MasterFlow® 648
High strength high flow epoxy grout
DESCRIPTION ADVANTAGES
MasterFlow 648 is an epoxy resin-based • High early and ultimate strengths for rapid
precision grout used to secure critical equipment turnaround
for proper alignment and transmission of static and • Low exothermic – can be used for grouting at
dynamic loads. With carefully balanced physical high ambient and surface temperatures up to
properties and excellent resistance to chemical 45°C
attack, vibration and torque, MasterFlow 648 is • Low creep maintains equipment alignment
formulated for easy installation, with good flow • Low-dusting for added worker comfort and
characteristics suitable for pouring or pumping, low safety
dust generation and soap and water cleanup. • Excellent flowability with high bearing area for
MasterFlow 648 is available in all regions of the even load distribution
world, supported by trained Master Builders • Excellent adhesion to steel and concrete for
Solutions Construction Chemicals sales and optimum load transfer and vibration
technical personnel with experience in the dampening
specification and installation of epoxy grouts on • Chemical resistance for use in challenging
every continent. environments
• Resistance to water and chloride intrusion in
TYPICAL APPLICATIONS wet and aggressive environments
• Precision alignment of compressors, • Resistance to impact and dampens torque to
generators, pumps, fans and electric motors protect equipment and extend service life
• Soleplates • Pumpable for maximum productivity on large
• Crane rail grouting grout installations
• Grouting of rolling, stamping, grinding, • Durable bond to concrete and steel optimizes
crushing, drawing and finishing mills, forging load transfer
hammers and other equipment subject to high • Globally available for consistent project results
torque, impact and vibration
PACKAGING
MasterFlow 648 may be applied in the following
industries MasterFlow 648 Part A Part B Part C
Flowable 5.136kg 1.614kg 22.7kg x 2
NB This gives examples only and does not Flowable (bulk) 15.408kg 4.842kg 22.7kg x 6
constitute a full and comprehensive list. For further Fluid 5.136kg 1.614kg 16.875kg x 2
information on application possibilities contact
Master Builders Solutions. Total pack size:
Flowable 52.15kg & 156.45kg (bulk)
• Chemical processing Fluid 40.5kg
• Oil and Gas extraction, refining, processing
and distribution
• Power generation
• LNG production, storage and transmission
• Pulp and paper production
• Steel and aluminium manufacturing
• Mining
• Other heavy industry
MasterFlow® 648
TYPICAL PROPERTIES*
Flowable Fluid
Compressive strength** @25°C - ASTM C579
Curing time - 1 day 75 N/mm² 70 N/mm²
Curing time - 7 days 100 N/mm² 95 N/mm²
Compressive strength** @40°C - ASTM C579
Curing time - 1 day 100 N/mm² 95 N/mm²
Curing time - 7 days 110 N/mm² 105 N/mm²
Effective Bearing Area - ASTM C1339 >85%
Flexural strength @25°C - ASTM C580 – 7 days 25 N/mm²
Tensile strength @25°C - ASTM C307 – 7 days 13 N/mm²
Co-efficient of thermal expansion @25°C - ASTM C531 2.9 x 10-5 (mm/mm°C) 3.52 x 10-5 (mm/mm°C)
Creep - ASTM C1181 – 12 months at 60°C (600psi) 4.5 x 10-3 (mm/mm) 5.6 x 10-3 (mm/mm)
Density ASTM C905 2000 kg/m³ 1900 kg/m³
Modulus of elasticity - ASTM C580 @ 23°C 16 GPa 15 GPa
Shrinkage, Unrestrained; Linear % - ASTM C531 0.017 0.034
Working time 25°C 60 min 45 min
40°C 30 min 20 min
* Properties listed are based on laboratory controlled tests.
**Compressive strengths were determined at control laboratory condition, expect reasonable variation (i.e. ±5 N/mm²)
CLEANING • Cold material will exhibit decreased flowability
Clean tools and mixer with soap and water. and reduced strength development
• Recommended placement thickness range:
Fluid - 50-150mm
COVERAGE / YIELD
Flowable - 100-300mm
Flowable: Approx. 26 L & 78 L (bulk)
• Fluid grout versions can be placed to a
Fluid: Approx. 21.3 L
minimum thickness of 20 mm (Depends upon
the base plate dimensions and the method of
WATCHPOINTS application)
• Full installation guidelines are provided in the • Flowable grout versions can be placed to a
MasterFlow Epoxy Grout handbook and this minimum thickness of 25 mm (Depends upon
should be read before the start of any the base plate dimensions and the method of
installation application)
• Do not add solvent, water, or any other •
material to the grout Consult Master Builders Solutions Technical
• Do not alter the mix proportions Services
• Contact your local representative for a pre-job representative before placing lifts above the
conference to plan the installation specified range & thicknesses below 50mm.
• Always use a head box • Chamfering the concrete edge helps reduce
• Substrate temperature must be greater than thermal cracking. Following proper installation
15°C procedures also reduces the potential for
• Ensure material is conditioned by storing at cracking
ambient temperatures up to 25°C for a • Proper application is the responsibility of the
minimum of 48 hours before use. Failure to do installer
so will result in significant reduction in pot life
at elevated temperatures
MasterFlow® 648
STORAGE AND SHELF LIFE
Store under cover, in dry conditions, out of direct
sunlight, and protect from extremes of temperature
preferably below 30°C.
Shelf life is 12 months when stored as above in
original sealed bags.
HEALTH AND SAFETY
MasterFlow 648 is a three-component epoxy grout
formulated for industrial and professional use only
and must be kept out of the reach of children.
These products contain chemicals which may be
COMBUSTIBLE and potentially HARMFUL to your
health if not stored and used properly. Hazards
can be significantly reduced by observing all
precautions which are found on material safety
data sheets, and product labels. Please read this
literature carefully before using product.
QUALITY AND CARE
All products originating from Master Builders
Solutions Dubai, UAE facility are manufactured
under a management system independently
certified to conform to the requirements of the
quality, environmental and occupational health &
safety standards ISO 9001, ISO 14001 and ISO
45001.
® = Registered trademark of the MBCC Group in many countries.
MBS_CC-UAE/Fl_648_08_18/v9/12_18/v10/05_20
The technical information and application advice given in this Master Builders Solutions publication are based on
STATEMENT OF the present state of our best scientific and practical knowledge. As the information herein is of a general nature, no
RESPONSIBILITY assumption can be made as to a product's suitability for a particular use or application and no warranty as to its
accuracy, reliability or completeness either expressed or implied is given other than those required by law. The user
is responsible for checking the suitability of products for their intended use.
Field service where provided does not constitute supervisory responsibility. Suggestions made by Master Builders
NOTE Solutions either orally or in writing may be followed, modified or rejected by the owner, engineer or contractor since
they, and not Master Builders Solutions, are responsible for carrying out procedures appropriate to a specific
application.
Tel: +962-6 5521672
P.O. Box 752 ,11118, Amman, Jordan
Web: www.mbcc-group.com
Fax: +962 6 5523148
www.master-builders-
solutions.com/en-ae
Email : Info-Jo@mail.mbcc-
group.com
