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GLST 204 Notes-1

The document outlines the course GLST 204: Phase Diagrams in Materials, offered at Ahmadu Bello University, focusing on definitions, basic concepts, and various types of phase diagrams including unary, binary, and ternary systems. It emphasizes the importance of understanding phase diagrams for the design and control of materials' microstructures and properties. The course also includes practical objectives such as sketching phase diagrams and analyzing alloy compositions at equilibrium.

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0% found this document useful (0 votes)
17 views14 pages

GLST 204 Notes-1

The document outlines the course GLST 204: Phase Diagrams in Materials, offered at Ahmadu Bello University, focusing on definitions, basic concepts, and various types of phase diagrams including unary, binary, and ternary systems. It emphasizes the importance of understanding phase diagrams for the design and control of materials' microstructures and properties. The course also includes practical objectives such as sketching phase diagrams and analyzing alloy compositions at equilibrium.

Uploaded by

musalawal615
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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‭Department of Glass and Silicate Technology‬

‭Faculty of Environmental Design‬


‭Ahmadu Bello University, Zaria‬

‭ ourse Title:‬‭Phase Diagrams in Materials‬


C
‭Course Code:‬‭GLST 204‬
‭Number of CUs:‬‭2‬
‭Course Period:‬‭Tuesdays, 9 to 11 am‬
‭Course Lecturer:‬‭Dr. U. S. Aliyu‬

‭ ourse Content‬
C
‭Preambles‬
‭Learning Objectives and Introduction‬

‭ art One:‬‭Definitions and Basic Concepts‬


P
‭Solubility Limit, Phases, Microstructure, Phase Equilibria, One-Component (or‬
‭Unary) Phase Diagrams‬

‭Part Two:‬‭Binary Phase Diagrams‬

‭ art Two I:‬


P
‭2.1 Binary Isomorphous Systems‬
‭2.2 Interpretation of Phase Diagrams‬
‭2.3 Development of Microstructure in Isomorphous Alloys‬
‭2.4 Mechanical Properties of Isomorphous Alloys‬

‭ art Two II:‬


P
‭2.5 Binary Eutectic Systems‬
‭2.6 Development of Microstructure in Eutectic Alloys‬
‭2.7 Equilibrium Diagrams Having Intermediate Phases or Compounds‬
‭2.8 Eutectoid and Peritectic Reactions‬

‭ art Two III:‬


P
‭2.9 Congruent Phase Transformations‬
‭2.10 Ceramic Phase Diagrams‬
‭2.11 Ternary Phase Diagrams‬
‭2.12 The Gibbs Phase Rule‬

‭ art Three:‬‭The Iron – Carbon System‬


P
‭3.1 The Iron–Iron Carbide (Fe–Fe3C) Phase Diagram‬
‭ .2 Development of Microstructure in Iron–Carbon Alloys‬
3
‭3.3 The Influence of Other Alloying‬

‭ reambles‬
P
‭Course Objectives‬
‭After careful study of this chapter, you should be able to do the following:‬
‭1.‬ ‭(a) Schematically sketch simple isomorphous and eutectic phase diagrams.‬
‭(b) On these diagram’s label the various phase regions.‬
‭(c) Label liquidus, solidus, and solvus lines.‬
‭2.‬ ‭Given‬‭a‬‭binary‬‭phase‬‭diagram,‬‭the‬‭composition‬‭of‬‭an‬‭alloy,‬‭its‬‭temperature,‬‭and‬
‭assuming that the alloy is at equilibrium, determine‬
‭(a) What phase(s) is (are) present?‬
‭(b) the composition(s) of the phase(s), and‬
‭(c) the mass fraction(s) of the phase(s).‬
‭3.‬ ‭For some given binary phase diagram, do the following:‬
‭(a)‬ ‭locate‬ ‭the‬ ‭temperatures‬ ‭and‬ ‭compositions‬ ‭of‬ ‭all‬ ‭eutectic,‬ ‭eutectoid,‬
‭peritectic, and congruent phase transformations; and‬
‭(b) Write reactions for all these transformations‬
‭for either heating or cooling.‬
‭4.‬ ‭Given‬‭the‬‭composition‬‭of‬‭an‬‭iron–carbon‬‭alloy‬‭containing‬‭between‬‭0.022‬‭wt%‬
‭C and 2.14 wt% C, be able to‬
‭(a) Specify whether the alloy is hypoeutectoid or hypereutectoid,‬
‭(b) name the proeutectoid phase,‬
‭(c) compute the mass fractions of proeutectoid phase and pearlite, and‬
‭(d)‬‭Make‬‭a‬‭schematic‬‭diagram‬‭of‬‭the‬‭microstructure‬‭at‬‭a‬‭temperature‬‭just‬‭below‬
‭the eutectoid.‬

I‭ ntroduction‬
‭One‬‭reason‬‭that‬‭knowledge‬‭and‬‭understanding‬‭of‬‭phase‬‭diagrams‬‭are‬‭important‬‭to‬‭the‬
‭scientist‬‭or‬‭engineer‬‭relates‬‭to‬‭the‬‭design‬‭and‬‭control‬‭of‬‭heat-treating‬‭procedures;‬‭some‬
‭properties‬ ‭of‬ ‭materials‬ ‭are‬ ‭functions‬ ‭of‬ ‭their‬ ‭microstructures,‬ ‭and,‬ ‭consequently,‬ ‭of‬
‭their‬ ‭thermal‬ ‭histories.‬ ‭Even‬ ‭though‬ ‭most‬ ‭phase‬ ‭diagrams‬ ‭represent‬ ‭stable‬ ‭(or‬
‭equilibrium)‬‭states‬‭and‬‭microstructures,‬‭they‬‭are‬‭nevertheless‬‭useful‬‭in‬‭understanding‬
‭the‬ ‭development‬ ‭and‬ ‭preservation‬ ‭of‬ ‭nonequilibrium‬ ‭structures‬ ‭and‬ ‭their‬ ‭attendant‬
‭properties;‬ ‭it‬ ‭is‬ ‭often‬ ‭the‬ ‭case‬ ‭that‬ ‭these‬ ‭properties‬ ‭are‬ ‭more‬ ‭desirable‬ ‭than‬ ‭those‬
‭associated with the equilibrium state.‬
‭The‬ ‭understanding‬ ‭of‬ ‭phase‬ ‭diagrams‬ ‭for‬ ‭alloy‬ ‭systems‬ ‭is‬ ‭extremely‬ ‭important‬
‭because‬ ‭there‬ ‭is‬ ‭a‬ ‭strong‬ ‭correlation‬ ‭between‬ ‭microstructure‬ ‭and‬ ‭mechanical‬
‭properties,‬ ‭and‬ ‭the‬ ‭development‬ ‭of‬ ‭the‬ ‭microstructure‬ ‭of‬ ‭an‬ ‭alloy‬ ‭is‬ ‭related‬ ‭to‬ ‭the‬
‭characteristics‬ ‭of‬ ‭its‬ ‭phase‬ ‭diagram.‬ ‭In‬ ‭addition,‬ ‭phase‬ ‭diagrams‬ ‭provide‬ ‭valuable‬
i‭nformation‬‭about‬‭melting,‬‭casting,‬‭crystallization,‬‭and‬‭other‬‭phenomena.‬‭This‬‭course‬
‭presents‬ ‭and‬ ‭discusses‬ ‭the‬ ‭following‬ ‭topics:‬ ‭(1)‬ ‭terminology‬ ‭associated‬ ‭with‬ ‭phase‬
‭diagrams‬‭and‬‭phase‬‭transformations;‬‭(2)‬‭pressure-temperature‬‭phase‬‭diagrams‬‭for‬‭pure‬
‭materials;‬ ‭(3)‬ ‭the‬ ‭interpretation‬ ‭of‬ ‭phase‬ ‭diagrams;‬ ‭(4)‬ ‭some‬ ‭of‬ ‭the‬ ‭common‬ ‭and‬
‭relatively‬ ‭simple‬ ‭binary‬ ‭phase‬ ‭diagrams,‬ ‭including‬ ‭that‬ ‭for‬ ‭the‬ ‭iron–carbon‬ ‭system;‬
‭and‬ ‭(5)‬ ‭the‬ ‭development‬ ‭of‬ ‭equilibrium‬ ‭microstructures,‬ ‭upon‬ ‭cooling,‬ ‭for‬ ‭several‬
‭situations.‬

‭Part One:‬‭Definitions and Basic Concepts‬

‭ .1 Solubility Limit‬
1
‭For‬ ‭many‬ ‭alloy‬ ‭systems‬ ‭and‬ ‭at‬ ‭some‬ ‭specific‬ ‭temperature,‬ ‭there‬ ‭is‬ ‭a‬ ‭maximum‬
‭concentration‬
‭of‬‭solute‬‭atoms‬‭that‬‭may‬‭dissolve‬‭in‬‭the‬‭solvent‬‭to‬‭form‬‭a‬‭solid‬‭solution;‬‭this‬‭is‬‭called‬
‭a‬‭solubility‬‭limit‬‭.‬‭The‬‭addition‬‭of‬‭solute‬‭in‬‭excess‬‭of‬‭this‬‭solubility‬‭limit‬‭results‬‭in‬‭the‬
‭formation‬ ‭of‬ ‭another‬ ‭solid‬ ‭solution‬ ‭or‬ ‭compound‬ ‭that‬ ‭has‬ ‭a‬ ‭distinctly‬ ‭different‬
‭composition.‬ ‭To‬ ‭illustrate‬ ‭this‬ ‭concept,‬ ‭consider‬ ‭the‬‭sugar–water‬‭system.‬‭Initially,‬‭as‬
‭sugar‬ ‭is‬ ‭added‬ ‭to‬ ‭water,‬ ‭a‬ ‭sugar–water‬ ‭solution‬ ‭or‬ ‭syrup‬ ‭forms.‬ ‭As‬ ‭more‬ ‭sugar‬ ‭is‬
‭introduced,‬ ‭the‬ ‭solution‬ ‭becomes‬ ‭more‬ ‭concentrated‬ ‭until‬ ‭the‬ ‭solubility‬ ‭limit‬ ‭is‬
‭reached,‬‭or‬‭the‬‭solution‬‭becomes‬‭saturated‬‭with‬‭sugar.‬‭At‬‭this‬‭time,‬‭the‬‭solution‬‭is‬‭not‬
‭capable‬‭of‬‭dissolving‬‭any‬‭more‬‭sugar,‬‭and‬‭further‬‭additions‬‭simply‬‭settle‬‭to‬‭the‬‭bottom‬
‭of‬ ‭the‬ ‭container.‬ ‭Thus,‬ ‭the‬ ‭system‬ ‭now‬ ‭consists‬ ‭of‬ ‭two‬ ‭separate‬ ‭substances:‬ ‭a‬
‭sugar–water syrup liquid solution and solid crystals of undissolved sugar.‬

‭ .2 Phases‬
1
‭A‬ ‭phase‬ ‭may‬ ‭be‬ ‭defined‬ ‭as‬ ‭a‬ ‭homogeneous‬ ‭portion‬ ‭of‬ ‭a‬ ‭system‬ ‭that‬ ‭has‬ ‭uniform‬
‭physical‬‭and‬‭chemical‬‭characteristics.‬‭Every‬‭pure‬‭material‬‭is‬‭considered‬‭to‬‭be‬‭a‬‭phase;‬
‭so‬ ‭also‬ ‭is‬ ‭every‬ ‭solid,‬ ‭liquid,‬ ‭and‬ ‭gaseous‬ ‭solution.‬ ‭For‬ ‭example,‬ ‭the‬ ‭sugar–water‬
‭syrup‬ ‭solution‬ ‭just‬ ‭discussed‬ ‭is‬ ‭one‬ ‭phase,‬ ‭and‬ ‭solid‬ ‭sugar‬ ‭is‬ ‭another.‬ ‭Each‬ ‭has‬
‭different‬‭physical‬‭properties‬‭(one‬‭is‬‭a‬‭liquid,‬‭the‬‭other‬‭is‬‭a‬‭solid);‬‭furthermore,‬‭each‬‭is‬
‭different‬ ‭chemically‬‭(i.e.,‬‭has‬‭a‬‭different‬‭chemical‬‭composition);‬‭one‬‭is‬‭virtually‬‭pure‬
‭sugar,‬‭the‬‭other‬‭is‬‭a‬‭solution‬‭of‬‭H‭2‬ ‬‭O‬‭and‬‭C‭1‬ 2‬‭H‬‭22‬‭O‬‭11‬‭.‬‭If‬‭more‬‭than‬‭one‬‭phase‬‭is‬‭present‬
‭in‬ ‭a‬ ‭given‬ ‭system,‬ ‭each‬ ‭will‬ ‭have‬ ‭its‬ ‭own‬ ‭distinct‬ ‭properties,‬ ‭and‬ ‭a‬ ‭boundary‬
‭separating‬‭the‬‭phases‬‭will‬‭exist‬‭across‬‭which‬‭there‬‭will‬‭be‬‭a‬‭discontinuous‬‭and‬‭abrupt‬
‭change‬ ‭in‬‭physical‬‭and/or‬‭chemical‬‭characteristics.‬‭When‬‭two‬‭phases‬‭are‬‭present‬‭in‬‭a‬
‭system,‬ ‭it‬ ‭is‬ ‭not‬ ‭necessary‬ ‭that‬ ‭there‬ ‭be‬ ‭a‬ ‭difference‬ ‭in‬ ‭both‬ ‭physical‬ ‭and‬ ‭chemical‬
‭properties;‬ ‭a‬ ‭disparity‬ ‭in‬ ‭one‬ ‭or‬ ‭the‬ ‭other‬ ‭set‬ ‭of‬ ‭properties‬ ‭is‬‭sufficient.‬‭When‬‭water‬
‭and‬ ‭ice‬ ‭are‬ ‭present‬ ‭in‬ ‭a‬ ‭container,‬ ‭two‬ ‭separate‬ ‭phases‬ ‭exist;‬ ‭they‬ ‭are‬ ‭physically‬
‭dissimilar‬ ‭(one‬ ‭is‬ ‭a‬ ‭solid,‬ ‭the‬ ‭other‬ ‭is‬ ‭a‬ ‭liquid)‬ ‭but‬ ‭identical‬ ‭in‬ ‭chemical‬ ‭makeup.‬
‭Sometimes,‬ ‭a‬ ‭single-phase‬ ‭system‬ ‭is‬ ‭termed‬ ‭“homogeneous.”‬ ‭Systems‬ ‭composed‬ ‭of‬
t‭wo‬‭or‬‭more‬‭phases‬‭are‬‭termed‬‭“mixtures”‬‭or‬‭“heterogeneous‬‭systems.”‬‭Most‬‭metallic‬
‭alloys‬ ‭and,‬ ‭for‬ ‭that‬ ‭matter,‬ ‭ceramic,‬ ‭polymeric,‬ ‭and‬ ‭composite‬ ‭systems‬ ‭are‬
‭heterogeneous.‬ ‭Ordinarily,‬ ‭the‬ ‭phases‬ ‭interact‬ ‭in‬ ‭such‬ ‭a‬ ‭way‬ ‭that‬ ‭the‬ ‭property‬
‭combination‬ ‭of‬ ‭the‬ ‭multiphase‬ ‭system‬ ‭is‬ ‭different‬ ‭from,‬ ‭and‬ ‭more‬ ‭attractive‬ ‭than,‬
‭either of the individual phases.‬

‭ .3 Phase Equilibria‬
1
‭Equilibrium‬ ‭is‬ ‭another‬ ‭essential‬ ‭concept‬ ‭that‬ ‭is‬ ‭best‬ ‭described‬ ‭in‬ ‭terms‬ ‭of‬ ‭a‬
‭thermodynamic‬ ‭quantity‬ ‭called‬ ‭the‬ ‭free‬ ‭energy.‬ ‭In‬ ‭brief,‬ ‭free‬ ‭energy‬ ‭is‬‭a‬‭function‬‭of‬
‭the‬ ‭internal‬ ‭energy‬ ‭of‬ ‭a‬ ‭system,‬ ‭and‬‭also‬‭the‬‭randomness‬‭or‬‭disorder‬‭of‬‭the‬‭atoms‬‭or‬
‭molecules‬ ‭(or‬ ‭entropy).‬‭A‬‭system‬‭is‬‭at‬‭equilibrium‬‭if‬‭its‬‭free‬‭energy‬‭is‬‭at‬‭a‬‭minimum‬
‭under‬ ‭some‬ ‭specified‬ ‭combination‬ ‭of‬ ‭temperature,‬ ‭pressure,‬ ‭and‬ ‭composition.‬ ‭In‬ ‭a‬
‭macroscopic‬ ‭sense,‬ ‭this‬ ‭means‬ ‭that‬ ‭the‬ ‭characteristics‬ ‭of‬ ‭the‬ ‭system‬ ‭do‬ ‭not‬ ‭change‬
‭with‬ ‭time‬ ‭but‬ ‭persist‬ ‭indefinitely;‬ ‭that‬ ‭is,‬ ‭the‬ ‭system‬ ‭is‬ ‭stable.‬ ‭A‬ ‭change‬ ‭in‬
‭temperature,‬ ‭pressure,‬‭and/or‬‭composition‬‭for‬‭a‬‭system‬‭in‬‭equilibrium‬‭will‬‭result‬‭in‬‭a‬
‭change‬ ‭in‬ ‭the‬ ‭free‬ ‭energy‬ ‭and‬ ‭in‬ ‭a‬ ‭possible‬ ‭spontaneous‬ ‭transition‬ ‭to‬ ‭another‬ ‭state‬
‭whereby the free energy is lowered.‬

‭ he‬ ‭term‬ ‭phase‬ ‭equilibrium,‬ ‭often‬ ‭used‬ ‭in‬ ‭the‬ ‭context‬ ‭of‬ ‭this‬ ‭discussion,‬ ‭refers‬ ‭to‬
T
‭equilibrium‬ ‭as‬ ‭it‬ ‭applies‬ ‭to‬ ‭systems‬ ‭in‬ ‭which‬ ‭more‬ ‭than‬ ‭one‬ ‭phase‬‭may‬‭exist.‬‭Phase‬
‭equilibrium‬ ‭is‬ ‭reflected‬ ‭by‬ ‭a‬ ‭constancy‬ ‭with‬ ‭time‬ ‭in‬ ‭the‬ ‭phase‬ ‭characteristics‬ ‭of‬ ‭a‬
‭system.‬ ‭Perhaps‬ ‭an‬ ‭example‬ ‭best‬‭illustrates‬‭this‬‭concept.‬‭Suppose‬‭that‬‭a‬‭sugar–water‬
‭syrup‬‭is‬‭contained‬‭in‬‭a‬‭closed‬‭vessel‬‭and‬‭the‬‭solution‬‭is‬‭in‬‭contact‬‭with‬‭solid‬‭sugar‬‭at‬
‭20◦C.‬ ‭If‬ ‭the‬ ‭system‬ ‭is‬ ‭at‬ ‭equilibrium,‬ ‭the‬ ‭composition‬ ‭of‬ ‭the‬ ‭syrup‬ ‭is‬ ‭65‬ ‭wt%‬
‭C‭1‬ 2‬‭H‭2‬ 2‬‭O‭1‬1‬‭–35‬ ‭wt%‬ ‭H2O,‬ ‭and‬ ‭the‬ ‭amounts‬ ‭and‬ ‭compositions‬ ‭of‬ ‭the‬ ‭syrup‬ ‭and‬ ‭solid‬
‭sugar‬ ‭will‬ ‭remain‬ ‭constant‬ ‭with‬ ‭time.‬ ‭If‬ ‭the‬ ‭temperature‬ ‭of‬ ‭the‬ ‭system‬ ‭is‬ ‭suddenly‬
‭raised—say,‬ ‭to‬ ‭100◦C—this‬ ‭equilibrium‬ ‭or‬ ‭balance‬ ‭is‬ ‭temporarily‬ ‭upset‬ ‭in‬ ‭that‬ ‭the‬
‭solubility‬‭limit‬‭has‬‭been‬‭increased‬‭to‬‭80‬‭wt%‬‭C‭1‬ 2‬‭H‭2‬ 2‬‭O‭1‬1‬‭.‬‭Thus,‬‭some‬‭of‬‭the‬‭solid‬‭sugar‬
‭will‬ ‭go‬ ‭into‬ ‭solution‬‭in‬‭the‬‭syrup.‬‭This‬‭will‬‭continue‬‭until‬‭the‬‭new‬‭equilibrium‬‭syrup‬
‭concentration‬ ‭is‬ ‭established‬ ‭at‬ ‭the‬ ‭higher‬ ‭temperature.‬ ‭This‬ ‭sugar–syrup‬ ‭example‬
‭illustrates‬ ‭the‬ ‭principle‬ ‭of‬ ‭phase‬ ‭equilibrium‬ ‭using‬ ‭a‬ ‭liquid–solid‬ ‭system.‬ ‭In‬ ‭many‬
‭metallurgical‬ ‭and‬ ‭materials‬ ‭systems‬ ‭of‬ ‭interest,‬ ‭phase‬‭equilibrium‬‭involves‬‭just‬‭solid‬
‭phases.‬ ‭In‬ ‭this‬ ‭regard,‬ ‭the‬‭state‬‭of‬‭the‬‭system‬‭is‬‭reflected‬‭in‬‭the‬‭characteristics‬‭of‬‭the‬
‭microstructure,‬ ‭which‬ ‭necessarily‬ ‭include‬ ‭not‬ ‭only‬ ‭the‬ ‭phases‬ ‭present‬ ‭and‬ ‭their‬
‭compositions‬‭but,‬‭in‬‭addition,‬‭the‬‭relative‬‭phase‬‭amounts‬‭and‬‭their‬‭spatial‬‭arrangement‬
‭or distribution.‬

‭ .4 Microstructure‬
1
‭Microstructure‬ ‭is‬ ‭subject‬ ‭to‬ ‭direct‬ ‭microscopic‬ ‭observation,‬‭using‬‭optical‬‭or‬‭electron‬
‭microscopes.‬‭In‬‭metal‬‭alloys,‬‭microstructure‬‭is‬‭characterized‬‭by‬‭the‬‭number‬‭of‬‭phases‬
‭ resent,‬ ‭their‬ ‭proportions,‬ ‭and‬ ‭the‬ ‭manner‬ ‭in‬ ‭which‬ ‭they‬‭are‬‭distributed‬‭or‬‭arranged.‬
p
‭The‬ ‭microstructure‬ ‭of‬ ‭an‬ ‭alloy‬ ‭depends‬ ‭on‬ ‭such‬ ‭variables‬ ‭as‬ ‭the‬ ‭alloying‬ ‭elements‬
‭present,‬‭their‬‭concentrations,‬‭and‬‭the‬‭heat‬‭treatment‬‭of‬‭the‬‭alloy‬‭(i.e.,‬‭the‬‭temperature,‬
‭the heating time at temperature, and the rate of cooling to room temperature).‬

‭ .5 Phase Diagrams‬
1
‭Phase‬‭Diagrams‬‭(or‬‭equilibrium‬‭diagrams)‬‭are‬‭graphical‬‭representations‬‭of‬‭the‬‭phases‬
‭present‬ ‭in‬ ‭a‬ ‭material‬ ‭system‬ ‭at‬ ‭different‬ ‭temperatures,‬ ‭pressures,‬ ‭and‬ ‭compositions.‬
‭The information that can be obtained from the phase diagrams is the following:‬
‭1.‬ ‭The‬ ‭phases‬ ‭present‬ ‭in‬ ‭the‬ ‭system‬ ‭at‬ ‭different‬ ‭compositions‬ ‭and‬‭temperatures‬
‭under conditions of slow cooling (equilibrium).‬
‭2.‬ ‭The temperature at which the different phases begin to melt.‬
‭3.‬ ‭The presence of allotropy or solid-state polymorphism phenomena.‬

‭ .6 One-Component (or Unary) Phase Diagram‬


1
‭Perhaps‬ ‭the‬ ‭simplest‬ ‭and‬ ‭easiest‬ ‭type‬ ‭of‬ ‭phase‬ ‭diagram‬ ‭to‬ ‭understand‬ ‭is‬ ‭that‬ ‭for‬ ‭a‬
‭one-component‬‭system,‬‭in‬‭which‬‭composition‬‭is‬‭held‬‭constant‬‭(i.e.,‬‭the‬‭phase‬‭diagram‬
‭is‬ ‭for‬ ‭a‬ ‭pure‬ ‭substance);‬ ‭this‬ ‭means‬ ‭that‬ ‭pressure‬ ‭and‬ ‭temperature‬ ‭are‬ ‭the‬ ‭variables.‬
‭This‬‭one-component‬‭phase‬‭diagram‬‭(or‬‭unary‬‭phase‬‭diagram)‬‭[sometimes‬‭also‬‭called‬‭a‬
‭pressure–temperature‬ ‭(or‬ ‭P–T)‬ ‭diagram]‬ ‭is‬ ‭represented‬ ‭as‬ ‭a‬ ‭two-dimensional‬ ‭plot‬ ‭of‬
‭pressure‬ ‭(ordinate,‬ ‭or‬ ‭vertical‬ ‭axis)‬ ‭versus‬ ‭temperature‬ ‭(abscissa,‬‭or‬‭horizontal‬‭axis).‬
‭Most often, the pressure axis is scaled logarithmically.‬

‭Figure 1: Pressure–temperature phase diagram for H‬‭2‬‭O.‬


‭ e‬‭illustrate‬‭this‬‭type‬‭of‬‭phase‬‭diagram‬‭and‬‭demonstrate‬‭its‬‭interpretation‬‭using‬‭as‬‭an‬
W
‭example‬ ‭the‬ ‭one‬ ‭for‬ ‭H‬‭2‬‭O,‬ ‭which‬ ‭is‬ ‭shown‬ ‭in‬ ‭Figure‬ ‭1.‬ ‭Here‬ ‭it‬ ‭may‬ ‭be‬ ‭noted‬ ‭that‬
‭regions‬ ‭for‬ ‭three‬ ‭different‬ ‭phases—solid,‬ ‭liquid,‬ ‭and‬ ‭vapor—are‬ ‭delineated‬ ‭on‬ ‭the‬
‭plot.‬ ‭Each‬ ‭of‬ ‭the‬ ‭phases‬ ‭will‬ ‭exist‬ ‭under‬ ‭equilibrium‬ ‭conditions‬ ‭over‬ ‭the‬
‭temperature–pressure‬ ‭ranges‬ ‭of‬ ‭its‬ ‭corresponding‬‭area.‬‭Furthermore,‬‭the‬‭three‬‭curves‬
‭shown‬‭on‬‭the‬‭plot‬‭(labeled‬‭aO,‬‭bO,‬‭and‬‭cO)‬‭are‬‭phase‬‭boundaries;‬‭at‬‭any‬‭point‬‭on‬‭one‬
‭of‬ ‭these‬ ‭curves,‬ ‭the‬ ‭two‬ ‭phases‬ ‭on‬ ‭either‬ ‭side‬ ‭of‬ ‭the‬ ‭curve‬ ‭are‬ ‭in‬ ‭equilibrium‬ ‭(or‬
‭coexist)‬ ‭with‬ ‭one‬ ‭another.‬ ‭That‬ ‭is,‬ ‭equilibrium‬ ‭between‬ ‭solid‬ ‭and‬ ‭vapor‬ ‭phases‬ ‭is‬
‭along‬ ‭curve‬ ‭aO—likewise‬ ‭for‬ ‭the‬ ‭solid-liquid,‬ ‭curve‬ ‭bO,‬‭and‬‭the‬‭liquid-vapor,‬‭curve‬
‭cO.‬ ‭Also,‬ ‭upon‬ ‭crossing‬ ‭a‬ ‭boundary‬ ‭(as‬ ‭temperature‬ ‭and/or‬ ‭pressure‬ ‭is‬ ‭altered),‬‭one‬
‭phase‬‭transforms‬‭to‬‭another.‬‭For‬‭example,‬‭at‬‭one‬‭atmosphere‬‭pressure,‬‭during‬‭heating,‬
‭the‬‭solid‬‭phase‬‭transforms‬‭to‬‭the‬‭liquid‬‭phase‬‭(i.e.,‬‭melting‬‭occurs)‬‭at‬‭the‬‭point‬‭labeled‬
‭2‬ ‭on‬‭Figure‬‭1‬‭(i.e.,‬‭the‬‭intersection‬‭of‬‭the‬‭dashed‬‭horizontal‬‭line‬‭with‬‭the‬‭solid-liquid‬
‭phase‬ ‭boundary);‬ ‭this‬ ‭point‬ ‭corresponds‬ ‭to‬ ‭a‬ ‭temperature‬ ‭of‬ ‭0‬‭◦‭C ‬
.‬ ‭Of‬ ‭course,‬ ‭the‬
‭reverse‬‭transformation‬‭(liquid-to-solid,‬‭or‬‭solidification)‬‭takes‬‭place‬‭at‬‭the‬‭same‬‭point‬
‭upon‬ ‭cooling.‬ ‭Similarly,‬ ‭at‬ ‭the‬ ‭intersection‬ ‭of‬ ‭the‬ ‭dashed‬ ‭line‬ ‭with‬ ‭the‬ ‭liquid-vapor‬
‭phase‬‭boundary‬‭[point‬‭3‬‭(Figure‬‭1),‬‭at‬‭100‬‭◦‬‭C],‬‭the‬‭liquid‬‭transforms‬‭to‬‭the‬‭vapor‬‭phase‬
‭(or‬‭vaporizes)‬‭upon‬‭heating;‬‭condensation‬‭occurs‬‭upon‬‭cooling.‬‭And,‬‭finally,‬‭solid‬‭ice‬
‭sublimes or vaporizes upon crossing the curve labeled aO.‬
‭As‬‭may‬‭also‬‭be‬‭noted‬‭from‬‭the‬‭figure,‬‭all‬‭three‬‭of‬‭the‬‭phase‬‭boundary‬‭curves‬‭intersect‬
‭at‬ ‭a‬ ‭common‬‭point,‬‭which‬‭is‬‭labeled‬‭O‬‭(and‬‭for‬‭this‬‭H‬‭2‭O ‬ ‬‭system,‬‭at‬‭a‬‭temperature‬‭of‬
‭273.16‬‭K‬‭and‬‭a‬‭pressure‬‭of‬‭6.04‬‭×‬‭10‬‭−3‬ ‭atm).‬‭This‬‭means‬‭that‬‭at‬‭this‬‭point‬‭only,‬‭all‬‭of‬
‭the‬‭solid,‬‭liquid,‬‭and‬‭vapor‬‭phases‬‭are‬‭simultaneously‬‭in‬‭equilibrium‬‭with‬‭one‬‭another.‬
‭Appropriately,‬ ‭this,‬ ‭and‬ ‭any‬ ‭other‬ ‭point‬ ‭on‬ ‭a‬‭P–T‬‭phase‬‭diagram‬‭where‬‭three‬‭phases‬
‭are‬ ‭in‬ ‭equilibrium,‬ ‭is‬ ‭called‬ ‭a‬ ‭triple‬ ‭point;‬ ‭sometimes‬ ‭it‬ ‭is‬ ‭also‬ ‭termed‬ ‭an‬ ‭invariant‬
‭point‬ ‭inasmuch‬ ‭as‬ ‭its‬ ‭position‬ ‭is‬ ‭distinct,‬ ‭or‬ ‭fixed‬ ‭by‬‭definite‬‭values‬‭of‬‭pressure‬‭and‬
‭temperature.‬‭Any‬‭deviation‬‭from‬‭this‬‭point‬‭by‬‭a‬‭change‬‭of‬‭temperature‬‭and/or‬‭pressure‬
‭will cause at least one of the phases to disappear.‬

‭ art Two:‬‭Binary Phase Diagrams‬


P
‭Another‬ ‭type‬ ‭of‬ ‭extremely‬ ‭common‬ ‭phase‬ ‭diagram‬ ‭is‬ ‭one‬ ‭in‬ ‭which‬‭temperature‬‭and‬
‭composition‬ ‭are‬ ‭variable‬ ‭parameters,‬ ‭and‬ ‭pressure‬ ‭is‬ ‭held‬ ‭constant,‬ ‭normally‬ ‭1‬ ‭atm.‬
‭There‬ ‭are‬ ‭several‬ ‭different‬ ‭varieties;‬ ‭in‬ ‭the‬ ‭present‬ ‭discussion,‬ ‭we‬ ‭will‬ ‭concern‬
‭ourselves‬ ‭with‬ ‭binary‬ ‭alloys—those‬ ‭that‬ ‭contain‬ ‭two‬ ‭components.‬ ‭If‬ ‭more‬ ‭than‬ ‭two‬
‭components are present, phase diagrams become extremely complicated and difficult‬
‭to‬‭represent.‬‭The‬‭principles‬‭governing‬‭and‬‭the‬‭interpretation‬‭of‬‭phase‬‭diagrams‬‭can‬‭be‬
‭demonstrated‬ ‭using‬ ‭binary‬ ‭alloys,‬ ‭even‬ ‭though‬ ‭most‬ ‭alloys‬ ‭contain‬ ‭more‬ ‭than‬ ‭two‬
‭components.‬
‭Binary phase diagrams are maps that represent the relationships between temperature‬
a‭ nd‬ ‭the‬ ‭compositions‬ ‭and‬ ‭quantities‬ ‭of‬ ‭phases‬ ‭at‬ ‭equilibrium,‬ ‭which‬ ‭influence‬ ‭the‬
‭microstructure‬‭of‬‭an‬‭alloy.‬‭Many‬‭microstructures‬‭develop‬‭from‬‭phase‬‭transformations,‬
‭the‬‭changes‬‭that‬‭occur‬‭when‬‭the‬‭temperature‬‭is‬‭altered‬‭(ordinarily‬‭upon‬‭cooling).‬‭This‬
‭may‬ ‭involve‬ ‭the‬ ‭transition‬ ‭from‬ ‭one‬ ‭phase‬ ‭to‬ ‭another,‬ ‭or‬ ‭the‬ ‭appearance‬ ‭or‬
‭disappearance‬ ‭of‬ ‭a‬ ‭phase.‬ ‭Binary‬ ‭phase‬ ‭diagrams‬ ‭are‬ ‭helpful‬ ‭in‬ ‭predicting‬ ‭phase‬
‭transformations‬ ‭and‬ ‭the‬ ‭resulting‬ ‭microstructures,‬ ‭which‬ ‭may‬ ‭have‬ ‭equilibrium‬ ‭or‬
‭nonequilibrium character.‬

‭ inary Isomorphous Systems‬


B
‭Possibly the easiest type of binary phase diagram to understand and interpret is the‬
‭type that is characterized by the copper–nickel system (Figure 2). Temperature is‬
‭plotted‬‭along‬‭the‬‭ordinate,‬‭and‬‭the‬‭abscissa‬‭represents‬‭the‬‭composition‬‭of‬‭the‬‭alloy,‬‭in‬
‭weight‬ ‭percent‬ ‭(bottom)‬ ‭and‬ ‭atom‬ ‭percent‬ ‭(top)‬ ‭of‬ ‭nickel.‬ ‭The‬ ‭composition‬ ‭ranges‬
‭from‬‭0‬‭wt%‬‭Ni‬‭(100‬‭wt%‬‭Cu)‬‭on‬‭the‬‭left‬‭horizontal‬‭extremity‬‭to‬‭100‬‭wt%‬‭Ni‬‭(0‬‭wt%‬
‭Cu)‬ ‭on‬ ‭the‬ ‭right.‬ ‭Three‬ ‭different‬ ‭phase‬ ‭regions,‬ ‭or‬ ‭fields,‬ ‭appear‬ ‭on‬‭the‬‭diagram:‬‭an‬
‭alpha‬‭(α)‬‭field,‬‭a‬‭liquid‬‭(L)‬‭field,‬‭and‬‭a‬‭two-phase‬‭α‬‭+‬‭L‬‭field.‬‭Each‬‭region‬‭is‬‭defined‬
‭by‬ ‭the‬ ‭phase‬ ‭or‬ ‭phases‬ ‭that‬ ‭exist‬ ‭over‬ ‭the‬ ‭range‬ ‭of‬ ‭temperatures‬ ‭and‬ ‭compositions‬
‭delineated by the phase boundary lines.‬
‭The‬ ‭liquid‬ ‭L‬ ‭is‬ ‭a‬ ‭homogeneous‬ ‭liquid‬ ‭solution‬ ‭composed‬‭of‬‭both‬‭copper‬‭and‬‭nickel.‬
‭The‬‭α‬‭phase‬‭is‬‭a‬‭substitutional‬‭solid‬‭solution‬‭consisting‬‭of‬‭both‬‭Cu‬‭and‬‭Ni‬‭atoms‬‭and‬
‭having‬ ‭an‬ ‭FCC‬ ‭crystal‬ ‭structure.‬ ‭At‬ ‭temperatures‬ ‭below‬ ‭about‬ ‭1080◦C,‬ ‭copper‬ ‭and‬
‭nickel‬ ‭are‬ ‭mutually‬ ‭soluble‬ ‭in‬ ‭each‬‭other‬‭in‬‭the‬‭solid‬‭state‬‭for‬‭all‬‭compositions.‬‭This‬
‭complete‬‭solubility‬‭is‬‭explained‬‭by‬‭the‬‭fact‬‭that‬‭both‬‭Cu‬‭and‬‭Ni‬‭have‬‭the‬‭same‬‭crystal‬
‭structure‬ ‭(FCC),‬ ‭nearly‬ ‭identical‬ ‭atomic‬ ‭radii‬ ‭and‬ ‭electronegativities,‬ ‭and‬ ‭similar‬
‭valences.‬

‭ he‬‭copper–nickel‬‭system‬‭is‬ ‭termed‬‭isomorphous‬‭because‬‭of‬‭this‬‭complete‬‭liquid‬‭and‬
T
‭solid‬ ‭solubility‬‭of‬‭the‬‭two‬‭components.‬‭A‬‭couple‬‭of‬‭comments‬‭are‬‭in‬‭order‬‭regarding‬
‭nomenclature.‬ ‭First,‬ ‭for‬ ‭metallic‬ ‭alloys,‬ ‭solid‬ ‭solutions‬ ‭are‬ ‭commonly‬‭designated‬‭by‬
‭lowercase‬‭Greek‬‭letters‬‭(α,‬‭β,‬‭γ‬‭,‬‭etc.).‬‭Furthermore,‬‭with‬‭regard‬‭to‬‭phase‬‭boundaries,‬
‭the‬‭line‬‭separating‬‭the‬‭L‬‭and‬‭α‬‭+‬‭L‬‭phase‬‭fields‬‭is‬‭termed‬‭the‬‭liquidus‬‭line,‬‭as‬‭indicated‬
‭in‬‭Figure‬‭2;‬‭the‬‭liquid‬‭phase‬‭is‬‭present‬‭at‬‭all‬‭temperatures‬‭and‬‭compositions‬‭above‬‭this‬
‭line.‬‭The‬‭solidus‬‭line‬‭is‬‭located‬‭between‬‭the‬‭α‬‭and‬‭α+‬‭L‬‭regions,‬‭below‬‭which‬‭only‬‭the‬
‭solid α phase exists.‬
‭Figure 2: The copper–nickel phase diagram‬

‭ or‬ ‭Figure‬ ‭2,‬ ‭the‬ ‭solidus‬ ‭and‬ ‭liquidus‬ ‭lines‬ ‭intersect‬ ‭at‬ ‭the‬ ‭two‬ ‭composition‬
F
‭extremities;‬‭these‬‭correspond‬‭to‬‭the‬‭melting‬‭temperatures‬‭of‬‭the‬‭pure‬‭components.‬‭For‬
‭example,‬‭the‬‭melting‬‭temperatures‬‭of‬‭pure‬‭copper‬‭and‬‭nickel‬‭are‬‭1085◦C‬‭and‬‭1453◦C,‬
‭respectively.‬ ‭Heating‬ ‭pure‬ ‭copper‬ ‭corresponds‬ ‭to‬ ‭moving‬ ‭vertically‬ ‭up‬ ‭the‬ ‭left-hand‬
‭temperature‬ ‭axis.‬ ‭Copper‬ ‭remains‬ ‭solid‬ ‭until‬ ‭its‬ ‭melting‬‭temperature‬‭is‬‭reached.‬‭The‬
‭solid-to-liquid‬ ‭transformation‬ ‭takes‬ ‭place‬ ‭at‬ ‭the‬ ‭melting‬ ‭temperature,‬ ‭and‬ ‭no‬ ‭further‬
‭heating is possible until this transformation has been completed.‬
‭For‬‭any‬‭composition‬‭other‬‭than‬‭pure‬‭components,‬‭this‬‭melting‬‭phenomenon‬‭will‬‭occur‬
‭over‬‭the‬‭range‬‭of‬‭temperatures‬‭between‬‭the‬‭solidus‬‭and‬‭liquidus‬‭lines;‬‭both‬‭solid‬‭α‬‭and‬
‭liquid phases will be in equilibrium within this temperature range.‬
‭For‬‭example,‬‭upon‬‭heating‬‭an‬‭alloy‬‭of‬‭composition‬‭50‬‭wt%‬‭Ni–50‬‭wt%‬‭Cu‬‭(Figure‬‭2),‬
‭melting‬ ‭begins‬ ‭at‬ ‭approximately‬ ‭1280‬ ‭◦‬‭C‬ ‭(2340‬ ‭◦‭F

);‬ ‭the‬ ‭amount‬ ‭of‬ ‭liquid‬ ‭phase‬
‭continuously‬ ‭increases‬ ‭with‬ ‭temperature‬ ‭until‬ ‭about‬ ‭1320‬ ‭◦‬‭C‬ ‭(2410‬ ‭◦‬‭F),‬ ‭at‬ ‭which‬‭the‬
‭alloy is completely liquid.‬

I‭ nterpretation of Phase Diagrams‬


‭For‬ ‭a‬ ‭binary‬ ‭system‬ ‭of‬ ‭known‬‭composition‬‭and‬‭temperature‬‭that‬‭is‬‭at‬‭equilibrium,‬‭at‬
‭least‬ ‭three‬ ‭kinds‬ ‭of‬ ‭information‬ ‭are‬ ‭available:‬ ‭(1)‬‭the‬‭phases‬‭that‬‭are‬‭present,‬‭(2)‬‭the‬
‭compositions‬ ‭of‬ ‭these‬ ‭phases,‬‭and‬‭(3)‬‭the‬‭percentages‬‭or‬‭fractions‬‭of‬‭the‬‭phases.‬‭The‬
‭procedures‬ ‭for‬ ‭making‬ ‭these‬ ‭determinations‬ ‭will‬ ‭be‬ ‭demonstrated‬ ‭using‬ ‭the‬
‭copper–nickel system.‬

‭Phases Present‬
‭ he‬‭establishment‬‭of‬‭what‬‭phases‬‭are‬‭present‬‭is‬‭relatively‬‭simple.‬‭One‬‭just‬‭locates‬‭the‬
T
‭temperature–composition‬‭point‬‭on‬‭the‬‭diagram‬‭and‬‭notes‬‭the‬‭phase(s)‬‭with‬‭which‬‭the‬
‭corresponding‬ ‭phase‬ ‭field‬ ‭is‬ ‭labeled.‬ ‭For‬ ‭example,‬ ‭an‬ ‭alloy‬ ‭of‬ ‭composition‬ ‭60‬ ‭wt%‬
‭Ni–40‬‭wt%‬‭Cu‬‭at‬‭1100◦C‬‭would‬‭be‬‭located‬‭at‬‭point‬‭A‬‭in‬‭Figure‬‭2;‬‭since‬‭this‬‭is‬‭within‬
‭the‬ ‭α‬ ‭region,‬ ‭only‬ ‭the‬ ‭single‬ ‭α‬ ‭phase‬ ‭will‬ ‭be‬ ‭present.‬ ‭On‬ ‭the‬ ‭other‬ ‭hand,‬ ‭a‬ ‭35‬ ‭wt%‬
‭Ni–65‬ ‭wt%‬ ‭Cu‬ ‭alloy‬ ‭at‬ ‭1250◦C‬ ‭(point‬ ‭B)‬ ‭will‬ ‭consist‬‭of‬‭both‬‭α‬‭and‬‭liquid‬‭phases‬‭at‬
‭equilibrium‬

‭ igure 3: A portion of the copper–nickel phase diagram for which compositions and‬
F
‭phase amounts are determined at point B. (Adapted from Phase Diagrams of Binary‬
‭Nickel Alloys‬

‭ etermination of Phase Compositions‬


D
‭The‬ ‭first‬ ‭step‬ ‭in‬ ‭the‬ ‭determination‬ ‭of‬ ‭phase‬ ‭compositions‬ ‭(in‬ ‭terms‬ ‭of‬ ‭the‬
‭concentrations‬ ‭of‬ ‭the‬ ‭components)‬ ‭is‬‭to‬‭locate‬‭the‬‭temperature–composition‬‭point‬‭on‬
‭the‬ ‭phase‬ ‭diagram.‬ ‭Different‬ ‭methods‬ ‭are‬ ‭used‬ ‭for‬ ‭single-‬ ‭and‬ ‭two-phase‬‭regions.‬‭If‬
‭only‬ ‭one‬ ‭phase‬ ‭is‬ ‭present,‬ ‭the‬ ‭procedure‬ ‭is‬ ‭trivial:‬ ‭the‬ ‭composition‬ ‭of‬ ‭this‬ ‭phase‬ ‭is‬
‭simply‬‭the‬‭same‬‭as‬‭the‬‭overall‬‭composition‬‭of‬‭the‬‭alloy.‬‭For‬‭example,‬‭consider‬‭the‬‭60‬
‭wt%‬ ‭Ni–40‬ ‭wt%‬ ‭Cu‬ ‭alloy‬ ‭at‬ ‭1100◦C‬ ‭(point‬ ‭A,‬ ‭Figure‬ ‭2).‬ ‭At‬ ‭this‬ ‭composition‬ ‭and‬
‭temperature,‬‭only‬‭the‬‭α‬‭phase‬‭is‬‭present,‬‭having‬‭a‬‭composition‬‭of‬‭60‬‭wt%‬‭Ni–40‬‭wt%‬
‭Cu.‬ ‭For‬ ‭an‬ ‭alloy‬ ‭having‬ ‭composition‬ ‭and‬‭temperature‬‭located‬‭in‬‭a‬‭two-phase‬‭region,‬
‭the‬‭situation‬‭is‬‭more‬‭complicated.‬‭In‬‭all‬‭two-phase‬‭regions‬‭(and‬‭in‬‭two-phase‬‭regions‬
‭only), one may imagine a series of horizontal lines, one at every temperature; each of‬
‭tie‬ ‭line‬ ‭these‬ ‭is‬ ‭known‬ ‭as‬ ‭a‬ ‭tie‬ ‭line,‬ ‭or‬ ‭sometimes‬ ‭as‬ ‭an‬ ‭isotherm.‬ ‭These‬ ‭tie‬ ‭lines‬
‭extend‬‭across‬‭the‬‭two-phase‬‭region‬‭and‬‭terminate‬‭at‬‭the‬‭phase‬‭boundary‬‭lines‬‭on‬‭either‬
‭side.‬ ‭To‬ ‭compute‬ ‭the‬ ‭equilibrium‬ ‭concentrations‬ ‭of‬ ‭the‬ ‭two‬ ‭phases,‬ ‭the‬ ‭following‬
‭procedure is used:‬
‭1.‬ ‭A‬‭tie‬‭line‬‭is‬‭constructed‬‭across‬‭the‬‭two-phase‬‭region‬‭at‬‭the‬‭temperature‬‭of‬‭the‬
‭alloy.‬
‭2.‬ T ‭ he‬ ‭intersections‬ ‭of‬ ‭the‬ ‭tie‬ ‭line‬ ‭and‬ ‭the‬ ‭phase‬ ‭boundaries‬ ‭on‬ ‭either‬ ‭side‬ ‭are‬
‭noted.‬
‭3.‬ ‭Perpendiculars‬ ‭are‬ ‭dropped‬ ‭from‬ ‭these‬ ‭intersections‬ ‭to‬ ‭the‬ ‭horizontal‬
‭composition‬‭axis,‬‭from‬‭which‬‭the‬‭composition‬‭of‬‭each‬‭of‬‭the‬‭respective‬‭phases‬
‭is read.‬

‭ or‬ ‭example,‬‭consider‬‭again‬‭the‬‭35‬‭wt%‬‭Ni‬‭–‬‭65‬‭wt%‬‭Cu‬‭alloy‬‭at‬‭1250◦C,‬‭located‬‭at‬
F
‭point‬ ‭B‬ ‭in‬ ‭Figure‬ ‭3‬ ‭and‬ ‭lying‬ ‭within‬ ‭the‬ ‭α‬ ‭+‬ ‭L‬ ‭region.‬ ‭Thus,‬ ‭the‬ ‭problem‬ ‭is‬ ‭to‬
‭determine‬ ‭the‬ ‭composition‬ ‭(in‬ ‭wt%‬ ‭of‬ ‭Ni‬ ‭and‬ ‭Cu)‬ ‭for‬ ‭both‬ ‭the‬ ‭α‬ ‭and‬ ‭liquid‬‭phases.‬
‭The‬‭tie‬‭line‬‭has‬‭been‬‭constructed‬‭across‬‭the‬‭α‬‭+L‬‭phase‬‭region,‬‭as‬‭shown‬‭in‬‭Figure‬‭3.‬
‭The‬ ‭perpendicular‬ ‭from‬ ‭the‬ ‭intersection‬ ‭of‬ ‭the‬ ‭tie‬ ‭line‬ ‭with‬ ‭the‬ ‭liquidus‬ ‭boundary‬
‭meets‬‭the‬‭composition‬‭axis‬‭at‬‭31.5‬‭wt%‬‭Ni‬‭–‬‭68.5‬‭wt%‬‭Cu,‬‭which‬‭is‬‭the‬‭composition‬
‭of‬ ‭the‬ ‭liquid‬ ‭phase,‬ ‭CL.‬ ‭Likewise,‬ ‭for‬ ‭the‬ ‭solidus–tie‬ ‭line‬ ‭intersection,‬ ‭we‬ ‭find‬ ‭a‬
‭composition for the α solid-solution phase, Cα, of 42.5 wt% Ni–57.5 wt% Cu.‬

‭Determination of Phase Amounts‬

‭ he‬ ‭relative‬ ‭amounts‬ ‭(as‬ ‭fractions‬ ‭or‬ ‭as‬ ‭percentages)‬ ‭of‬ ‭the‬ ‭phases‬ ‭present‬ ‭at‬
T
‭equilibrium‬ ‭may‬ ‭also‬ ‭be‬ ‭computed‬‭with‬‭the‬‭aid‬‭of‬‭phase‬‭diagrams.‬‭Again,‬‭the‬‭single‬
‭and‬ ‭two-phase‬ ‭situations‬ ‭must‬ ‭be‬ ‭treated‬ ‭separately.‬ ‭The‬ ‭solution‬ ‭is‬ ‭obvious‬ ‭in‬ ‭the‬
‭single-phase region: Since only one phase is present, the alloy is composed entirely of‬
‭that‬ ‭phase;‬ ‭that‬ ‭is,‬ ‭the‬ ‭phase‬ ‭fraction‬‭is‬‭1.0‬‭or,‬‭alternatively,‬‭the‬‭percentage‬‭is‬‭100%.‬
‭From‬‭the‬‭previous‬‭example‬‭for‬‭the‬‭60‬‭wt%‬‭Ni–40‬‭wt%‬‭Cu‬‭alloy‬‭at‬‭1100‬‭◦‭C ‬
‬‭(point‬‭A‬‭in‬
‭Figure 2), only the α phase is present; hence, the alloy is completely or 100% α.‬
‭If‬ ‭the‬ ‭composition‬ ‭and‬ ‭temperature‬ ‭position‬ ‭is‬ ‭located‬ ‭within‬ ‭a‬ ‭two-phase‬ ‭region,‬
‭things are more complex.The tie line must be utilized in conjunction with a procedure‬
‭lever‬ ‭rule‬ ‭that‬ ‭is‬ ‭often‬ ‭called‬ ‭the‬ ‭Lever‬ ‭rule‬ ‭(or‬ ‭the‬ ‭inverse‬ ‭lever‬ ‭rule),‬ ‭which‬ ‭is‬
‭applied as follows:‬
‭1.‬ ‭The‬‭tie‬‭line‬‭is‬‭constructed‬‭across‬‭the‬‭two-phase‬‭region‬‭at‬‭the‬‭temperature‬‭of‬‭the‬
‭alloy.‬
‭2.‬ ‭The overall alloy composition is located on the tie line.‬
‭3.‬ ‭The‬‭fraction‬‭of‬‭one‬‭phase‬‭is‬‭computed‬‭by‬‭taking‬‭the‬‭length‬‭of‬‭tie‬‭line‬‭from‬‭the‬
‭overall‬ ‭alloy‬ ‭composition‬ ‭to‬ ‭the‬ ‭phase‬ ‭boundary‬ ‭for‬ ‭the‬ ‭other‬ ‭phase,‬ ‭and‬
‭dividing by the total tie-line length.‬
‭4.‬ ‭The fraction of the other phase is determined in the same manner.‬
‭5.‬ ‭If‬ ‭phase‬ ‭percentages‬ ‭are‬ ‭desired,‬ ‭each‬ ‭phase‬ ‭fraction‬ ‭is‬ ‭multiplied‬ ‭by‬ ‭100.‬
‭When‬ ‭the‬ ‭composition‬ ‭axis‬ ‭is‬ ‭scaled‬ ‭in‬ ‭weight‬ ‭percent,‬ ‭the‬ ‭phase‬ ‭fractions‬
‭computed‬ ‭using‬ ‭the‬ ‭lever‬ ‭rule‬ ‭are‬ ‭mass‬ ‭fractions—the‬ ‭mass‬ ‭(or‬ ‭weight)‬ ‭of‬ ‭a‬
‭specific‬ ‭phase‬ ‭divided‬ ‭by‬ ‭the‬ ‭total‬ ‭alloy‬ ‭mass‬ ‭(or‬ ‭weight).‬ ‭The‬ ‭mass‬ ‭of‬ ‭each‬
‭ hase‬ ‭is‬ ‭computed‬ ‭from‬ ‭the‬ ‭product‬ ‭of‬‭each‬‭phase‬‭fraction‬‭and‬‭the‬‭total‬‭alloy‬
p
‭mass.‬
‭In‬‭the‬‭employment‬‭of‬‭the‬‭lever‬‭rule,‬‭tie-line‬‭segment‬‭lengths‬‭may‬‭be‬‭determined‬‭either‬
‭by‬ ‭direct‬ ‭measurement‬ ‭from‬ ‭the‬ ‭phase‬ ‭diagram‬ ‭using‬ ‭a‬ ‭linear‬ ‭scale,‬ ‭preferably‬
‭graduated‬ ‭in‬ ‭millimeters,‬ ‭or‬ ‭by‬ ‭subtracting‬ ‭compositions‬ ‭as‬ ‭taken‬ ‭from‬ ‭the‬
‭composition axis.‬
‭Consider‬‭again‬‭the‬‭example‬‭shown‬‭in‬‭Figure‬‭3,‬‭in‬‭which‬‭at‬‭1250‬‭◦‬‭C‬‭both‬‭α‬‭and‬‭liquid‬
‭phases‬‭are‬‭present‬‭for‬‭a‬‭35‬‭wt%‬‭Ni–65‬‭wt%‬‭Cu‬‭alloy.‬‭The‬‭problem‬‭is‬‭to‬‭compute‬‭the‬
‭fraction‬‭of‬‭each‬‭of‬‭the‬‭α‬‭and‬‭liquid‬‭phases.‬‭The‬‭tie‬‭line‬‭has‬‭been‬‭constructed‬‭that‬‭was‬
‭used‬ ‭for‬ ‭the‬ ‭determination‬ ‭of‬ ‭α‬ ‭and‬ ‭L‬ ‭phase‬ ‭compositions.‬ ‭Let‬ ‭the‬ ‭overall‬ ‭alloy‬
‭composition‬ ‭be‬ ‭located‬ ‭along‬ ‭the‬ ‭tie‬ ‭line‬ ‭and‬ ‭denoted‬ ‭as‬ ‭C‬‭0‬‭,‬ ‭and‬ ‭mass‬ ‭fractions‬ ‭be‬
‭represented‬‭by‬‭W‬‭L‬ ‭and‬‭W‬‭α‬ ‭for‬‭the‬‭respective‬‭phases.‬‭From‬‭the‬‭lever‬‭rule,‬‭W‬‭L‬ ‭may‬‭be‬
‭computed according to‬

‭𝑆‬
‭𝑊‬‭𝐿‬ = ‭𝑅‬+‭𝑆‬
‭(1)‬

‭or, by subtracting compositions,‬

‭𝐶‬‭α−‭𝐶‬‭0‬
‭𝑊‬‭𝐿‬ = ‬
‭𝐶‬‭α−‭𝐶‬‭𝐿‬
‭(2)‬

‭ omposition‬ ‭need‬ ‭be‬ ‭specified‬ ‭in‬ ‭terms‬ ‭of‬ ‭only‬ ‭one‬ ‭of‬ ‭the‬ ‭constituents‬ ‭for‬ ‭a‬‭binary‬
C
‭alloy;‬‭for‬‭the‬‭computation‬‭above,‬‭weight‬‭percent‬‭nickel‬‭will‬‭be‬‭used‬‭(i.e.,‬‭C‭0‬ ‬ ‭=‬‭35‬‭wt%‬
‭Ni, C‬‭α‬ ‭= 42.5 wt% Ni, and C‬‭L‬ ‭= 31.5 wt% Ni), and‬

‭42‬.‭5‬‭‬−‭‬‭35‬
‭𝑊‬‭𝐿‬ = ‭42‬.‭5‬‭‬−‭31‬.‭5‬
= ‭0‬. ‭68‬

‭Similarly, for the α phase,‬

‭𝑅‬
‭𝑊‬‭α‬ = ‭𝑅‬+‭𝑆‬

‭𝐶‬‭0‬−‭𝐶‬‭𝐿‬ ‭35‬‭‬−‭31‬.‭5‬
‭𝑊‬‭α‬ = ‭𝐶‬‭α−‭𝐶‬‭𝐿‬
= ‭42‬.‭5‬‭‬−‭‬‭31‬.‭5‬
= ‭0‬. ‭32‬

‭ f‬ ‭course,‬ ‭identical‬ ‭answers‬ ‭are‬ ‭obtained‬ ‭if‬ ‭compositions‬ ‭are‬ ‭expressed‬ ‭in‬ ‭weight‬
O
‭percent‬ ‭copper‬ ‭instead‬ ‭of‬ ‭nickel.‬‭Thus,‬‭the‬‭lever‬‭rule‬‭may‬‭be‬‭employed‬‭to‬‭determine‬
t‭he‬‭relative‬‭amounts‬‭or‬‭fractions‬‭of‬‭phases‬‭in‬‭any‬‭two-phase‬‭region‬‭for‬‭a‬‭binary‬‭alloy‬
‭if‬‭the‬‭temperature‬‭and‬‭composition‬‭are‬‭known‬‭and‬‭if‬‭equilibrium‬‭has‬‭been‬‭established.‬
‭Its derivation is presented as an example problem.‬
‭It‬ ‭is‬ ‭easy‬ ‭to‬ ‭confuse‬ ‭the‬ ‭foregoing‬ ‭procedures‬ ‭for‬ ‭the‬ ‭determination‬ ‭of‬ ‭phase‬
‭compositions‬ ‭and‬ ‭fractional‬ ‭phase‬ ‭amounts;‬ ‭thus,‬ ‭a‬ ‭brief‬ ‭summary‬ ‭is‬ ‭warranted.‬
‭Compositions‬‭of‬‭phases‬‭are‬‭expressed‬‭in‬‭terms‬‭of‬‭weight‬‭percents‬‭of‬‭the‬‭components‬
‭(e.g.,‬‭wt%‬‭Cu,‬‭wt%‬‭Ni).‬‭For‬‭any‬‭alloy‬‭consisting‬‭of‬‭a‬‭single‬‭phase,‬‭the‬‭composition‬‭of‬
‭that‬‭phase‬‭is‬‭the‬‭same‬‭as‬‭the‬‭total‬‭alloy‬‭composition.‬‭If‬‭two‬‭phases‬‭are‬‭present,‬‭the‬‭tie‬
‭line‬ ‭must‬ ‭be‬ ‭employed,‬ ‭the‬ ‭extremities‬ ‭of‬ ‭which‬ ‭determine‬ ‭the‬ ‭compositions‬ ‭of‬ ‭the‬
‭respective‬ ‭phases.‬‭With‬‭regard‬‭to‬‭fractional‬‭phase‬‭amounts‬‭(e.g.,‬‭mass‬‭fraction‬‭of‬‭the‬
‭α‬‭or‬‭liquid‬‭phase),‬‭when‬‭a‬‭single‬‭phase‬‭exists,‬‭the‬‭alloy‬‭is‬‭completely‬‭that‬‭phase.‬‭For‬‭a‬
‭two-phase‬‭alloy,‬‭on‬‭the‬‭other‬‭hand,‬‭the‬‭lever‬‭rule‬‭is‬‭utilized,‬‭in‬‭which‬‭a‬‭ratio‬‭of‬‭tie-line‬
‭segment lengths is taken.‬

‭ xample 2:‬
E
‭Derive the lever rule.‬
‭Solution‬
‭Consider the phase diagram for copper and nickel (Figure 3) and alloy‬
‭of composition C‬‭0‬ ‭at 1250◦C, and let C‬‭α‭,‬ C‬‭L‭,‬ W‬‭α‭,‬ and W‬‭L‬ ‭represent the same‬
‭parameters as above.‬

‭ his‬ ‭derivation‬ ‭is‬ ‭accomplished‬‭through‬‭two‬‭conservation‬‭of‬‭mass‬‭expressions.‬‭With‬


T
‭the‬ ‭first,‬ ‭since‬ ‭only‬ ‭two‬ ‭phases‬ ‭are‬ ‭present,‬ ‭the‬ ‭sum‬ ‭of‬ ‭their‬ ‭mass‬‭fractions‬‭must‬‭be‬
‭equal to unity; that is,‬

‭W‭α‬ ‬ ‭+W‬‭L‬ ‭= 1 (i)‬

‭ or the second, the mass of one of the components (either Cu or Ni) that is‬
F
‭present in both of the phases must be equal to the mass of that component in‬
‭the total alloy, or‬
‭𝑊‬‭α‭𝐶 ‬ ‭‬ + ‭𝑊‬‭𝐿‭𝐶
‬ ‭α‬
‬ ‭‬ = ‭𝐶‬‭0‬
‬ ‭𝐿‬
‭(ii)‬
‭ imultaneous solution of these two equations leads to the lever rule expressions‬
S
‭for this particular situation, Equations (i) and (ii):‬
‭𝐶‬ ‭‬−‭‬‭𝐶‬
‭𝑊‬‭𝐿‭‬ ‬ = ‭‬ ‭𝐶‭α‬ ‬‭‬−‭‬‭𝐶‭0‬ ‬
‭α‬ ‭𝐿‬

‭𝐶‬ ‭‬−‭‬‭𝐶‬
‭𝑊‬‭α‬ = ‭‬ ‭𝐶‬‭0‬‭‬−‭‬‭𝐶‭𝐿‬ ‬
‭α‬ ‭𝐿‬

‭ xercise 1:‬
E
‭A copper–nickel alloy of composition 70 wt% Ni–30 wt% Cu is slowly heated from‬
‭a temperature of 1300◦C (2370◦F).‬
‭(a) At what temperature does the first liquid phase form?‬
‭(b) What is the composition of this liquid phase?‬
‭(c) At what temperature does complete melting of the alloy occur?‬
‭(d) What is the composition of the last solid remaining prior to complete melting?‬

‭ xercise 2:‬
E
‭Is‬‭it‬‭possible‬‭to‬‭have‬‭a‬‭copper–nickel‬‭alloy‬‭that,‬‭at‬‭equilibrium,‬‭consists‬‭of‬‭an‬‭α‬‭phase‬
‭of‬ ‭composition‬ ‭37‬ ‭wt%‬ ‭Ni–63‬ ‭wt%‬ ‭Cu,‬ ‭and‬ ‭also‬ ‭a‬ ‭liquid‬ ‭phase‬ ‭of‬ ‭composition‬ ‭20‬
‭wt% Ni–80 wt% Cu? If so, what will be the approximate temperature of the alloy?‬
‭If this is not possible, explain why.‬

‭ evelopment of Microstructure in Isomorphous Alloys‬


D
‭For‬‭multiphase‬‭alloys,‬‭it‬‭is‬‭often‬‭more‬‭convenient‬‭to‬‭specify‬‭relative‬‭phase‬‭amount‬‭in‬
‭terms‬ ‭of‬ ‭volume‬ ‭fraction‬ ‭rather‬ ‭than‬ ‭mass‬ ‭fraction.‬ ‭Phase‬ ‭volume‬ ‭fractions‬ ‭are‬
‭preferred‬ ‭because‬ ‭they‬ ‭(rather‬ ‭than‬ ‭mass‬ ‭fractions)‬ ‭may‬ ‭be‬ ‭determined‬ ‭from‬
‭examination‬ ‭of‬ ‭the‬ ‭microstructure;‬ ‭furthermore,‬ ‭the‬ ‭properties‬ ‭of‬ ‭a‬ ‭multiphase‬ ‭alloy‬
‭may be estimated on the basis of volume fractions.‬
‭For‬ ‭an‬ ‭alloy‬ ‭consisting‬ ‭of‬ ‭α‬ ‭and‬ ‭β‬ ‭phases,‬‭the‬‭volume‬‭fraction‬‭of‬‭the‬‭α‬‭phase,‬‭V‭α‬ ‬‭,‬‭is‬
‭defined as‬

‭𝑣‬
‭𝑉‬‭α‬ = ‭‬ ‭𝑣‬ +‭‭α‬‬‭𝑣‬
‭α‬ ‭β‬

‭where‬‭𝑣‬‭α‬ ‭and‬‭‬‭𝑣‬‭β‬ ‭denote the volumes of the respective phases in the alloy. Of course,‬
a‭ n analogous expression exists for V‬‭β‬ ‭, and, for an alloy consisting of just two phases,‬
‭it is the case that V‬‭α‬ ‭+ V‬‭β‬ ‭= 1.‬
‭On‬ ‭occasion‬ ‭conversion‬ ‭from‬ ‭mass‬ ‭fraction‬ ‭to‬ ‭volume‬ ‭fraction‬ ‭(or‬ ‭vice‬ ‭versa)‬ ‭is‬
‭desired. Equations that facilitate these conversions are as follows:‬
‭𝑊‬‭α‬
‭ρ‬‭α‬
‭𝑉‬‭α‬ = ‭‬ ‭𝑊‭α‬ ‬ ‭𝑊‬‭β‬
‭ρ‬‭α‬
+ ‭ρ‭β‬ ‬

‭𝑊‭β‬ ‬
‭ρ‬‭β‬
‭𝑉‬‭β‬ = ‭‬ ‭𝑊‭α‬ ‬ ‭𝑊‬‭β‬
‭ρ‬‭α‬
+ ‭ρ‭β‬ ‬

‭𝑉‬ ‭‬‭ρ‬
‭𝑊‬‭α‬ = ‭‬ ‭𝑉‬ ‭‬‭ρ‬ ‭α+‭‬ ‬‭𝑉‭α‬‬ ‭ρ‬
‭α‬ ‭α‬ ‭β‬‭‬ ‭β‬
‭𝑉‬‭β‭‬ ‬‭ρ‬‭β‬
‭𝑊‬‭β‬ = ‭‬ ‭𝑉‬ ‭‬‭ρ‬ +‭‬‭𝑉‬ ‭ρ‬
‭α‬ ‭α‬ ‭β‬‭‬ ‭β‬

I‭ n‬ ‭these‬ ‭expressions,‬ ‭ρ‭α‬ ‬ ‭and‬ ‭ρ‬‭β‬ ‭are‬ ‭the‬ ‭densities‬ ‭of‬ ‭the‬ ‭respective‬ ‭phases.‬ ‭When‬ ‭the‬
‭densities‬ ‭of‬ ‭the‬ ‭phases‬ ‭in‬ ‭a‬ ‭two-phase‬ ‭alloy‬ ‭differ‬ ‭significantly,‬‭there‬‭will‬‭be‬‭quite‬‭a‬
‭disparity‬‭between‬‭mass‬‭and‬‭volume‬‭fractions;‬‭conversely,‬‭if‬‭the‬‭phase‬‭densities‬‭are‬‭the‬
‭same, mass and volume fractions are identical.‬

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