Standard Procedure for ATS Commissioning for Sudhir
• Check all the control connection as per the drawing and correct if any (Time required to
complete this task will be approximately 2 Hrs)
• After inspecting the entire control connections, remove all control connection & carryout
the meggering test as follows (Time required to complete this task will be
approximately 10 mins).
• Connect the mechanism to source – 1 (A) and carryout the megger test as
follows.
Sr. No. Location for Megger Test Result
1 R & Y phase Should be ≥200 megaΩ
2 Y & B phase Should be ≥200 megaΩ
3 B & R phase Should be ≥200 megaΩ
4 R phase & Neutral Should be ≥200 megaΩ
5 Y phase & Neutral Should be ≥200 megaΩ
6 B phase & Neutral Should be ≥200 megaΩ
7 R phase & Earth Should be ≥200 megaΩ
8 Y phase & Earth Should be ≥200 megaΩ
9 B phase & Earth Should be ≥200 megaΩ
• Connect the mechanism to source – 2 (B) and carryout the megger test as
follows.
Sr. No. Location for Megger Test Result
1 R & Y phase Should be ≥200 megaΩ
2 Y & B phase Should be ≥200 megaΩ
3 B & R phase Should be ≥200 megaΩ
4 R phase & Neutral Should be ≥200 megaΩ
5 Y phase & Neutral Should be ≥200 megaΩ
6 B phase & Neutral Should be ≥200 megaΩ
7 R phase & Earth Should be ≥200 megaΩ
8 Y phase & Earth Should be ≥200 megaΩ
9 B phase & Earth Should be ≥200 megaΩ
• Connect the mechanism to Neutral position and carryout the megger test as
follows.
Sr. No. Location for Megger Test Result
1 Source – 1 R phase & Load terminal’s R phase Should be ≥200 megaΩ
2 Source – 1 Y phase & Load terminal’s Y phase Should be ≥200 megaΩ
3 Source – 1 B phase & Load terminal’s B phase Should be ≥200 megaΩ
4 Source – 1 Neutral & Load terminal’s Neutral Should be ≥200 megaΩ
5 Source – 2 R phase & Load terminal’s R phase Should be ≥200 megaΩ
6 Source – 2 Y phase & Load terminal’s Y phase Should be ≥200 megaΩ
7 Source – 2 B phase & Load terminal’s B phase Should be ≥200 megaΩ
8 Source – 2 Neutral & Load terminal’s Neutral Should be ≥200 megaΩ
Cummins India Limited
Power Generation Business Unit
35A/1/2 Erandwana
Pune 4110 38
Phone 91 20 6602 7525
Fax 91 20 6602 8090
www.cumminsindia.com
9 Source – 1 R phase & Source – 2 R phase Should be ≥200 megaΩ
10 Source – 1 Y phase & Source – 2 Y phase Should be ≥200 megaΩ
11 Source – 1 B phase & Source – 2 B phase Should be ≥200 megaΩ
12 Source – 1 Neutral & Source – 2 Neutral Should be ≥200 megaΩ
• Reconnect all the control connections and provide only DC supply to the system, and check
the LED status as follows by connecting the mechanism manually to Source – 1, Source – 2
& Neutral Position (Time required to complete this task will be approximately 10 mins).
Sr. No. Mechanism Position LED Status
1 Connected to Source – 1 Only Source – 1 connected LED (Green LED)
should glow
2 Connected to Source – 2 Only Source – 2 connected LED (Amber LED)
should glow
3 Connected to Neutral None of LEDs should glow
Position
• Keep the DC supply as it is and carryout the programming as follows. Consider this
programming as a standard programming for all the rating (Time required to complete this
task will be approximately 20 mins).
Sr. No. Function Function Value Value
Code Code
1 TDES – Time Delay 0 Seconds
Engine Start 0.5 Seconds
1 Seconds
2 Seconds
3 Seconds
4 Seconds
6 Seconds
10 Seconds
2 TDNE – Time Delay 0 Seconds
Normal to Emergency 1 Seconds
2 Seconds
3 Seconds
5 Seconds
30 Seconds
120 Seconds
300 Seconds
3 TDEN - Time Delay 0 Minute
Emergency to Normal 0.1 Minute
5 Minutes
10 Minutes
15 Minutes
20 Minutes
25 Minutes
30 Minutes
4 TDEC – Time Delay 0 Minute
Engine Cool Down 0.1 Minute
5 Minutes
Cummins India Limited
Power Generation Business Unit
35A/1/2 Erandwana
Pune 4110 38
Phone 91 20 6602 7525
Fax 91 20 6602 8090
www.cumminsindia.com
10 Minutes
15 Minutes
20 Minutes
25 Minutes
30 Minutes
5 TDPT – Time Delay 0 Seconds
Program Transition 0.5 Seconds
1 Seconds
2 Seconds
3 Seconds
4 Seconds
6 Seconds
10 Seconds
6 TDEL – Time Delay 0 Seconds
Elevator Signal 1 Seconds
2 Seconds
3 Seconds
5 Seconds
30 Seconds
120 Seconds
300 Seconds
7 Test With/Without Load Without Load
With Load
8 External Exercise Off
On/Off On
9 Exercise With/Without Without Load
Load With Load
10 System Nominal Voltage Table – 1
Table Selection Table – 2
11 System Nominal Voltage 110 230
(TS1311 Control – 115 240
Transfer Switches with 120 255
Line to Neutral Voltage 127 277
Sensing) 139 347
220 347
12 System Nominal 60 Hz
Frequency 50/60 50 Hz
13 Single Phase / Three Three Phase
Phase Single Phase
14 Normal Under Voltage 90%
Pickup 95%
80%
15 Normal Under Voltage 90%
Dropout 85%
80%
70%
16 Phase Check On/Off Off
On
17 Return to Program Off
Transition On/Off On
Cummins India Limited
Power Generation Business Unit
35A/1/2 Erandwana
Pune 4110 38
Phone 91 20 6602 7525
Fax 91 20 6602 8090
www.cumminsindia.com
18 Elevator Post Transfer Off
Delay On/Off On
19 Exercise Repeat Interval Every 7 Days
Every 14 Days
Every 21 Days
Every 28 Days
20 Normal Over Voltage Disabled
Detection Enabled
21 Normal Over Voltage Disabled
Detection Enabled
• Keep the mechanism on Source – 1 and turn On the Source – 1 & Source 2 Supplies and
inspect the status of LED as bellow (Time required to complete this task will be
approximately 5 mins).
Sr. No. Availability of Sources LED Status
1 Source – 1 is Available Source – 1 available LED (Green LED) should
glow
2 Source – 2 is Available Source – 2 available LED (Amber LED) should
glow
3 Both the sources are not None of source available LEDs should glow
available
• Disconnect the source – 1 supply and connect the source – 2 supply. After disconnecting the
source – 1, the mechanism should move to Neutral position (After completing the TDNE), and
after halting at Neutral position for 2 secs (The TDPT setting is 2 secs), the mechanism
should connect to Source – 2 (Time required to complete this task will be approximately
5 mins).
• Reconnect the source – 1 supply. After reconnecting the source – 1, the mechanism should
move to Neutral position (After completing the TDEN), and after halting at Neutral position for
2 secs (The TDPT setting is 2 secs), the mechanism should connect to Source – 1 (Time
required to complete this task will be approximately 5 mins).
• Once the mechanism moves to any position (either source – 1 or source – 2), inspect for any
voltage at the solenoid terminal (i.e. A1 A2, B1 B2, AT1 AT2 & BT 1 BT2). The supply should
not be at these points. If at all we receive any voltage at these points, we have to inspect the
control wiring and correct if any (Time required to complete this task will be
approximately 5 mins).
• Check the status of Auto/Manual Switch as well as the annunciator. The Auto Manual switch
should be in Auto mode while executing the Auto operation and the annunciator should not
give any alarm.
Cummins India Limited
Power Generation Business Unit
35A/1/2 Erandwana
Pune 4110 38
Phone 91 20 6602 7525
Fax 91 20 6602 8090
www.cumminsindia.com
