SUBMITTAL INFORMATION
Project 201803125 - RECOISA
Date 7/12/2018
Prepared For RECOISA
ISRAEL IRACHETA
Prepared By AIR WATER SUPPLY
GILBERTO ALEMAN
CALEXICO, CA
Manufacturer Carel USA L.L.C.
385 South Oak Street
Manheim, PA 17545
APPROVAL SIGNATURE IS REQUIRED
Signature Date
SUBMITTAL INFORMATION
System HUMIDIFICADOR 02 Tag(s) HM-02
Materials
Model Description Qty
UE090XM0U1 HUMISTEAM X TYPE 198 LBS/HR 460/3 STAND COND DISP CYL 1
SHOSE00040 RUBBER STEAM HOSE, 40 MM (PER FOOT) 20
DP105D40R0 STAINLESS STEEL STEAM DISTRIBUTOR, DIAM=40MM,L=1050MM 4
SHOSE00040 RUBBER STEAM HOSE, 40 MM (PER FOOT) 8
CHOSE00038 3/8" CONDENSATE HOSE FOR USE WITH METRIC DPs (PER FOOT) 52
UEKY40X400 KIT STEAM OUTLET UE/UR/UG Y 40X40X40+PIPE 2
PC-301 DUCT MOUNT DIFF. PRESS SW 1
HC-201 DUCT MOUNT HUMIDISTAT, 20 1
HC-201 DUCT MOUNT HUMIDISTAT, 20 1
Design Data
Duct Width 40" Humidification Load 150 lbs/hr
UE090XM0U1 Steam Humidifier Data
Height 35.0" Width 45.3"
Depth 18.3" Weight 154.3 lbs
Water Inlet 3/4"G Male Water Drain 50mm (1.9")
Steam Outlets 2x40mm Capacity 198.0 lbs/hr
Voltage 460V 3 Phase Power 67.50 kW
Outlet Max Pressure 8 in.WC Drain Tempering < 140 DegF
SHOSE00040 Steam Hose Data
Inside Diameter 40mm
DP105D40R0 Distributor Pipe Data
Length 40.0 inches Capacity 77.0 lbs/hr
SHOSE00040 Extra Steam Hose Data
Inside Diameter 40mm
CHOSE00038 Condensate Hose Data
Inside Diameter 3/8"
SUBMITTAL INFORMATION
Product Documentation for: UEX 25 to 130 kg/h Humidifier
Submittal Data
Description Of The Components
4
5
13 6
11 7
12
10
UE 025 through UE065
No. Description
1 Amperage transformer
2 Power contactor
3 Power transformer
4 Pump control relay
5 Fuses
6 Electronic Controller
7 Wiring terminal block
8 Cable raceway
9 On/Off Switch
10 Display (can be remote mounted)
11 Drain pump
12 Fill valve
13 Steam generator cylinder
2
Submittal Data
Description Of The Components
14
4
5
13
8
12
10
11
UE 090 through UE130
No. Description
1 Amperage transformer
2 Power contactor
3 High level alarm board
4 Power transformer
5 Pump relay
6 Fuses
7 Electronic Controller
8 Wiring terminal block
9 Cable raceway
10 On/Off switch
11 Display (can be remote mounted)
12 Water drain pump
13 Water fill valve
14 Steam generator cylinder
3
Submittal Data
How the Humisteam Works
HumiSteam is an electrode humidifier. It produces steam for humidification by passing electrode current through
the water in the steam generator cylinder between metal electrodes. There are no heater elements. Steam output
is directly proportional to the conductivity of the water, and the amount of electrode immersed in the water.
On a call for humidity, the HumiSteam controller will open the water fill valve (1) and allow water to enter the
system. A flow restrictor (2) prevents the unit from filling too quickly or with too much pressure. The water flows
up the fill tube (3) and into the fill cup (7), where it flows over the conductivity probes (6), which feed the water
conductivity back to the controller for analysis. Water then flows over the dam in the fill cup (7), which creates a 1”
air gap to prevent backflow of contaminated water into the feed lines, and through the fill tube (4) and into the
bottom of the steam cylinder (11).
As the water fills the cylinder, it will reach the electrodes (10) and current will begin to flow. As the water continues
to fill the cylinder, the current will increase, and this is monitored by an amperage transformer placed on one of the
power wires (9). When the desired current is reached, the fill valve will close (1) and the water will then begin to
warm and produce steam. If the water reaches the cylinder full probes (8) prior to reaching the desired current
level, the fill valve (1) will be closed to prevent overflow. If the current rises too much as the water fills the cylinder,
the drain valve or pump (13) will be activated to drain away some water and reduce the current flow.
Periodically, based on the incoming water conductivity, the unit will drain some water to reduce the mineral
concentration. A strainer (12) in the cylinder helps to prevent mineral debris from jamming the drain valve (13).
If there is no water in the cylinder, there will be no current flow and no steam production. The electrodes do not
burn out, but they will eventually become comletely coated with mineral and the cylinder will then need to be
replaced or cleaned.
4
Submittal Data
Positioning
The HumiSteam has been designed for wall mounting (although it can be placed on a stand) and, since it is an
atmospheric steam humidifier, should be placed close to the point where the steam will be used, to minimize the
steam hose length (and condensate). Certain clearances must be maintained around the unit:
Dimensions and weights
Distances from the wall
6
Submittal Data
Mounting
Models UE025 to UE045
7
Submittal Data
8
Submittal Data
9
Submittal Data
10
Submittal Data
11
Submittal Data
12
Submittal Data
13
Submittal Data
14
Submittal Data
15
Submittal Data
16
Submittal Data
17
Submittal Data
18
Submittal Data
Plumbing
Water supply
The HumiSteam must be supplied with water (not softened) having the following characteristics:
Only use main water with:
• pressure between 0.1 and 0.8 MPa (14.5 and 116 PSI), temperature between 1 and 40 °C (33.8 and104 °F) and
an instant flow-rate no lower than the rated flow of the fill solenoid valve, the connection is G3/4M
• range hardness 10° to 40 °f (equal to 400 ppm of CaCO3), conductivity: 75 to 1250 μS/cm;
• no organic compounds.
(2) = not less than 200% of the chloride content in mg/l CL
(3) = not less than 300% of the chloride content in mg/l CLThere is not reliable relationship between hardness and
conductivity of the water.
Important:Important:
• do not treat the water with softeners, this may cause foam, aff ecting the operation of the unit;
• do not add disinfectants or anticorrosive compounds to the water, as these are potential irritants;
• the use of well water, industrial water or water from cooling circuits and, in general, any potentially chemically or
bacteriologically contaminated
Supply Water Technical specifications
19
Submittal Data
Plumbing
Water drain
• this contains the same substances dissolved in the supply water, however in larger quantities;
• it may reach a temperature of 100 °C (212 °F);
• it is not toxic and can be drained into the sewerage system.
Drain tempering
The unit is fitted with a tempering valve that, opening at the same time as the drain valve, adds cold water to the drain line, thus ensuring a
maximum temperature of the drain water of 60°C/140°F.
Drain Water Technical specifications
1. Install a manual valve upstream of the installation (to be able to shut off the water supply)
2. On models UE025 to UE130 connect the hose with the back flow preventer supplied (code FWHDCV0000) to prevent the water
inside the humidifier from coming into contact with the main water
3. Install a mechanical filter to trap any solid impurities (to be connected downstream of the manual valve)
4. Connect a section of non-conductive pipe or hose for draining (resistant to temperatures of 100 °C (212 °F) and with a minimum 50
mm/1.9” for models UE025 to UE130)
5. Prepare a funnel to interrupt continuity in the drain line funnel for required air gap, can be composed of a piping reducer
6. Connect a drain trap to prevent the return of bad odors (minimum inside diameter 50 mm/1.9” for models UE025 to UE130)
7. In models UE025 to UE130: connect a drain hose from the bottom tank of the humidifier (this can run into the drain funnel/air gap
reducer coupling)
8. in models UE025 to UE130: connect the hose FWH3415HT0 for the drain tempering valve. Double cylinders UE090-130 require (2)
provided hoses.
20
Submittal Data
Power wiring
The HumiSteam units contain field wiring terminals for connection of high power.
All wiring must be in accordance with local, state and national electric codes.
NOTE: to avoid unwanted interference, the power cables should be kept separate from any control wiring.
21
Submittal Data
1. Tolerance allowed on the rated mains voltage: -15%, +10%;
2. Tolerance on the rated values: +5%, -10% (EN 60335-1)
3. Recommended values refer to laying PVC or rubber cables in closed conduits, 20 m (65.6 feet) long; use
the local standards, or whichever is more restrictive
4. Rated max instant steam production: the average steam production may be affected by external factors,
such as: ambient temperature, water quality, steam distribution system
5. Refer to the wiring diagrams to verify the data are not absolute and if these differ from local standards, the
latter must prevail.
22
Submittal Data
Control Wiring
A typical humidifier control system includes a wall or return duct sensor or controller, a high limit duct humidistat,
and an air-proving switch. Placement of these devices is critical to proper operation of the overall system.
Controls Placement
(see following diagram)
The return air RH sensor must always be located BEFORE any outside air intake, in order to insure accurate
sensing of the air from the space. Alternatively, a room RH sensor or humidistat can be used. Room sensors
should be located on an inside wall or post and should not be hit by any discharge air streams from ducts. In a
100% outside air system, the RH sensor may be placed in the supply duct, at least 10 feet down stream of the
distributor pipe to act as both hi-limit and control.
The airflow switch must be positioned to accurately open on a loss of airflow, to prevent the humidifier from
running when there is no air to absorb the moisture.
The hi-limit humidistat must be positioned far enough down stream of the steam distributor pipe(s) to prevent it
from getting wet, but still allow it to accurately prevent over humidification of the duct that could result in
condensation.
23
Submittal Data
Controls wiring
Depending on the type of signal used, steam production can be enabled and/or managed in different ways.
24
Submittal Data
Technical Specifications
25
SUBMITTAL INFORMATION
Product Documentation for: Distributor Data
Sheet_20130918
Steam Hose / Duct Steam Distributors
The new steam hoses are designed with
I.D. I.D.
an internal support wire to avoid kinking or Ordering Code Description I.D. mm I.D. mm
inches inches
collapsing. This new hose is more rigid and
easier to support. It also more closely CHOSE00516 Rubber condensate hose, 5/16" 7.94 0.31 15.9 0.63
matches the steam cylinder outlets and Rubber condensate hose, 10
CHOSE00038 9.52 0.38 17.5 0.69
new distributor pipe inlets, reducing the mm
possibility of leaks. The hose is also rated SHOSE00022 Rubber steam hose, 22 mm 22 0.87 31.5 1.24
for food use, which makes it acceptable to SHOSE00030 Rubber steam hose, 30 mm 30 1.18 40.5 1.59
food and pharmaceutical applications. The SHOSE00040 Rubber steam hose, 40 mm 40 1.57 52 2.05
composition is EPDM rubber with a
polyester braid, containing no silicone.
Steam Hose / Duct Steam Distributors
L
Distributor (mm (inches))
Distributor Model (Diameter) DP030D22RU 299 (11.77)
Dimension mm (inches) DP035D22R0 332 (13.07)
DP045D22R0 438 (17.24)
A 22 (0.86) 30 (1.18) 40 (1.57) DP060D22R0 597 (23.5)
B 10 (.38) 10 (.38) 10 (.38) DP085D22R0 835 (32.87)
DP030D30RU 299 (11.77)
D 35 (1.38) 45 (1.77) 60 (2.36)
DP035D30R0 343 (13.5)
L See Table DP045D30R0 427 (16.81)
X 68 (2.68) 77 (3.03) 99 (3.90) DP060D30RU 599 (23.58)
DP060D30R0 596 (23.46)
Y 58 (2.28 68 (2.68) 89 (3.50)
DP085D30R0 850 (33.46)
DP105D30R0 1047.5 (41.24)
DP125D30R0 1244.8 (49)
DP165D30R0 1639 (64.53)
DP060D40RU 599 (23.58)
DP085D40R0 833.4 (32.81)
DP105D40R0 1014.7 (39.95)
DP125D40R0 1221.9 (48)
DP165D40R0 1636.3 (64.42)
DP205D40R0 2024.8 (79.72)
SUBMITTAL INFORMATION
Product Documentation for: DP_62U034A001 Model
SUBMITTAL INFORMATION
Product Documentation for: PC-301 Sensor
PC-301
PC-301
Two-Position Air Flow Pressure Switch
This switch provides low or line voltage control of
pressure for air and non-combustible gases. It
controls static pressure, total pressure, or
differential total pressure.
Features:
• High/low pressure taps.
• Adjustable from 0.07 to 1 in. (1.8 to 25.4 mm) W.C.
• Universal mounting.
• Agency approved.
Model Chart
Model No. Description
PC-301 Refer to Specifications.
Specifications
Setpoint
Factory setting 0.07 in. (1.8 mm) W.C.
Field adjustment 0.07 to 1 in. (1.8 to 25.4 mm) W.C.
Sensing element Neoprene diaphragm.
Differential 0.04 in. (1 mm) W.C. at minimum setpoint to 0.1 in. (3 mm) W.C. at maximum setpoint.
Environment
Shipping and storage: -40 to 140°F (-40 to 60°C).
Ambient temperature limits
Operating: 35 to 140°F (2 to 60°C).
Humidity 5 to 95% RH, non-condensing.
Locations NEMA Type 1.
Maximum pressure 12 in. (305 mm) W.C.
Electrical switch
Type Snap action SPDT.
Ratings Refer to Maximum Electrical Switch Ratings Table.
Connections Refer to Figure 1.
Wiring Coded screw terminals.
High pressure taps One barbed fitting for 3/8 in. O.D. plastic tubing.
Low pressure taps One barbed fitting for 1/4 in. O.D. plastic tubing.
Case All metal with 1/2 in. conduit opening.
Mounting In vertical position on any surface free of vibration.
Dimensions 6-3/8 H x 4-3/4 W x 4-3/8 D in. (162 x 121 x 111 mm).
General Instructions Refer to F-16160.
Maximum Electrical Switch Ratings.
Vac Full Load Amps Locked Rotor Amps Pilot Duty (VA) Non-Inductive Amps
24 V — — 60
120 V 6.25 37.5 —
240 V 3.1 18.6 300
277 V 2.7 16.2 10
200 © Copyright 2006 TAC. All Rights Reserved. F-27382-1
PC-301
Accessories
Model No. Description
AP-302 Duct static pressure sensing tip for pressure 1 in. (25.4 mm) W.C. and up.
AP-305 Duct static pressure sensing tip for pressure 0.01 in. (0.3 mm) W.C. and up.
AT-208 Duct mounting bracket for probes other than AP-302 and AP-305.
Typical Applications
N.C.
Common Increase
pressure
N.O.
N.O. makes on increase of pressure.
Figure 1 Switch Action for PC-301 Switch.
F-27382-1 © Copyright 2006 TAC. All Rights Reserved. 201
SUBMITTAL INFORMATION
Product Documentation for: HC-101 and 201 Sensors
HC-101 Series, HC-201
C-101 Two-Position Electric Controller
eries,
C-201
These controllers provide low or line voltage on-off
single stage control of humidifiers, dehumidifiers,
valves, solenoid valves, compressors, relays, etc.
20
Features: 40
60
• SPDT switching for humidification/dehumidification. 80
• Agency listed room and duct units.
• Long life nylon elements.
• Standard locking feature.
HC-201
HC-101
Model Chart
Description.
Differential % RH
Model No. Description Scale Range % RH
Switch
HC-101 Room 10 to 90
5
HC-201 Duct 15 to 95
Maximum Electrical Ratings.
AC Volt Pilot Duty
Model No. FLA LRA Resistive Amps
50/60 Hz VA
24 — — 60
HC-101
240 3.6 21.6 8
HC-201 345
120 7.2 43.2
Specifications
Control dial settings Refer to Description Model Chart.
Humidity sensing element Nylon ribbon.
Differential Refer to Description Model Chart.
Environment
Operating: 40 to 125°F (4 to 52°C).
Ambient temperature limits
Shipping and Storage: -40 to 140°F (-40 to 60°C).
Humidity 5 to 95% RH non-condensing.
Locations NEMA Type 1.
Electrical Switch One snap-acting SPDT.
Ratings Refer to Maximum Electrical Ratings Model Chart.
Connections Color coded wire leads.
Mounting
HC-101 Flush or surface switch boxes or, for 24 V only, directly to wall.
HC-201 In any position on the outside surface of return air duct.
HC-101: 4-3/8 H x 2-7/8 W x 1-5/8 D in. (111 x 73 x 41 mm).
Dimensions
HC-201: 4-3/4 H x 6-1/2 W x 3-1/2 D in. (121 x 165 x 89 mm).
Cover HC-1xx: Plastic. HC-2xx: Metal. CH21-1: Metal.
Agency Listings HC-101 and HC-201: UL. HC2-101 and HC-201: CSA.
General Instructions HC-101: Refer to F-15143. HC-201: Refer to F-24213.
F-27382-1 © Copyright 2006 TAC. All Rights Reserved. 69
HC-101 Series, HC-201
Accessories
Model No. Description
Accessories for HC-101 only
AT-504 Aux. mounting base.
AT-505 Wall box cover plate.
AT-546 Aux. mounting base.
AT-1104 Cast guard.
AT-1155 Plastic guard.
AT-1165 Plastic guard.
Typical Applications
1 (Brown) N.O. 1 Brown makes
contact with a drop
in humidity. All
(Red) N.C. Drop in R.H. units provided with
Common (Orange) green grounding
lead.
Figure 2 HC-101, and HC-201 Switch Action and Terminal Identification.
70 © Copyright 2006 TAC. All Rights Reserved. F-27382-1