MasterFlow® 928 (Formerly known as EMACO ® S55)
Cementitious high strength non-shrink precision grout
Description of Product foundations,
Fixing of the steel columns on the RC
MasterFlow ® 928, is cement based one foundations,
component, self compacting non-shrink grout. Filling of the voids in the jacketing applications.
Complies with EN 1504-6 and EN 1504-3/R4 Features and Benefits
ASTM C1107 Type B and Type C
Mixed with only water and can be applied
Fields of Application easily.
High compressive strength.
Construction of shear wall caps and column High fluid consistency.
caps, Free of bleeding.
Fixing of pre-cast concrete elements, Resistant to water and weather conditions.
Fixing of the turbines on the foundations, Perfect bonding to the concrete and steel.
Fixing of the generators, compressors and Non-shrink.
pumps on the foundations,
Fixing of the industrial machines on the
MasterFlow® 928 (Formerly known as EMACO ® S55)
Application Procedure homogenous consistency. Let the mortar have
rest for 4 minutes and re-mix for 30 seconds.
Preparation of Substrate
Mixing Ratio
The concrete should be free of frost, curing
membranes, waterproofing treatments, oil stains,
laitance, friable material and dust. The concrete
surfaces should be chipped and if there is a
water leakage it must be drained or properly
plugged. Base plate, rods and bolts should be Application Method
free of oil stains, grease and dust. Enough
number of holes should be opened on the base In the case of operating neigbour machines, a
plate for air drain. Machine should be assembled glass of water should be put on the grouting
and balanced before grouting. The concrete base and the vibrations caused by the
surfaces should be saturated with water at least environment can be observed. If needed,
6 hours before the grouting. surrounding machines should be swicthed off
until (10-12 hours in 20oC) the grout sets.
Formwork Preparation MasterFlow® 928 should be poured directly
into the formwork or it should be pumped under
The form material should be waterproof and pressure. Application thickness should be 1-4
resistant to hydrostatic forces of the grout. cm. For preventing the possible air gaps in the
Formwork installation should be done against formwork, pour the grout from single opening
the possible leakage of the cement paste. An and let the air draining. Use a steel hook for
opening should be designed in the formwork placing the grout under the plates and do not
with a width of 5 cm at minimum for pouring the use vibrator. For thicker applications second
grout. For providing a constant pressure for easy layer of the mortar should be applied in same
compacting of the grout the forms should be as way or consult to the BASF Yapı Kimyasalları
high as possible in the pouring side. In grouting Technical Service.
of huge base plates, special pipe and pump
systems can be used or grout can be prepared Coverage
with 5% extra water. For preventing the pressure
releases, the forms should be placed without 19.00 kg/m2 for obtaining 1 cm thick layer.
any tolerances and gaps between the concrete
and form material. Watch Points
Mixing During the application the substrate and
ambient temperature should be between
Add enough water into a clean mixing bucket 5-30oC.
by using a proper water gauge. Add the powder Open areas should be protected from the rain,
into the bucket slowly and continously. Mix wind, etc. aggressive whether conditions
the fresh mortar with a proper electrical mixer during the first 24-48 hours after finishing
(300-600 rpm) for 4 minutes until having a repair.
MasterFlow® 928 (Formerly known as EMACO ® S55)
Cement based materials’ pot life and curing Shelf Life
times vary depending on the relative humidity,
substrate and ambient temperature. Reaction 12 months under proper storage conditions after
gets slow in low temperatures and it causes production date.
to extension on pot life and working time. On
the other hand high temperatures speed up Health and Safety Precautions
the reaction, which results to short pot life and
working time. For full curing of material, both It is dangerous to get close to the store areas
the substrate and ambient temperature with fire. The store must be well ventilated.
shouldn’t be under allowed application Work clothes, protective gloves, glasses and
temperature. mask defined in Labour Laws must be used
Do not use MasterFlow® 928 in case of during the application. Avoid from material to
contacting to liquids with a PH under 5.5. contact with skin and eyes. In case of contacting
Do not use vibrator for placing the mortar. wash your skin with water and go to doctor
In low temperatures (5oC-10oC) the following immediately.
precautions should be taken; Don’t bring any food and drink to the application
The product should be stored in warm area. Store the material away from the children.
conditions, For further information Material Safety Data
Hot water (30oC-50oC) should be used for Sheets should be read.
mixing,
Grouting area should be heated and
protected from cold.
In high temperatures (25oC-30oC) the following
precautions should be taken;
The product should be stored in cool
conditions,
Cold water (0oC-10oC) and ice should be
used for mixing,
Cleaning of Tools
After the application all tools should be cleaned
with water. MasterFlow® 928 can be cleaned
with only mechanical abrasion after hardening.
Packaging
25 kg bag
Storage
Store in original container in cool (+5oC - +25oC)
and dry indoor conditions.
MasterFlow® 928 (Formerly known as EMACO ® S55)
Disclaimer
The technical information given in this publication
is based on the present state of our best scientific
and practical knowledge BASF Yapi Kimyasallari
Sanayi A.Ș. is only responsible for the quality
of the product. BASF Yapi Kimyasallari Sanayi
A.Ș. is not responsible for results that may occur
because the product is used other than advised
and/or out of instructions regarding the place
and the method of use. This technical form is
valid only till a new version is implemented and
nullifies the old ones (08/2013).
