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PRESENTATION

VISBREAKING AND COKING

GROUP MEMBERS
K-F16PG61
K-F16PG54
K-F16PG64
C o n t e n t

1
Visbreaking
2
Coking
3
Types of Coking
3 Application
VISBREAKING

Visbreaking is a mild thermal cracking pr


ocess applied to reduce the viscosity of
VDR to produce fuel oil and some light p
roducts to increase the distillate yield in
a refinery.
VISBREAKING

Depending on the feedstock properties a


nd thermal severity in the reactor, the pr
ocess will typically achieve 10–25% of co
nversion of the heavy ends to gas, gasoli
ne, and distillates while producing fuel oi
l with the desired specifications.
• The principal objective of visbreaking is to r
educe viscosity, some refineries may use thi
s mild cracking process to convert fuel oil in
to lighter distillates.
VISBREAKING

• The principal reactions which occur during the Visbreaking


are:
 Cracking of the side chains attached to Cyclo-paraffin and
aromatic rings.
 Cracking of resins to light hydrocarbons (primarily olefins)
 Some cracking of Naphthene rings under higher temperat
ures of operation (500oC).
VISBREAKING TYPES

1
Coil Cracking uses higher furnace outlet te
mperatures of around 500oC. It uses a react
ion time of one to three minutes. All the cra
cking takes place in a dedicated portion of t
he coil in the furnace itself. Due to high tem
perature of operation and avoidance of soa
ker drum, it offers the advantage of greater
ease of operation. The cracked products are
separated by fractionation
Coil Coking
VISBREAKING TYPES
2

Soaker Cracking is a similar process b


ut uses lower furnace outlet temperatu
res of around 450oC and reaction time
s of over five minutes. In this case som
e conversion takes place at the furnace
coil but major part of conversion takes
place at the soaker drum after the furn
ace
Soaker Cracking
COKING

Despite the development of catalytic cracking


processes, coking processes have survived as a
popular refining process all over the world to r
efine the heavy end of crudes or heavy oils thr
ough carbon rejection as coke. Coking is the m
ost severe thermal process used in the refinery
to treat the very bottom-of-the-barrel of crude
oil, i.e., vacuum residue.
COKING

Because of the high severity of thermal crackin


g during coking, the residue feed is completely
converted to gas, light and medium distillates,
and coke with no production of residual oil.
1
COKING TYPES
Delayed Coking
The common objective of the
three coking processes is to 2

maximize the yield of distillat Fluid Coking


e products in a refinery by rej
3
ecting large quantities of carb
Flexi-Coking
on in the residue as solid coke
, known as petroleum coke.
DELAYED COKING

A continuous thermal cracking proce


ss which generates coke and produc
es various distillates in fractionator f
rom vacuum residue. Coke drum tem
perature remains around 415C - 450
C.
FLUID COKING

A continuous coking process where r


esidue is sprayed on to fluidised bed
of hot coke particles. Here cracking t
akes place at much higher temperatu
re than delayed coking (Temperature
up to 365C).
FLUID AND FLEXI COKING:

Fluid coking and flexi-coking are fluid-bed proces


ses developed from the basic principles of FCC, w
ith close integration of endothermic (cracking, co
king, or gasification) and exothermic (coke burnin
g) reactions.
Thank You
F16 - BATCH [PG]

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