—

ROBOTICS

List of technical documents

IRC5P RW6
List of technical documents
Title page

IRC5P RW6
March 2023 - R23A
The information in this manual is subject to change without notice and should not be
construed as a commitment by ABB. ABB assumes no responsibility for any errors that
may appear in this manual.
Except as may be expressly stated anywhere in this manual, nothing herein shall be
construed as any kind of guarantee or warranty by ABB for losses, damage to persons
or property, fitness for a specific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising from use
of this manual and products described herein.
This manual and parts thereof must not be reproduced or copied without ABB’s
written permission.
Additional copies of this manual may be obtained from ABB.
The original language for this manual is English. Any other languages that are supplied
have been translated from English.

© Copyright 2020-2023 ABB. All rights reserved.

Specifications subject to change without notice.
 Table of contents

Table of contents

Title page

IRB paint robots, IRC5P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

After sales documents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Atomizer documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Robotic reference manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Contact us

List of technical documents, IRC5P RW6 5

March 2023 - R23A
© Copyright 2020-2023 ABB. All rights reserved.
Table of contents

6 List of technical documents, IRC5P RW6

March 2023 - R23A
© Copyright 2020-2023 ABB. All rights reserved.
 IRB paint robots, IRC5P

IRB paint robots, IRC5P

Last updated: 29.03.2023

R23A User documentation package

Rev 3HNA030337-001 Rev.Q User documentation IRC5P package, March 2023 - R23A

Safety
Rev 3HNA008924-001 Rev.26 Safety manual

Product specifications
Rev 3HNA013261-001 Rev.23 Product specification, system description
Rev 3HNA009869-001 Rev.41 Product specification, options & accessories

Product manuals
Rev 3HNA009834-001 Rev.40 Product manual, Control cabinet IRC5P
Rev 3HNA032080-001 Rev.05 Product manual, Purge system IRC5P
Rev 3HNA015911-001 Rev.33 Product manual, IRB 5500 / IRB 5510
Rev 3HNA011253-001 Rev.28 Product manual, IRB 52
Rev 3HNA024702-001 Rev.17 Product manual, T33 trolley and elevated rail
Rev 3HNA028708-001 Rev.10 Product manual, T34 trolley
Rev 3HNA000254-001 Rev.15 Product manual, Rail system
Rev 3HNA019729-001 Rev.17 Product manual, IRB 5350 door opener
Rev 3HNA019776-001 Rev.11 Product manual, Rail system special
Rev 3HNA017806-001 Rev.18 Product manual, IRB 5310 compact CBS II
Rev 3HNA018189-001 Rev.18 Product manual, IRB 5320 workpiece positioners
Rev 3HNA031225-001 Rev.02 Product manual, PixelPaint application
3HJP PA1001-2000 en Rev.02 Service manual, PixelPaint (applicator)
Rev 3HJP PD6010-2000 en Rev.01 Service manual, PixelPaint cleaner

Spare parts manual

Rev 3HNA029362-001 Rev.05 Spare parts manual, IRB 5500 (F52) / IRB 5510
Rev 3HNA032561-001 Rev.01 Spare parts manual, PixelPaint application
3HJP PA1001-4000 en Rev.02 Parts list, PixelPaint (applicator)
Rev 3HJP PD6010-4000 en Rev.01 Parts list, PixelPaint cleaner

Unit descriptions
Rev 3HNA009628-001 Rev.35 Unit description, IRC5P
Rev 3HNA012856-001 Rev.39 Unit description, Paint

Installation manuals
Rev 3HNA025116-001 Rev.14 Installation manual, IRC5P RW6.0

List of technical documents, IRC5P RW6 7

March 2023 - R23A
© Copyright 2020-2023 ABB. All rights reserved.
IRB paint robots, IRC5P

Operating manuals
Rev 3HNA025117-001 Rev.18 Operating manual, IRC5P RW6.0
Rev 3HNA025341-001 Rev.09 Operating manual, Quick reference IRC5P RW6.0
Rev 3HNA013917-001 Rev.28 Operator’s manual, RobView 5
3HAC054618-001 Rev.J Operating manual, Painting PowerPac
3HNA022735-001 Rev.02 Application manual, IPS OPC server
3HAC054618-001 Rev.L Operating manual, Painting PowerPac (PixelPaint)

Technical reference manuals

Rev 3HNA024494-001 Rev.14 Reference manual, Paint commands & PLC interface RW6.0
Rev 3HNA025397-001 Rev.18 Reference manual, IPS structure v4.60.--
3HNA013447-001 Rev.03 Reference manual, Naming convention

Application manuals
Rev 3HNA026812-001 Rev.14 Application manual, Functional safety and SafeMove2 for paint
Rev 3HNA033297-001 Rev.02 Application manual, OptiFact™ Painting Suite

Global application platform manuals

Rev 3HNA017159-001 Rev.31 Global appl. platform manual, 1KP 5500P
Rev 3HNA017160-001 Rev.32 Global appl. platform manual, 2KP 5500P
Rev 3HNA022776-001 Rev.25 Global appl. platform manual, 1KCII 5500P
Rev 3HNA033710-001 Rev.01 Global appl. platform manual, 1KI 5500

Circuit diagrams
3HNA028543-001 Rev.10 Circuit diagrams, IRB 5500
3HNA029739-001 Rev.07 Circuit diagrams, IRB 5500 with F52 foot unit
3HNA033528 Rev.01 Circuit diagrams, IRB 5500 with F52 and CBS II
3HNA028545-001 Rev.10 Circuit diagrams, IRB 5500 with trolley T33/T34
3HNA027881-001 Rev.11 Circuit diagrams, IRB 5500 with CBS II (IRB 5310)
3HNA029248-001 Rev.09 Circuit diagrams, IRB 5510
3HNA017282-001 Rev.08 Circuit diagrams, IRB 52
3HNA029668-001 Rev.01 Circuit diagrams, IRB 5350 door opener
3HNA029669-001 Rev.01 Circuit diagrams, IRB 5350 door opener on rail
3HNA019854-001 Rev.05 Circuit diagrams, IRB 52 & IRB 5320 workpiece positioners
3HNA033898-001 Rev.00 Circuit diagrams, IRB 5500-22 with PixelPaint
3HNA032675-001 Rev.01 Circuit diagrams, IRB 5500-23/25 with PixelPaint

Misc. manuals
3HNA014206-00 (191106) Starting guide, IRC5P system

Declarations, certificates etc.

Rev 3HNA014204-001 Rev.17 Documents on delivery, IRC5P
Rev 3HNA021049-001 Rev.16 Ex certificates
3HNA013609-001 Rev.04 Installation checklist (incl. in ‘Documents on delivery’)

8 List of technical documents, IRC5P RW6

March 2023 - R23A
© Copyright 2020-2023 ABB. All rights reserved.
 After sales documents

After sales documents

Last updated: 29.03.2023

R23A Misc.
3HNT 01350-1 Rev.06 ABB paint component catalogue
Rev 3HNA015552-001 Re.04 Migration guide, S4P+ vs. IRC5P RW6

Upgrade kits
Rev 3HNT 01938-1 Rev.11 After sale / upgrade kits, IRB robots
New PA0901-4500 Rev.01 Upgrade kit from R1000i to RB1000i-S
New PA0901-2500 Rev.01 RB1000i-S, Service manual

Upgrade procedures
Rev 3HNA024432-001 Rev.02 Upgrade, from DMC/SDI to I-Drive, S4P+/S4P
Rev 3HNA017422-001 Rev.24 Upgrade, IPS software
Rev 3HNA028750-001 Rev.02 Upgrade, OleOS3.x on PIB-03
Rev 3HNA028749-001 Rev.06 Upgrade, From PIB-01 to PIB-03 for RW5.14/15
Rev 3HNA027324-001 Rev.02 Upgrade, Main computer
Rev 3HNA0311130-001 Rev.02 Upgrade, upgrade to RB1000i
Rev 3HNA027984-001 Rev.05 Replacing PPRU with ACU
Rev 3HNA031075-001 Rev.01 Replacing purge sensor with PPSB

Compact CBS (v1)

Rev 3HNA028945-001 Rev.01 Upgrade, Compact CBS (v1) for IRC5P w/RW6
Rev 3HNA006128-001 Rev.25 Product manual, compact CBS (v1) for IRC5P w/RW6

Cables replacement instructions, IRB 5400-n

3HNA002687-001 Rev.01 Replacement instr., Cable 3HNA002323
3HNA002775-001 Rev.02 Replacement instr., Cables 3HNA002547 / 002571

List of technical documents, IRC5P RW6 9

March 2023 - R23A
© Copyright 2020-2023 ABB. All rights reserved.
Atomizer documentation

Atomizer documentation
Last updated: 28.03.2023

R23A Safety
3HJP PZ0100-0000 en Rev.06 Safety guide for ABB atomizers

RB1000i series
3HJP PA0900-1000 en Rev.00 User’s Guide - RB1000i Series
3HJP PA0905-2000 en Rev.02 RB1000i-CE - Service manual
3HJP PA0905-4000 en Rev.02 RB1000i-CE - Parts list, AE11 (8-bar ver.)

3HJP PA0901-2000 en Rev.06 RB1000i - Service manual

3HJP PA0901-4000 en Rev.06 RB1000i - Parts list, AA11 (8-bar ver.)
3HJP PA0901-4001 en Rev.05 RB1000i - Parts list, AA13 (6-bar ver.)

3HJP PA0902-2000 en Rev.06 RB1000i-EXT - Service manual

3HJP PA0902-4000 en Rev.05 RB1000i-EXT - Parts list, AB11 (8-bar ver.)
3HJP PA0902-4001 en Rev.05 RB1000i-EXT - Parts list, AB13 (6-bar ver.)

3HJP PA0903-2000 en Rev.05 RB1000i-WSC - Service manual

3HJP PA0903-4000 en Rev.02 RB1000i-WSC - Parts list, AC11 (8-bar ver.)

ROBOBEL series
Rev 3HJP PA0501-2000 en Rev.09 ROBOBEL031-PC - Service manual
Rev 3HJP PA0501-4000 R23.3 ROBOBEL031-PC - Layout + list

Integrated filling station

3HJP PD1040-2200 en Rev.08 IFS - Service manual, with No-valves
3HJP PD1040-4201 en Rev.02 Parts list, 2C0913
3HJP PD1040-4202 en Rev.01 Parts list, RB1000i-WSC, BOC type

3HJP PD1040-2100 en Rev.07 IFS - Service manual, with cartridge-type valves

3HJP PD1040-4101 en Rev.02 Parts list, 2N2197 (old version)
3HJP PD1040-4102 en Rev.02 Parts list, 2N10153
3HJP PD1040-4103 en Rev.00 Parts list, RB1000i-WSC, BOC type

Flushable cartridge
3HJP PD1010-2000 en Rev.12 Flushable cartridge - Service manual
3HJP PD1010-4005 en Rev.01 Parts list, 1N2290-01/02/05/06
3HJP PD1010-4006 en Rev.01 Parts list, 1N2290-03/04/07/08
3HJP PD1010-4008 en Rev.00 Parts list, RB1000i-WSC, BOC type

3HJP PD1010-2100 en Rev.04 Flushable cartridge, old version - Service manual

3HJP PD1010-4100 en Rev.00 Parts list, old version

10 List of technical documents, IRC5P RW6

March 2023 - R23A
© Copyright 2020-2023 ABB. All rights reserved.
 Robotic reference manuals

Robotic reference manuals

Last updated: 27.03.2023

R23A Operating manuals

Rev 3HAC050940-001 Rev.M IRC5 Integrator’s guide
3HAC032104-001 Rev.AK RobotStudio
3HAC050944-001 Rev.D Service information system
Rev 3HAC020738-001 Rev.AM Trouble shooting, IRC5
3HAC16578-1 Rev.T Calibration pendulum

Technical reference manuals

3HAC050947-001 Rev.N RAPID overview
Rev 3HAC050917-001 Rev.R RAPID instructions, functions, data types
3HAC050946-001 Rev.H RAPID kernel
Rev 3HAC050948-001 Rev.T System parameters

Application manuals
Rev 3HAC050798-001 Rev.S Controller software IRC5
Rev 3HAC050991-001 Rev.T Conveyor tracking
3HAC050993-001 Rev.C DeviceNet anybus slave
3HAC050992-001 Rev.F DeviceNet master/slave
3HAC050997-001 Rev.D EtherNet/IP anybus adapter
3HAC050998-001 Rev.L EtherNet/IP scanner/adapter
3HAC052610-001 Rev.S Functional safety and SafeMove2
3HAC050965-001 Rev.D Profibus anybus device
3HAC050966-001 Rev.C Profibus controller
3HAC050967-001 Rev.C PROFIenergy device
3HAC050968-001 Rev.E ProfiNet anybus device
Rev 3HAC065546-001 Rev.P ProfiNet controller/device IOC
3HAC051193-001 Rev.K RobotWare Add-Ins
3HAC063590-001 Rev.D TuneMaster

Product manual
3HAC060439-001 Rev.F Connected services

Misc.
3ADR010316 Rev.A Application note - IRC5 robot controller and CI502 with safety I/O modules
3ADR024128K0201 Rev.1.0.0 Application note - AC500-S Unbundled S500 Safety I/Os

List of technical documents, IRC5P RW6 11

March 2023 - R23A
© Copyright 2020-2023 ABB. All rights reserved.
Robotic reference manuals

12 List of technical documents, IRC5P RW6

March 2023 - R23A
© Copyright 2020-2023 ABB. All rights reserved.
 Contact us

—
ABB AS, Robotics
Robotics and Discrete Automation
Nordlysvegen 7, N-4340 BRYNE, Norway
Box 265, N-4349 BRYNE, Norway
Telephone: +47 22 87 2000

ABB Engineering (Shanghai) Ltd.

Robotics and Discrete Automation
No.4528, Kangxin Highway
Pudong New District
SHANGHAI 201319, China
Tel: +86 21 6105 6666

abb.com/robotics

March 2023 - R23A

© Copyright 2020-2023 ABB. All rights reserved.

Specifications subject to change without notice.