaners
air cleaner with service indicator Air inlet adapters
Air inlet shutoffs
Cooling Jacket water pump 50° C/125° F ambient capability radiators
Aftercooler water pump* Two circuit radiators (jacket water and
Radiator sized for 43° C/110° F ambient aftercooler water)* **
Radiator fan and drive with guards Folded core radiators for standby applications***
Coolant drain line with valve Radiator removal
Coolant level sensor Expansion tank with inlet/outlet connections
Low coolant level alarm and shutdown Heat exchangers
High coolant temperature alarm and shutdown Radiator duct flange
Caterpillar extended life coolant**** Fan Pulleys (various fan drive ratios)
Exhaust Dry exhaust manifold Stainless steel exhaust flex
Flange faced outlet(s) Mufflers
Elbows, flanges, expanders and Y adapters
Fuel Secondary fuel filters Primary fuel filter
Fuel cooler Primary fuel filter with water separator
Fuel priming pump Duplex fuel filter
Flexible fuel lines
Generator 3 phase, brushless, statically regulated Medium voltage and high voltage generators
Permanent magnet exciter Oversized and premium feature generators
Digital Voltage Regulator — 3 phase sensing 2/3 pitch generators
Class H insulation system Self excited generators (for standby applications)
Class F temperature rise Bearing temperature RTD’s
Bus bar connections Air inlet filters
Winding temperature detectors Extension box for cable access
Anti-condensation space heaters Circuit breakers with shunt trip and auxiliary
contacts, 3 pole UL 489 Listed or 4 pole
IEC 947-2 rated
European bus bars
Digital Voltage Regulator with KVAR/PF control
Governor Electronic isochronous control Load share module* or load share governor***
Control Panels EMCP II + (generator mounted, rear facing) Customer Interface Module
and Customer Communications Module
Instrumentation Synchronizing Module
Local alarm modules
Programmable relay control module*
Relay driver module
Engine failure relay
Auto starting aid & switch
Instrument panel, RH, 16 hole***
Remote annunciator modules
Pyrometer and thermocouples (exhaust)
Lube Lubricating oil Electric prelube pump
Gear type lube oil pump Air prelube pump
Integral lube oil cooler Sump pump with manual prelube
Oil filter, filler and dipstick Deep sump oil pan
Oil drain line and valve Duplex oil filter (RH service only)
Fumes disposal Oil level regulator
Mounting 330 mm/13 in structural steel rails Isolator removal
Spring-type anti-vibration mounts (shipped loose)
Starting/ 24 volt electric starting motor(s) Dual and heavy duty electric starting motors
Charging 45 amp charging alternator Oversized batteries
Battery with rack and cables Battery charger
Battery disconnect switch Ether starting aid
Jacket water coolant heater
Air starting motor with control and silencer
Other RH service Switchgear (floor standing)
Automatic transfer switches
Enclosures
Engine barring device (manual)
EU Certification
CSA Certification
UL 2200 Listing*****

*****3500 B series only


*****Standard on EPA Certified packages
*****Not available on 3500 B series
*****Not included with radiator removal, shipped loose radiator, or expansion tank
*****Standard and optional equipment may vary for UL 2200 Listed packages

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TECHNICAL DATA
Standby
Generator Set — 1800 rpm/60 Hz/480 Volt DM3067 DM3069 DM3066 DM3068
Package Performance
Power rating @ 0.8 PF ekW 1500 1500 1500 1500
kVA 1875 1875 1875 1875
Performance Strategy Low Emissions Low BSFC
Coolant to aftercooler temperature (maximum)* Deg C 60 90 60 90
Fuel Consumption
100% load with fan L/hr 426.4 417.5 410.6 417.5
Gal/hr 112.6 110.3 108.5 110.3
75% load with fan L/hr 321.1 314.0 308.2 310.1
Gal/hr 84.8 82.9 81.4 81.9
50% load with fan L/hr 219.5 228.5 211.6 213.8
Gal/hr 58.0 60.4 55.9 56.5
Cooling System
Ambient air temperature Deg C 43 43 43 43
Deg F 110 110 110 110
Air flow restriction (system) kPa 0.12 0.12 0.12 0.12
in water 0.5 0.5 0.5 0.5
Engine coolant capacity without radiator L 156.8 156.8 156.8 156.8
Gal 41.4 41.4 41.4 41.4
Exhaust System
Combustion air inlet flow rate m3/min 135.7 126.6 128.7 126.6
cfm 4792 4470 4544 4470
Exhaust stack gas temperature Deg C 485 508 480 508
Deg F 905 947 895 947
Exhaust gas flow rate m3/min 362.7 349.4 341.8 349.4
cfm 12,807 12,337 12,069 12,337
Exhaust flange size (internal diameter) mm 203.0 203.0 203.0 203.0
(qty. of 2) in 8.0 8.0 8.0 8.0
Exhaust system backpressure kPa 6.7 6.7 6.7 6.7
(maximum allowable) in water 27.0 27.0 27.0 27.0
Heat Rejection
Heat rejection to coolant (total) kW 653 674 637 675
Btu/min 37,135 38,330 36,226 38,387
Heat rejection to aftercooler kW 449 358 405 359
Btu/min 25,534 20,359 23,032 20,416
Heat rejection to exhaust (total) kW 1632 1615 1543 1624
Btu/min 92,810 91,843 87,749 92,355
Heat rejection to atmosphere from engine kW 160 159 147 159
Btu/min 9099 9042 8360 9042
Heat rejection to atmosphere from generator kW 65.32 65.32 65.32 65.32
Btu/min 3715 3715 3715 3715
Alternator**
Motor starting capability @ 30% voltage dip kVA 2661 2661 2661 2661
Frame 697 697 697 697
Temperature rise Deg C 130 130 130 130
Lube System
Refill volume with filter change L 310.4 310.4 310.4 310.4
for standard sump Qts 328 328 328 328
Emissions***
NOx g/bhp-hr 8.02 11.25 9.48 11.25
mg/N•m3 @ 5% O2 3594 5153 4418 5153
CO g/bhp-hr 2.54 2.36 2.4 2.36
mg/N•m3 @ 5% O2 1136 1083 1120 1083
HC g/bhp-hr 0.35 0.32 0.33 0.32
mg/N•m3 @ 5% O2 155 149 153 149
PM g/bhp-hr 0.192 0.152 0.158 0.152
mg/N•m3 @ 5% O2
***Consult Caterpillar dealer for performance data and configuration details with 30° C aftercooler temperature.
(Reference DM3065 for low emissions and DM3064 for low BSFC.)
***UL 2200 Listed packages may have oversized generators with a different temperature rise and motor starting characteristics.
***Emissions data measurement is consistent with those described in EPA CFR40 Part 86, Subpart D and ISO8178-1 for measuring
HC, CO, PM, NOx.

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TECHNICAL DATA
Prime
Generator Set — 1800 rpm/60 Hz/480 Volt DM3073 DM3075 DM3072 DM3074
Package Performance
Power rating @ 0.8 PF ekW 1360 1360 1360 1360
kVA 1700 1700 1700 1700
Performance Strategy Low Emissions Low BSFC
Coolant to aftercooler temperature (maximum)* Deg C 60 90 60 90
Fuel Consumption
100% load with fan L/hr 373.8 378.7 370.7 378.7
Gal/hr 98.7 100.1 97.9 100.0
75% load with fan L/hr 278.7 292.8 278.3 278.4
Gal/hr 73.6 77.4 73.5 73.5
50% load with fan L/hr 186.0 211.4 195.3 197.6
Gal/hr 49.1 55.9 51.6 52.2
Cooling System
Ambient air temperature Deg C 43 43 43 43
Deg F 110 110 110 110
Air flow restriction (system) kPa 0.12 0.12 0.12 0.12
in water 0.5 0.5 0.5 0.5
Engine coolant capacity without radiator L 156.8 156.8 156.8 156.8
Gal 41.4 41.4 41.4 41.4
Exhaust System
Combustion air inlet flow rate m3/min 128 121.7 123 121.7
cfm 4520 4297 4343 4297
Exhaust stack gas temperature Deg C 454 481 451 481
Deg F 849 897 845 897
Exhaust gas flow rate m3/min 327 323.3 313.6 323.3
cfm 11,546 11,416 11,073 11,416
Exhaust flange size (internal diameter) mm 203.0 203.0 203.0 203.0
(qty. of 2) in 8.0 8.0 8.0 8.0
Exhaust system backpressure kPa 6.7 6.7 6.7 6.7
(maximum allowable) in water 27.0 27.0 27.0 27.0
Heat Rejection
Heat rejection to coolant (total) kW 594 626 592 627
Btu/min 33,780 35,601 33,666 35,657
Heat rejection to aftercooler kW 378 306 355 307
Btu/min 21,496 17,402 20,189 17,459
Heat rejection to exhaust (total) kW 1415 1430 1373 1440
Btu/min 80,470 81,324 78,081 81,891
Heat rejection to atmosphere from engine kW 137 145 132 145
Btu/min 7791 8246 7507 8246
Heat rejection to atmosphere from generator kW 57.26 57.26 57.26 57.26
Btu/min 3257 3257 3257 3257
Alternator**
Motor starting capability @ 30% voltage dip kVA 2661 2661 2661 2661
Frame 697 697 697 697
Temperature rise Deg C 105 105 105 105
Lube System
Refill volume with filter change L 310.4 310.4 310.4 310.4
for standard sump Qts 328 328 328 328
Emissions***
NOx g/bhp-hr 7.24 10.98 9.09 10.98
mg/N•m3 @ 5% O2 3230 5040 4263 5040
CO g/bhp-hr 2.74 2.50 2.53 2.5
mg/N•m3 @ 5% O2 1224 1149 1187 1149
HC g/bhp-hr 0.37 0.34 0.35 0.34
mg/N•m3 @ 5% O2 167 157 162 157
PM g/bhp-hr 0.188 0.150 0.142 0.15
mg/N•m3 @ 5% O2
***Consult Caterpillar dealer for performance data and configuration details with 30° C aftercooler temperature.
(Reference DM3071 for low emissions and DM3070 for low BSFC.)
***UL 2200 Listed packages may have oversized generators with a different temperature rise and motor starting characteristics.
***Emissions data measurement is consistent with those described in EPA CFR40 Part 86, Subpart D and ISO8178-1 for measuring
HC, CO, PM, NOx.

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SPECIFICATIONS

CAT SR4B GENERATOR CAT ENGINE


Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Salient pole, brushless, 3512B 4-stroke-cycle watercooled diesel
permanent magnet excited, Bore — mm (in) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170 (6.7)
static regulated Stroke — mm (in) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190 (7.5)
Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Three phase wye Displacement — L (cu in) . . . . . . . . . . . . . . . . . . . . . . . . 51.8 (3158)
IP rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drip proof IP22 Compression ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14:1
Insulation: Aspiration . . . . . . . . . . . . . . . . . . . Turbocharged and Aftercooled
— Standard package . . . . . . . . . . . . . . . Class H windings with Fuel system . . . . . . . . . . . . . . . . . . . . . . . . . . . . Direct unit injection
tropicalization and Governor type . . . . . . . . . . . . Caterpillar® ADEM control system
antiabrasion treatment
— UL 2200 package . . . . . . . . . . UL 1446 Recognized Class F
Overspeed capability
Prototype tested . . . . . . . . . . . . . . . . . . . . . . . . . . . 150% of rated CAT EMCP II+ CONTROL PANEL
Production tested . . . . . . . . . . . . . . . . . . . . . . . . . . 125% of rated 24 Volt DC Control
Wave form. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < 5% deviation NEMA 1, IEP23 dustproof enclosure
Harmonic distortion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < 5% THD Lockable hinged door
Telephone influence factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . < 50 Generator terminal box mounted
Voltage regulator . . . . . . . . . . . . Digital Voltage Regulator (DVR) Single location customer connection
with 3 phase sensing, UL 508A Listed UL 508A Listed
Voltage regulation . . . . . . . . . . . . . . . . . . . . . < ± 1/2% (steady state) Panel illuminating lights
< ± 1% (no load to full load Auto start/stop control
at steady state conditions) Voltage adjust potentiometer
Voltage gain. . . . . . . . . . Adjustable to compensate for line loss True RMS AC metering
Paralleling capability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standard Digital indications for:
Rpm
Operating hours
Oil pressure
Coolant temperature
DC volts
L-L volts, L-N volts, Phase amps, Hz
KW, kVA, kVAR, kWhr, %kW, PF
Shutdowns with indicating lights for:
Low oil pressure
High coolant temperature
Overspeed
Emergency stop
Failure to start (overcrank)
Programmable protective relaying functions
Under and over voltage
Under and over frequency
Reverse power
Over current (phase and total)
KW level
3 spare indicator LED’s (programmable)
3 spare alarm/shutdown inputs

RATING DEFINITIONS AND CONDITIONS


Meets or Exceeds International Specifications: Ratings are based on SAE J1349 standard conditions.
● ABGSM TM3, AS1359, AS2789, BS4999, BS5000, BS5514, These ratings also apply at ISO3046/1, DIN6271, and BS5514
DIN6271, DIN6280, EGSA101P, IEC34/1, ISO3046/1, ISO8528, standard conditions.
JEM1359, NEMA MG 1-22, VDE0530, 89/392/EEC, 89/336/EEC
Fuel rates are based on fuel oil of 35° API (16° C or 60° F)
Standby — Output available with varying load for the gravity having an LHV of 42 780 kJ/kg (18,390 Btu/lb) when used
duration of the interruption of the normal source power. at 29° C (85° F) and weighing 838.9 g/liter (7.001 lbs/U.S. gal.).
Standby power in accordance with ISO8528. Fuel stop power
in accordance with ISO3046/1, AS2789, DIN6271, and BS5514. Additional ratings may be available for specific customer
requirements. Consult your Caterpillar representative for details.
Prime — Output available with varying load for an unlimited
time. Prime power in accordance with ISO8528. 10% overload
power in accordance with ISO3046/1, AS2789, DIN6271, and
BS5514 available on request.

Continuous — Output available without varying load for


an unlimited time. Continuous power in accordance with
ISO8528, ISO3046/1, AS2789, DIN6271, and BS5514.

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STANDBY/PRIME POWER GENERATOR SET PACKAGE — TOP VIEW

2317.8 [91.25]

STANDBY/PRIME POWER GENERATOR SET PACKAGE — SIDE VIEW


5198.2 [204.65]

2545.1 [100.20]

Package Dimensions
Note: General configuration not to be
Length 5198.2 mm 204.65 in
used for installation. See general
Width 2317.8 mm 91.25 in dimension drawings for detail.
Height 2545.1 mm 100.20 in

TMI Reference No.: DM3070, DM3071, DM3072, DM3074, www.CAT-ElectricPower.com


TMI Reference No.: DM3064, DM3065, DM3066, DM3067,
TMI Reference No.: DM3068, DM3069, DM3073, DM3075 © 2001 Caterpillar
All rights reserved.
U.S. sourced Printed in U.S.A.

LEHX0770 (02-01) Materials and specifications are subject to change without notice.
Supersedes The International System of Units (SI) is used in this publication.

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