BMS AND SCADA   DR OLUWAFEMI ONI
SYSTEMS
OE Oni, Ph.D.
    Contents
• Introduction to SCADA
• SCADA Architecture
• SCADA Evolution
• Introduction to BMS System
• Typical BMS Electrical Metering Application
• Smart Home Metering Systems
    Introduction to SCADA
• SCADA stands for supervisory control and data
  acquisition.
• It is a category of software applications for
  controlling industrial processes, which is the
  gathering of data in real time from remote
  locations in order to control equipment and
  conditions.
• SCADA systems include hardware and software
  components.
   Introduction….
• The hardware gathers and feeds data
  into field controller systems, which
  forward the data to other systems that
  process and present it to a human-
  machine interface (HMI) in a timely
  manner.
• SCADA systems also record and log all
  events for reporting process status and
  issues. SCADA applications warn when
  conditions become hazardous by
  sounding alarms.
      Working of SCADA
• The SCADA systems perform some
  functions, including data
  acquisition, data communication,
  information/data presentation, and
  monitoring/control.
• These functions are performed by
  the components of the SCADA, such
  as sensors, RTUs, controllers, a
  communication network, etc.
• The sensors are used to gather
  essential data, and RTUs are used
  to send this data to the controller
  to display the system’s status.
• According to the status, the user gives the command to other components to
  perform their function. A communication network does this function.
     Components of a SCADA
     system
• Sensors is a feature of a device or system that
  detects inputs from industrial processes.
• An actuator is a feature of the device or system
  that controls the mechanism of the process.
• In simple terms, a sensor functions like a gauge
  or meter, which displays the status of a
  machine; an actuator acts like a switch, dial or
  control valve that can be used to control a
  device.
• Both sensors and actuators are controlled and
  monitored by SCADA field controllers.
Example of sensors and
Actuator
      Components of SCADA…
• SCADA field controllers interface
  directly with sensors and
  actuators. There are two
  categories of field controllers:
• Remote telemetry units, also called
  remote terminal units (RTUs),
  interface with sensors to collect
  telemetry data and forward it to a
  primary system for further action.
• Programmable logic controllers
  (PLCs) interface with actuators to
  control industrial processes, usually
  based on current telemetry
  collected by RTUs and the
  standards set for the processes.
      Components…
• SCADA supervisory computers.
• These control all SCADA processes and are
  used to gather data from field devices and
  to send commands to those devices to
  control industrial processes.
     SCADA Interface
• HMI software provides a system
  that consolidates and presents
  data from SCADA field devices and
  enables operators to understand
  and, if needed, modify the status
  of SCADA-controlled processes.
• Communication infrastructure
  enables SCADA supervisory
  systems to communicate with
  field devices and field controllers.
  This infrastructure enables SCADA
  systems to collect data from field
  devices and to control those
  devices.
      Features of SCADA
      systems
• Data acquisition: sensors collect data and deliver it to
  field controllers, which, in turn, feed data to the
  SCADA computers.
• Remote control is achieved through the control of
  field actuators, based on the data acquired from field
  sensors.
• Networked data communication enables all SCADA
  functions. Data collected from sensors is transmitted
  to SCADA field controllers, which, in turn,
  communicate with the SCADA supervisory computers
• Remote control commands are transmitted back to
  actuators from the SCADA supervisory computers.
     How it works
Data presentation is achieved
through HMIs, which represent
current and historical data to the
operators running the SCADA
system.
      Data and
      Notification
• Real-time and historical data enable
  users to track current performance
  against historical trends.
• Alarms alert SCADA operators to
  potentially significant conditions in
  the system. Alerts can be configured
  to notify operators when processes
  are blocked, failing, or when other
  aspects of SCADA processes need to
  be stopped, started or adjusted.
• Reporting on SCADA system
  operations can include reports on
  system status, process performance
  and reports customized to specific
  uses.
Essential Features of a SCADA system
• Monitor and control of industrial equipment and process though graphically
  representation.
• Trends and Patterns using Real Time and Historical Data
• Alarm Handling
• Built in Industrial grade durability
• SMS (Text Notification)
• Early event & Root cause analysis
• Networking:
• Analysis and Reports
• Data Export & SAP Connectivity
SCADA architecture
• Level 0. The field level includes field devices, such as sensors,
  used to forward data relating to field processes and actuators
  used to control processes.
• Level 1. The direct control level includes local controllers, such as
  PLCs and RTUs, that interface directly with field devices,
  including accepting data inputs from sensors and sending
  commands to field device actuators.
• Level 2. The plant supervisory level includes local supervisory
  systems that aggregate data from level controllers and issue
  commands for those controllers to carry out.
SCADA architecture
• Level 3. The production control level includes systemwide
  supervisory systems that aggregate data from Level 2 systems to
  produce ongoing reporting to the production scheduling level, as
  well as other site or regionwide functions, like alerts and
  reporting.
• Level 4. The production scheduling level includes business systems
  used to manage ongoing processes.
    SCADA uses and industry
    examples
• SCADA is used to assist in automating and
  managing industrial processes that have become
  too complex or cumbersome for human monitoring
  and control. SCADA is particularly useful for
  processes that can be monitored and controlled
  remotely, especially in cases where it is possible
  to reduce waste and improve efficiency.
• Some common industry examples of SCADA
  industrial automation are the following:
Industry examples
    ELECTRICITY    OIL AND GAS REFINING   TELECOMMUNICATIONS   TRANSPORTATION AND     FABRICATION AND
  GENERATION AND        OPERATIONS;         INFRASTRUCTURE;         SHIPPING         OTHER INDUSTRIAL
   DISTRIBUTION;                                                INFRASTRUCTURE;         PROCESSING;
                   FOOD AND BEVERAGE           CHEMICAL              UTILITIES
                      PROCESSING;         MANUFACTURING; AND     INFRASTRUCTURE,
                                                               INCLUDING WATER AND
                                                                  WASTE CONTROL.
Evolution of Inudstrial Automation
             Personnel had to monitor with Press Button
Evolution of Inudstrial Automation
            Later there is switches and timers for control
Evolution of Inudstrial Automation
         Reduction in human interference, reduced labour.
Evolution of Inudstrial Automation
      Inclusion of SCADA, then with addition of another process
Evolution of Inudstrial Automation
            More Process are added with RTUs and PLCs
Evolution of Inudstrial Automation
            Introduction of SQL to store time-series data
   Evolution of Inudstrial Automation
Remote control and operation via ethernet, wifi, or web base application
    Evolution of SCADA architecture
• The earliest SCADA systems were implemented in large
  industrial enterprises, as they first started to integrate
  mainframe computing resources with industrial
  processes.
• As computing, networking, and process monitoring and
  control systems have improved, SCADA evolved through
  the following four stages:
     First generation
• Monolithic systems SCADA
This systems was implemented in the
1960s and 1970s usually and
incorporated RTUs at industrial sites
connected directly to mainframe or
minicomputer systems, usually also
on-site or connected over wide area
network
      Second generation
• Distributed systems SCADA
This systems took advantage of wide
availability of proprietary local area
networks and smaller, more powerful
computers during the 1980s to enable
greater sharing of operational data at
the plant level and beyond.
However, the lack of open networking
standards prevented interoperability
across SCADA product vendors.
      Third generation
• Networked systems SCADA
This systems depended on greater
interoperability provided by industry
acceptance and incorporation of
standard network protocols during the
1990s.
SCADA systems could be scaled more
easily, as enterprises were able to
integrate systems across their own
industrial infrastructure, while using a
wider variety of devices and systems.
    Fourth generation
• Web or IoT-based systems SCADA
This systems began appearing in the
early 2000s as SCADA vendors
embraced web software development
tools to enable transparent
interoperability and access via
universally available interfaces, like
web browsers running on handheld
devices, laptops and desktop
computers.
     Modern SCADA
• Modern SCADA systems that rely on
  network interoperability, distributed
  computing and modern
  communication infrastructures offer
  better returns on investment of time
  and resources.
• Setting Up Smart SCADA for Digital
  Transformation
Overview of Modern SCADA
Example 1
• Smart Water systems
            • Water Treatments Plants
Example 2
              Scalability. Modern SCADA systems are more scalable than
              legacy systems for several reasons, including better
              availability of supported hardware and software and use
              of cloud computing to meet workload demand.
              Interoperability. Legacy SCADA systems rely on proprietary
Benefits of
              hardware and software, resulting in vendor lock-in.
   modern     Communications. Modern SCADA systems support more
    SCADA     widely supported and modern communications protocols,
              which enable greater accessibility to SCADA data and
              controls.
              Support. Legacy SCADA systems may have limited options
              for support, while modern systems are more likely to be
              well supported by vendors. Use of commercial off-the-
              shelf hardware, open networking standards and modern
              software development platforms makes third-party
              support more accessible as well.
               Define what you want to monitor clearly and understand it
               Determine what type of data you want to collect and how
               Add gateways to join recent data collection points
     How to
Implement a    Create data collection points if required
      SCADA    Centralize the data to the monitoring location you want
    Solution   Map data in the SCADA application of your choice
               Add visualizations of controls and data processes
               Define rules and automation
                                                  It needs
                    It comes with
                                              programmers,
                  complex hardware
                                            skilled operators,
                 units and dependent
                                             and analysts for
                       modules.
                                              maintenance.
Limitations of    Installation cost is
                                          Many speculate that
                                            SCADA can help
       SCADA             high.               increase the
                                          unemployment rate.
                              Data Transfer rate is
                                 dependent on
                                   network.
BMS
       Introduction to BMS System
A BMS or Building Management System, otherwise known as a building automation system (BAS), or
as Direct Digital Controls (DDC) is a computer-based control system installed in buildings that
controls and monitors the building’s mechanical and electrical equipment such as ventilation,
lighting, power systems, fire systems, and security systems.
         It is also an “Intelligent” microprocessor-based systems which centralizes and simplifies,
         Control, Monitor the Operation and Managements of Heating, air-conditioning, ventilation,
         and other budling services to achieve safe and comfortable working environment
                  It enhance energy savings and efficient operation at reduced time and cost
                           What BMS CONTROLS
                           Temperature, moisture, circulation, lighting
      Need for BMS
• Comfortable and safe
  environment for building by
  controlling
• Air handling units
• Fan coil units
• Chillers pumps
• Boilers
• VFDs
• Exhaust fans
• Light irradiance and illumination
• Sounds
• And many more
   THE DAY TO DAY ROLE OF
   THE BMS
  • Control of           • Fault             • Control
Building Systems     Management and         Application
  and Services          Alarming           Programming
                     • Time Scheduling
 • Graphic User                            • User Event
                         of Building
 Interface (GUI)                           Management
                          Systems
    • Real Time        • Trending and        • Energy
   Monitoring of         Logging of       Management and
Building Operation   Building Operation      Reporting
 and Performance      and Performance        (NABERS)
What Does Intelligent
Microprocessor Control
Mean?
• Takes all fields input and generate an
  outputs
     Components of BMS
• Centralized workstation
  computer
• With powerful user-friendly
  software
• Used for everyday building
  operation
• DDC controller
• Microprocessors based
• Fully programmable
• Controls the HVAC equipments
     Components of BMS
• Field Devices
• Temperature and Humidity and
  pressure sensors
• Valves and actuators
      BMS System Architecture
• The System Architecture has four
  levels:
    • Service Level
    • Management Level
    • Control Level
    • Field Level
   BMS System Architecture
• Another Architectural
  Design of a BMS
Typical User Interface Options
• Can be a basic LCD display through to full Graphic
  Operator Workstations.
• The Graphic Interface must be intuitive to use and
  not require an Engineering degree to interpret
• They must provide sufficient level of detail to
  enable the operator to determine what is happening
  and what is going to happen next
• Graphics need to provide access to parameters for
  tuning and seasonal information needs to be built
  into the system
BMS Simple User Interfaces –
Built in Display
• User defined menus.
• Built into the BMS controller or a remote device
• Password protected
• Monitor and control field points, operating
  setpoints, time schedules, alarm management, even
  trend data
    Features of BMS systems
• Man/Machine interface
   • Interact with the connected
     technical building equipment.
   • User-friendly for
     operators/Engineering's
• Reporting
   • Present Customized subset of
     data
   • Actual or historical state
   • Export as a word or excel
     documents or to a printer
       Features of BMS
       systems
• System Security
•   To prevent unauthorized use
•   Password protection
•   Operator specific access
•   Operator log summary
• Data logging
• The automatic gathering and storage
  of data from the equipment's for
  later analysis and reporting
• Dynamically or historical
• Customized charts and graphs
• Tabular reports.
   Building
   Architecture
• Building Architecture
  showing
   •   Sensors,
   •   Actuators and,
   •   Meters
   •   Devices
•   Remote connectivity
•   Provide remote access to the system with full functionality through
•   Local area network
•   Dial up
•   Internet via web browser
• User-friendly data presentation
• Co-ordination of the flow of the information through the system by
  implementing customized graphics floor plans of the building
• Graphical representation of the equipments.
BMS System Architecture
    Typical BMS Electrical Metering
    Application
• Zone temperature monitoring and control
• Zone Variable Air Volume (VAV) control to zones
• Zone CO2 monitoring and control (Air Quality)
• Air handling unit supply air temperature control
• Air handling unit supply air flow/pressure control
• Main Plant Chiller and Boiler sequencing
• Toilet, car park, kitchen and general exhaust fan control
• After Hours Building Control
     Advantages of BMS versus Stand-
     alone control
  REDUCED       FLEXIBILITY AND   CUSTOMISED         SCALABILITY
INSTALLATION    EASE OF CHANGE     CONTROL
    COSTS                         STRATEGIES
          OPERATOR INTERACTION,   INTEGRATION WITH
          FEEDBACK AND CONTROL     OTHER BUILDING
                                      SERVICES
Control Loop Optimisation
Importance of System
Documentation
• DI – Digital Inputs
• DO – Digital Outputs
• AI – Analogue Input
• AO – Analogue Output
• HLI – High Level Interface
Benefits of BMS system
                                Manpower
                               Cost Savings
                                              Improved
                Environment
                                               Comfort
                 al Benefits
                                              controlled
                                                   Security, Fire
            Energy
                                                    Detection &
            Savings
                                                       Alarm
                 Improved                     Single Seat
                 Reliability                  Supervision
                               Monitoring &
                                Targeting
Benefits of BMS
                                AHU
                                Chillers
               Main Plant       Boilers
                                Cooling Towers
                                Pumps
  Usage and                     Split Units
Coordination   Room Control     Lighting
      of BMS                    Blinds
                                PV
               Energy &         Wind Turbine
               Sustainability   Biomass Boilers
                                Chilled Beams
Typical Practical usage of
BMS
Smart Home
  Metering
   Systems
   OLD ANALOG METER
      CONFIGURATION
     DIGITAL METER
• A typical meter will convert
  signals proportional to
  instantaneous voltage and
  current to digital, then
  compute average and
  instantaneous real power,
  reactive power, active
  energy, etc., and transmit
  the information serially.
SMART METER
• Circuit Diagram of the Smart Meter
Smart Home
  Metering
   Systems
OLD METER CONFIGURATION
ENERGY METER WITH ANTI
TAMPERING
• THREE PHASE ENERGY METER WITH ANTI
  TAMPERING
Smart Home
  Metering
   Systems
HOUSEHOLD WITH SOLAR PV
  REQUIRES A SMART METER
Smart Home
  Metering
   Systems
HOUSEHOLD CONFIGURATION
        OF A SMART METER
Smart Home
  Metering
   Systems
HOUSEHOLD CONFIGURATION
        OF A SMART METER
SCADA vs BMS
SCADA                                          BMS
SCADA Stands for Supervisory Control and       BMS stands for Building Management System
Data Acquisition
Installed on PCs and applied to PLCs or        BMS is used with dedicated controllers
Industrial Automation control
Communications are performed over              Communication are performed over BACnet,
dedicated buses such as field bus, profibus,   EIB, Lon Works etc. Protocol converters may
modbus, or industrial Ethernets etcs           be used to interlink BMS with SCADA
       SCADA vs BMS (Application Area)
• SCADA is used in wide range of applications         • BMS is Limited to building
   •   Electrical Power Transmission & Distribution     control Applications
   •   Manufacturing & Production                        •   Airports
   •   Power Generation, Fabrication & Refining          •   Hospitals
   •   Water Treatments and Distribution                 •   Ships
   •   Wastewater collection & treatment                 •   Hotel
   •   Oil & gas pipelines                               •   Schools & Universities
   •   Large communication systems                       •   Malls
                                                         •   BMS monitor & control HVAC and
                                                             Energy Consumption.
   SCADA vs BMS (Performance)
• SCADA                                         • BMS
  • Lifetime 12 – 15 years                        • Lifetime 7 – 10 years
  • More robust material                          • Economical material
  • Control actions are taken in milliseconds     • Control actions are taken in seconds by
    by the controller                               the controller
  • Redundant system                              • Redundancy is optional
  • Good alarm performance within seconds         • Good alarm performance within seconds
  • Very fast trending and logging of               but slower than SCADA
    historical data and alarms.                   • Trending and logging happens at a normal
                                                    speed depends on product.
   SCADA vs BMS (System Components)
• SCADA                                        • BMS
  • Remote Terminal Units (RTUs) Connecting
    to field instruments, converting signals     • Direct Digital Controller (DDC) with
    (Analog, Digital etc.)                         remote I/O modules.
  • Programmable logic controller (PLC) are      • Supported PLC programming and
    used with SCADA and they are more              functional block programming.
    economical, versatile, flexible and          • Programming of dedicated controllers
    configurable than special purpose RTUs.        (Like: Trend) used with the BMS are
  • Programming of PLCs are much easier            much complex usually in C Language.
    and expertise are readily available in       • Expertise for BMS programming are not
    market.                                        available as much.
   SCADA vs BMS (Advantages/Disadvantages)
• SCADA                                         • BMS
  • Not so familia with HVAC stabdard
    protocols (BACnet, LON works, MSTP            • Specialized in the HVAC protocols, DDC
    etc.) it used either Modbus or Profibus         can communicate with either BACnet or
                                                    LON works etc.
  • Very weak and slow in Third Party
    integration                                   • Very open and fast to Third Party
                                                    Integration (Power Meters, Access
  • Higher initial cost                             Control, CCTV, Fire Alarm, VFDs etc.)
  • High operation cost as it needs qualified     • Lower operating cost
    and trained people for operation
                                                  • Lower operating cost
  • High spare parts.
                                                  • Lower spare parts
Thanks
Any Questions??
•   https://www.techtarget.com/whatis/definition/SCADA-supervisory-control-and-data-
    acquisition#:~:text=SCADA%20(supervisory%20control%20and%20data%20acquisition)%20is%20a%20category%20of,to%20control%20equipment%20and%20conditions.
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