SURFACE
FACILITIES
TEGUH GUMILAR, ST (TGP 99)
KAPITA SELEKTA 19 MARET 2015
Work Experiences
2006 2007 Baltic LNG British Petroleum
Chiyoda - IKPT
Done in Yokohama, Japan
Process Team Member: Chiyoda Japan, Technip France, Technip CIS (Russia)
2008 Arzew LNG FEED Competitive Sonatrach Algeria
Petrofac IKPT
Done in Jakarta & Sharjah (UAE)
Process Team Member: IKPT, Petrofac Sharjah (UAE), Petrofac Woking (UK)
2009Gassi Touil Sonatrach Algeria
Petrofac IKPT
Done in Jakarta & Sharjah (UAE)
Process Team Member: IKPT, Petrofac Sharjah (UAE), Petrofac Woking (UK)
2011
Angsi Plaform Modification Petronas
Petrofac IKPT International
Done in Kuala Lumpur
2013 2015 Conceptual Blanket PT PHEONWJ
PT Depriwanga Engineering
What we get vs What we want
FEED
PROCESS
(Operating and Control)
Production Profile
Composition Analysis
Pressure (Shut-in Tubing
Pressure - SITP, Flowing
Tubing Pressure FTP)
Temperature (Flowing
Tubing Temperature - FTP)
RESERVOIR
PRODUCT
Product Specification
(Gas, Oil/Condensate,
Produced Water)
P&T
Product Transportation
Environmental Issue
BUYER/USER
Reservoir Data
Located 15.7 km from existing FK P/F
Exploration wells : FXE-1
Target reservoirs : F-25A/B
DSTs Result : 1133 bopd & 8 mmcfd
Total Inplace : 39.2 MMBO & 1.8 BCF
Reserves : 7.73 MMBO & 1.07 BCF
Development Plan :
1 tripod
4 development wells
16 km 3 phase & GL P/L to FK
Production Profile
Oil Production
Gas Production
BK
BK
BH
BH
BE
BE
BD
BD
BB
BB
BA
BA
Liquid Production
BK
BH
BE
BD
BB
BA
Sales Gas Specification
Gas Delivery Specifications
- Flow Rate (mmscfd)
- Pressure (psig)
Gas Product Specifications
Typical Values
- Water
lb/mmscfd
- Hydrocarbon Dewpoint
- H2S
37
- Total Sulfur (COS,CS2, RSH)
ppm
- CO2
100 400
- N2
<12%
15 30 F
4 15 ppm
<2%
Oil/Condensate Specification
Oil (Crude) - Liquid Phase Production
-
Complex Hydrocarbon Mixture (C1 - C50+)
Typical API Gravity 15 40
Paraffinic (Wax), Asphaltenic Content
Sulfur Content (Sweet - 0.5% Sour - 2.0%)
Condensate - Gas Phase Production
- Typical API Gravity 45 70
Oil Specifications
- BS & W
- Salt Content
bbl
- Volatility (RVP & TVP)
Typical Values
0.1 3.0 %
10 50 lbs/1000
8 15 psia
Produced Water
Oil Removal
- Primary Treatments
- Secondary Treatments
Solids Removal
- Oil Removal Treatments
- Filtration
Dissolved Gas Removal
- Vacuum / Gas Stripping
- Chemical Scavenging (O2)
Typical
Specifications
10 - 50 ppm oil
15 - 50 ppm TSS
5 ppb O2
Sector Wise Classification of Oil and Gas Industry
Separatio
n
Treatment
Storage /
Transportati
on
Surface Facility in Design Phase
Process Flow Diagram (PFD)
Piping and Instrumentation Diagram (P&ID)
Plot Plat / Equipment Layout (EQL)
The Process Flow
Offshore/Onshore
Oil and Gas Production
Primary Separation
Produced Water
Raw Natural Gas
Oil/Condensate
Water Treating
Primary Gas Treatment
Oil Treating
Compression
Gas Treating
CO2 Removal
H2S Removal
Dehydration
Hg removal
Dehydration
Desalting
Stabilization
Gas Processing
NGL Recovery
Gas Liquefaction
N2 Rejection
(Cryogenics)
FPSO
Pipeline
Other
Sulfur
Ethane
Fractionation
Oil Storage/
Transport
Sulfur Recovery
Propane
Butanes
Natural Gasoline
Gas Reinjection /
Pipeline / Fuel Gas
Production Platform (NUI Remote)
Oil/Gas Production
Production
Manifold
Test Separator
M
Other Wells
M
M
To Primary Separation
Production Well
Field Gathering System
Well Head
Well Head
Well Head
Control Panel
(WHCP)
Chemical
Injection
Gas Lift
Primary Separation
To Gas
Treating
From Oil and
Gas
Production
HP
Separator
Slug
Catcher
Surge Capacity for
Slugs
Bulk Separation of
Oil/Gas/Water
Sand Jet
To Crude
Oil
Treating
To
Water
Treating
Raw Natural Gas
Hydrocarbon Gas Content (C1 C10)
- Hydrocarbon Dewpoint Specification
- Gas Yield of Saleable Liquids (NGLs)
Acid Gas Content (CO2, H2S, RSH)
- Acid Gas Contaminants
- Corrosion Control
Inert Gas Content (N2)
- Nonproductive Gas Volume
- Low Btu Heating Value
Water Content
- Hydrate Prevention
- Corrosion Control
Primary Gas Treatment
Gas From
Primary
Separatio
n
Inlet Gas
Compress
or
Filter
Separat
or
To Gas
Treating /
Processing
Gas
Cooler
Gas
Condensate
KO Drum
To Water
Treating
To Oil
Treating /
Fractionation
Gas Treating
Acid Gas Removal
- Solvent Processes (Amines)
- Solid Processes
- Membranes
Dehydration
- Condensation with Hydrate Inhibition (EG)
- Glycol Processes (TEG)
- Solid Processes (Molecular Sieve)
Sulfur Recovery
- Claus Process
- Tail Gas Clean-up
Gas Treating Amine Process
Acid
Gas
Treated
(Sweet)
Gas
Lean
Amine
Lean
Amine
Cooler
Amine
Contact
or
Lean/Rich
Exchanger
Amine
Regenerat
or
Flash
Drum
Sour Gas
Rich
Amine
Amine
Circulatin
g Pump
Gas Treating Dehydration (Glycol)
Dried Gas
Gas/Glycol
Cooler
Lean
Glycol
Glycol
Contact
or
Water
Lean/Ric
h
Exchang
er
Flash
Dru
m
Filter
s
Wet Gas
Rich
Glycol
Glycol Pump
Surge
Drum
Glycol
Regenera
tor
Gas Treating Molecular Sieve
Wet Gas
Regenerati
on Gas Out
Tower
#1
Tower
#2
Regenerati
on Gas
Heater
Dry Gas
Regeneration
Gas
Gas Treating Sulfur Recovery (Claus Process)
Converter
#1
Reactio
Stea
n
Furnace
Converter
#2
Acid Gas
Steam
Tail
Gas
Reheate
r #1
Steam
Reheat
er #2
Condenser
#2
BFW
Condenser
BFW
#3
Steam
BFW
Air
Blower
Condenser
#1
BFW
Sulfur
Pit
Sulfur
Pump
Liqui
d
Sulfu
r
Gas Processing NGL Recovery
NGL Recovery Justification
- Hydrocarbon Dew Point Control
- NGL Blending into Crude
- NGL Fractionation & Sale
Absorption Processes
- Lean Oil
Condensation
- Mechanical Refrigeration
- J/T Valve Expansion
- Turboexpander
Gas Processing NGL Recovery
Ethane
Gas/Gas
Exchang
er
Rich Feed
Gas
Cold
Separator
Gas
Chiller
Mechanical
Refrigeration
Deethaniz
er
Water
Glycol
Regeneration
Lean
Residue
Sales Gas
C3+
NGLs
Gas Processing Turbo Expander Process
Lean Residue
Gas to
Recompression
Expander
Booster
Recompress
or
Demethani
zer
Rich
Feed
Gas Dehydration
Gas/Gas
Exchang
er
Cold
Separato
r
C2+
NGLs
Gas Processing Fractionation
Ethane
Propan
e
Butane
NGL
Feed
Deethani
zer
Depropaniz
er
Debutanize
r
Gasoline
Gas Processing Fractionation Products
Typical Uses
Ethane (C2)
Propane (C3)
Iso-Butane (iC4)
Normal Butane (nC4)
Gasoline (iC5+)
Petrochem
Feedstock
Petrochem
Feedstock
Commercial Fuel
Refinery
Feedstock
Commercial Fuel
Gasoline
Blending
Petrochem
Petrochem
Feedstock
Feedstock
Refinery
Gas Processing Fractionation Products
Emulsion Breaking
Heat
Chemicals
Electrostatic Field
Dehydration /Desalting
- Free Water Removal
- Coalesced Water / Salt Removal
Stabilization
- Multi-stage Flash Separation
- Fractionation (Stabilizer)
Oil Treating Oil Desalting / Dehydration
Crude
Heater
1st Stage
Desalter
+++++++
+++
Chemic
al
Injectio
n
Dilutio
n
Water
Injectio
n
-------------
2nd Stage
Desalter
+++++++
+++
Dilutio
n
Water
Injectio
n
-------------
To Oil
Storag
e
To
Water
Treating
Oil Treating Multiflash Oil Stabilization
Gas
From
Primary
Separati
on
IP Compressor
To Gas
Treating
LP Compressor
Oil From
Primary
Separati
on
IP
Separator
LP
Separator
To Oil
Desaltin
g
To
Water
Treating
Oil Treating Oil/Condensate Stabilization
Gas
From
Primary
Separati
on
IP
Compressor
To Gas
Treating
Booster
Compress
or
IP
Separator
NGLs From
Gas
Processing
Oil/Condensa
te
From Primary
Separation
Stabilizer
To
Water
Treating
Oil
Cooler
To Oil
Storage
Oil Storage and Transportation
Oil Storage
Tanks
From Oil
Treating
Booste
r
Pumps
Oil Storage Tanks
Oil Metering
Transportation
Truck or Rail Car
Loading
Tanker Loading
Pipeline
Oil Custody
Transfer
Meter
Loading
Pumps
Meter
Prover
Pipeline
Pumps
To Oil
Pipeline
Produced Water Treating Oil Removal
From
Primary
Separation
and Oil
Treating
Primary
Treatme
nt
Primary Treatment
Secondar
y
Treatment
Tertiary
Treatme
nt
< 100 ppm oil
API Interceptor (Separator)
Parallel/Corrugated Plate Interceptor
Secondary Treatment
- Flotation Unit
- Hydrocyclone
- Coalescing Units
< 50 ppm oil
To
Disposal
Piping & Instrumentations
Valves
Fitting
Pressure Safety Valve (PSV)
Restriction Orifice (RO)
Pressure Indicator/Transmitter
Temperature Indicator/Transmitter
Flow Indicator/Transmitter
Utility Offsite Facility
Plant and Instrument Air
Nitrogen
Fuel Gas
Power Generation
Cooling Water
Potable and Demineralized Water
Steam
Hot Oil
Vent & Drain
Others
Production and
Test Manifold
Process Control Panel (Pneumatic)
Control Room
Slug Catcher
Valve
THANKS!
