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EZ PM Schedule

The document outlines the Preventive Maintenance Schedule for the EZ Series printers, detailing necessary parts, their locations, and maintenance cycles to ensure optimal printing quality and longevity. It includes specific instructions for maintenance tasks such as cleaning, checking, replacing, and lubricating various components. The document also emphasizes the importance of using the correct tools and provides a legend for maintenance actions.

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RICHARD GRAHAM
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6 views7 pages

EZ PM Schedule

The document outlines the Preventive Maintenance Schedule for the EZ Series printers, detailing necessary parts, their locations, and maintenance cycles to ensure optimal printing quality and longevity. It includes specific instructions for maintenance tasks such as cleaning, checking, replacing, and lubricating various components. The document also emphasizes the importance of using the correct tools and provides a legend for maintenance actions.

Uploaded by

RICHARD GRAHAM
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Technical Information Bulletin

SUBJECT: EZ SERIES PREVENTIVE MAINTENANCE


Application: EZ Series General Information Document No: 22674

The Preventive Maintenance Schedule for the EZ Series has been released. The purpose of such a
schedule is to keep up the printing quality of these printers and to extend their life cycle. The following
pages provide a description of the needed parts, their locations in the Parts Manual and the corresponding
cycles for preventive maintenance.

ISSUE DATE: 10/14/2008 SUPERSEDE: DATED PAGE: 1 of 4

Copyright: 2008 RISO, Inc. All products are trademarks of their respective companies. Specifications subject to change without notice.

RISO Inc. Technical Services & Support US.RISO.COM


EZ2xx Series
PREVENTIVE MAINTENANCE
( Ver. 1.00 )

LEGEND

A = ADJUST CL-AL= (Clean with alcohol)


C = CHECK CL-DG = (Clean with degreaser
R = REPLACE CL-SW = (Clean with Soap and water)
L = LUBRICATE WITH WHITE GREASE CL-AIR = (Clean with Blown Air)

ASSUMPTIONS
M =MILLION COPIES

To MAINTAIN EZ2xx
Please have all tools for metric sizes. ( Screw Drivers, Spanners, Nut drivers, etc.)
Metric Ruler (mm), Snap Ring Pliers for C Clips, Hex Wrenches (1.5mm, 2.00mm, 2.5mm, 3mm, 4mm, 5mm)
Flashlight, Voltmeter, stubby type screw drivers, etc.

October 2008

RISO Inc. Technical Services & Support US.RISO.COM


PREVENTIVE MAINTENANCESCHEDULE FOR RZ 2XX (RECOMMENDATIONS)

Part Number Description Parts List Qty Note 0.5M 1.0M 1.5M 2.0M 2.5M 3.0M
1 035-14303-001 Pick-up Roller Fig 3 15 2 Every 0.3M CL-AL C/R C/R C/R C/R C/R C/R
2 019-11833-006 Stripper Pad: 70 Fig10 49 1 Every 0.3M CL-AL C/R C/R C/R C/R C/R C/R
First Paper Feed Area 3 020-65009-202 PF.Clutch Fig 3 35 1 C/R C/R C/R C/R C/R

1 023-75120-057 Pressure Roller Assy: A4 (22X) Fig10 7 1 C/R C/R C/R C/R
2 023-12501-107 Timing Roller Fig10 10 1 C/R C/R C/R C/R
Second paper Feed Area 3 612-02101-207 Gear:M1X15X12 Fig10 12 1 C/R C/R C/R C/R C/R
4 030-14476-300 Load Spring Fig10 17 1 C/R C/R C/R C/R C/R
5 023-12511-102 Guide Roller Fig10 20 1 C/CL-AL C/CL-AL C/CL-AL C/CL-AL/R C/CL-AL/R

1 023-15098-206 Gear Base Block:Vertical Gear Fig 6 11 1 C/L C/L C/L R


2 612-10016-103 Gear:M1x140x8 Fig 6 5 1 C/L C/L C/L R
3 023-15068-005 Gear Sector:Ver.Print Position Fig 6 8 1 C/L C/L C/L R
4 023-15059-006 Sector Gear Fig 8 10 1 C/L C/L C/L R
5 612-82407-107 Gear:M1X41+M1X29 Fig 8 14 1 C/L C/L C/L R
6 611-90007-102 Pulley;P42-5Gt Fig 9 12 1 C/L C/L C/L R
Drive Area 7 023-15121-100 Main Gear:Drive Fig 9 11 1 C/L C/L C/L R
8 612-10017-002 Gear:M1X80X10 Fig 9 23 1 C/L C/L C/L R
9 620-00010-001 Belt;645-5Gt-10 Fig 9 25 1 C/L C/L C/L R
10 023-74001-054 Motor Assy (CWRS-445PA) Fig18 8 1 C/L C/L C/L C/L R
11 612-81303-006 Gear:M0.8X35+M0.8X15 Fig18 6 1 C/L C/L C/L C/L R
12 612-11304-005 Gear:M0.8X37+M1X15 Fig18 5 1 C/L C/L C/L C/L R
13 612-12315-000 Gear:M1X31X6 Fig18 2 1 C/L C/L C/L C/L R
C/L C/L C/L C/L R
1 612-03106-105 Gear:M1X80X10 Fig20 18 1 C/L C/L C/L C/L R
2 019-13516-105 Piston Head II; Air Pump Fig20 24 1 C/L C/L C/L C/L R
3 023-21021-002 Cylinder:Air Pump Fig20 21 1 C/L C/L C/L C/L R
Paper Ejection Area 4 640-67340-009 O Ring:34-3.6 Fig20 25 1 C/L C/L/R C/L/R R R
5 045-21316-000 De-Electricity Brush; 180 Fig23 23 1 C/R C/R C/R R R
6 629-00002-004 Flat Belt;15x0.65x519 Fig23 3 3 C C C/R C/R R

Please be advised that the part numbers listed in this document may change. The change notification is done via the Parts Change Bulletins.

October-08

RISO Inc. Technical Services & Support US.RISO.COM


PREVENTIVE MAINTENANCE SCHEDULE FOR PRINT CYLINDER

"Pin PM Schedules are followed by Electrical Drum Copy Counter from the Operation Panel"
Part Number Description Parts list Qty Note 0.5M 1.0M 1.5M 2.0M 2.5M 3.0M
1 023-17297-141 Screen Assy'Y L Fig12 2 1 C/R C/R R R R
2 023-17004-306 Light Absorber Strip (328X18) Fig12 3 1 C/R C/R R R R
3 023-17003-008 Hanger Plate: Screen Fig12 4 1 C/R C/R R R R
4 023-17190-100 Ink Blocking Sheet:A4LL Fig12 5 1 C/R C/R R R R
5 023-17258-006 Seal Tape:A4 Fig12 6 1 C/R C/R R R R
6 023-17067-308 Clamp Plate Base Fig12 20 1 C C C/R C/R R
7 023-17145-309 Ink Pump Ass' Fig13 18-22 1 C/R C/R C/R C/R R
8 612-10024-106 Gear:M1X25X8.5 OWC Fig14 29 1 C/CL-AL C/CL-AL R R R
Print Cylinder 9 023-17227-003 Ink Blocking Plate; Front Fig16 10 1 C/R C/R R R R
10 023-17226-007 Ink Blocking Plate; Rear Fig16 15 1 C/R C/R R R R
11 023-17116-007 Flange Support Roller:Drum Fig16 2 1 C/R C/R R R R

MASTER MAKING AREA AND MASTER REMOVAL AREA


"This section should be followed by mechanical Master Counter"
10,000 15,000 20,000 25,000 30,000 35,000
1 021-17504-002 Satge Glass Ass' Fig 26 14-16 1 C/CL-AL C/CL-AL C/CL-AL C/CL-AL C/CL-AL C/CL-AL
2 444-80004-008 TPH256R51 Fig 29 34 1 C/CL-AL C/CL-AL C/CL-AL C/CL-AL C/CL-AL C/CL-AL
Master Making Area 3 046-75036-077 Write Roller Assy II Fig 30 25-26 1
4 023-28422-401 Cutter Unit (Shuttle) Fig 31 41 1 C/CL-AL C/CL-AL C/CL-AL/R C/CL-AL/R C/CL-AL/R C/CL-AL/R

1 023-24061-102 Pulley; M-Rmv Fig 33 7 6 C/CL-AL C/CL-AL C/R C/CL-AL C/CL-AL C/CL-AL
2 640-60001-004 O Ring; S42-2.0 Fig 33 10 5 4-39x, 59x / 3-31x C/CL-AL C/CL-AL C/R C/CL-AL C/CL-AL C/CL-AL
Master Removal Area 3 023-24109-202 Pulley Shaft II; M.- Rmv Fig 33 16 1 C/CL-AL C/CL-AL C/R C/CL-AL C/CL-AL C/CL-AL

Please be advised that the part numbers listed in this document may change. The change notification is done via the Parts Change Bulletins.

October-08
RISO Inc. Technical Services & Support US.RISO.COM
EZ3xx/5xx Series
PREVENTIVE MAINTENANCE
( Ver. 1.00 )

LEGEND

A = ADJUST CL-AL= (Clean with alcohol)


C = CHECK CL-DG = (Clean with degreaser
R = REPLACE CL-SW = (Clean with Soap and water)
L = LUBRICATE WITH WHITE GREASE CL-AIR = (Clean with Blown Air)

ASSUMPTIONS
M =MILLION COPIES

Please have all tools for metric sizes. ( Screw Drivers, Spanners, Nut drivers, etc.)
Metric Ruler (mm), Snap Ring Pliers for C Clips, Hex Wrenches (1.5mm, 2.00mm, 2.5mm, 3mm, 4mm, 5mm)
Flashlight, Voltmeter, stubby type screw drivers, etc.

Oct0ber 2008

RISO Inc. Technical Services & Support US.RISO.COM


PREVENTIVE MAINTENANCE SCHEDULE FOR EZ3X0 / EZ5X0 (RECOMMENDATIONS)

Parts Number Description Parts List Qty Note 0.5M 1.0M 1.5M 2.0M 2.5M 3.0M
1 035-14303-001 Pick-up Roller Fig 2 15 2 Every 0.3M CL-AL C/R C/R C/R C/R C/R C/R
2 019-11833-006 Stripper Pad:70 Fig 10 48 1 Every 0.3M CL-AL C/R C/R C/R C/R C/R C/R
First Paper Feed Area 3 020-65009-202 PF.Clutch Fig 3 36 1 C/R C/R C/R C/R C/R

1 023-74068-078 Pressure Roller Assy:A3 (37x,39x,57x 59x) Fig 10 7 1 C/R C/R C/R C/R
1 023-75120-057 Pressure Roller Assy:A4 (30x) Fig 10 7 1 C/R C/R C/R C/R
2 023-12501-107 Timing Roller Fig 10 10 1 C/R C/R C/R C/R
Second Paper Feed Area 3 612-02101-207 Gear:M1X15X12 Fig 10 12 1 C/R C/R C/R C/R C/R
4 030-14476-300 Load Spring Fig 10 17 1 C/R C/R C/R C/R C/R
5 023-12511-102 Guide Roller Fig 10 20 1 C/CL-AL C/CL-AL C/CL-AL C/CL-AL/R C/CL-AL/R

1 023-15098-206 Gear Base Block:Vertical Gear Fig 6 11 1 C/L C/L C/L R


2 612-10016-103 Gear:M1x140x8 Fig 6 5 1 C/L C/L C/L R
3 023-15068-005 Sector Gear:Ver.Print Position Fig 6 8 1 C/L C/L C/L R
4 023-15031-101 Gear Wheel:Pressure Control Fig 7 12 1 C/L C/L C/L/R R
5 023-15059-006 Sector Gear Fig 7 21 1 C/L C/L C/L/R R
Drive Area 6 612-82407-107 Gear:M1X41+M1X29 Fig 7 25 1 C/L C/L C/L/R R
7 611-90007-102 Pulley;P42-5Gt Fig 9 12 1 C/L C/L C/L/R R
8 023-15121-100 Main Gear:Drive Fig 9 11 1 C/L C/L C/L/R R
9 612-10017-002 Gear:M1X80X10 Fig 9 23 1 C/L C/L C/L/R R
10 620-00010-001 Belt;645-5Gt-10 Fig 9 25 1 C/L C/L C/L C/L/R R
11 023-74001-054 Motor Assy (CWRS-445PA) Fig 18 8 1 C/L C/L C/L C/L/R R
12 612-81303-006 Gear:M0.8X35+M0.8X15 Fig 18 6 1 C/L C/L C/L C/L/R R
13 612-11304-005 Gear:M0.8X37+M1X15 Fig 18 5 1 C/L C/L C/L C/L/R R
14 612-12315-000 Gear:M1X31X6 Fig 18 2 1 C/L C/L C/L C/L/R R
1 612-03106-008 Gear:M1X80X10 Fig 19 18 1 C/L C/L C/L C/L/R R
2 019-13516-105 Piston Head II; Air Pump Fig 19 24 1 C/L C/L C/L/R C/L/R R
3 023-21021-002 Cylinder: Air Pump Fig 19 21 1 C/L C/L C/L/R C/L/R R
4 640-67340-009 O Ring:34-3.6 Fig 19 25 1 C/L C/L C/L/R C/L/R R
Paper Ejection Area 5 045-21316-000 De-Electricity Brush:180 Fig 21 45 1 EZ5x0 C/L C/L/R C/L/R R R
5 045-21316-000 De-Electricity Brush:181 Fig 22 42 1 EZ3x0 C/R C/R C/R R R
6 629-00002-004 Flat Belt;15x0.65x519 Fig 21 3 3 C C C/R C/R R

Please be advised that the part numbers listed in this document may change. The change notification is done via the Parts Change Bulletins.

RISO Inc. Technical Services & Support US.RISO.COM October-08


PREVENTIVE MAINTENANCE SCHEDULE FOR PRINT CYLINDER
"Pin PM Schedules are followed by Electrical Drum Copy Counter from the Operation Panel"
Parts Number Description Parts List Qty Note 0.5M 1.0M 1.5M 2.0M 2.5M 3.0M
1 023-17297-141 Screen Assy'Y L Fig 12 2 1 C/R C/R R R R
2 023-17004-306 Light Absorber Strip (328X18) Fig 12 3 1 C/R C/R R R R
3 023-17003-008 Hanger Plate: Screen Fig 12 4 1 C/R C/R R R R
4 023-17345-006 Ink Blocking Sheet:A3 (37x,39x, 57x,59x) Fig 12 5 1 C/R C/R R R R
4 023-17190-100 Ink Blocking Sheet:A4 (30x) Fig 12 5 1 C/R C/R R R R
5 023-17256-046 Seal Tape:A3 (37x,39x,57x,59x) Fig 12 6 1 C/R C/R R R R
5 023-17258-006 Seal Tape:A4 (30x) Fig 12 6 1 C/R C/R R R R
Print Cylinder 6 023-17067-308 Clamp Plate Base Fig 12 20 1 C C C/R C/R R
7 023-17145-309 nk Pump Ass'y Fig 13 18-21 1 C/R C/R C/R C/R R
8 612-10024-106 Gear:M1X25X7 OWC Fig 14 29 1 C/CL-AL C/CL-AL R R R
9 023-17227-003 Ink Blocking Plate Front Fig 14 10 1 C/R C/R R R R
10 023-17226-007 Ink Blocking Plate Rear Fig 14 15 1 C/R C/R R R R
11 023-17116-007 Flange Support Roller:Drum Fig 14 2 1 C/R C/R R R R

MASTER MAKING AREA AND MASTER REMOVAL AREA


"This section should be followed by Mechanical Master Counter"
10,000 15,000 20,000 25,000 30,000 35,000
1 021-17504-002 Stage Glass Assy Fig 26 14-16 1 C/CL-AL C/CL-AL C/CL-AL C/CL-AL C/CL-AL C/CL-AL
2 444-80001-106 TPH 303R11 (37x,39x,57x, 59x) Fig 29 34 1 C/CL-AL C/CL-AL C/CL-AL C/CL-AL C/CL-AL C/CL-AL
2 444-80002-102 TPH 206R39 (30x,33x) Fig 29 34 1 C/CL-AL C/CL-AL C/CL-AL C/CL-AL C/CL-AL C/CL-AL
Master Making Area 3 023-75114-057 Write Roller Assy II A3 (37x,39x,57x, 59x) Fig 30 25-26 1 C/R C/R R R R R
3 023-75116-050 Write Roller Assy II B4 (30x,33x) Fig 30 25-26 1 C/R C/R R R R R
4 023-28421-103 Cutter Unit (Rotary)(33x,37x,39x,57x, 59x) Fig 31 41 1 C/CL-AL C/CL-AL C/CL-AL/R C/CL-AL/R C/CL-AL/R C/CL-AL/R
4 023-28422-401 Cutter Unit (Shuttle) (30x) Fig 31 41 1 C/CL-AL C/CL-AL C/CL-AL/R C/CL-AL/R C/CL-AL/R C/CL-AL/R

1 023-24016-102 Pulley; M-Rmv (33x, 5xx) Fig 33 7 5 C/CL-AL C/CL-AL C/R C/CL-AL C/CL-AL C/CL-AL
1 023-24061-102 Pulley; M-Rmv (30x) Fig 33 7 3 C/CL-AL C/CL-AL C/R C/CL-AL C/CL-AL C/CL-AL
Master Removal Area 2 640-60001-004 O Ring; S42-2.0 (33x,55x) Fig 33 10 5 C/CL-AL C/CL-AL C/R C/CL-AL C/CL-AL C/CL-AL
2 640-60001-004 O Ring; S42-2.0 (30x) Fig 33 10 3 C/CL-AL C/CL-AL C/R C/CL-AL C/CL-AL C/CL-AL
3 046-24025-003 Pulley Shaft; M.-Rmv (33x, 5xx) Fig 33 16 1 C/CL-AL C/CL-AL C/R C/CL-AL C/CL-AL C/CL-AL
3 046-24025-003 Pulley Shaft II; M.- Rmv (30x) Fig 33 16 1
Please be advised that the part numbers listed in this document may change. The change notification is done via the Parts Change Bulletins.

October-08

RISO Inc. Technical Services & Support US.RISO.COM

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