DIESEL GENSET MODEL

SGB 320 PR4 PRODUCT HIGHLIGHTS

Diesel Gen Set Package

▪ Genset Designed to comply with ISO 8528.
▪ Excellent performance under most demanding
environmental conditions
▪ Near zero down time for continuous power supply
▪ Sturdy base frame
▪ Efficient anti-vibration mounts
▪ Stringent shop floor testing to ensure class leading,
hassle-free performance
▪ Testing carried out using state-of-the-art PLC based,
resistive load bank

Engine Features
▪ Cast iron cylinder block with rugged body construction
designed to minimize vibration & noise level
▪ High carbon steel forged crankshaft with induction hardening
▪ Full flow oil filter along with lube oil cooling to maintain
optimum temperature
Optional equipment and finishing shown. Standard may vary. ▪ Cast iron dry liners, lube oil cooled aluminium alloy piston
with high performance piston rings
▪ High power to weight ratio with low life cycle cost
Rating 320 kVA / 256 kWe ▪ Air intake, exhaust manifold and turbocharger provided with
shield to isolate heat
Voltage 415 Volts ▪ Electronic governing
▪ Fast load response
Frequency 50 Hz ▪ Stable frequency
▪ Excellent fuel and lube oil consumption
Speed 1500 RPM ▪ Engine complying to ISO 3046-1/1, ISO 15550
standard reference conditions.

Alternator Features
▪ Brushless type, screen protected, self-excited alternator
complying to BS:5000/IEC 60034 – 1
▪ Excellent motor start capability
▪ Excellent alternator efficiency across the load range
▪ Compact design with sealed bearings for longer life
and lower maintenance
▪ Optimised engine compatibility

Doc No: TDS-SGBS320PR4-R0 Diesel Genset Model I SGB 320 PR4 I 1

 APPLICATION DATA

►Engine ►Induction System

Engine Make Baudouin, India Air Filter Type Dry
Engine Model 6M21G0D4/5 Air Intake Restriction (Dirty element) 6.5 kPa
Distribution 4 Strokes
Aspiration Turbocharged
No. of Cylinders 6 ►Electrical System
Type of Construction In line Electrical System Voltage 24 V DC
Displacement 12.54 L Starter Motor Power 7.5 kW
Bore / Stroke 127x165 mm Battery Size 2x12V, 150 Ah
Mean Piston Speed 8.25 m/s
Compression ratio 15.7:1 ►Alternator
Gross Engine Power @ 100% PRP 290 kWm/388.9 bhp Make*** Stamford
Gross Engine Power @ 110% 320 kWm/429.1 bhp Frame HCI444D
Rated Speed 1500 RPM Power Factor 0.8
Frequency 50 Hz No. of Phase 3
Frequency 50 Hz
►Cooling System Rated Voltage (L-L) 415 V
Method of Cooling Radiator Rated Current 445 Amps
Coolant Capacity TBA Voltage Regulation ±1%
Radiator Fan Power TBA Insulation System H Class
Thermostat Operating Range TBA Temperature Rise Limit H Class
Coolant Alarm (Shutdown) Temperature 103 °C Winding Pitch 2/3
Over Load 10 % Over Load for 1 hour
once in 12 hours
►Fuel System Waveform Distortion No-Load < 1.5% NDBLL<5%
Governor Electronic Design Ambient for Alternator 40 °C
Governing Class G3 as per ISO:8528-5 Altitude 1000 m
Fuel Injection type High Pressure Common Rail (HPCR) Protection IP23
Recommended Fuel High speed diesel Cooling Air Cooled
Air flow 0.8 m3/sec
Fuel Consumption: L/hr @ Specific Gravity 850 gms/Litre Coupling Single bearing
100% Load TBA Maximum Over Speed 1650 RPM
75% Load TBA Stator Winding Double layer Lap
Control System Self excited
*Note: Fuel Data Confirms to ISO 3046 with +5% tolerance Excitation System -
AVR Type Analogue
AVR Model AS440
►Lubrication System Performance: Efficiency @0.8 p.f
Recommended Lube Oil 15W 40 CK4 100% 92.80%
Lube Oil System Capacity 31.7 L 75% 93.90%
Lube Oil Consumption ˂0.2 % of FC Short Circuit Ratio 0.355
Xd Dir Axis Reactance 2.82
X'd Dir Axis Transient Reactance 0.18
►Exhaust System X''d Dir Axis Sub Transient Reactance 0.13
After Treatment System Available Xq Quad Axis Reactance 2.38
Location In Front of Radiator X''q Quad Axis Subtransient Reactance 0.35
Max Back Pressure Total System 2.3 kPA Xl Leakage Reactance 0.06
Exhaust outlet pipe size (min) 105 mm X2 Negative Sequence Reactance 0.23
Exhaust Gas Temperature ≤ 600 °C X0 Zero Sequence Reactance 0.09

***Alternator Options available with CG & Leroy Somer.

Doc No: TDS-SGBS320PR4-R0 Diesel Genset Model I SGB 320 PR4 I 2

 DG CONTROL PANEL

►Operating Features ►Controller

▪ Microprocessor based digital controller
DEIF, Denmark make SGC
▪ Accurate LCD display
420 controllers are modern
▪ Local Start/Stop
genset controllers for AMF
▪ Remote Start/Stop
applications with an
▪ Generator breaker control
electronically controlled
▪ Easily Accessible through Fascia
engine (CANbus) and AMF
▪ Flexibility for selecting Manual, Auto operations
applications with electronic
▪ Easily Convertible AMF by giving Mains Fail Signal
governor.
►Metering
Engine Parameters: ►Controller Feature
▪ Engine Speed ▪ User-friendly interface and backlite full graphics LCD
▪ Lube Oil pressure ▪ Battery voltage monitoring & reverse protection to aux supply
▪ Coolant temperature ▪ 7/9 configurable analogue/digital inputs
▪ Engine Running Hour ▪ Auto, Manual and Remote Start/Stop Operation
▪ Engine Battery voltage ▪ Island Operation
▪ Running status ▪ Automatic Mains Failure Function
▪ Fuel level in Percentage ▪ CANbus Engine interface for communication
▪ Event Log with date and time ▪ Log with latest 100 events
▪ Fully configurable via PC using USB, RS485 communication
Electrical Parameter ▪ DC Battery supply voltage range 8 to 28V
▪ Generator Voltage (Ph-Ph) ▪ -20 to 65 ⁰C operating temperature range
▪ Generator Voltage (Ph-N) ▪ IP65 Protection class with gasket
▪ Generator Current (R,Y,B) ▪ LCD alarm indication
▪ Generator Apparent power (kVA) ▪ Power save mode
▪ Generator active power(kW) ▪ 7 configurable Digital output
▪ Generator reactive power (kVAr)
▪ Generator Power Factor ►Electrical Specification
▪ Generator Frequency (Hz) ▪ Supply Voltage Range: Nominal Voltage - 12/24 V DC
▪ Cumulative Power Consumption in kWh ▪ Cranking drop out period: 50 ms
▪ Cumulative Power Consumption in kVAh ▪ Maximum reverse voltage protection: -32 V DC
▪ Cumulative Power Consumption in kVArh ▪ Measurement accuracy (battery voltage): ±1 % Full scale
▪ Control Supply Voltage ▪ Resolution: 0.1 V
▪ Maximum current consumption ~200 mA
►Protection ▪ Deep sleep current: 20 mA, 12/24 V DC
Engine
▪ High Water Temperature ►Environmental Specification
▪ Low oil pressure ▪ Operating Temp: -20 to 65⁰C in compliance with IEC60068
▪ Low Fuel Level ▪ Vibration: 2G in X, Y and Z axes for 8 to 500Hz in
▪ Over Speed compliance with IEC 60068-2-6
▪ Engine Fails to Start ▪ Shock: 15 g for 11 ms in compliance with IEC 60068-2-27
▪ Humidity: 0 to 95% RH in compliance with IEC 60068-2-78
Electrical ▪ Protection Degree: IP65 Protection class with gasket in
▪ Generator under Voltage (ANSI-27) compliance with IEC60529
▪ Generator over Voltage (ANSI-59) ▪ EMI/EMC in compliance with IEC 61000-6-2, 4
▪ Generator under Frequency (ANSI-81L)
▪ Generator over Frequency (ANSI-81H) ►Approvals
▪ Generator over Current (ANSI-51) ▪ CE Compliant
▪ Control Supply under Voltage ▪ Comply to the EU Low Voltage Directive: EN 61010-1
▪ Control Supply over Voltage ▪ Comply to the EU EMC directive EN 61000-6-2,4
▪ Phase Reversal
▪ Unbalanced Load

Doc No: TDS-SGBS320PR4-R0 Diesel Genset Model I SGB 320 PR4 I 3

 STANDARD SCOPE OF SUPPLY Optional Supply
▪ Water cooled DIESEL engine Engine
▪ Engine driven Radiator ▪ Coolant heater
▪ Electric starter & charging alternator ▪ Oversize batteries
▪ Electronic governor ▪ Extra fuel pre-filter water separator
▪ Microprocessor based genset controller Alternator
▪ Dry Type air filter ▪ Permanent Magnet Generator (PMG)
▪ Single bearing IP 23 Alternator ▪ Space Heater, RTD & BTD sensor
▪ Base frame with anti vibration mounts ▪ Upgrade to 3 phase sensing AVR
▪ Flexible fuel lines & lube oil drain pump ▪ Air inlet filters
▪ Fuel water separator filter (engine mounted) Cooling System
▪ Exhaust outlet with Flexible and flanges ▪ Heat exchanger
▪ DG Control Panel ▪ Remote Radiator
▪ Battery, Battery Lead & Battery stand General
▪ Day fuel tank with High / Low level switch ▪ Synchronisation module
▪ First Fill lube oil ▪ Isolator panel
▪ First Fill Coolant ▪ Automatic transfer switch
▪ 1 Set Of Documents ▪ Fuel transfer pump Automatic / Manual

Output Rating & Definition Dimensions & Weights

DG Set Rating @ 415V - 50 Hz | 320 KVA | 256 kWe ►Open Set
Note: Ratings at 0.8 power factor. Length = L mm
Width = W mm
►Definition Height = H mm NA
Prime Power: Applicable for supplying power for varying Weight, Dry kg
electrical load for unlimited hours. Prime power (PRP) is in Day Fuel tank (Litres)
accordance with ISO 8528. A 10% overload capability is
available in accordance with ISO 3046.

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Salient Features of Sterling Generators
▪ Sterling provides a range of Baudouin engine powered
generating sets which are recognized for reliability. L W
▪ Global technology available in India.
▪ Most energy efficient D. G. set. ►Acoustic Set
▪ Microprocessor based control panels. Length = L mm 5950
▪ Wider maintenance intervals. Width = W mm 1800
▪ Pre tested at factory with PLC test bench. Height = H mm 2890
▪ Well experienced and trained engineers for after sales Weight, Dry kg 4928
support. Day Fuel tank (Litres) 500
▪ Designed to meet the latest environmental norms
▪ Seamless 24 x 7 service support
▪ Energetic team with highly experience in troubleshooting.
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General Information
►Documentation L W
A full set of operation and maintenance manuals and circuit Note: Dimensions & weights are for referency only and
wiring diagrams. are subject to change
►Warranty Special Condition
Please refer warranty policy. For specific site conditions of installation, please refer to
►Factory application engineering.
Sterling Generators Pvt Ltd
Survey No: 59, 343/1, Village Kala, Kherdi,
Khanvel, Silvassa, UT of Dadra & Nagar Haveli - 396 230.

The Data Mentioned in this Data Sheet are Subject to Change without Prior Notice , Due To Continuous Improvement & Research

Doc No: TDS-SGBS320PR4-R0 Diesel Genset Model I SGB 320 PR4 I 4