Engineering Documents For Product Approval

PROJECT NAME: 2 X 300 MW COAL BASED THERMAL

POWER PLANT, HALDIA (WEST BENGAL)
CUSTOMER: PUNJLLOYD LTD, GURGAON
MODEL: HIPULSE D
KVA RATING.: 7.5KVA, 240V
REV. NO.: 01
DATE: 23.4.14
TABLE OF CONTENTS

1. SCOPE OF SUPPLY

2. TECHNICAL SPECIFICATIONS

3. GENERAL ARRANGEMENT DETAILS

i) FRONT VIEW

ii) FOUNDATION DETAILS

iii) TERMINATION /CABLE DETAILS

4. DISPLAY & MIMIC DETAILS

5. DESIGNATION OF PARTS AND SINGLE LINE DIAGRAM

6. SYSTEM DESCRIPTION

7. QUALITY ASSURANCE PLAN

8. ANNEXURE

I) BILL OF MATERIAL-MAJOR COMPONENTS

II) ELECTRICAL WIRING DIAGRAM

III) ACCESSORIES DETAILS

a) ACDB

b) BATTERY DETAILS

IV) HEAT LOSS CALCULATION

 1

SCOPE OF SUPPLY

SR ITEM DESCRIPTION QTY

NO

1 UPS, Hipulse D, 3 X 1, 7.5 kVA , 415V input, 240V output, with 01 No

a. Input isolation Transformer

b. Amb. Temp. 0-50Deg.C

c. Space heater with thermostat

d. Battery earth fault

e. Emergency OFF

f. Heat run test 96Hrs.

01 No
2 Static stabilizer 7.5kVA 1PH , 415V input, 240V output, with

a. Amb. Temp. 0-50Deg.C

b. Space heater with thermostat

3 Battery SMF(VRLA)-2V_ 240AH_55NOS_Exide 1 set

4 UPS to BATTERY cable - Length 20 mtr’s 1 set

5 ACDB 7.5kva UPSDB 1 no

6 UPSMON II Software 1 no
 2

TECHNICAL SPECIFICATIONS
 TECHNICAL DATASHEET
A. UPS SYSTEM
a) GENERAL
Emerson Network Power (Pune) Private
1 Make Limited
Double Conversion True On-line UPS
2 Type system.
3 Reference standard IEC 62040-3
4 No. of cabinets Please refer Front View enclosed.
Dimension of UPS System (Rectifier + Charger+
5 Inverter + Static Switch) (W x D x H) Please refer Front View enclosed.
Dimension of transformer and stabiliser panel (W
6 x D x H) Please refer Front View enclosed.
7 Overall dimension (W x D x H) Please refer Front View enclosed.
8 Overall weight Please refer Front View enclosed.
Heat load for ventilation & air-conditioning Please refer Heat loss calculation
9 requirement enclosed
b) RECTIFIER / BATTERY CHARGER
3Ph, Full Wave, Advanced PFC rectifier
1 Type with IGBT based charger.
2 Input voltage 415 V AC 3 Ph, 3 W (+15% /-15%)
3 Frequency ± % variation 50 Hz ±10%
4 Discharging current (Id max ) 69Amp
5 Regulation at Nominal Voltage ±1%
6 Ripple content in DC output with battery <1%
Ripple content in DC output without battery at
7 charger output <1%
>0.88 at full load and Nominal input
8 Power factor at rated load Voltage
c) STATIC INVERTER
1 Type IGBT Based PWM technology
2 AC output voltage 240V

3 AC output voltage ± % Regulation ±1%

4 Frequency ± variation 50 Hz (+/- 0.1Hz)
5 Rated full load capacity at 0.8 power factor 7.5KVA/ 6KW
6 Total harmonic content at 100% linear load <2%
7 Total harmonic content at 100% non-linear load <5% (Ref: IEC 62040-3)
8 Overload capacity i) 125% for 10 Min
ii) 150% for 1 Min
9 Slew rate 0.2 Hz/ Sec
 d) STATIC TRANSFER SWITCH
1 Type SCR-SCR Based
2 Rated voltage Please refer the BOM attached.
3 Rated current Please refer the BOM attached.
4 Transfer time No break in Sync mode
<10 msec. in async. Mode
5 Overload capacity i) 125% for 10min
ii) 150% for 60 sec
iii) 1000% for 100msec.
e) MANUAL BYPASS MCCB
1 Type Thermomagnetic Type
2 Rated voltage 415V AC
3 Rated current Please refer the BOM attached.
B. BATTERY
1 Type SMF(VRLA)_240AH_2V_Exide
2 Rated voltage 110 V DC
3 No. of Batteries. 55 No's (2 Volt Each Cell)
4 Minimum cell voltage during duty cycle ECV 1.85V/cell
5 Maximum charging current 24A
C. STATIC VOLTAGE STABILISER
1 Type STATIC
2 No. of phases 1 Phase
3 Frequency 50 Hz
4 Class of insulation H Class
5 Capacity 7.5KVA
6 AC Rated voltage 240 V
D. ACDB
1 Input voltage 240 V AC
2 Input Frequency 50 Hz
3 Type Wall mounting
4 Construction Non Compartmentalized
5 Dimensions Please refer GA enclosed.
6 Ingress Protection (IP) IP-42
 3

GENERAL ARRANGEMENT DETAILS

This section consists of following drawings,

1) FRONT VIEW

2) FOUNDATION DETAILS

3) TB DETAILS
 4

DISPLAY DETAILS
DISPLAY DETAILS

A) LCD MIMIC FOR 1PHASE OUTPUT SYSTEMS,

 Description of key functions

SHIFT KEY When pressed, you can changeover from group parameters to group
alarms. Also if acknowledge key is pressed followed by shift key, you
get into setting mode. In this mode you can view & alter Date & Time
parameters. To change press shift key, parameters will be selected
then to change setting use UP or DOWN key. To skip press shift key.

UP KEY a) To increase any value during setting.

b) To see the set of parameters or group which is UP in order to that
which is displayed presently.

DOWN KEY
a) To decrease any value during setting.
b) To see the set of parameters or group which is DOWN in order to
that which is displayed presently.

ACKNOWLEDGE KEY To silence alarm in case of any fault.

INVERTER ON KEY a) To turn ON Inverter.

b) To reset Inverter fault after corrective action is taken.
I

INVERTER OFF KEY

To switch OFF Inverter (when pressed for more than 2 seconds).
O

RTC SETTING With Date & Time parameters on LCD display, Press first acknowledge
key, then shift key to enter in RTC setting mode. Use UP/ DOWN key
change the setting of day, date & time. SHIFT key is used to select
day, date & time.

STORED FAULTS In alarm group, using DOWN key, we can see the stored faults in that
group.To see previous fault press DOWN key & see recent fault stored
press UP key.
1) INDICATIONS ON MIMIC :-

1. INPUT/RECTIFIER OK: Flashes in case of Mains-fail, Input Single phasing /

Phase reverse, Input Under/Over-voltage, or rectifier fault
such as rect.Over voltage,Rect OT,DC OV

2. INVERTER OK: Flashes in case of inverter fault such as Output

Under/over voltage, Output Overload, Inverter Over-
temperature, Output short circuit, Transformer Over
temperature etc.

3. LOAD ON INVERTER: Glows incase of Load on inverter.

4. LOAD ON BYPASS: Glows in case of Load on Static Bypass.

5. BYPASS OK : Glows in case of bypass voltage or frequency are ok.

6. LOAD ON MANUAL BYPASS: Glows in case of Load on Manual Bypass.

7. LOAD ON BATTERY : Flashes incase of Battery low pre-alarm, Battery low trip,
Battery Over-voltage & Battery switch open.
2) METERING :-

• Parameters displayed on LCD display :-

INPUT GROUP: - BATTERY GROUP :-

Input voltage (R-N, Y-N, B-N)
Battery Voltage

Rectifier Voltage
Battery Current

Input Current in amp (R,Y,B)

OUTPUT GROUP: - BYPASS GROUP:-

Output Voltage
Bypass Voltage

Output Current
Bypass Frequency

Output Frequency

Heat Sink Temperature

GENERAL GROUP:-

System rating

Date & Time

Time on battery (hrs)

Time on bypass (hrs)

System SR.NO.
3) FAULT INDICATED ON LCD DISPLAY:-
a) Input
I/P SPP/phase rev
Input fuse fail
Rectifier OV
Input UV /OV
Input Switch Open
Input Abnormal
DC under voltage
Mains fail
b) Battery
Batt low pre-alarm
Batt low trip
Batt. Switch Open
Batt on Float charge
Batt on Normal charge
Battery discharging
Battery OV
Battery Earth fault
c) Output

Output Under Voltage

Over voltage
Output Overload
Over temp
Transformer OT
Output short-ckt
DC over voltage
Inverter Off
Fan Fail

d) Bypass
Load on manual byp
B) PROTECTIONS :-

a) Input
Input MCCB
Input Single phasing
Input Under/Over voltage
Rectifier Over voltage
Input Fuse Fail
Rectifier Over Temperature
b)Battery
Battery MCCB
Battery Low
Battery over voltage
Battery Charging current limit
c)Output
Output under Voltage
Output over Voltage
Output overload
Output Short Circuit
Inverter Over temperature

Alarms are provided for all important protection

 C) Potential Free contacts :-

One relay contact for each (Rating : 230V AC, 1 Amp)

1. RECTIFIER TRIP
2. INVERTER TRIP
3. BATTERY LOW PREALARM
4. LOAD ON BATTERY
5. LOAD ON STATIC BYPASS
6. COMMON FAULT
7. BATTERY EARTH FAULT PROTECTION

D) CONNECTIVITY :-

a. UPSMON-II

E) OTHERS:-

a. EXTERNAL EMMERGENCY OFF SWITCH BOX PROVIDED

b. SPACE HEATER WITH THERMOSTATE PROVIDED
B) LCD MIMIC FOR STABILISER DISPLAY DETAILS

A) Indications:

1) INPUT OK Flash incase Mains fail, Single Phase preventer / Phase rev, I/P under
Voltage / Over voltage or any Rectifier faults such as Rect. Over Voltage.

2) INVERTER OK Flash in case of Inverter fault such as O/P Under Voltage / Over Voltage,
O/P Overload, Inverter over Temperature, O/P short circuit, Transformer
over Temperature.

3) LOAD ON INVERTER Glows incase of load ON Inverter.

B) Parameters on LCD display :
a) Input Input Voltage (R-N, Y-N, B-N)
Rectifier voltage
Input Currents

b) Output Output Voltage

Output Current
Output Frequency
Heat Sink temperature

c) General System Rating

System Sr.No.
Date & Time

C) Faults displayed on LCD display :

a) Input Input abnormal

Rectifier over Voltage
DC under voltage
Input Fuse Fail.

b) Output Output under voltage

Output over voltage
Output overload
Over temperature
Output short circuit
Fan Fail.
 5

DESIGNATION FOR PARTS AND SINGLE LINE

DIAGRAM
DESIGNATION FOR PARTS

1. HALL DEVICE BM
2. TEMPERATURE SENSOR BT
3. CAPACITOR C
4. DC-DC CONVERTER CN
5. FAN E
6. FUSE F
7. HEAT SINK HS
8. RELAY KA
9. CONTACTOR KM
10. CHOKE L
11. LINE FILTER LF
12. ISOLATING LINKS LK
13. AMMETER PA
14. PRINTED CIRCUIT BOARD PB
15. VOLTMETER PV
16. BREAKER (MCBs, MCCBs) Q
17. RESISTOR R
18. R. C. NETWORK RC
19. SPACE HEATER RH
20. METAL OXIDE VARISTOR RV
21. SWITCH, ISOLATOR S
22. STATIC SWITCH MODULE STSW
23. CURRENT TRANSFORMER TA
24. POTENTIAL TRANSFORMER TM, TV
25. DIODE VD
26. DIODE-DIODE MODULE VDD
27. IGBT MODULE VQM
28. THYRISTOR-DIODE MODULE VTD
29. THYRISTOR-THYRISTOR MODULE VTT
30. CONNECTOR X
31. TERMINAL BLOCK XM, XD
32. TERMINAL STRIP XS
 6

SYSTEM DESCRIPTION
Scope
The UPS shall provide high quality conditioned AC power to the equipment loads. The UPS shall automatically
provide continuity of electrical power, in case of failure of mains (AC utility source) within the defined limits. The
system consists of a solid state Converter with Battery Charger, PWM Inverter, Automatic static bypass transfer
circuit, and integral maintenance bypass circuit.
There can be various configurations of UPS systems in single phase or three phase output as per requirement
with following configuration,
1. STANDALONE UPS SYSTEM
2. HOT STANDBY UPS SYSTEM
3. PARALLEL REDUNDENT UPS SYSTEM
1. STANDALONE UPS SYSTEM:
Normal Mode Operation:
In normal mode of operation, load is connected to mains power supply through dc converter. Inverter
continuously supplies stable conditioned AC power to the critical load. The rectifier cum battery charger converts
AC Input power to regulated DC power. This DC is in turn used for inverter input as well as for the charging of
battery connected to it. With the inbuilt CVCC charger control circuit, these batteries are always maintained in
fully charged and optimum operational condition.
Battery Mode Operation:
When the AC utility input voltage drops below the specified limits or in case of power failure or in case of rectifier
malfunction, the inverter will continue to supply constant voltage to the equipment load utilizing the battery as a
power source.
Static Bypass Operation
The continuity of power to critical load can further be maintained through static bypass in case the Inverter fails /
trips. The transfer from Inverter to Bypass takes place without any interruptions if the Inverter is properly within
the synchronization band. The retransfer operation from Bypass to the Inverter is possible, only in the
synchronized condition.
Manual Bypass Operation
This feature gives the maintenance facility for UPS system by transferring the load bypass manually.
7

QUALITY ASSURANCE PLAN

 EMERSON NETWORK POWER QUALITY PLAN FOR
PRIVATE LIMITED UNINTERRUPTED POWER SUPPLY
Project Name :- 2X300MW Coal Based Thermal Power Plant, Haldia System Rating:- Hipulse D-7.5kVA
Name of Purchaser / Client:- PunjLloyd ltd,Gurgaon Consignee:- --

REVISION STATUS

10
9
8
7
6
5
4
3
2
1
      19.3.14 First issue 0
1 2 3 4 5 6 7 8 9 10
Page no. Date Revision details Rev
.no.

Notes: 1) Abbreviation –
1-Emerson Network Power
2 – Manufacturer, 3 – Customer/Consultant Swati Bewoor Anand Tambe
P– Performed R– Review of documents
W – witness ,MF.FT:-Testing process Prepared By :- Name & Sign Approved By:- Name & Sign

Doc. No.: QS-QP-QA-0-01-07 Page 1 of 6

 EMERSON NETWORK POWER QUALITY PLAN FOR
PRIVATE LIMITED UNINTERRUPTED POWER SUPPLY
Project Name :- 2X300MW Coal Based Thermal Power Plant, Haldia System Rating:- Hipulse D-7.5kVA
Name of Purchaser / Client:- PunjLloyd ltd,Gurgaon Consignee:- --

MECHANICAL ITEMS (FABRICATED ITEMS) & ELECTRICAL ITEMS / ELECTRONIC ITEMS

Sr. Activity Test Method Acceptance Sample size Agency Comments

No. Norms
P W R
Panel ( Cubical ) Visual Inspection 100% 1 - -
Fabrication As per
1 Dimension 1 - -
Mfgr.Specs.
Test certificate verification 1 - -
Panel ( Cubical ) Visual Inspection As per 100% 1 - -
Powder Coating Paint shade verification Mfgr.Specs. 1 - -
2
Test certificate verification 1 - -

Power Transformer Visual Inspection As per 100% 2 - -

3 & Choke Mfgr.Specs.
Electrical Testing 2 - -

Notes: 1) Abbreviation –
1-Emerson Network Power
2 – Manufacturer, 3 – Customer/Consultant Swati Bewoor Anand Tambe
P– Performed R– Review of documents
W – witness ,MF.FT:-Testing process Prepared By :- Name & Sign Approved By:- Name & Sign

Doc. No.: QS-QP-QA-0-01-07 Page 2 of 6

 EMERSON NETWORK POWER QUALITY PLAN FOR
PRIVATE LIMITED UNINTERRUPTED POWER SUPPLY
Project Name :- 2X300MW Coal Based Thermal Power Plant, Haldia System Rating:- Hipulse D-7.5kVA
Name of Purchaser / Client:- PunjLloyd ltd,Gurgaon Consignee:- --

SUB ASSEMBLY & TEST QUALITY PLAN (Inprocess Stage)

Sr. Activity Test Method Acceptance Sample size Agency Comments

No. Norms
P W R
1 Visual checks for Mechanical assembly
GA verification 1 - -
Component verification Visual Inspection 1 - -
As per
100%
Polarity. Mfgr.Specs. 1 - -
Tightness 1 - -
2 Visual checks for Electrical Wiring.
Routing of wires 1 - -
Ferruling 1 - -
As per
Crimping Visual Inspection 100% 1 - -
Mfgr.Specs.
Tightness 1 - -
Labeling 1 - -
3 Electrical testing.
Insulation resistance 1 - -
Dielectric 1 - -
Voltage calibration. 1 - -
Current calibration. Electrical Testing As per 1 - -
100%
Protection testing. Mfgr.Specs. 1 - -
Functional testing 1 - -
Special test 1 - -
(As per specification )

Notes: 1) Abbreviation –
1-Emerson Network Power
2 – Manufacturer, 3 – Customer/Consultant Swati Bewoor Anand Tambe
P– Performed R– Review of documents
W – witness ,MF.FT:-Testing process Prepared By :- Name & Sign Approved By:- Name & Sign

Doc. No.: QS-QP-QA-0-01-07 Page 3 of 6

 EMERSON NETWORK POWER QUALITY PLAN FOR
PRIVATE LIMITED UNINTERRUPTED POWER SUPPLY
Project Name :- 2X300MW Coal Based Thermal Power Plant, Haldia System Rating:- Hipulse D-7.5kVA
Name of Purchaser / Client:- PunjLloyd ltd,Gurgaon Consignee:- --

FINAL INSPECTION & TESTING (FAT Tests)

Sr. Activity Test Method Acceptance Sample size Agency Comments

No. Norms
P W R

A Factory Acceptance Test

1 Interconnection cable check Electrical Testing MF.FT GIL II 1 3 --
2 Light load test (Display parameter & As per
operation of control switches) IS2500
3 UPS auxiliary device test ( Part 1 )
(MIMIC-Alarm / Annunciation)
4 AC input failure test (On Site)
5 AC input return test (On Site)
6 Simulation of parallel redundant UPS fault
( for parallel system)
7 Current division in parallel UPS
( for parallel system)
8 Transfer Test & Retransfer Test
9 Load regulation/ Full Load test
(Output Voltage regulation)
10 Total Harmonic Distortion
(Harmonic component test)
11 Overall Efficiency

Notes: 1) Abbreviation –
1-Emerson Network Power
2 – Manufacturer, 3 – Customer/Consultant Swati Bewoor Anand Tambe
P– Performed R– Review of documents
W – witness ,MF.FT:-Testing process Prepared By :- Name & Sign Approved By:- Name & Sign

Doc. No.: QS-QP-QA-0-01-07 Page 4 of 6

 EMERSON NETWORK POWER QUALITY PLAN FOR
PRIVATE LIMITED UNINTERRUPTED POWER SUPPLY
Project Name :- 2X300MW Coal Based Thermal Power Plant, Haldia System Rating:- Hipulse D-7.5kVA
Name of Purchaser / Client:- PunjLloyd ltd,Gurgaon Consignee:- --

BOUGHT OUT ACCESSORIES INSPECTION & PACKING

Sr. Activity Test Method Acceptance Sample size Agency Comments

No. Norms
P W R
1 Bought out accessories
1.1 Visual Inspection. Visual Inspection Specifications. 100% 2 1 3
1.2 Test report verification. 2 1 3
1.3 Functional testing. Electrical Testing
100% 2 1 3
2 Packing Inspection
2.1 Size and Quantity ENP Drawings & 1 - -
2.2 Packing type. Visual Inspection Handling, 1 - -
2.3 Marking. storage 1 - -
100%
Instruction)

Note:
1. If Test certificates of major components required, Pls. inform during QAP approval stage.
2. Batteries & UPS accessories applicable as per PO.

Notes: 1) Abbreviation –
1-Emerson Network Power
2 – Manufacturer, 3 – Customer/Consultant Swati Bewoor Anand Tambe
P– Performed R– Review of documents
W – witness ,MF.FT:-Testing process Prepared By :- Name & Sign Approved By:- Name & Sign

Doc. No.: QS-QP-QA-0-01-07 Page 5 of 6

 EMERSON NETWORK POWER QUALITY PLAN FOR
PRIVATE LIMITED UNINTERRUPTED POWER SUPPLY
Project Name :- 2X300MW Coal Based Thermal Power Plant, Haldia System Rating:- Hipulse D-7.5kVA
Name of Purchaser / Client:- PunjLloyd ltd,Gurgaon Consignee:- --

Annexure 1

Sr. Activity Test Method Acceptance Sample size Agency Comments

No. Norms
P W R

A Factory Acceptance Test

1 Heat Run Test UPS -96 hours Performance Test QA.FT On one set 3 3 --

Notes: 1) Abbreviation –
1-Emerson Network Power
2 – Manufacturer, 3 – Customer/Consultant Swati Bewoor Anand Tambe
P– Performed R– Review of documents
W – witness ,MF.FT:-Testing process Prepared By :- Name & Sign Approved By:- Name & Sign

Doc. No.: QS-QP-QA-0-01-07 Page 6 of 6

 8

ANNEXURE
1. MAJOR COMPONENT BILL OF MATERIAL

2. ELECTRICAL WIRING DIAGRAM

3. ACCESSORIES DETAILS

a. ACDB

b. BATTERY DETAILS

4. HEAT LOSS CALCULATION

MODEL & KVA : Hipulse D-7.5KVA REV.: 0
SYSTEM COFIGURATION : STANDALONE REF: --
SECTION : MAJOR COMPONENTS DOC NO.: 214UC5194001-MB

QTY
SR NO PART NO DESCRIPTION SPECIFICATION (UPS)
1 L3 INPUT REACTOR 3PH INPUT CHOKE 1

2 TM1 INPUT ISOLATION TRANSFORMER ISO P:415V, S:415V L- L /12KVA DY1 1

PRI:0-280V
3 TM2 OUTPUT X'MER 1
SEC:0-240V/7.5KVA

4 L2 AC CHOKE 2.5mH/36A DUAL 1

THYRISTOR DIODE MODULE

5 VTD1 TO VTD3 55A/1600V-1800V 3
FOR RECTIFIER BRIDGE

6 VQM5 IGBT FOR BUCK-BOOST 200A / 1200V 1

7 VQM1 & VQM3 IGBT FOR INV.BRIDGE 100A / 1200V 2

SCR-SCR MODULE IN INV

8 VTT1 & VTT2 55A/1600-1800V 2
PATH & BYP STSW
110AMP
9 F1 TO F3 FUSES AT INPUT 3
(SEMICONDUCTOR FUSE)
110AMP
10 F4,F4A FUSE AT BATTERY PATH 2
(SEMICONDUCTOR FUSE)
110AMP
11 F6 FUSE AT BYPASS PATH 1
(SEMICONDUCTOR FUSE)

12 Q1 INPUT BREAKER MCCB 40A 3P AC/DC 1

13 Q2 BATTERY BREAKER MCCB 100A/125A 3P AC/DC 1

14 Q3 OUTPUT BREAKER MCCB 60A 3P AC/DC 1

15 Q5 MANUAL BYPASS BREAKER MCCB 60A 3P AC/DC 1

16 Q4 BYPASS INPUT BREAKER MCCB 60A 3P AC/DC 1

17 C8 DC CAPACITOR AT INVERTER 4700µfd/350V DC 2

18 C7 DC CAPACITOR AT BATTERY 2200µfd/450V DC 1

19 C9 CAP FOR TUNNING 50uFD/500V 2

20 C25 CAPACITOR AT BYPASS INPUT 10uFD/440V AC 1

21 C27 CAP AT TOTAL OUTPUT 10uFD/440V AC 1

22 E1-2 FAN FOR RECTIFIER & INV & STSW 4 INCH FAN 230V 2

VRS SMK SMK

PREPARED BY CHECKED BY APPROVED BY
MODEL & KVA : 7.5KVA STATIC STABILISER REV.: 0
SYSTEM COFIGURATION : -- REF: --
SECTION : MAJOR COMPONENTS DOC NO.: 214UC5194001-SMB

SR NO PART NO DESCRIPTION SPECIFICATION QTY

1 L3 INPUT REACTOR 3PH INPUT CHOKE 1
PRI:0-280V
2 TM2 OUTPUT X'MER 1
SEC:0-240V/7.5KVA

3 L2 AC CHOKE 2.5mH/36A DUAL 1

THYRISTOR DIODE MODULE

4 VTD1 TO VTD3 55A/1600V-1800V 3
FOR RECTIFIER BRIDGE

5 VQM1 & VQM3 IGBT FOR INV.BRIDGE 100A / 1200V 2

SCR-SCR MODULE IN INV

6 VTT1 55A/1600-1800V 1
PATH
110AMP
7 F1 TO F3 FUSES AT INPUT 3
(SEMICONDUCTOR FUSE)

8 Q1 INPUT BREAKER MCCB 40A 3P AC/DC 1

9 Q3 OUTPUT BREAKER MCCB 60A 3P AC/DC 1

10 C8 DC CAPACITOR AT INVERTER 4700µfd/350V DC 2

11 C9 CAP FOR TUNNING 50uFD/500V 2

12 C27 CAP AT TOTAL OUTPUT 10uFD/440V AC 1

13 E1-2 FAN FOR RECTIFIER & INV & STSW 4 INCH FAN 230V 2

VRS SMK SMK

PREPARED BY CHECKED BY APPROVED BY
 APPROVED MAKE LIST

FOR UPS & SVR:-

COMPONENT APPROVED MAKE

SR.NO. DESCRIPTION
POWER YASHO/ALPHA/RISHABH
1
TRANSFORMER /UNITECH/TRAFO/NANAP
2 SCR-DIODE MODULE IXYS/SEMIKRON

3 SCR-SCR MODULE IXYS/SEMIKRON

4 IGBT MITSUBISHI
GE/BUSSMAN/
5 POWER FUSE
MERSON (FERRAZ)
6 BREAKER(MCCB) ABB/ MERLIN GERIN(SCHNEIDER)

7 BREAKER (MCB) LEXIC(LEGRAND)/SCHNEIDER

8 DC CAPACITOR ALCON/ RIFA

9 AC CAPACITOR EPCOS
10 FAN SUNON/NADI
11 DIGITAL METERS MECO / AE/RISHABH/SOCOMEC
12 ANALOG METERS MECO / AE/RISHABH
13 TRANSDUCERS KANA / ELSTER/SETO/ RISHABH
FINOLEX / POLYCAB / RR/
14 POWER CABLES /IND.GLASS/TONY
CAB./MIRACLE/ROLLIFLEX
15 CHASSIS NP/MONGA

FOR BOUGHTOUT ITEMS:-

DETAMAN/UNIQUE CONTROL/
ACDB ALTO POWER/SHIVAM
1 ELECTRICALS
 BATTERY AH CALCULATION FOR 7.5 KVA UPS SYSTEM

1 Output KVA : 7.5 KVA

2 Output Power Factor : 0.9
3 Nominal DC voltage : 110 VDC
4 End cell Voltage (ECV) : 1.85 VDC
5 Number of cells (CELLS) : 55 Cells
6 Miximum DC voltage : 140.25 VDC
7 Minimum DC voltage : 96.25 VDC
8 Inverter Efficiency (EFF) : 89%
9 Backup time : 60 MIN.
10 Battery type : 2V VRLA

IDC [Max.] = KVA X PF X 1000

CELLS X ECV X EFF

= 7.5 X 0.9 X 1000

55 X 1.85 X 0.89

= 74.54 Amp.

By appling Aging Factor (25%) : 1.25 = 93.17 Amp.

By appling Design Margin (15%) : 1.15 = 107.15 Amp.
By appling Temp. Derating factor (8 Deg. C) : 1.16 = 124.08 Amp.

By appling capacity factor (60 min.) : 1.90 = 235.75 Ah

Cell Selected : F 240 P

Nearest Battery shall be selected as : 240 Ah, 55 cells

 *** HEAT LOSS CALCULATION FOR UPS ***

SYSTEM : HIPULSE D

CONFIGURATION : STANDALONE

KVA : 7.5

LOAD POWER FACTOR : 0.8

OUTPUT KW RATING = KVA X Power factor : 6

INVERTER EFFICIENCY AT 100% LOAD : 89

INPUT POWER AT THE INVERTER = O/P KW / Inverter eff : 6.74

POWER LOSS IN INVERTER =Input power at inverter - O/P KW: 0.74

BATTERY VOLTAGE : 110

BATTERY AH : 240

NO. OF BATTERY CELLS : 55

CHARGING CURRENT : 24

CHARGING VOLTAGE/CELL : 2.35

BATTERY CHARGING POWER = : 3.20

No. of cells X Charging volt/cell X Charging current :

RECTIFIER OUTPUT POWER =I/P power at inverter + Battery charging power : 9.94

RECTIFIER EFFICIENCY AT 100% LOAD : 94.4

RECTIFIER INPUT POWER = Rectifier o/p power / rectifier eff : 10.53

POWER LOSS IN RECTIFIER = Rectifier i/p power - Rectifier o/p power : 0.59

TOTAL POWER LOSS = Power loss in rectifier + Power loss in inverter : 1.33

TOTAL POWER LOSS(KW) = 1.33 KW