GLST 204 Notes-1
GLST 204 Notes-1
ourse Content
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Preambles
Learning Objectives and Introduction
reambles
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Course Objectives
After careful study of this chapter, you should be able to do the following:
1. (a) Schematically sketch simple isomorphous and eutectic phase diagrams.
(b) On these diagram’s label the various phase regions.
(c) Label liquidus, solidus, and solvus lines.
2. Givenabinaryphasediagram,thecompositionofanalloy,itstemperature,and
assuming that the alloy is at equilibrium, determine
(a) What phase(s) is (are) present?
(b) the composition(s) of the phase(s), and
(c) the mass fraction(s) of the phase(s).
3. For some given binary phase diagram, do the following:
(a) locate the temperatures and compositions of all eutectic, eutectoid,
peritectic, and congruent phase transformations; and
(b) Write reactions for all these transformations
for either heating or cooling.
4. Giventhecompositionofaniron–carbonalloycontainingbetween0.022wt%
C and 2.14 wt% C, be able to
(a) Specify whether the alloy is hypoeutectoid or hypereutectoid,
(b) name the proeutectoid phase,
(c) compute the mass fractions of proeutectoid phase and pearlite, and
(d)Makeaschematicdiagramofthemicrostructureatatemperaturejustbelow
the eutectoid.
I ntroduction
Onereasonthatknowledgeandunderstandingofphasediagramsareimportanttothe
scientistorengineerrelatestothedesignandcontrolofheat-treatingprocedures;some
properties of materials are functions of their microstructures, and, consequently, of
their thermal histories. Even though most phase diagrams represent stable (or
equilibrium)statesandmicrostructures,theyareneverthelessusefulinunderstanding
the development and preservation of nonequilibrium structures and their attendant
properties; it is often the case that these properties are more desirable than those
associated with the equilibrium state.
The understanding of phase diagrams for alloy systems is extremely important
because there is a strong correlation between microstructure and mechanical
properties, and the development of the microstructure of an alloy is related to the
characteristics of its phase diagram. In addition, phase diagrams provide valuable
informationaboutmelting,casting,crystallization,andotherphenomena.Thiscourse
presents and discusses the following topics: (1) terminology associated with phase
diagramsandphasetransformations;(2)pressure-temperaturephasediagramsforpure
materials; (3) the interpretation of phase diagrams; (4) some of the common and
relatively simple binary phase diagrams, including that for the iron–carbon system;
and (5) the development of equilibrium microstructures, upon cooling, for several
situations.
.1 Solubility Limit
1
For many alloy systems and at some specific temperature, there is a maximum
concentration
ofsoluteatomsthatmaydissolveinthesolventtoformasolidsolution;thisiscalled
asolubilitylimit.Theadditionofsoluteinexcessofthissolubilitylimitresultsinthe
formation of another solid solution or compound that has a distinctly different
composition. To illustrate this concept, consider thesugar–watersystem.Initially,as
sugar is added to water, a sugar–water solution or syrup forms. As more sugar is
introduced, the solution becomes more concentrated until the solubility limit is
reached,orthesolutionbecomessaturatedwithsugar.Atthistime,thesolutionisnot
capableofdissolvinganymoresugar,andfurtheradditionssimplysettletothebottom
of the container. Thus, the system now consists of two separate substances: a
sugar–water syrup liquid solution and solid crystals of undissolved sugar.
.2 Phases
1
A phase may be defined as a homogeneous portion of a system that has uniform
physicalandchemicalcharacteristics.Everypurematerialisconsideredtobeaphase;
so also is every solid, liquid, and gaseous solution. For example, the sugar–water
syrup solution just discussed is one phase, and solid sugar is another. Each has
differentphysicalproperties(oneisaliquid,theotherisasolid);furthermore,eachis
different chemically(i.e.,hasadifferentchemicalcomposition);oneisvirtuallypure
sugar,theotherisasolutionofH2 OandC1 2H22O11.Ifmorethanonephaseispresent
in a given system, each will have its own distinct properties, and a boundary
separatingthephaseswillexistacrosswhichtherewillbeadiscontinuousandabrupt
change inphysicaland/orchemicalcharacteristics.Whentwophasesarepresentina
system, it is not necessary that there be a difference in both physical and chemical
properties; a disparity in one or the other set of properties issufficient.Whenwater
and ice are present in a container, two separate phases exist; they are physically
dissimilar (one is a solid, the other is a liquid) but identical in chemical makeup.
Sometimes, a single-phase system is termed “homogeneous.” Systems composed of
twoormorephasesaretermed“mixtures”or“heterogeneoussystems.”Mostmetallic
alloys and, for that matter, ceramic, polymeric, and composite systems are
heterogeneous. Ordinarily, the phases interact in such a way that the property
combination of the multiphase system is different from, and more attractive than,
either of the individual phases.
.3 Phase Equilibria
1
Equilibrium is another essential concept that is best described in terms of a
thermodynamic quantity called the free energy. In brief, free energy isafunctionof
the internal energy of a system, andalsotherandomnessordisorderoftheatomsor
molecules (or entropy).Asystemisatequilibriumifitsfreeenergyisataminimum
under some specified combination of temperature, pressure, and composition. In a
macroscopic sense, this means that the characteristics of the system do not change
with time but persist indefinitely; that is, the system is stable. A change in
temperature, pressure,and/orcompositionforasysteminequilibriumwillresultina
change in the free energy and in a possible spontaneous transition to another state
whereby the free energy is lowered.
he term phase equilibrium, often used in the context of this discussion, refers to
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equilibrium as it applies to systems in which more than one phasemayexist.Phase
equilibrium is reflected by a constancy with time in the phase characteristics of a
system. Perhaps an example bestillustratesthisconcept.Supposethatasugar–water
syrupiscontainedinaclosedvesselandthesolutionisincontactwithsolidsugarat
20◦C. If the system is at equilibrium, the composition of the syrup is 65 wt%
C1 2H2 2O11–35 wt% H2O, and the amounts and compositions of the syrup and solid
sugar will remain constant with time. If the temperature of the system is suddenly
raised—say, to 100◦C—this equilibrium or balance is temporarily upset in that the
solubilitylimithasbeenincreasedto80wt%C1 2H2 2O11.Thus,someofthesolidsugar
will go into solutioninthesyrup.Thiswillcontinueuntilthenewequilibriumsyrup
concentration is established at the higher temperature. This sugar–syrup example
illustrates the principle of phase equilibrium using a liquid–solid system. In many
metallurgical and materials systems of interest, phaseequilibriuminvolvesjustsolid
phases. In this regard, thestateofthesystemisreflectedinthecharacteristicsofthe
microstructure, which necessarily include not only the phases present and their
compositionsbut,inaddition,therelativephaseamountsandtheirspatialarrangement
or distribution.
.4 Microstructure
1
Microstructure is subject to direct microscopic observation,usingopticalorelectron
microscopes.Inmetalalloys,microstructureischaracterizedbythenumberofphases
resent, their proportions, and the manner in which theyaredistributedorarranged.
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The microstructure of an alloy depends on such variables as the alloying elements
present,theirconcentrations,andtheheattreatmentofthealloy(i.e.,thetemperature,
the heating time at temperature, and the rate of cooling to room temperature).
.5 Phase Diagrams
1
PhaseDiagrams(orequilibriumdiagrams)aregraphicalrepresentationsofthephases
present in a material system at different temperatures, pressures, and compositions.
The information that can be obtained from the phase diagrams is the following:
1. The phases present in the system at different compositions andtemperatures
under conditions of slow cooling (equilibrium).
2. The temperature at which the different phases begin to melt.
3. The presence of allotropy or solid-state polymorphism phenomena.
hecopper–nickelsystemis termedisomorphousbecauseofthiscompleteliquidand
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solid solubilityofthetwocomponents.Acoupleofcommentsareinorderregarding
nomenclature. First, for metallic alloys, solid solutions are commonlydesignatedby
lowercaseGreekletters(α,β,γ,etc.).Furthermore,withregardtophaseboundaries,
thelineseparatingtheLandα+Lphasefieldsistermedtheliquidusline,asindicated
inFigure2;theliquidphaseispresentatalltemperaturesandcompositionsabovethis
line.Thesoliduslineislocatedbetweentheαandα+Lregions,belowwhichonlythe
solid α phase exists.
Figure 2: The copper–nickel phase diagram
or Figure 2, the solidus and liquidus lines intersect at the two composition
F
extremities;thesecorrespondtothemeltingtemperaturesofthepurecomponents.For
example,themeltingtemperaturesofpurecopperandnickelare1085◦Cand1453◦C,
respectively. Heating pure copper corresponds to moving vertically up the left-hand
temperature axis. Copper remains solid until its meltingtemperatureisreached.The
solid-to-liquid transformation takes place at the melting temperature, and no further
heating is possible until this transformation has been completed.
Foranycompositionotherthanpurecomponents,thismeltingphenomenonwilloccur
overtherangeoftemperaturesbetweenthesolidusandliquiduslines;bothsolidαand
liquid phases will be in equilibrium within this temperature range.
Forexample,uponheatinganalloyofcomposition50wt%Ni–50wt%Cu(Figure2),
melting begins at approximately 1280 ◦C (2340 ◦F
); the amount of liquid phase
continuously increases with temperature until about 1320 ◦C (2410 ◦F), at whichthe
alloy is completely liquid.
Phases Present
heestablishmentofwhatphasesarepresentisrelativelysimple.Onejustlocatesthe
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temperature–compositionpointonthediagramandnotesthephase(s)withwhichthe
corresponding phase field is labeled. For example, an alloy of composition 60 wt%
Ni–40wt%Cuat1100◦CwouldbelocatedatpointAinFigure2;sincethisiswithin
the α region, only the single α phase will be present. On the other hand, a 35 wt%
Ni–65 wt% Cu alloy at 1250◦C (point B) will consistofbothαandliquidphasesat
equilibrium
igure 3: A portion of the copper–nickel phase diagram for which compositions and
F
phase amounts are determined at point B. (Adapted from Phase Diagrams of Binary
Nickel Alloys
or example,consideragainthe35wt%Ni–65wt%Cualloyat1250◦C,locatedat
F
point B in Figure 3 and lying within the α + L region. Thus, the problem is to
determine the composition (in wt% of Ni and Cu) for both the α and liquidphases.
Thetielinehasbeenconstructedacrosstheα+Lphaseregion,asshowninFigure3.
The perpendicular from the intersection of the tie line with the liquidus boundary
meetsthecompositionaxisat31.5wt%Ni–68.5wt%Cu,whichisthecomposition
of the liquid phase, CL. Likewise, for the solidus–tie line intersection, we find a
composition for the α solid-solution phase, Cα, of 42.5 wt% Ni–57.5 wt% Cu.
he relative amounts (as fractions or as percentages) of the phases present at
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equilibrium may also be computedwiththeaidofphasediagrams.Again,thesingle
and two-phase situations must be treated separately. The solution is obvious in the
single-phase region: Since only one phase is present, the alloy is composed entirely of
that phase; that is, the phase fractionis1.0or,alternatively,thepercentageis100%.
Fromthepreviousexampleforthe60wt%Ni–40wt%Cualloyat1100◦C
(pointAin
Figure 2), only the α phase is present; hence, the alloy is completely or 100% α.
If the composition and temperature position is located within a two-phase region,
things are more complex.The tie line must be utilized in conjunction with a procedure
lever rule that is often called the Lever rule (or the inverse lever rule), which is
applied as follows:
1. Thetielineisconstructedacrossthetwo-phaseregionatthetemperatureofthe
alloy.
2. The overall alloy composition is located on the tie line.
3. Thefractionofonephaseiscomputedbytakingthelengthoftielinefromthe
overall alloy composition to the phase boundary for the other phase, and
dividing by the total tie-line length.
4. The fraction of the other phase is determined in the same manner.
5. If phase percentages are desired, each phase fraction is multiplied by 100.
When the composition axis is scaled in weight percent, the phase fractions
computed using the lever rule are mass fractions—the mass (or weight) of a
specific phase divided by the total alloy mass (or weight). The mass of each
hase is computed from the product ofeachphasefractionandthetotalalloy
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mass.
Intheemploymentoftheleverrule,tie-linesegmentlengthsmaybedeterminedeither
by direct measurement from the phase diagram using a linear scale, preferably
graduated in millimeters, or by subtracting compositions as taken from the
composition axis.
ConsideragaintheexampleshowninFigure3,inwhichat1250◦Cbothαandliquid
phasesarepresentfora35wt%Ni–65wt%Cualloy.Theproblemistocomputethe
fractionofeachoftheαandliquidphases.Thetielinehasbeenconstructedthatwas
used for the determination of α and L phase compositions. Let the overall alloy
composition be located along the tie line and denoted as C0, and mass fractions be
representedbyWL andWα fortherespectivephases.Fromtheleverrule,WL maybe
computed according to
𝑆
𝑊𝐿 = 𝑅+𝑆
(1)
𝐶α−𝐶0
𝑊𝐿 =
𝐶α−𝐶𝐿
(2)
omposition need be specified in terms of only one of the constituents for abinary
C
alloy;forthecomputationabove,weightpercentnickelwillbeused(i.e.,C0 =35wt%
Ni, Cα = 42.5 wt% Ni, and CL = 31.5 wt% Ni), and
42.5−35
𝑊𝐿 = 42.5−31.5
= 0. 68
𝑅
𝑊α = 𝑅+𝑆
𝐶0−𝐶𝐿 35−31.5
𝑊α = 𝐶α−𝐶𝐿
= 42.5−31.5
= 0. 32
f course, identical answers are obtained if compositions are expressed in weight
O
percent copper instead of nickel.Thus,theleverrulemaybeemployedtodetermine
therelativeamountsorfractionsofphasesinanytwo-phaseregionforabinaryalloy
ifthetemperatureandcompositionareknownandifequilibriumhasbeenestablished.
Its derivation is presented as an example problem.
It is easy to confuse the foregoing procedures for the determination of phase
compositions and fractional phase amounts; thus, a brief summary is warranted.
Compositionsofphasesareexpressedintermsofweightpercentsofthecomponents
(e.g.,wt%Cu,wt%Ni).Foranyalloyconsistingofasinglephase,thecompositionof
thatphaseisthesameasthetotalalloycomposition.Iftwophasesarepresent,thetie
line must be employed, the extremities of which determine the compositions of the
respective phases.Withregardtofractionalphaseamounts(e.g.,massfractionofthe
αorliquidphase),whenasinglephaseexists,thealloyiscompletelythatphase.Fora
two-phasealloy,ontheotherhand,theleverruleisutilized,inwhicharatiooftie-line
segment lengths is taken.
xample 2:
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Derive the lever rule.
Solution
Consider the phase diagram for copper and nickel (Figure 3) and alloy
of composition C0 at 1250◦C, and let Cα, CL, Wα, and WL represent the same
parameters as above.
or the second, the mass of one of the components (either Cu or Ni) that is
F
present in both of the phases must be equal to the mass of that component in
the total alloy, or
𝑊α𝐶 + 𝑊𝐿𝐶
α
= 𝐶0
𝐿
(ii)
imultaneous solution of these two equations leads to the lever rule expressions
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for this particular situation, Equations (i) and (ii):
𝐶 −𝐶
𝑊𝐿 = 𝐶α −𝐶0
α 𝐿
𝐶 −𝐶
𝑊α = 𝐶0−𝐶𝐿
α 𝐿
xercise 1:
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A copper–nickel alloy of composition 70 wt% Ni–30 wt% Cu is slowly heated from
a temperature of 1300◦C (2370◦F).
(a) At what temperature does the first liquid phase form?
(b) What is the composition of this liquid phase?
(c) At what temperature does complete melting of the alloy occur?
(d) What is the composition of the last solid remaining prior to complete melting?
xercise 2:
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Isitpossibletohaveacopper–nickelalloythat,atequilibrium,consistsofanαphase
of composition 37 wt% Ni–63 wt% Cu, and also a liquid phase of composition 20
wt% Ni–80 wt% Cu? If so, what will be the approximate temperature of the alloy?
If this is not possible, explain why.
𝑣
𝑉α = 𝑣 +α𝑣
α β
where𝑣α and𝑣β denote the volumes of the respective phases in the alloy. Of course,
a n analogous expression exists for Vβ , and, for an alloy consisting of just two phases,
it is the case that Vα + Vβ = 1.
On occasion conversion from mass fraction to volume fraction (or vice versa) is
desired. Equations that facilitate these conversions are as follows:
𝑊α
ρα
𝑉α = 𝑊α 𝑊β
ρα
+ ρβ
𝑊β
ρβ
𝑉β = 𝑊α 𝑊β
ρα
+ ρβ
𝑉 ρ
𝑊α = 𝑉 ρ α+ 𝑉α ρ
α α β β
𝑉β ρβ
𝑊β = 𝑉 ρ +𝑉 ρ
α α β β
I n these expressions, ρα and ρβ are the densities of the respective phases. When the
densities of the phases in a two-phase alloy differ significantly,therewillbequitea
disparitybetweenmassandvolumefractions;conversely,ifthephasedensitiesarethe
same, mass and volume fractions are identical.