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Summary of Production Surface Facility

This document provides an overview of key concepts to be covered in a course on oil and gas production surface facilities and process safety. The course will cover topics such as wellhead equipment, hydrocarbon separation processes, blowdown systems, types of crude oil, common process facilities, instrumentation, gas processing, pipeline operations, offshore installation types, and applicable standards. It includes diagrams illustrating stages of separation, example process systems and applicable pressure standards, gas dehydration systems, and amine systems for acid gas treatment.

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Buddy Eko
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250 views6 pages

Summary of Production Surface Facility

This document provides an overview of key concepts to be covered in a course on oil and gas production surface facilities and process safety. The course will cover topics such as wellhead equipment, hydrocarbon separation processes, blowdown systems, types of crude oil, common process facilities, instrumentation, gas processing, pipeline operations, offshore installation types, and applicable standards. It includes diagrams illustrating stages of separation, example process systems and applicable pressure standards, gas dehydration systems, and amine systems for acid gas treatment.

Uploaded by

Buddy Eko
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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“PRODUCTION PROCESS, SURFACE FACILITY & PROCESS SAFETY”

Upon completion of this course, participant will broaden their knowledge


concerning Oil & Gas Operations includes:

 Well head and Christmas tree include down hole equipment


 Hydrocarbon processes (separation of oil, water & gas)
 Blow down system include (Flare, Drain, Disposal, Vent)
 Type of crude oil such as Heavy crude oil, light crude oil & sour gases
 Process facilities includes (separator, FWKO, Slug Catcher, Gas Scrubber)
 Process instrument system in order to control the process safely
 Gas Processes include Gas Compression & Gas Dehydration
 Pipeline pigging operations
 Pipeline & Flanges
 Design & Installation of Separator
 Type of offshore installation include Platforms, FPSO, FSO, Tankers
 Standard used in Oil & Gas
PRODUCTION SURFACE FACILITY

PRODUCTION SURFACE FACILITY - INCLUDES


WELL HEAD & X – MASS TREE
1. PLATFORMS & GATHERING STATION 7. PROCESS SAFETY

2. MANIFOLD & FLOW LINES 8. SHUTDOWN SYSTEM

3. HYDROCARBON PROCESSING 9. SUBSEA PIPELINE

4. GAS PROCESSING & COMPRESSING 10 LIFTING FACILITY

5. BLOWDOWN & RELIEVING DEVICES 11. UTILITY

6. WATER WASTE TREATMEN T 12. TANK FARMS & FLOATING STORAGE


STAGE OF SEPARATION
Natural Flow Well
& 2. ONE STAGE OF SEPARATION

Gas Kift Well


ATM LP

1. TWO STAGES OF SEPARATION

MP LP

3. THREE STAGES OF SEPARATION

HP MP LP

4. MULTI STAGES OF SEPARATION


RESERVOIR
RESERVOIR
EXAMPLE PROCESS SYSTEM
APPLICABLE STANDARD & PRESSURE RATING
CLASSIFICATION

PROD. HEADER /
WELL HEAD PRESSURE
MANIFOLD PRESSURE PROCESSING FACILITY- PRESSURE RATING

2500 PSI < 2500 PSI 1420 PSIG 500 PSIG 125 PSIG

ANSI 1500 ANSI 600 ANSI 300 ANSI 150

TO OTHER SYSTEM
Z

GAS
OUTLET

GAS
HIGH – P OUTLET
SEPARATOR

API – 3000 PSI MANIFOLD GAS


WELL HEAD MEDIUM – P OUTLET
SEPARATOR

LOW – P
SEPARATOR

API - STANDARD
TO STRORAGE
MULTI - STANDARD
GAS DEHYDRATOR
TEG – Glycol (Tri Ethylene Glycol)
110 0 F WATER VAPOR
DRY GAS

190 - 210 0 F
WET GLYCOL

100 0 F
50 – 70
PSIG

Z
300 0 F
110 0 F
STILL COLUMN
DRY 100 0 F
GLYCOL

GLYCOL 350 0 F
Not to exceed
CONTACTOR 404 0 F
120 0 F FT

LLC
150 Heating System
0
F
Surge Tank Glycol Re boiler

Filter 380 - 400 0 F


80 - 100 0 F Cool / Hot
600 PSIG Glycol - Glycol
Cooler
Heat Exchanger

Inlet Scrubber 180 - 200 0 F


LLC
Wet Gas

Glycol Pump  Rated 7.5 Gpm maximum


Free Liquid (Generally is about 200 0 F maximum that pump can handle)
5
PFD – AMINE SYSTEM 220 0 F 140 0 F

100 0 F PC
Sweet Gas CONTACTOR REGENERATOR
FIN FAN COOLER
Acid Gas
90 0 F
12 PSIG LC 8 PSIG
ORI
Reflux
AMINE CONTACTOR Accumulator
FRC
100 – 1000 PSIG
AMINE REGENERATOR
90 0 F
200 0 F
FRC

LC 160 0 F 15 PSIG
Sour Gas 240 0 F Steam

Inlet Scrubber FRC

140 0 F
LC
Steam
RECLAINER 6

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