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MICROWAVE OVEN Troubleshooting

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MICROWAVE OVEN

What are Microwaves?

1. Microwaves are a form of electromagnetic energy, like light


waves or radio waves

2. Microwaves are used extensively in communications such as to


relay long-distance telephone signals, television programs and
computer information across the earth or to a satellite in space.

3. Good for transmitting information because it can penetrate light


rain and snow, clouds, and smoke.

4. Also used in radars and in detecting speeding cars.

5. Microwave has become most familiar as the energy source for


cooking food.
800-900 MHz
50-600MHz
Band Name Frequency Range Common Application
Very Low 3 KHz----------------------------------------- 30
VLF Frequency KHz Electronic Toys & Equipments
LF/ Low Frequency/ 30 KHz---------------------------------------300
LW Long Wave KHz Commercial Radio Broadcast
Medium
MF/ Frequency/ 300 Khz-----------------------------------------3
MW Medium Wave Mhz Commercial Radio Broadcast
HF/ High Frequency/ 3 MHz-----------------------------------------30 Commercial Radio Broadcast &
SW Short Wave MHz Walky Talkies
Very High 30 Mhz---------------------------------------300 Commercial TV, Radio Broadcast
VHF Frequency MHz & Cordless Phones
Ultra High 300 MHz----------------------------------------3 Commercial TV Broadcast &
UHF Frequency GHz Microwave Oven
Super High 3 GHz------------------------------------------30 RADAR, Satellite TV
SHF Frequency GHz Transmission
Extremely High 30 GHz---------------------------------------300
EHF Frequency GHz Merchant Navy & Space Stations

Microwaves are usually represented in GHz


Applications of Microwaves
Name Application

1. Imaging

2. Satellite Communication

3. Communication Tower

4. Remote

5. MICROWAVE OVEN
Three Basic Properties of Microwaves

1. Microwaves can pass through Glass, Paper,


Plastic
& Organic materials.

2. Microwaves are reflected by metal surfaces.

3. Microwaves penetrate and are absorbed by some substances


like fats, sugar, water molecules
History

• Invented accidentally by Dr. Percy LeBaron Spencer


• While testing a magnetron during work, he discovered
the candy bar in his pocket melted
• Experimented with other food products (popcorn and
eggs), and realized microwaves can cook foods quickly
• At 1947, 1st commercial microwave oven produced
(called Radarange)
– Mostly used by restaurants, railroad cars,
ocean liners and military
• Improvement and refinements made ~ by
1967, 1st domestic microwave oven produced
MICROWAVE OVEN
A microwave oven (commonly referred to as a microwave) is
a kitchen appliance that heats and cooks food by exposing it to
electromagnetic radiation in the microwave frequency range. This
induces polar molecules in the food to rotate and produce thermal
energy in a process known as dielectric heating. Microwave ovens
heat foods quickly and efficiently because excitation is fairly
uniform in the outer 25–38 mm (1–1.5 inches) of a homogeneous,
high water content food item; food is more evenly heated
throughout than generally occurs in other cooking techniques.
How the Microwave Oven Works

A. A microwave source this is


usually a magnetron which
generates microwaves and
directs them from an antenna
into a transmission device or an oven cavity

B. Transmission device this is usually a waveguide which acts as a


chute through which the microwaves are directed into the oven
cavity

C. Distribution device this is usually a fan-like device called a stirrer


which spreads the microwaves in a random pattern to assure even
distribution of the microwaves into the oven cavity.
D. Oven cavity a resonant chamber into which food is placed
for thawing, heating, or cooking

E. Interlock system Primary and secondary safety devices on


a microwave oven door to assure that microwave
transmission will stop immediately when the door is opened
Major Parts and its Functions

Magnetron
The magnetron is a device for producing microwave radiation from
electricity. A variation on this device, called the cavity magnetron is
usually used as the microwave energy source in your microwave oven.
It can also be used as the microwave source in a pulsed radar.

High voltage transformer


It is the "muscle" of the microwave oven. With an input of 120 VAC
(or 240 VAC in many commercial models) applied to the primary
winding, the high-voltage transformer (also referred to as power or
plate transformer) steps up that primary voltage to a very high
voltage. This high voltage is then boosted even higher by the voltage-
doubling action of the capacitor and diode.
Fuse
It is a wire, bar, or strip of fusible metal inserted for safety in an
electric circuit. When the current increases beyond a certain safe
strength, the metal melts, interrupting the circuit and thereby
preventing possibility of damage.

High voltage diode


It is a high voltage diode has a lamellar structured body of
semiconductor material. The lamellar structure is produced by the
thermal gradient zone melting process method of migrating metal
"wires" through the body to form a plurality of spaced regions of
conductivity opposite to that of the body.

Oven lamp
It is a lamp which indicates that the unit has a power.
Switch Micro/Latch switch
These switches are activated by the opening or closing of the oven
door to assure that microwave generation does not start until the
door is properly closed and stops the moment the door is opened.

Power Cord
Line cord or main cable is an electrical cable that temporarily
connects appliances to the main electricity supply via a wall
socket/convenience outlet.

Turntable Motor
A motor that drives a fan which directs air around the vanes of the
magnetron to help keep it cool and also direct some air through the
oven cavity to remove steam and vapors from cooking food
High voltage capacitor
A device capable of storing and discharging electricity
INTERLOCK SWITCH
HIGH VOLTAGE TRANSFORMER

SECONDARY
FILAMENT
Microwave ovens contain a very
powerful high voltage transformer (MOT
= microwave oven transformer).

A typical output voltage is 2kVeff, at around


1000W power.

Transformer from microwave oven. Primary


winding (lower, thick wire) 230V, secondary
winding (upper, thin wire) 2kV.
1. Measure the resistance.
(Ohm-meter scale: Rx1 and Rx100)

Primary winding Approx.: 0.1~0.5 ohm


Secondary winding Approx.: 70~120 ohm
Filament winding Less than: 1 ohm

2. Measure the resistance.


(Ohm-meter scale: Rx1000)

Primary winding to ground Normal: Infinite


Filament winding to ground Normal: Infinite
MAGNETRON
A microwave oven consists of:

a cavity magnetron, which converts high-voltage


electric energy to microwave radiation.
1. Measure the resistance.
(Ohm-meter scale: Rx1)

Filament terminal Normal: Less than 1 ohm

2. Measure the resistance.


(Ohm-meter scale: Rx1000)

Filament to chassis Normal: Infinite


HIGH VOLTAGE CAPACITOR
1. Measure the resistance.
(Ohm-meter scale: Rx1000)

Terminal to terminal Normal: Momentarily indicates several


ohms, and then gradually returns to infinite.

2. Measure the resistance.


(Ohm-meter scale: Rx1000)

Terminal to case Normal: Infinite


HIGH VOLTAGE DIODE
1. Measure the continuity (Forward)
(Ohm-meter scale: Rx10000)

Normal: Continuity
Abnormal: Infinite

2. Measure the continuity (Reverse)


(Ohm-meter scale: Rx10000)

Normal: Infinite
Abnormal: Continuity
combination

HIGH VOLTAGE
DIODE and capacitor

creates

voltage doubler circuit


FAN MOTOR
Measure the resistance.
(Ohm-meter scale: R x
100)

Normal: Approx. 14~21 ohm


Abnormal: Infinite / several K-
ohm
STIRRER/TURN TABLE MOTOR
Measure the resistance.
(Ohm-meter scale: R x 1000)

Normal: Approx. 3~3.5 kohm


Abnormal: Infinite or several
ohm.
Bell and Timers
Thermal Fuses

Often found near the magnetron. They are used to break the circuit from the
mains if the magnetron overheats...
Fuses
Unlike other appliances, the microwave oven is high-
voltage and high-current equipment.
Though it is free from danger in ordinary use, extreme
care should be taken during repair.

NEVER TOUCH any oven components or wiring during


operation.

BEFORE TOUCHING any parts of the oven, always remove the


power plug from the outlet.

For about 30 seconds after the oven stops, an electric charge


remains in the high voltage capacitor. When replacing or
checking, you must discharge the high voltage capacitor by
shorting across the two terminals with an insulated
screwdriver.
CAUTIONS:

Check grounding before checking for trouble.


Be careful of the high voltage circuit.
Discharge the high voltage capacitor.

When checking the continuity of the switches or of the high


voltage transformer, disconnect one lead wire from these parts
and then check continuity with the AC plug removed. To do
otherwise may result in a false reading or damage to your
meter.

Do not touch any part of the circuit on the PCB since static
electric discharge may damage this control panel.

Always touch yourself to ground while working on this panel to


discharge any static charge built up in your body.

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