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Diesel Engine Overview: Jl. Krekot Jaya Blok B2 No. 11 Jakarta 10710

This document provides an overview of diesel engines and their key components. It discusses the 4-stroke diesel engine cycle and components such as the engine block, fuel injection pump, radiator, and generator set. It also describes the cooling, fuel, intake, lubrication, and governing systems. Different types of engines and cooling methods are outlined.

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90 views27 pages

Diesel Engine Overview: Jl. Krekot Jaya Blok B2 No. 11 Jakarta 10710

This document provides an overview of diesel engines and their key components. It discusses the 4-stroke diesel engine cycle and components such as the engine block, fuel injection pump, radiator, and generator set. It also describes the cooling, fuel, intake, lubrication, and governing systems. Different types of engines and cooling methods are outlined.

Uploaded by

pln up3
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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Diesel Engine Overview

PT KHARISMA HARAPAN DIESEL

Jl. Krekot Jaya Blok B2 No. 11


Jakarta 10710
Telp : (021) 3858705 / 06 , 3455575
Fax : (021) 3455570
Email : sales@duniagenerator.com
Genset Key Components
Panel
Coupling
Engine

Radiator

Fuel Injection Pump


Generator Set

PT. Kharisma Harapan Diesel


Types of engine
 Internal Combustion engine
 Otto Cycle
 Atkinson Cycle
 Rotary Cycle
 Etc
 External Combustion engine
 Gas Steam Turbine
 Steam Engine
 Stirling Engine
 Etc

External Combustion Internal Combustion


Diesel 4 stroke Engine
The diesel engine rely on the compression to ignite therefore they need the exact timing for injecting the
mixed fuel. This design was arguably best and simple design with higher efficient, due to high combustion
pressure. Naturally the pressure ratio design for diesel engine start from 23 : 1. with that numbers the
engine will punch high power at low rpm (high torque). And with the additional turbocharged, the engine
can deliver much more power to your disposal.
 Pros :
 Highly efficient, and simple design.
 Usually the design had higher durability (because the construction needs to withstand high combustion pressure).
 The fuel price tend to be cheaper than petrol.

 Cons :
 More expensive than petrol designed engine.
 With the same engine signature the amount of power (HP) is lower than the petrol designed engine.
 The engine is far noisy and having more vibration especially for the 2,3, and odds number of cylinder.
Diesel Engine Components

PT. Kharisma Harapan Diesel


How It’s Works ?

Typical 4 stroke system


PT. Kharisma Harapan Diesel
Types of Cooling Method

Air cooled Oil cooled Water cooled


Water Cooled Engine
Usually the design is for high performance engine that can deliver a ton of power with good durability. Also
making the engine can draw more power than the other rival. It can be achieved because the engine design
use water as the raw source to cooling the engine or to heathen the engine (for extreme low temperature
operation) thus this design can withstand many operation condition with the best efficiency.
 Pros :
 High efficiency
 Small engine signature for higher power
 Can operate to many types of condition
 Cons :
 Rely to the source of the cooling quality.
 Prone to leakage that leads to damaged engine, therefore more maintenance part (the cooling).
 If not carefully maintain can leads to internal damage such as water hammer, internal leakage, etc.
Cooling System

PT. Kharisma Harapan Diesel


Cooling System Thermostat

PT. Kharisma Harapan Diesel


Fuel System

PT. Kharisma Harapan Diesel


Fuel Injection Pump
Intake System
Air Intake System

2 3 9
11
1
5
6
12
4
10

15
7
9

1.Air Cleaner 6.Turbocharger 11. Pipe Outlet


2. Pre Cleaner 7.Hose for Turbocharger 12.Exhaust Diffuser
3.Hose for air cleaner 8.Pipe inlet 15.Element Air Cleaner
4.Hose clamp 9.Thermocouple
5.Dust indicator 10.Air to Air PT. Kharisma Harapan Diesel
Dust Indicator

Dust Indicator
Force aspirated induction system (turbocharged)

Turbocharger PT. Kharisma Harapan Diesel


PT. Kharisma Harapan Diesel
Lubrication System

Lubricatio
nooling
C
Cleaning
Combustion Seal
Shock Damper
Metal Isolation

PT. Kharisma Harapan Diesel


PT. Kharisma Harapan Diesel
Governing System
Control speed
battery governor

Power Testing
supply button
switch Magnetic
pick up
flywheel

Idle speed/ Speed trimming


Actutor rated speed potentiometers
PT. Kharisma Harapan Diesel switch
Motor Servo GAC ( Governor America Corp )

Solenoid Cut Off Motor Servo


Governing system
Derating Factor
Arah putaran
Generator dapat diputar kedua arah Untuk mendapatkan urutan
U-V-W searah jarum jam, maka generator haruslah diputar
searah jarum jam jika dipandang dari sisi drive end/ shaft
(coupling disc) generator.

Kondisi Pengoperasian
• Generator haruslah dioperasikan pada tegangan dan putaran nominal.
• Arus dalam keadaan berbeban dari salah satu phase atau lebih tidak boleh
melebihi arus nominalnya

• Faktor daya (Power faktor, Cos )


Kapasitas generator dirancang untuk bekerja optimal pada faktor daya 0,8
lagging/induktif.
Untuk pengoperasian pada faktor daya yang lebih rendah dari pada 0,8 induktif,
maka kapasitas pemakaian generator harus dikurangi (lihat tabel Pengaruh
faktor daya terhadap kapasitas terpakai generator)
• Temperatur
Temperatur ruangan berpengaruh terhadap kapasitas
terpakai dari generator.
Generator Industrial umumnya didesain untuk bekerja pada
temperature ruangan (ambient temperature) 40 derajat
Celsius, semakin tinggi temperature ruangan, maka
kapasitas terpakai dari generator semakin menurun.
Aliran udara ruangan haruslah diusahakan berventilasi yang
baik (lihat tabel Pengaruh temperature ruangan terhadap
kapasitas terpakai generator).

• Ketinggian
Semakin tinggi suatu tempat, maka kerapatan
udara semakin renggang sehingga kemampuan
pendinginannya akan semakin berkurang .
Untuk generator yang dipasang pada ketinggian
yang melebihi 1000 m di atas permukaan laut, maka
kapasitas terpakai generator harus dikurang dari kapasitas
nominalnya.
PT. Kharisma Harapan Diesel

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