Product manual, spare parts

IRB 2600
Trace back information:
Workspace R16-2 version a1
Checked in 2016-09-06
Skribenta version 4.6.318
 Product manual, spare parts
IRB 2600 - 20/1.65
IRB 2600 - 12/1.65
IRB 2600 - 12/1.85
IRB 2600ID - 15/1.85
IRB 2600ID - 8/2.0
IRC5

Document ID: 3HAC049106-001

Revision: D

© Copyright 2014- 2016 ABB. All rights reserved.

The information in this manual is subject to change without notice and should not
be construed as a commitment by ABB. ABB assumes no responsibility for any errors
that may appear in this manual.
Except as may be expressly stated anywhere in this manual, nothing herein shall be
construed as any kind of guarantee or warranty by ABB for losses, damages to
persons or property, fitness for a specific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising from
use of this manual and products described herein.
This manual and parts thereof must not be reproduced or copied without ABB's
written permission.
Additional copies of this manual may be obtained from ABB.
The original language for this publication is English. Any other languages that are
supplied have been translated from English.

© Copyright 2014- 2016 ABB. All rights reserved.

ABB AB
Robotics Products
Se-721 68 Västerås
Sweden
 Table of contents

Table of contents
Overview of this manual ................................................................................................................... 7
Product documentation, IRC5 .......................................................................................................... 9

1 Rebuilding parts 11

2 Complete robot 13

3 Base cover assembly 15

4 Base and frame unit 17

5 Lower arm and frame 19

6 Upper arm IRB 2600 Standard 21

7 Upper arm (IRB 2600ID) 23

8 Motors 25

9 Gearboxes 29

10 Electrical connections 31

11 Options 35

Product manual, spare parts - IRB 2600 5

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This page is intentionally left blank
 Overview of this manual

Overview of this manual

About this manual
This manual contains spare parts for:
• IRB 2600 and all its variants.

Usage
This manual shall be used as a complement to the product manual for IRB 2600
during:
• maintenance work
• repair work.

Who should read this manual?

This manual is intended for:
• maintenance personnel
• repair personnel.

Prerequisites
A maintenance/repair/installation craftsman working with an ABB Robot must:
• be trained by ABB and have the required knowledge of mechanical and
electrical installation/repair/maintenance work.

Organization of chapters
The manual is organized in the following chapters:
Chapter Contents
1 Rebuilding robot Information of rebuilding parts, required when
rebuilding the robot to another version.
2 Spare parts and exploded view Complete spare part list and complete list of robot
components shown in exploded views.

References

Reference Document ID
Product manual - IRB 2600 3HAC035504-001
Circuit diagram - IRB 2600 3HAC029570-007

Revisions

Revision Description
- First edition

Continues on next page

Product manual, spare parts - IRB 2600 7
3HAC049106-001 Revision: D
© Copyright 2014- 2016 ABB. All rights reserved.
Overview of this manual
Continued

Revision Description
A The following updates have been made in this revision:
• Option number changed for spare part number 3HAC16667-1, and
option number added for spare part number 3HAC033181-001, see
Options on page 35
• Spare parts with color Graphite White are added to the spare part lists.
• Spare parts motors of Type B (IRB 2600) and Type A (IRB 2600ID)
added to the spare parts list.
• Motors for all axes are now presented in one place separated from
other spare parts, in a new section.
• All gearboxes are now presented in one place separated from other
spare parts, in a new section.
B The following updates have been made in this revision:
• Spare parts "Lower arm, Process (IRB 2600ID)" with number
3HAC037957-004, 007, 005 and 006 changed to "Upper arm Process
(IRB 2600ID)" with same numbers. See Upper arm (IRB 2600ID) on
page 23.
C The following updates have been made in this revision:
• New Spare part numbers for "Connection boxes FS130/FS180". See
Other parts on page 31.
• Spare part number, Cable harness Upper arm (ID) added. See Spare
parts list, electrical connections on page 31.
• Generally modified due to update of BOL.
• Number for cable harness IRB 2600 ID changed.
• Table splited and new is created for IRB 2600 for base cover assembly.
• Type designations changed on motor sections.
• Type designations corrected on upper arm.
D Published in release R16.2. The following updates are done in this revision:
• Corrections due to updates in SAP terminology.
• Updated spare parts due to new standard calibration method (Axis
Calibration).
- Base
- Frame
- Lower arm
- Arm housing
- Tubular shaft unit
- Upper arm
- Wrist unit
- Process wrist unit

8 Product manual, spare parts - IRB 2600

3HAC049106-001 Revision: D
© Copyright 2014- 2016 ABB. All rights reserved.
 Product documentation, IRC5

Product documentation, IRC5

Categories for user documentation from ABB Robotics
The user documentation from ABB Robotics is divided into a number of categories.
This listing is based on the type of information in the documents, regardless of
whether the products are standard or optional.
All documents listed can be ordered from ABB on a DVD. The documents listed
are valid for IRC5 robot systems.

Product manuals
Manipulators, controllers, DressPack/SpotPack, and most other hardware is
delivered with a Product manual that generally contains:
• Safety information.
• Installation and commissioning (descriptions of mechanical installation or
electrical connections).
• Maintenance (descriptions of all required preventive maintenance procedures
including intervals and expected life time of parts).
• Repair (descriptions of all recommended repair procedures including spare
parts).
• Calibration.
• Decommissioning.
• Reference information (safety standards, unit conversions, screw joints, lists
of tools).
• Spare parts list with exploded views (or references to separate spare parts
lists).
• Circuit diagrams (or references to circuit diagrams).

Technical reference manuals

The technical reference manuals describe reference information for robotics
products.
• Technical reference manual - Lubrication in gearboxes: Description of types
and volumes of lubrication for the manipulator gearboxes.
• Technical reference manual - RAPID overview: An overview of the RAPID
programming language.
• Technical reference manual - RAPID Instructions, Functions and Data types:
Description and syntax for all RAPID instructions, functions, and data types.
• Technical reference manual - RAPID kernel: A formal description of the
RAPID programming language.
• Technical reference manual - System parameters: Description of system
parameters and configuration workflows.

Continues on next page

Product manual, spare parts - IRB 2600 9
3HAC049106-001 Revision: D
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Product documentation, IRC5
Continued

Application manuals
Specific applications (for example software or hardware options) are described in
Application manuals. An application manual can describe one or several
applications.
An application manual generally contains information about:
• The purpose of the application (what it does and when it is useful).
• What is included (for example cables, I/O boards, RAPID instructions, system
parameters, DVD with PC software).
• How to install included or required hardware.
• How to use the application.
• Examples of how to use the application.

Operating manuals
The operating manuals describe hands-on handling of the products. The manuals
are aimed at those having first-hand operational contact with the product, that is
production cell operators, programmers, and trouble shooters.
The group of manuals includes (among others):
• Operating manual - Emergency safety information
• Operating manual - General safety information
• Operating manual - Getting started, IRC5 and RobotStudio
• Operating manual - IRC5 Integrator's guide
• Operating manual - IRC5 with FlexPendant
• Operating manual - RobotStudio
• Operating manual - Trouble shooting IRC5

10 Product manual, spare parts - IRB 2600

3HAC049106-001 Revision: D
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 1 Rebuilding parts

1 Rebuilding parts
Lower arm
The table shows which lower arm can be used on which variant.
Variant Lower arm 3HAC059433- Lower arm 3HAC059434-
001/3HAC059433-002 001/3HAC059434-002
IRB 2600-20/1.65 X
IRB 2600-12/1.65 X
IRB 2600-12/1.85 X
IRB 2600ID - X
15/1.85
IRB 2600ID - 8/2.0 X

Product manual, spare parts - IRB 2600 11

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 2 Complete robot

2 Complete robot
Spare parts, complete robot

Posi- Base cover parts Spare part number

tion
- Labels and plate set, contains the labels 3HAC035004-001
shown in the figure.

Illustration, labels and plate set

xx1000000205

A Warning - Symbol of flash (4 pcs)

B Warning - Risk of tipping
C Label - Lifting instruction
D Warning - "High temperature"
E Label - Max. air pressure
F Warning - Brake release unit
G Label - Calibration
H Label - Suspended robot

Product manual, spare parts - IRB 2600 13

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 3 Base cover assembly

3 Base cover assembly

Spare parts, base cover assembly
Link to Illustration, base cover assembly on page 15

Posi- Base cover parts Spare part number

tion
1 Cover 3HAC029250-002
2 Sealing 3HAC029188-001
3 Sealing 3HAC029187-001
4 Protection cover 3HAC049770-001
5 Push-button guard 3HAC6499-1
6 O-ring (3 pcs) 21522012-428

Illustration, base cover assembly

Link to Spare parts, base cover assembly on page 15

Protection type Standard

2
1

4 3
5 6
xx1300000188

Product manual, spare parts - IRB 2600 15

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 4 Base and frame unit

4 Base and frame unit

Spare parts, base and frame unit

Position Base and frame parts Spare part Color

1 Base 3HAC059431-001 ABB Orange
Base 3HAC059431-002 Graphite White
2 Frame 3HAC044328-007 ABB Orange
Frame 3HAC044328-006 Graphite White
3 Radial sealing 3HAB3701-29 -
- Sealing washer, oil plug in gearbox (not 3HAC029646-001 -
shown in figure)
9 Cover plate 3HAC030041-001 -
- Sealing washer, oil plug in gearbox (not 3HAC029646-001 -
shown in figure)
10 O-ring 3HAB3772-109 -
12 Flange sealing (Loctite 574) 3HAC042474-001 -
231 Cable protection (not shown in the figure) 3HAC027499-004 -
381 Expansion container, set 3HAC033862-005 -

Continues on next page

Product manual, spare parts - IRB 2600 17
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4 Base and frame unit
Continued

Illustration base and frame unit

Link to Spare parts, base and frame unit on page 17

381

10

xx1400001986

18 Product manual, spare parts - IRB 2600

3HAC049106-001 Revision: D
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 5 Lower arm and frame

5 Lower arm and frame

Spare parts list, lower arm and frame
Link to Illustration, lower arm and frame on page 20

Position Parts lower arm & frame Spare part Color

2 Lower arm (IRB 2600-20/1.65, -12/1.65) 3HAC059433-001 ABB Orange
Lower arm (IRB 2600-20/1.65, -12/1.65) 3HAC059433-002 Graphite White
Lower arm (IRB 2600-12/1.85, IRB 2600ID 3HAC059434-002 ABB Orange
- 15/1.85, IRB 2600ID - 8/2.0)
Lower arm (IRB 2600-12/1.85, IRB 2600ID 3HAC059434-001 Graphite White
- 15/1.85, IRB 2600ID - 8/2.0)
14 Stop pin 3HAC027588-005 -
15 Bracket 3HAC027499-005 -
16 O-ring 3HAB3772-104 -
17 Cover 3HAC025310-002 -
18 V-ring 3HAB3732-23 -
19 O-ring 3HAB3772-35 -
20 Damper 3HAC030388-001 -
21 Damper 3HAC029243-001 -
22 Lubricating oil See Type of oil, -
gearboxes in
Technical refer-
ence manual - Lub-
rication in gear-
boxes.
23 Magnetic plug 3HAC16721-1 -
27 Plug IF3820 S06-EXT 3HAC045715-001 -
13 O-ring 3HAB3772-107 -
201 See Electrical connections on page 31. -

Continues on next page

Product manual, spare parts - IRB 2600 19
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5 Lower arm and frame
Continued

Illustration, lower arm and frame

Link to Spare parts list, lower arm and frame on page 19

201

20

21 19
18

23 17

27 23

14
15
16

xx1400001995

20 Product manual, spare parts - IRB 2600

3HAC049106-001 Revision: D
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 6 Upper arm IRB 2600 Standard

6 Upper arm IRB 2600 Standard

Spare parts, upper arm (gearbox oil in vessel)
Type and amount of oil is detailed in a separate manual, Technical reference
manual - Lubrication in gearboxes.

Spare parts, upper arm

Link to illustration Illustration upper arm on page 22.

Pos. Upper arm parts Spare part Color

1 Arm housing 3HAC059435-001 ABB Orange
Arm housing 3HAC059435-002 Graphite White
2 Parallel pin, hardened 3HAC3785-2
3 Tubular shaft unit 3HAC059488-001 ABB Orange
Tubular shaft unit 3HAC059488-002 Graphite White
20 Lubricating oil See Type of oil, -
gearboxes in
Technical refer-
ence manual - Lub-
rication in gear-
boxes.
22 Lubricating oil See Type of oil, -
gearboxes in
Technical refer-
ence manual - Lub-
rication in gear-
boxes.
18 Magnetic plug 3HAC037925-001 -
24 Sealing washer 3HAC029646-001 -
21 Flange sealing (Loctite 575) 3HAC042581-001 -
6 O-ring 3HAB3772-12 -
7 Wrist complete (including o-ring pos 6) i 3HAC059445-001 ABB Orange
3HAC059445-002 Graphite White
4 Cover, arm housing 3HAC030132-002 ABB Orange
Cover, arm housing 3HAC030132-003 Graphite White
5 Gasket 3HAC030389-001 -
i A guide pin is enclosed separately with the wrist. It is to be installed in the new wrist spare part if
there is a guide pin hole available in the upper arm tube.

xx1600000689

Continues on next page

Product manual, spare parts - IRB 2600 21
3HAC049106-001 Revision: D
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6 Upper arm IRB 2600 Standard
Continued

The hole is available on robots introduced with Axis Calibration.

xx1600000690
If the guide pin is not installed on a robot calibrated with Axis Calibration, the calibration result will
be affected negatively.

Illustration upper arm

Link to Spare parts, upper arm on page 21.

1
21

18

18 24

24 3 22

2 20
18
24
6
xx1400001989

22 Product manual, spare parts - IRB 2600

3HAC049106-001 Revision: D
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 7 Upper arm (IRB 2600ID)

7 Upper arm (IRB 2600ID)

Spare parts, oil in upper arm gearboxes
Type and amount of oil is detailed in a separate manual, Technical reference
manual - Lubrication in gearboxes.

Spare parts, upper arm

Link to illustration Illustration, upper arm on page 23.

Position Upper arm parts Spare part Color

1 Process wrist, IRB 2600ID-15/1.85 3HAC059444-001 ABB Orange
Process wrist, IRB 2600ID-15/1.85 3HAC059444-002 Graphite White
Process wrist, long, IRB 2600ID-8/2.00 3HAC059443-001 ABB Orange
Process wrist, long, IRB 2600ID-8/2.00 3HAC059443-002 Graphite White
2 Upper arm, Process IRB 2600ID-15/1.85 3HAC059438-001 ABB Orange
Upper arm, Process IRB 2600ID-15/1.85 3HAC059438-002 Graphite White
Upper arm, Process IRB 2600ID-8/2.0 3HAC059439-001 ABB Orange
Upper arm, Process IRB 2600ID-8/2.0 3HAC059439-002 Graphite White
40 VK-cover 3HAA2166-19
41 VK-cover 3HAA2166-18
42 VK-cover (2 pcs) 3HAA2166-17

Illustration, upper arm

42

41
1

40
xx1400001990

Product manual, spare parts - IRB 2600 23

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 8 Motors

8 Motors
IRB 2600
Motors for Type B

Note

Motors for Type B (IRB 2600) are not compatible with other types and can
therefore only be used to replace other motors of Type B.

Position Spare part number AC motor with pinion Color

1 3HAC047586-002 Axis-1 ABB Orange
1 3HAC047586-003 Axis-1 Graphite White
2 3HAC047584-002 Axis-2 ABB Orange
2 3HAC047584-003 Axis-2 Graphite White
3 3HAC047575-002 Axis-3 -
4 3HAC047574-002 Axis-4, -5 & -6 -

Motors for Type A

Note

Motors for Type A (IRB 2600) can not be replaced by motors of Type B. Motors
for Type B are not compatible with other types.

Position Spare part number AC motor with pinion Color

1 3HAC034644-003 Axis-1 ABB Orange
1 3HAC034644-004 Axis-1 Graphite White
2 3HAC031218-003 Axis-2 ABB Orange
2 3HAC031218-004 Axis-2 Graphite White
3 3HAC030215-003 Axis-3 -
4 3HAC030216-003 Axis-4, -5 & -6 -

IRB 2600ID
Motors for Type B

Note

Motors for Type B (IRB 2600ID) are not compatible with other types and can
therefore only be used to replace other motors of Type B.

Position Spare part number AC motor with pinion Color

1 3HAC047586-002 Axis-1 ABB Orange
1 3HAC047586-003 Axis-1 Graphite White
2 3HAC047584-002 Axis-2 ABB Orange

Continues on next page

Product manual, spare parts - IRB 2600 25
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8 Motors
Continued

Position Spare part number AC motor with pinion Color

2 3HAC047584-003 Axis-2 Graphite White
3 3HAC047575-002 Axis-3 -
5 3HAC047574-002 Axis-4 -
6 3HAC047574-002 Axis-5 -
7 3HAC17342-1 Axis-6 -

Motors for Type A

Note

Motors for Type A (IRB 2600ID) can not be replaced by motors of Type B. Motors
for Type B are not compatible with other types.

Position Spare part number AC motor with pinion Color

1 3HAC034644-003 Axis-1 ABB Orange
1 3HAC034644-004 Axis-1 Graphite White
2 3HAC031218-003 Axis-2 ABB Orange
2 3HAC031218-004 Axis-2 Graphite White
3 3HAC030215-003 Axis-3 -
5 3HAC030216-003 Axis-4 -
6 3HAC030216-003 Axis-5 -
7 3HAC17342-1 Axis-6 -

O-rings

Position Spare part number Variant O-ring

10 3HAB3772-107 IRB 2600 Axis-1
IRB 2600ID
10 3HAB3772-107 IRB 2600 Axis-2
IRB 2600ID
11 3HAB3772-102 IRB 2600 Axis-3
IRB 2600ID
12 3HAB3772-112 IRB 2600 Axis-4
IRB 2600ID
12 3HAB3772-112 IRB 2600 Axis-5
IRB 2600ID
12 3HAB3772-112 IRB 2600 Axis-6

Continues on next page

26 Product manual, spare parts - IRB 2600
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 8 Motors
Continued

Illustration

Axis 1 and -2 motor Axis 3, 4, 5 and 6 gearbox

IRB 2600 IRB 2600

4
3
11

12
10

2
10

xx1400001992

xx1400001993

IRB 2600ID IRB 2600ID

12

6
7 12 3
11

xx1400001991

xx1400001994

Product manual, spare parts - IRB 2600 27

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This page is intentionally left blank
 9 Gearboxes

9 Gearboxes
Delivery of spare part gearboxes
Spare part gearboxes are delivered with o-ring.

Gearboxes
Information abour lubrication oil can be found in
For lubrication oil see Type of oil, gearboxes in Technical reference
manual - Lubrication in gearboxes.
Posi- Axis Spare part number Type Variants Color
tion
1 Axis-1 3HAC028837-004 TS245RHS-125 IRB 2600 ABB Orange
IRB 2600ID
1 Axis-1 3HAC028837-009 TS245RHS-125 IRB 2600 Graphite
IRB 2600ID White

2 Axis-2 3HAC039109-002 TS225R i = 137 IRB 2600 ABB Orange

IRB 2600ID
2 Axis-2 3HAC039109-004 TS225R i = 137 IRB 2600 Graphite
IRB 2600ID White

3 Axis-3 3HAC028705-003 RV-42N i = 126 IRB 2600 ABB Orange

IRB 2600ID
3 Axis-3 3HAC028705-004 RV-42N i = 126 IRB 2600 Graphite
IRB 2600ID White

O-rings

Spare part number Axis All variants

3HAB3772-128 Axis-1 X
3HAB3772-107 Axis-2 X
3HAB3772-105 Axis-3 X

Continues on next page

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9 Gearboxes
Continued

Illustration

Axis-1 and -2 gearbox Axis-3 gearbox

xx1400001988

xx1400001987

30 Product manual, spare parts - IRB 2600

3HAC049106-001 Revision: D
© Copyright 2014- 2016 ABB. All rights reserved.
 10 Electrical connections

10 Electrical connections
Spare parts list, electrical connections
Cable harness

Item Spare part Spare part number

- Cable harness, basic 3HAC030006-001
- Cable harness, upper arm (ID) 3HAC035547-001
- Manipulator harness axes 1-6, customer connections 3HAC029896-001
- Cable harness, Multibus 3HAC030007-001
- Cable harness, Profibus 3HAC037799-001

Other parts

Item Spare part Color Spare part number

A Connection Box FS130, axis-1 ABB Orange 3HAC054659-005
Includes o-ring
3HAC054692-001
Connection Box FS130, axis-1 Graphite 3HAC054659-004
White Includes o-ring
3HAC054692-001
B O-ring axis-1, circular profile i 3HAC3772-110

O-ring axis-1, hexagon profile i 3HAC054692-001

C Cover Box FS130, axis-1 ABB Orange 3HAC029302-002

Cover Box FS130, axis-1 Graphite 3HAC029302-006
White
D Connection Box FS130, axis-2 ABB Orange 3HAC054659-005
Includes o-ring
3HAC054692-001
Connection Box FS130, axis-2 Graphite 3HAC054659-004
White Includes o-ring
3HAC054692-001
E O-ring axis-2, circular profile i 3HAC3772-111

O-ring axis-2, hexagon profile i 3HAC054692-001

F Cover Box FS130, axis-2 ABB Orange 3HAC029302-002

Cover Box FS130, axis-2 Graphite 3HAC029302-006
White
G DSQC 536 Brake release board 3HAC16035-1
H Battery unit (2-pole battery contact) 3HAC16831-1
Can not be used with SMB
board 3HAC044168-001.
Battery unit (3-pole battery contact) 3HAC044075-001
Can only be used with SMB
board 3HAC044168-001.

Continues on next page

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10 Electrical connections
Continued

Item Spare part Color Spare part number

J SMB replacement kit 3HAC046686-001
Serial measurement board, RMU 101 3HAC044168-001
- Serial measurement unit 3HAC046277-001
Contains serial measure-
ment board 3HAC044168-
001 and battery pack
3HAC044075-001.
- Signal cable SMB (Not visible in the figure) 3HAC4050-1
- SMB replacement set 3HAC046686-001
i The cross-section profile is either circular or hexagon. If only ordering the o-ring, order the same
profile that is currently installed in the connection box.

Illustration electrical connections

Protection type Standard

xx1300000258

DSQC 663A RMU

J
G

H
G H

xx1300000342

Continues on next page

32 Product manual, spare parts - IRB 2600
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 10 Electrical connections
Continued

Protection type Foundry Prime

DSQC 663A RMU

J
G

H
G H

xx1300000342

Product manual, spare parts - IRB 2600 33

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This page is intentionally left blank
 11 Options

11 Options
Spare parts options

Option no. Spare parts Spare parts no.

213-1 Safety lamp 3HAC050417-001
Protection type Standard
87-1 Cooling fan, set 3HAC033857-002
Protection type Standard
224-2 Expansion container with cover (set) 3HAC033862-005
(Suspended position)
459-1 CP/CS Proc1, base 3HAC16667-1
28-1 Mechanical stop kit axis 1, adjust (Working range 3HAC033134-001
limit, axis 1)
239-1 Connector set on base 3HAC033181-001
Connector set R2.CP/R2.CS 3HAC025396-001
Additional mechanical stop set, axis 1 3HAC033134-001

Product manual, spare parts - IRB 2600 35

3HAC049106-001 Revision: D
© Copyright 2014- 2016 ABB. All rights reserved.
Contact us

3HAC049106-001, Rev D, en
ABB AB
Discrete Automation and Motion
Robotics
S-721 68 VÄSTERÅS, Sweden
Telephone +46 (0) 21 344 400

ABB AS, Robotics

Discrete Automation and Motion
Nordlysvegen 7, N-4340 BRYNE, Norway
Box 265, N-4349 BRYNE, Norway
Telephone: +47 51489000

ABB Engineering (Shanghai) Ltd.

No. 4528 Kangxin Highway
PuDong District
SHANGHAI 201319, China
Telephone: +86 21 6105 6666

www.abb.com/robotics