Raja Babu Sir Governing
Raja Babu Sir Governing
STEAM TURBINE
210 X 4 MW HTPS
GOVERNING SYSTEM
Presentation:-
• Features
• Working Principle
210210
MW MWKWU TURBINE
KWU TURBINE
• Minimum Selection
• Valve Characteristics
• SLLD Characteristics
• Load-shedding Relay
HPCV-1
Part-I
HP/IP Control Valves GT
BASIC
Opened PRINCIPLE
OpenedOF
HPT
Stop Valves
ESV2
G Bkr
GOVERNOR
Generator synchronized
Demand Increased, Gen Speed decreased
HPCV openedGenand
HPCV-2 Load
Load
Frequency Demand
Demand decreased,42Turbine
MW Speed180increased
increased 190
180 MW 51 Hz
49
50 180
190 MW
MW
•
• GOVERNOR
Turbine Protections
Speed Regulation
•
•
FEATURES
Fast Load Regulation
Exact Load-Frequency Droop with high Sensitivity.
• Avoids Over-speeding during Load throw offs.
• Smooth Start-up and Shutdown.
GOVERNING SYSTEM
1. PROTECTION SYSTEM
GOVERNING SYSTEM
2. CONTROL SYSTEM
PROTECTIVE DEVICE
PROTECTION SYSTEM
1. ELECTRICAL PROTECTIVE 2. MECHANICAL PROTECTIVE
DEVICE DEVICE
Hydraulic Governor
1. Speed Governor
HYDRAULIC
3. HPT GOVERNOR
Governing equipped with IPT Governing
Features
4. Governing begins after 2400 rpm Turbine Speed
Governor Impeller
Function: 1. Generates Hydraulic Signal (Primary Oil) with
respect to the Turbine Speed.
Follow Up Pistons
Function: 1. Generates Secondary Oil with
respect to the Aux Secondary Oil Pressure.
Electro-Hydraulic Converter
Function: 1. Converts Electrical Signal to Hydraulic Signal
2. Operates Follow-up Pistons
Over Speed Trip Device
Function: 1. Trips the Turbine at over speed (10%&11%)
By draining Aux Trip Oil.
Test Valve
Function: 1. Facilitates Trip Oil entry and drain to the
Stop Valve Servomotor with respect to the Start-up
Oil pressure
Stop Valve
Function: 1. Allows/shut-off the Steam entry in the Turbine
By Trip Oil pressure
Control Valve
Function: Regulates Steam entry in to the Turbine
with respect to the Secondary Oil pressure
Extractions NRV
Function: Prevents back flow of Steam from
Heaters to Turbine
OIL COLOR CODE AND THEIR FUNCTIONS
Hydro motive
Shut-off Valve
Oil Cooler
2950 RPM
Put-off MOP
AOP 3000
2850
150 RPM
RPM
AOP
AOP
Turbine Oil
Control Oil
GOVERNING OILS
Trip Oil
Test
Primary
Oil
Oil
Control Oil
ATT
ATT
RTS-2
RTS-1
Aux Trip Oil
GOVERNING CIRCUIT
Primary Oil
Over Axial Low
Aux start-up Speed Shift Vacuum
Oil
HP Sec Oil
IP Sec Oil
PART-II
Turbine Protection System
Governor Elements
and Working Principle
ELECTRICAL
PROTECTIVE DEVICES
PROTECTIVE DEVICES
1.ELECTRICAL PROTECTIVE DEVICES
2.MECHANICAL PROTECTIVE DEVICES
Turbine Trip
Electrical
Turbine Trip
RTV ResetTrip
Operated
REMOTE TRIP
Solenoid
SOLENOID VALVE
(Governing)
Control Oil Inlet
REMOTE TRIP
Solenoid
SOLENOID VALVE
(ATT)
Control Oil Inlet
RTS (Governing)
and
RTS( ATT)
REMOTE TRIP DEVICE FOR GOVERNING CIRCUIT REMOTE TRIP DEVICE FOR ATT CIRCUIT
MECHANICAL
PROTECTIVE DEVICES
HYDRAULIC PROTECTIVE DEVICES
Trip
MTVGear
Turbine
TurbineReset
Trip
Operated
Reset
Turbine Trip
MAIN
MAIN TRIP
TRIP
TRIP
EMERGENCY VALVE
DEVICE
GEAR
TRIP DEVICE Trip Oil
Pr 2.5 Kg/cm2
(MTV)
(MTD) Control Oil
Device-2 nos
Device-2
Device-2 nos
nosKg/cm2of Trip Oil
OPTD- <2.5
Aux Start-up Oil
OPTD-
OPTD- <2.5
<2.5
<3.0 Kg/cm
Kg/cm 2of
2
of Trip
Trip Oil
Oil
Starting Device
Location: Governing Rack
Drain chamber
56
42
MAIN TRIP VALVE 17
0
Aux Start-up Oil
Aux Trip Oil
EMERGENCY GOVERNOR
DEVICE
Function-
Function- To
To operate
operate MTVMTV
Trip
Trip Device-2Nos.
Drain
Device-2Nos.
Fly bolt
Location:
Location: Beside
Beside Bearing
Bearing No.1
No.1
Operate at 3300-3330RPM
Operate at 3300-3330RPM
DEVICE
Function- To operate
Drain MTV
Fly bolt Tri Device-2Nos.
Location: Beside Bearing No.1
Operate at 3300-3330RPM Starting Device
15
0
Turbine Trip
DEVICE
Drain
DEVICE
Drain
OPTD-
AXIAL +/-
SHIFT 0.5
TRIP mm
DEVICE 100
42 56
15
0
Low Trip
Vacc Mech Trip
LowDevice
Vacc 1400 RPM
TripDevice
DeviceReset
Reseted Turbine
TurbineReset
Trip
Mech
ReadyTrip
for Optd
Trip
Primary Oil
LOW VACUUM
Vacuum
TRIP DEVICE
(Mech. Trip Device)
Atm Press Function- To operate MTV Drain
HP Sec Oil
Control Oil
Close Open
Rotary Piston
Trip Oil for Extractions Trip Oil for Extraction Trip Oil for Extraction
A4&A5 A3 A2
Pressure Accumulator
EXTRACTION NRV
WITH SERVO MOTOR
Function: Protects back flow of Steam
from Heaters to Turbine
SVX Solenoid
Control Oil
Low
Main
Trip
MTVGear Vacuum
Trip
Turbine
TurbineReset
Trip Trip
Gear Operated
Reset Device
Tripping
Aux Trip Oil
and Resetting
ATT RTS-1&2
Change over
Reset Solenoids
RTS-2
Turbine Trip
Elect Prot
RTS Enerzise
OPTD
42 56
Turbine Trip
Axial shift
OPTD
42 56
Axial Shift
MTV OPTD
OPTD
Reset
Resetting
Aux Trip Oil
42 56
Turbine Trip
Elect Prot
RTS Enerzise
OPTD
(Tripping)
Aux Trip Oil
Turbine Trip
Elect Prot
RTS Enerzise
OPTD
Resetting
Aux Trip Oil
Turbine Trip
Turbine Trip
Resetting
Aux Trip Oil
Drain
Starting Device
100
42 56
15
HP/IP STOP VALVE TEST VALVE 0
Reset solenoid valve
Start-up Oil
Trip Oil
TEST VALVE WITH Trip Oil above Bell-shape
ATT SOLENOIDS
( To Bypass the Test Valve) Trip Oil below Piston Disc
15
Drain
EMERGENCY
HP/IP STOP
STOP VALVE
Trip Oil
VALVE
SERVO MOTOR
Function-
Function- To
To operate
operate Stop
Stop Valve
Valve
Start-up Oil
Trip Oil
STOP VALVE WITH
Drain
TEST VALVE
Function: Admits/Cut-off Steam to the Turbine
Trip Oil
42 56
3000
2400
1400
150 RPM
RPM
Control Oil
Suction
PRIMARY
HYDRAULIC
Location: SPEEDOIL PUMP
TRANSMITTER
Besides MOP
Type: Centrifugal Pump with Radial
Impeller
Primary Oil
Discharge
Electrical Speed Transmitter
3000
2400
2000
180 RPM
RPM
HALL
ELECTRICAL SPEED
Location: PROBESTRANSMITTER
Besides POP
Type: Rotary Disc with permanent Magnets
and Hall Probes
Turbine Shaft
STARTING DEVICE
SPEEDER GEAR
Function
Starting Device:1.To reset all Mech. Protective DevicesControl Oil
SPEEDER GEAR
Speeder Gear
3.Throttle
Pistons
the Valve
HP Follow-up IP Follow-up
Pistons
(Hydraulic Amplifier)
Location: Governing Rack
Function-To operate Follow-up Pistons by Hydraulic Signal
HYDRAULIC CONVERTER
Piston
Sec Oil
HYDRAULIC CONVERTOR
Follow-up piston valve
Control Oil
(Hydraulic Amplifier)
HYDRAULIC CONVERTER
Trim Device Assembly Operated
Hydraulic Converter Follow-Up Pistons
Orifice
Control Oil
Trip Oil
spring
Jet disc
ELECTRO-HYDRAULIC CONVERTOR
Rotating pilot
Drain
Drain
Trip oil
Plunger coil voltage
decreases
Increases and
and close
open
drain
drain from
from pilot
pilot top
top
Pilot
Pilot moves
moves upward
downward du
due toto
increase
decrease
trip
trip
oiloi
pressure at bottom
ELECTRO-HYDRAULIC CONVERTOR
Trim Device Assembly Operated
Electro-Hydraulic Converter Follow-Up Pistons
ELECTRO-HYDRAULIC CONVERTOR
Function- Convert
Sec Oil for HPCV Electrical Signal in to hydraulic signal
Orifice
Trip Oil
Stop Valve
CONTROL VALVE
Steam to Turbine
Control Oil
Drain
COMBINED STOP AND CONTROL VALVE ASSEMBLY
1
S
S
P
L
BY STARTING DEVICE
2
S
S
P
BY SPEEDER GEAR
2
S
S
P
L
HG EHG GOVERNING
D
L
CHANGE OVER FROM TO
R
D
3
EHG FAILURE
Types of Failure-
1.Full open the Control Valve
S
P
D
S
L
L
Purpose:-
To protect the Turbine trip out in Overspeed during Load throw-off
LOAD
Conditions:- SHEDDING RELAY
1.The load shedding solenoid-1 is provided in IP sec oil ckt to drain this oil.
2.The load shedding solenoid-2 is provided in Aux sec oil ckt to drain this oil.
4
S
P
D
R
S
L
L
D
Trip Oil
Drain
Load Shedding
Stop
Control
Stop Valve
Valve
Valve
Turbine
Relay Trip
RelayOPTD
OFF
Trip Oil Latching
Open
Open
HP&IP CV Close
Open
Stop Valve
Control Oil
Control Valve
Sec Oil
Drain
LOAD SHEDDING OPERATION
Load
Solenoid-1&2
Solenoid-1&2
Shedding
Trim Device OPTD
De-enersise
Relay
Energise
OPTD
Trim Solenoid
Drain
Trip Oil
Steam
Control Oil
Control Valve
Sec Oil
COMBINED STOP AND CONTROL VALVE ASSEMBLY Drain
TRIM DEVICE
Purpose:-
To protect the HP Turbine’s blades churning during low Load operation
IP Sec Oil
IP Control Valve
Control Oil
HP Sec Oil
HP Control Valve
VALVE CHARACTERISTICS
100%
1%
Control Oil
VALVE CHARACTERISTICS
IP Control Valve
Sec Oil
45%
12%
100%
Control Oil
Sec Oil
HP Control Valve
Drain
2
VALVE CHARACTERISTICS
100%
1%
Control Oil
Sec Oil
IP Control Valve
Drain
45%
12%
100%
45%
Control Oil
Sec Oil
HP Control Valve
Drain
Thanking you
Next:- 500 MW TURBINE GOVERNING SYSTEM