Evaluation of Bio-Asphalt Binders Modified With Biochar: A Pyrolysis By-Product of Seed Cover Waste
Evaluation of Bio-Asphalt Binders Modified With Biochar: A Pyrolysis By-Product of Seed Cover Waste
Abhinay Kumar, Rajan Choudhary, Rumi Narzari, Rupam Kataki & Sanjay K.
Shukla |
To cite this article: Abhinay Kumar, Rajan Choudhary, Rumi Narzari, Rupam Kataki & Sanjay
K. Shukla | (2018) Evaluation of bio-asphalt binders modified with biochar: a pyrolysis
by-product of Mesua ferrea seed cover waste, Cogent Engineering, 5:1, 1548534, DOI:
10.1080/23311916.2018.1548534
                                                                © 2018 The Author(s). This open access article is distributed under a Creative Commons
                                                                Attribution (CC-BY) 4.0 license.
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                                       compared for biochar contents and binder sources. Permanent deformation beha-
                                       viour evaluated through multiple stress creep and recovery (MSCR) test indicated
                                       that the use of biochar improved the rutting resistance of binders. Improved binder
                                       performance against the effects of aging and deformation with the use of biochar
                                       makes it a promising asphalt modifier, especially for the warm tropical climatic
                                       conditions prevalent in India.
                                       1. Introduction
                                       In recent times, along with many other countries, India is also making continual efforts to
                                       transition from fossil-fuel-based resources to the renewable sources of energy (MNRE, 2009). In
                                       this regard, biofuels, which are derived from renewable biomass resources, have amassed sub-
                                       stantial attention as alternative fuels to promote energy security and environmental stewardship.
                                       Production of biofuel mostly begins with pyrolysis (Mohan, Pittman, & Steele, 2006), a process that
                                       converts the biomass to the liquid biooil, solid biochar and gases. Pyrolysis is the thermal decom-
                                       position of organic matter in the absence of oxygen or when significantly less oxygen is available
                                       than required for combustion (Demirbas, 2009; Mohan et al., 2006). Liquid biooil is further
                                       upgraded to derive biofuels, and the solid biochar, rich in carbon, is generated as a by-product
                                       (Zhao, Huang, Ye, Shu, & Jia, 2014a).
                                         Biochar obtained as pyrolysis by-product of switchgrass was used by Zhao et al. (2014a). A
                                       commercially available activated carbon was used as the control modifier. Influence of method of
                                       pyrolysis, pyrolysis temperature, modifier size, and modifier content was evaluated using one source
                                       of neat PG 64–22 asphalt binder. Addition of biochar improved the rutting and aging resistance of
                                       asphalt binder, while showing little effect on fatigue and cracking properties. It was concluded that
                                       biochar is a more effective modifier than activated carbon within a dosage of 10% by weight of
                                       asphalt binder. In another study, Zhao, Huang, Shu, and Ye (2014b) evaluated properties of asphalt
                                       binders and mixtures containing biochar obtained from pyrolysis of switchgrass. Two commercially
                                       available carbon-based additives carbon black and micro-sized carbon fibres were used as reference
                                       additives. Addition of biochar did not impact low-temperature cracking resistance of the asphalt
                                       binder, while the resistance decreased with carbon black and fibres. Biochar was found to improve
                                       the rutting resistance, cracking resistance, and resistance to moisture-induced damages of the
                                       mixtures. Celoglu, Yilmaz, Kok, and Yalcin (2016) used biochars from pyrolysis of walnut crust and
                                       apricot seed shell as bitumen modifiers. Classical tests (penetration, softening point, viscosity) and
                                       dynamic analysis result showed that biochars increased the binder stiffness, and thus have promis-
                                       ing potential to reduce permanent deformation of asphalt pavements.
                                         Mesua ferrea (local name: “Nahor”) is a non-edible oil seed tree species abundant in north-
                                       eastern region of India (Bordoloi, Narzari, Chutia, Bhaskar, & Kataki, 2015). The seed cover of M.
                                       ferrea is generated as a waste during the process of oil extraction. Some studies (Bordoloi et al.,
                                       2015; Chutia, Kataki, & Bhaskar, 2013) have reported pyrolysis of M. ferrea seed cover to obtain
                                       biooil as a pyrolysis product, and a source for renewable fuel and value added chemicals. Biochar is
                                       generated as a by-product during the pyrolysis of the seed cover. The present study is the first
                                       attempt in India to utilize this by-product as a potential asphalt modifier.
                                         Utilization of carbon-based materials for modification of asphalt binders has been attempted
                                       earlier also by asphalt researchers. Carbon black (Alliotti, 1962), carbon fibre (Huang, Chen, & Shu,
                                       2009), coke dust (Taha, Ali, & Delwar, 1998), and carbon nano-tubes (Ziari, Farahani, Goli, &
                                       Sadeghpour Galooyak, 2014) are some of the carbon-based materials that have been successfully
                                       used as asphalt additives/modifiers for improved performance. Positive results reported with other
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                                       carbon-based asphalt additives, together with the possibility of using a carbonaceous by-product of
                                       pyrolysis process, motivated the present study on the use of biochar as a modifier to asphalt binder.
                                         The primary objective of this study was to investigate the possibility of incorporating carbonac-
                                       eous biochar, obtained as a by-product during the pyrolysis of M. ferrea seed cover, in asphalt
                                       binders. Biochar-modified asphalt binders were produced with two sources of base asphalt binders
                                       at five different biochar contents. The biochar was characterized via scanning electron microscopy
                                       (SEM), Fourier transform infrared spectroscopy (FTIR), and energy dispersive X-ray spectroscopy
                                       (EDX). To assess the performance of bio-asphalt binders, they were tested for flow behaviour,
                                       permanent deformation, fatigue, and aging resistance. Flow behaviour of the binders was evalu-
                                       ated through measurement of viscosity of unaged and short-term aged bio-asphalt binders at
                                       varying shear rates. Resistance against the permanent deformation was evaluated through the
                                       Superpave rutting parameter (G*/sin δ) and multiple stress creep and recovery (MSCR) tests. Aging
                                       potential of the biochar-modified asphalt binders was also quantified through the measurement of
                                       rheological aging index (RAI). Properties of control (without biochar or neat binder) and biochar-
                                       modified binders were analysed and compared.
                                         The biochar used in the current study was a by-product obtained during the pyrolysis of M. ferrea
                                       seed cover at 450°C with heating rate 40°C/min and nitrogen flow rate of 100 mL/min. The
                                       schematic representation of pyrolysis experimental unit is given in Figure 1. Quartz reactor of
                                       length 480 mm and internal diameter 30 mm is equipped with inert gas (nitrogen) connection to
                                       create oxygen-less environment for pyrolysis (Figure 1). The reactor was heated externally through
                                       an electric furnace, and the temperature of reactor was controlled by a Ni–Cr–Ni thermocouple
                                       attached inside the reactor. Further details on the pyrolysis process can be found elsewhere
                                       (Bordoloi et al., 2015; Kumar, Choudhary, Narzari, & Kataki, 2018). Figure 2 shows the steps
                                       involved in the production of biochar. The resultant biochar sample was then allowed to cool to
                                       room temperature for further testing.
                                         SEM image of biochar sample shown in Figure 3 reveals highly irregular, porous and rough
                                       surface features. A rough and porous surface texture is expected to enhance the physicochemical
                                       interaction of biochar with asphalt binder bringing about more effective binder modification (Zhao
                                       et al., 2014b, 2014a).
                                         Chemical functional groups present in the biochar were identified using the FTIR analysis. FTIR
                                       spectrum was recorded in a Nicolet IR spectrometer at ambient temperature (26 ± 2°C). A spectral
                                       range of 4000–400 cm–1 was used at a resolution of 4 cm–1 averaging 64 scans for each
                                       measurement. Results of FTIR analysis of biochar sample are shown in Figure 4. In the biochar
                                       spectrum, a strong peak at 3420 cm−1 corresponded to O–H stretching due to the presence of
                                       phenolic O–H group; a peak at 2910 cm−1 was attributed to C-H stretching of aliphatic CHx, a peak
                                       at 1639 cm−1 indicated conjugated C = C phenyl rings; a peak at 1438 cm−1 is attributed to C–H in-
                                       plane bends; and a peak at 632 cm−1 indicated the presence of C–Br stretch aliphatic bromo
                                       compounds. A weak peak between 1032 and 1192 cm−1 corresponded to C–O secondary alcohol
                                       stretch and a peak around 875–602 cm−1 is attributed to strong bend C–H phenyl rings. A weak
                                       peak between 1032 and 1192 cm−1 corresponded to C–O secondary alcohol stretch and a peak
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                                       around 875–602 cm−1 is attributed to strong bend C–H phenyl rings. Broad peak at 632 cm−1
                                       indicated the presence of C–Br stretch aliphatic bromo compounds.
                                         EDX analysis was used for the elemental analysis of biochar. Results of EDX analysis shown in
                                       Figure 5 indicate that carbon is the major element (87.5%) followed by oxygen (10.3%), potassium
                                       (1.3%), and other trace elements.
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                                       respectively. The short-term aging of control and biochar-modified binders was done at 163°C for
                                       85 min as per ASTM D2872 (ASTM, 2017a). Long-term aging was performed as per ASTM D6521
                                       (ASTM, 2017b) on short-term aged binders subjected to 2.1 MPa pressure and 100°C temperature
                                       for 20 h.
                                         Shear rate dependence of biochar modified asphalt binders was found through viscosity measure-
                                       ments with Brookfield rotational viscometer (spindle 27) at varying shear rates. Anton Paar MCR 102
                                       DSR was used for measurement of rheological characteristics of different biochar modified binders.
                                       For unaged and short-term aged binders, a parallel plate geometry (25 mm dia plate with 1 mm
                                       gap) was used, whereas long-term aged binders were tested using 8 mm dia plate with 2 mm gap.
                                         MSCR test was conducted on short-term aged binders as per ASTM D7405 (ASTM, 2017c)
                                       specifications using DSR with a parallel plate (25 mm diameter) geometry and 1 mm test gap.
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                                       The MSCR test is used to evaluate permanent deformation resistance of asphalt binders under
                                       varying stress levels. Use of low- and high-stress levels in the test allows complete mobilization of
                                       the modifiers and thus helps to assess stress dependency of the biochar modified asphalt binders.
                                       Specimens were tested at 60°C at two stress levels of 0.1 and 3.2 kPa. The test consisted of 10
                                       creep-recovery cycles at each stress level, with each cycle comprising of 1 s creep loading time and
                                       9 s recovery time. The accumulated strain in the asphalt binder was recorded with time.
                                         The non-recovered strain (εnr) at the end of each creep and recovery cycle when divided by the
                                       appropriate stress level yields non-recoverable compliance (Jnr, kPa−1) as follows:
                                               εnr
                                       Jnr ¼                                                                                                (1)
                                                σ
                                       where εnr is the non-recoverable strain at the end of recovery and σ is the stress level. Jnr indicates
                                       the rutting resistance of asphalt binder. Lower Jnr values are desirable for better performance
                                       against rutting. Furthermore, the per cent difference in Jnr calculated at 3.2 kPa and 0.1 kPa stress
                                       levels yields another parameter Jnr, diff that indicates the sensitivity of the binder to varying stress
                                       levels. Thus, it can be obtained as follows:
                                                     Jnr;3:2  Jnr;0:1
                                       Jnr;diff ¼                       100                                                                (2)
                                                          Jnr;0:1
                                       where Jnr, 3.2 and Jnr, 0.1 are the non-recoverable compliance at stress levels of 3.2 kPa and 0.1 kPa,
                                       respectively. Lower Jnr, diff are desirable as they correspond to binders with lower stress sensitivity.
                                       AASHTO TP 70 (American Association of State Highway and Transportation Officials TP 70
                                       [AASHTO], 2013) specifies an upper limit of 75% for the per cent difference in Jnr values (Jnr, diff).
                                       Figure 6 shows the experimental flowchart for the present study.
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(a) (b)
                                       viscosity of biochar modified binders increases with an increase in biochar content, suggesting an
                                       improvement in the binder stiffness. With respect to binder source, relatively higher values of
                                       viscosity are observed for source-2 binder. Source-2 binder is stiffer compared to source-1 binder
                                       as also observed from the test results presented in Table 1. Furthermore, all the combinations are
                                       able to meet the Superpave maximum viscosity requirement of 3.0 Pa.s at 135°C, for an unaged
                                       binder. Viscosity is found to be nearly constant with the increase in shear rate, indicating that both
                                       control and biochar modified binders exhibit Newtonian behaviour (i.e. viscosity is independent of
                                       shear rate). The per cent increase in viscosity, calculated by considering viscosity of control binder
                                       as the base, observed with the addition of biochar, is nearly the same at a given biochar content
                                       for both binder sources. For example, 5% biochar elevated the viscosity by 22.5% in case of source-
                                       1, and by 21.9% for source-2. This indicates that biochar has similar effect on the viscosity for both
                                       binder sources.
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(a) (b)
                                         Using the results of G*/sin δ, failure temperatures and corresponding high performance grades
                                       (PG) of all binders are determined. Failure temperatures in unaged and short-term aged states
                                       correspond to the maximum temperature at which G*/sin δ attains a minimum value of 1.0 kPa
                                       and 2.2 kPa, respectively. Table 2 presents the results of failure temperature and PG. It is seen that
                                       addition of biochar consistently increases the failure temperature of binders from both sources.
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                                       This points towards better resistance against permanent deformation of the biochar modified
                                       binders (Fini, Hosseinnezhad, Oldham, Chailleux, & Gaudefroy, 2017; Julaganti, Choudhary, &
                                       Kumar, 2017; Oruç, Yılmaz, & Sancak, 2016). A bump in the high PG grade from PG 70 to PG 76
                                       is observed for binder source-2.
                                       Lower RAI values indicate a low susceptibility towards aging and hence better aging resistance
                                       (Ali, Mashaan, & Karim, 2013; Ashish, Singh, & Bohm, 2017). RAI results shown in Figure 9
                                       indicate that there is a marginal but consistent decrease in RAI values with subsequent increase
                                       in the biochar content for binders of both sources. It is observed that with comparatively higher
                                       RAI values, source-2 binders are more aging susceptible than source-1 binders. The results
                                       further indicate that addition of biochar slightly reduces the aging susceptibility of the binders
                                       as the RAI of biochar modified binders is lower than the control binders. Hence, an increase in
                                       biochar content lowers the changes in G*/sin δ caused due to aging, and thus helps improve the
                                       resistance of the binder towards aging. The results of FTIR analysis demonstrated the presence
                                       of phenolic group in pyrolytic carbon, and the presence of phenolic compounds is known to
                                       impart anti-oxidant properties to asphalt binders. The ability of phenolic structures to act as
                                       asphalt anti-oxidant has been reported previously (Pan, 2012; Williams & McCready, 2008). A
                                       phenolic structure consists of one or more hydroxyl groups attached to benzene ring. The
                                       structure has the ability to neutralise oxygen containing free radicals, i.e. ketones and sulfoxides
                                       generated during asphalt binder oxidation (Pan, 2012). This likely explains the decrease in RAI
                                       values with an increase in biochar percentage.
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(a) (b)
(a) (b)
                                       Comparatively higher stiffness of source-2 control binder than source-1 control binder is evident
                                       from Figure 10. An increase in biochar content from 0% to 20% slightly increases the failure
                                       temperature by 4.9°C for source-1 and by 4.6°C in case of binders from source-2. Nearly equal
                                       slopes of G*sin δ vs. temperature curves shown in Figure 5 (for both binder sources) indicate that
                                       addition of biochar does not alter temperature dependency of binders for the intermediate service
                                       temperatures.
                                          Figure 11 shows the plot of accumulated strain recorded as a function of time. Results up to a
                                       time of 100 s correspond to the first 10 load cycles at the stress level of 0.1 kPa, and the results
                                       from 100 s to 200 s represent the 10 load cycles at 3.2 kPa. The addition of biochar reduces the
                                       final accumulated strain values by 25%, 30%, 45%, and 63%, respectively, at the contents of 5%,
                                       10%, 15%, and 20% for source-1 binders. Corresponding reductions were 15%, 40%, 42%, and 62%
                                       for source-2 binders. This indicates a favourable effect of addition of biochar on permanent
                                       deformation resistance of asphalt binders (Mirzababaei, Nejad, & Vanaei, 2017; Singh, Ashish,
                                       Kataware, & Habal, 2017).
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                                         Figure 12 indicates the results of Jnr at 3.2 kPa stress level. Lesser Jnr values are desirable for
                                       better performance against permanent deformation (DuBois, Mehta, & Nolan, 2014; Singh et al.,
                                       2017; Wasage, Stastna, & Zanzotto, 2011), because a lesser Jnr indicates that higher strains are
                                       recovered during the recovery phase of the MSCR test. As seen from Figure 12, Jnr decreases with
                                       an increase in biochar content at both stress levels and for binders of both sources. Jnr values of
                                       source-2 binders are significantly lower than those from source-1.
                                       4. Conclusions
                                       The present study investigated the feasibility of using carbonaceous biochar, a by-product of
                                       pyrolysis of Mesua ferrea seed cover, as modifier/extender to asphalt binders. Bio-asphalt binders
                                       were prepared with five contents of biochar (0, 5, 10, 15, and 20% by weight of binder) along with
                                       two sources of base asphalt binders. Flow behaviour, permanent deformation, fatigue and aging
                                       characteristics of biochar modified binders were evaluated and compared with control binders
                                       (without biochar). On the basis of results and discussion presented earlier, the following conclu-
                                       sions can be drawn:
                                          ●   Addition of biochar increased the viscosity of asphalt binders and showed a Newtonian
                                              behaviour up to 20% biochar content used in the study.
                                          ●   Addition of biochar improved the permanent deformation resistance in terms of the Superpave
                                              rutting parameter (G*/sin δ) at high-service temperatures. Addition of biochar decreased the
                                              susceptibility towards aging of the bio-asphalt binders estimated using the RAI.
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                                           ●   MSCR results showed that addition of biochar reduced accumulated strain and non-recover-
                                               able compliance (Jnr), thereby improving rutting resistance of the binders. Based on Jnr,diff
                                               results, the stress-sensitivity of all the binders was found to be within the specified limit and it
                                               decreased with an increase in the biochar content.
                                         The findings of the study indicate that biochar obtained as a by-product during pyrolysis of M.
                                         ferrea seed cover waste can be a viable additive to enhance performance of asphalt binders. Use of
                                         biochar—a by-product derived from renewable biomass resource during bio-fuel production—will
                                         also be a step forward in the direction of energy security and sustainability.
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 •     Input from, and dialog with, expert editors and editorial boards
 •     Retention of full copyright of your article
 •     Guaranteed legacy preservation of your article
 •     Discounts and waivers for authors in developing regions
 Submit your manuscript to a Cogent OA journal at www.CogentOA.com
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