SR130 / SR150 / SR175 / SV185 / SR200 / SR220 / SR250 / SV250 / SV300 / TR270 / TR320 / TV380

SR130 SR200
SR150 SR220
SR175 SR250
SV185 SV250
SV300
Alpha Series Skid Steer Loader

TR270
TR320
TV380
Alpha Series Compact Track Loader

OPERATOR’S MANUAL

Printed in U.S.A. Part number 84571614

3rd edition English
Copyright © 2011 CNH America LLC. All Rights Reserved.
Case is a registered trademark of CNH America LLC.
December 2011
Racine Wisconsin 53404 U.S.A. Replaces part number 84533035
 Copyright ©

ORIGINAL INSTRUCTIONS - according to Directive 2006/42/EC, Annex I 1.7.4.1

SR200SR130
SR220SR150
SR250SR175
SV250SV185
SV300
Alpha Series Skid Steer Loader

TR270
TR320
TV380
Alpha Series Compact Track Loader

OPERATOR’S MANUAL

Part number 84571614

3rd edition English
December 2011
Replaces part number 84533035
 Copyright ©

Contents

1 GENERAL INFORMATION
Note to the Owner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Right, left, front and rear of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Identification numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Machine components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

2 SAFETY INFORMATION
Signal word definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Decal information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Safety decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Utility safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Operator precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Proper entry and exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Starting and stopping precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Seat belt precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Specific precautions to this machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Operating precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Maintenance precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Fuel handling precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
Burn prevention. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
Fire extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
Hazardous chemicals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
Transporting precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
Electro-Magnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
Roll Over Protective Structure (ROPS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
Welding on the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25
Mechanical lift arm lock procedure - radial lift machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
Mechanical lift arm lock procedure - vertical lift machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
No engine power - lift arm down control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
Emergency exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29

3 CONTROLS/INSTRUMENTS
ACCESS TO OPERATOR'S PLATFORM
Door latches, cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Window glass, cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Windshield wiper and washer controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Cab air louvers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

OPERATOR'S SEAT
Standard seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Mechanical suspension seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Air seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Seat belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
 Copyright ©

MECHANICAL HYDRAULIC CONTROLS

Steering and travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Moving the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Turning the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Lift arm and bucket controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Hand controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Foot pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

ELECTRO HYDRAULIC CONTROLS

Control pattern overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Standard H control pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Standard ISO control pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
H control pattern steering and travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Left hand control lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Right hand control lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Moving the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Turning the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
H control pattern lift arm and bucket controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Lift arm raise/lower control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Bucket curl/dump control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
ISO control pattern steering and travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Moving the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Turning the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Lift arm and bucket controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21

CONTROL HANDLES
Switch configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Two speed function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27

AUXILIARY HYDRAULICS
Standard auxiliary hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
High flow auxiliary hydraulics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
Enhanced high flow auxiliary hydraulics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30

INSTRUMENT CLUSTER
Electronic instrument cluster (EIC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
Advanced instrument cluster (AIC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
Instrument cluster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41
Left column switch identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-53
ISO or H pattern control switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-55
Machine lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-55
Telematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-55

4 OPERATING INSTRUCTIONS
COMMISSIONING THE UNIT
 Copyright ©

Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

STARTING THE UNIT

Engine operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

STOPPING THE UNIT

Parking the machine and stopping the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Operating in extreme temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Booster battery procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

MOVING THE UNIT

Machine operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

5 TRANSPORT OPERATIONS
SHIPPING TRANSPORT
Transporting the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

RECOVERY TRANSPORT
Moving a disabled machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

6 WORKING OPERATIONS
GENERAL INFORMATION
Mechanical attachment mounting systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Hydraulic attachment mounting systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Field operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

7 MAINTENANCE
GENERAL INFORMATION
General safety before you service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Lubrication analysis program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Plastic and resin parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Ecology and the environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Tilting operator's compartment forward. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Machine cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Window removal and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
Cab door removal and installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
Battery safety - check and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
Fire extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
Biodiesel fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15
Engine hourmeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Wheels and tires. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
 Copyright ©

Fluids and lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19

Lubrication and maintenance access. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
Fuses and relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23

MAINTENANCE CHART
Maintenance Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25

Maintenance procedures
Clean tracks and components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26
Engine and hydraulic coolers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27
Engine coolant reservoir level check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27
Engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28
Lift arm, pivot points, coupler pins and cylinder pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29
Hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30
Seat belt, lap bar and seat interlock operation check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32
Alternator and air conditioning compressor (if equipped) belt tension . . . . . . . . . . . . . . . . 7-33
Cab intake filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34
Roll Over Protective Structure (ROPS) mechanism and hardware check . . . . . . . . . . . . 7-35
Engine oil and filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-35
Final drive - Drain fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-37
Radiator coolant level check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-38
Fuel filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-39
In line fuel filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-39
Drive chain tension check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-40
Primary fuel filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-41
Hydraulic oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-42
Final drive chain tank oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-43
Air cleaner elements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-43
Hardware - loose or damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-45
Hydraulic fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-45
Radiator drain and flush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-45
Final drive chain tank oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-47

STORAGE
Storing the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-48

8 TROUBLESHOOTING
FAULT CODE RESOLUTION
Error code index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

9 SPECIFICATIONS
General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Material weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-23
Torque charts - Minimum tightening torques for normal assembly . . . . . . . . . . . . . . . . . . . . . . . 9-24
Units of measure and conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-29
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1 - GENERAL INFORMATION
Note to the Owner

93106834 1

CNH AMERICA LLC

P.O. Box 9228
Wichita, Kansas
U.S.A
67277

DEALER'S STAMP OR CARD

This manual contains important information about the safe operation, adjustment and maintenance of your skid steer.
Refer to the detailed INDEX at the end of this manual for locating specific items about your machine. The skid steer
conforms to current safety regulations.
Use this manual as a guide. Your skid steer will remain a reliable working tool as long as it is kept in good working
condition and serviced properly.

This skid steer, with standard equipment and authorized attachments, is intended for above ground material handling.
Use only approved accessories and attachments designed for your machine.

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This operators manual is to be stored in the manual compartment equipped on this machine. Make sure this manual
is complete and in good condition. Contact your dealer to obtain additional manuals. Contact your dealer for any
further information or assistance about your machine. Your dealer has corporation approved service parts. Your
dealer has technicians with special training that know the best methods or repair and maintenance for your skid steer.
Your Case dealer is available for any further information. They will also provide any after-sales service you may need,
and genuine Case spare parts, your guarantee of quality and match. Case Construction customer assistance is also
available. Call 1-866-54-CASE6 (1-866-542-2736) or email casecustomerassistance.na@cnh.com.
The information in this manual is provided on the basis of information that was available at the time that the manual
was written. Settings, procedures, part numbers, software, and other items can change. These changes can affect
the service that is given to the machine. Ensure that you have complete and current information from your dealer
before you start any machine operation.

Personal safety

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.

Throughout this manual and on machine decals, you will find the signal words DANGER, WARNING, and CAUTION
followed by special instructions. These precautions are intended for the personal safety of you and those working
with you.

DO NOT operate or permit anyone to operate or service this machine until you or the other persons have read and
understand the safety, operation, and maintenance instructions in this manual. Use only trained operators who have
demonstrated the ability to operate and service this machine correctly and safely. All persons who will be operating
this machine shall possess a valid local vehicle operating permit and/or other applicable local age work permit. The
information in this manual is provided on the basis of information that was available at the time that the manual was
written. Settings, procedures, part numbers, software and other items can change. These changes can affect the
service that is given to the machine. Ensure that you have complete and most current information from your dealer
before you start your machine operation.

DO NOT use this machine for any application or purpose other than those described in this manual. Consult an
authorized dealer on changes, additions or modifications that can be required for this machine to comply with various
country regulations and safety requirements. Unauthorized modifications will cause serious injury or death. Anyone
making such unauthorized modifications is responsible for the consequences.
NOTICE: The engine and fuel system on your machine is designed and built to government emissions standards.
Tampering by dealers, customers and operators is strictly prohibited by law. Failure to comply could result in gov-
ernment fines, rework charges invalid warranty, legal action and possible confiscation of the machine until rework to
original condition is completed. Engine service and or repairs must be done by a certified technician only!

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Declaration of conformity
On this page is provided copy of the “EC” Declaration of Conformity. The EC Declaration of Conformity is the manu-
facturer’s declaration about machine compliance to relevant EU provisions.
Please keep the original document in a safe place. Local authorities may require you to show this document in order
to assure compliance of your machine.
Translation of this declaration in your own country language is provided on the reverse page of the original document.
For your better and easier understanding of the document hereafter you’ll find some explanatory notes.

1. Under section 1.2 are listed those options or variants which have safety related functions. Some of them are
standard provided, like FOPS or ROPS (please refer to page 6-4 for other detail).
2. Under point 2 are listed all information required by EU “Outdoor Noise” Directive 2000/14/EC. Please refer to your
own original EC Declaration of Conformity for specific machine information. Other information about machine
guaranteed sound power level (LwA) can be found on page 1-4. On the same page are indicated information
about operators station noise level (LpA), which is not matter of above mentioned EU Directive and therefore
not indicated on it.
3. Generic serial number or Product Identification Number (PIN) for this machine type. Sequence of letters and
numbers may vary depending on machine configuration.
4. EC Declaration of Conformity serial number or Product Identification Number (PIN). Please make reference to
this number when requiring information or support to Case Construction about EC Declaration of Conformity.
5. Signature of a person authorized to sign the document on behalf of the company.

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20111028 1

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Information concerning airborne noise emission

Sound power level
LwA =101 dB (A) Wheel application
LwA=103 dB(A) Track application
Guaranteed sound power level (1) determined according to European Directive 2000/14/EC.

Typical Operator Ear Levels (Open Cab) . . . . . . . . . . . . . . . . . . . 86 dBA

Typical Operator Ear Levels (Cab with side windows) . . . . . . . . . 87 dBA

Sound pressure level at operator’s station

LpA = 77 dB (A)
Equivalent continuous A-weighted emission sound pressure level at the operator’s station measured with cab door
and windows closed and the heating/air conditioning fan in operation at 2nd speed, measured on identical machine
according to ISO 6396:2008.

Information concerning hand-arm and whole body vibration emission

The level of vibrations transmitted to the operator depends mainly upon the conditions of the ground on which
operations take place, the mode of operation of the machine and its equipment. The exposure to vibrations can be
considerably reduced when the following recommendations are complied with:
• Use equipment compatible with the machine and the type of work to be done.
• Adjust and lock the seat in the correct position; also regularly inspect the suspension of the seat, performing the
adjustments and repairs as required.
• Regularly perform the current maintenance operations of the machine at the prescribed intervals.
• Operate the equipment in a uniform manner, avoiding sharp movements or excessive loads.
• When travelling, avoid very rough terrain or driving over obstacles such as large rocks.
This machine is equipped with an operator’s seat which meets the criteria of EN ISO 7096:2000 representing
vertical vibration input under severe but typical operating conditions.
The intent is to limit the machine operator’s exposure to vibrations. The exposure is dependant on basic machine
operating techniques which can be controlled by following the instructions described in this manual.
• The weighted root mean square acceleration emission of the machine to which the operator’s arms are sub-
jected does not exceed 2.5 m/s2.
• The weighted root mean square acceleration of the machine to which the body is subjected does not exceed
0.5 m/s2.
These results were obtained using an acceleration gauge while stock-piling on a level surface.
NOTE: Whole body exposure value is determined under particular operating and terrain conditions and is therefore not
representative of all possible operating conditions within the intended use of the machine. Consequently this single
whole body vibration emission value is not intended to determine the whole body vibration exposure as required by
European Directive 2002/44/EC. Conducting actual working condition measurements is recommended. If this is not
feasible, use the information provided in the table as reference.

In compliance with EU standards, 78/764/EEC the vibration levels measured on seat for machines described in this
manual are as specified below.

Seat model / type Vibration* m/s2 (ft/s2) at (testing mass)

MT SC78-M97/3 1.16 (3.80 ft/s2) at (60kg) 0.86 (2.82 ft/s2) at (98kg)
MT SC74-M91, SC78-M91 1.13 (3.70 ft/s2) at (60kg) 0.75 (2.46 ft/s2) at (100kg)
MT SC74-M200, SC78-M200, 1.22 (4 ft/s2) at (60kg) 1.06 (3.47 ft/s2) at (98kg)
SC84-M200, SC88-M200
MT SC78-M30, SC88-M30 1.12 (3.67 ft/s2) at (60kg) 0.81 (2.65 ft/s2) at (100kg)
MT SC78-M30i, SC88-M30i 1.12 (3.67 ft/s2) at (60kg) 0.95 (3.11 ft/s2) at (102kg)

* Corrected weighted vibration acceleration

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Right, left, front and rear of the machine

BT01F013 1
The terms RIGHT HAND, LEFT HAND, FRONT and REAR are used in this manual to indicate the sides as
they are seen from the operator's seat.

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Identification numbers
Write your machine model number, Product Identification Number (PIN) and serial numbers on the lines provided
below. Always give these numbers and component plate numbers to your dealer when you need parts or information
for your machine.

Make a record of the numbers. Keep this record and your manufacturers statement of origin in a safe place. If the
machine is stolen, report the numbers to your local law enforcement agency.

MACHINE

Machine Model and Type

Product Identification Number

Year of Build

Engine Serial Number

Hydrostatic Pump Serial Number

Bucket Serial Number

Product Identification Number (PIN)
• Outside right side of chassis - vertical lift.

RCPH11SSL005AAD 1

• Inside left side lift arm tower - radial lift.

931002296A 2

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Roll Over Protective Structure (ROPS) certification plate.

• Front edge (lower) inside cab.

931007505A 3

Engine serial number plate.

Located on the fuel injection pump - ISM engines.

SR130
SR150
ISM engine
SR175
SV185

76075756 4

RCPH11SSL004AAD 5

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Located at the end of the engine that is facing rearward.

SR200
SR220
SR250
SV250
F5C engines
SV300
TR270
TR320
TV380

931002236 6

931002237 7

Bucket identification plate

BT04F026-01 8

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Machine components

93111008 1

93111009 2

(1) Front lights (3) Step (5) Loader lift arm cylinder (7) Service access cover
(2) Hand holds (4) Chain compartment (6) Loader lift arm (8) Operator's compartment

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2 - SAFETY INFORMATION
Signal word definitions

Personal safety

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.

Throughout this manual and on machine decals, you will find the signal words DANGER, WARNING, and CAUTION
followed by special instructions. These precautions are intended for the personal safety of you and those working
with you.

Read and understand all the safety messages in this manual before you operate or service the machine.

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. The
color associated with DANGER is RED.

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
The color associated with WARNING is ORANGE.

CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result
in minor or moderate injury. The color associated with CAUTION is YELLOW.

FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT

IN DEATH OR SERIOUS INJURY.

Machine safety
NOTICE: Notice indicates a situation which, if not avoided, could result in machine or property damage.

Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.

Information
NOTE: Note indicates additional information which clarifies steps, procedures, or other information in this manual.

Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.

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Safety rules
Most accidents involving machine operation and mainte-
nance can be avoided by following basic safety rules and
precautions. Read and understand all the safety mes-
sages in this manual, the safety manual, and the safety
decals on the machine before you operate or service the
machine. See your dealer if you have any questions.
Operator's manual storage behind the seat.
READ THIS MANUAL COMPLETELY and make sure you
understand the controls. All equipment has a limit. Make
sure you understand the speed, brakes, steering, stability
and load characteristics of this machine before you start
to operate.
Do not remove this manual or the safety manual from the
machine. See your dealer for additional manuals. 63107486 1

The safety information given in this manual does not re-

place safety codes, insurance needs or, Federal, State,
and local laws. Make sure your machine has the correct
equipment according to these rules or laws.
NOTICE: Safety messages in this section point out situ-
ations which can be encountered during the normal op-
eration and maintenance of your machine. These safety
messages also give possible ways of dealing with these
conditions.
NOTE: Additional safety messages are used in the text of
the manual to show specific safety hazards.
93109347B 2
Before operation
• Be prepared for emergencies. It is recommended
to have a first aid kit and a fire extinguisher with
you. Be sure that the fire extinguisher is properly
maintained. Be familiar with the correct use.
• Before you start each day, walk around the machine
and check for oil or fluid leaks. Inspect for broken
or missing parts, repair or replace, and follow the
required lubrication and maintenance as shown in
this manual. Clean all trash and debris from the
machine.
• Engine exhaust fumes can cause death. If you oper-
ate this machine in an enclosed area, be sure there
is sufficient ventilation to replace the exhaust fumes
with fresh air.
• Know the rules, laws, and safety equipment neces-
sary for transporting this machine on a road or high-
way.

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Decal information
WARNING
Avoid injury!
Make sure safety signs are legible. Clean safety signs regularly. Replace all damaged, missing,
painted over, or illegible safety signs. See your dealer for replacement safety signs. If a safety sign
is on a part that is replaced, make sure the new part has a safety sign.
Failure to comply could result in death or serious injury.
W0168A

Safety decals are placed on your machine as a guide for your safety. Walk around the machine and note the content
and location of these decals before operating your machine.

Decal inspection and maintenance.

• Cleaning decals.
• Keep decals clean and legible.
• Use a soft cloth, water, and a gentle detergent.
• DO NOT use solvent, gasoline, or other harsh chemicals to clean decals. Solvents, gasoline, and other
harsh chemicals may damage or remove decals.
• Replace all decals that are damaged, missing, painted over, or illegible. See your dealer for replacement decals.
• If a decal is on a part that is replaced, make sure the decal is installed on the new part.
Read operators manual symbol.
Decals which display the “read operators manual” sym-
bol (1) are intended to direct the operator to the operators
manual for further information regarding safety, mainte-
nance, adjustments and/or procedures for specific areas
of the machine. When a decal displays this symbol, refer
to the operators manual.
Read service manual symbol.
When a decal displays the “read service manual” symbol
(2), refer to the service manual for specific information
such as service, operation, maintenance or adjustment.
See an authorized dealer for a service manual.
One or both of these symbols may appear on a decal re-
lating to safety, machine operation or service. To the right BT09A330 1
is a sample decal that directs the machine operator or ser-
vice technician to the operators manual (1) for additional
information concerning this procedure.

20109155 2

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Safety decals
Following is a listing of Safety Decals and locations. Read and understand them before operating the machine.

DANGER
CRUSH HAZARD Keep out of this area when lift arm
is raised, unless lift arm is supported by the support
strut. Failure to comply will result in death or serious
injury.
Quantity: 1
84367564_A 84367564_A 1

Located under door way.

931002319 2

WARNING
FALL HAZARD NO Riders. Not a manlift or work
platform. Failure to comply could result in death or
serious injury.

Quantity: 1
84374821_A
84374821_A 3

Located under door way.

931002319A 4

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DANGER
DO NOT use ether starting fluid. AN EXPLOSION
MAY OCCUR. Failure to comply will result in death or
serious injury.

Quantity: 1
8603095

8603095 5

Located under the hood, on top of the air cleaner bracket.

93106901 6

WARNING
Avoid pinch area. Keep clear of moving parts. Keep
bystanders clear of the skid steer when operating
unless the lift arm is down on the ground or the lift
arm is resting on the lift arm lock and engine is off.
Never extend any part of the body outside of the
operators area. Failure to comply will result in death
or serious injury.

Quantity: 2
86531262
86531262_C 7

Located at both points on the boom where it rests against

the lift arm lock pins.

931002316 8

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WARNING
Read Operator's manual. Crush hazard. Keep others
away. Not a manlift.
CRUSH HAZARD
Before leaving seat:
Lower lift arm or engage lift arm lock pin or strut.
STOP engine.
Mover loader controls to check for loader movement.
Failure to comply will result in death or serious
injury.

Quantity: 1
84367418_A
84367418_A 9

Located under the right hand side of the instrument

cluster.

931002315 10

CRUSH HAZARD
Always engage the loader lift arm support strut
when the lift arms are raised for service and / or
maintenance. Failure to comply could result in death
or serious injury.

Quantity: 1
84315533

84315533A 11

Located on the lift arm support strut that is mounted on

the right side loader arm.

931002327 12

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CRUSH HAZARD
Always engage the cab pivot support strut when the
cab is tilted forward. Failure to comply could result
in death or serious injury.

Quantity: 1
84394351_A

84394351_A 13

Located on the cab pivot linkage.

93105463A 14

WARNING:
Keep hands and clothing away from rotating fan and
belts. Failure to comply could result in death or
serious injury.

Quantity: 1
175504A1

175504A1 15

Located on the radiator under the hood.

93106875A 16

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WARNING:
DO NOT remove radiator cap. CHECK coolant level
in recovery tank. Failure to comply could result in
death or serious injury.

Quantity: 1
87658005

87658005 17

Located on the radiator under the hood.

93106875AA 18

CRUSH HAZARD
Check attachment for proper engagement before
using. Failure to comply could result in death or
serious injury.

Quantity: 1
84367568_A

84367568_A 19

Located on the back side of the coupler cross member.

931002318 20

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TIP HAZARD
Carry load low. Failure to comply could result in
death or serious injury.

Quantity: 1
84367573_A

84367573_A 21

Located on the back side of the front loader arm cross

tube.

931002318A 22

BOOM LOCK PIN

Rotate clockwise to engage and counterclockwise to
disengage the boom lock pin. See 2-1 in this manual
to read operation of this boom lock pin.

Quantity: 1
English 84367582

93109347 23

Located on the lower left hand side of the operators seat,

attached to the ROPS.

93107465 24

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Model KG / LB Decal part number Decal/placement location

SR130 590 kg (1300 lb) 84350672
SR150 680 kg (1500 lb) 84350653
SR175 790 kg (1750 lb) 84350655
SV185 840 kg (1850 lb) 84350657
SR200 905 kg (2000 lb) 84350658
SR220 1000 kg (2200 lb) 84350660
SR250 1135 kg (2500 lb) 84350661
SV250 1135 kg (2500 lb) 84350661
SV300 1360 kg (3000 lb) 84350664
TR270 1225 kg (2700 lb) 84350666
TR320 1450 kg (3200 lb) 84350667
TV380 1725 kg (3800 lb) 84350668
93109348 25

Located on right-hand
console (post)

93106896 26

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Utility safety
Safety precaution MUST be followed when working near Call all utility companies before you perform
buried utility lines. any machine operation
During operation it is likely that you will be working After locating any buried utility lines, carefully dig a hole
around or near buried utility lines which may include, by hand and/or automatic vacuum equipment to the utility
but are not limited to: line to verify the location and depth of the line.
• Electrical power line
Where applicable, know the utility color code.
• Gas line
Electric Red
• Water line
Gas, Oil, or Petroleum Yellow
• Communication line - telephone or cable television Communication, Telephone, Television Orange
• Sewer line Water Blue
Sewer Green/Brown
NOTICE: Before beginning any trenching, or other con-
Proposed Excavation White
struction work it is your responsibility to be aware of all
such utility lines buried in the area of your project and to Surveying Pink
avoid them. Reclaimed Water and Slurry Purple

ALWAYS have all local utility companies mark the location Excavation activity anywhere on the globe must be coor-
of their lines. dinated with the proper authorities and professionals be-
fore beginning.
In U.S.A. and Canada call one of many One Call Sys-
tem Director services. If you do not know the local num-
ber, call the national number (U.S.A. and Canada only):
1-888-258-0808. This number will direct you to the state
or regional utility that assists with excavation activity.
NOTICE: Check with local authorities for laws, regula-
tions and/or strict penalties requiring you to locate and
avoid existing utilities.

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Operator precautions
Personnel precautions
• Be prepared for emergencies. Always have a first-aid kit and a working fire extinguisher with you and know how
to use each.
• Avoid loose fitting clothing, loose or uncovered long hair, jewelry and loose personal articles.
• Know and use the protective equipment that is to be worn when operating this machine. Hard hats, protective
glasses, protective shoes, gloves, reflector type vests, respirators and ear protection are examples of equipment
that may be required.
• Certain protective equipment should be replaced and renewed upon age and wear. Old hard hats may not afford
the original users intention. Faded and soiled vest are no longer as highly visible as original intent. See the
manufacture’s recommendation.
• Do not rush. Walk, do not run.
• Know and use the hand signals required for particular jobs and know who has the responsibility for signaling.

Operator - general
• It is the responsibility of the operator to read and understand the operators manual and other information pro-
vided. Use the correct operating procedures. Machines should be operated only by qualified operators.
• Do not operate this machine or perform maintenance work if you have not had appropriate training and read
and fully understand the instructions and warnings in this manual.
• Wear the seat belt to maximize the protection capability of the (Roll Over Protective Structure) ROPS.
• Inspect the ROPS and seat belt mounting bolts on a daily basis to ensure their integrity.
• Do not permit riders on the machine.
• Make sure that all protective guards, canopies, doors, etc. are in place and secure before starting and operating
the machine.
• Remove all loose objects stored in the machine. Remove all objects which do not belong in or on the machine
and its equipment.
• After service has been performed, make certain all tools, parts, and equipment have been cleared from the
machine area.
• Do not lift personnel or allow personnel to work while standing in the bucket or on other attachments. This
machine is not a man-lift.

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Proper entry and exit

DANGER
Crushing hazard!
Failure to engage the loader arm support pin could cause the loader arm to fall unexpectedly. Verify
that the loader arm support pin is engaged.
Failure to comply will result in death or serious injury.
D0020A

WARNING
Crushing hazard!
Do not enter or exit the operator's compartment while the loader lift arms are unsupported. Rest the
lift arms on the ground or engage the support device before entering or exiting the operator's com-
partment.
Failure to comply could result in death or serious injury.
W0306A

Enter the skid steer from the side by using the lift arm step
and lift arm hand hold or from the front by stepping onto
the step provided on the back of the bucket.

93109352 1

Step into the cab from the lift arm and step onto the
step area provided between the foot control pedals (if
equipped). Hand holds are provided on the lift arm and
front cab posts for easier entry and exit.

93109353 2

Before exiting the skid steer:

1. Lower the lift arm and or attachments to the ground.
If the operator must exit the skid steer with a raised
lift arm always engage the lift arm lock pins / support
strut and rest the lift arm on the lock pins / support
strut.
2. Stop the engine. The parking brake is automatically
set.
3. Remove the seat belt and raise the seat restraint
bar.

To exit the skid steer use the grab handles with at least
93109354 3
three points of contact for support and step onto the lift
arm step or bucket step, then onto the ground.

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Starting and stopping precautions

• Walk around the machine and attachments to warn • Use jumper cables only in the recommended man-
all personnel who may be servicing the machine or ner. Improper use can result in battery explosion or
are in the machine path prior to starting. Do not unexpected machine motion. Ventilate the battery
start until all personnel are clearly away from the area before using jumper cables. Make sure that
machine. Sound the horn, if equipped, before start- using jumper cables will not interfere or harm elec-
ing. tronic devices.
• Walk around the machine and attachment. Ensure • DO NOT operate the engine in an enclosed area
that all safety precautions / warning are upheld and without adequate ventilation.
all safety devices are working as the attachment Park the machine on level ground whenever possi-
•
manufacture states in their safety information. ble and apply the parking brake. On grades/slope,
• Check that the parking device is applied, place all park the machine with the wheels or track securely
controls in neutral or park as specified by the man- blocked.
ufacturer, before starting the machine. Before leaving the operator station lower the equip-
•
• Adjust, secure and latch the seat and fasten the seat ment to the ground and shut off the engine.
belt before starting the machine. Remove the starter key if applicable or turn the mas-
•
• Start and operate the machine only from the opera- ter disconnect switch if applicable to the OFF po-
tor’s station. sition when leaving the machine parked or unat-
tended.
• To avoid potential serious injury by contact with the
machines moving attachment, DO NOT rewire to
bypass the seat or seat belt switches (if equipped).

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Seat belt precautions

1. Pull the seat belt retractable half (1) across and

buckle securely with the buckle half (2).
2. A shoulder belt (3) is available from your dealer.
Some machine configurations are equipped with a
shoulder belt.
NOTE: State or Local regulations may require a 3
inch webbing seat belt available through Dealer Ser-
vice Parts. This belt may be necessary in some in-
dustrial applications. Check your local codes.

93109349 1

WARNING
Avoid injury!
Before starting the engine, securely fasten the
seat belt. The seat belt can help ensure your
safety if it is properly used and maintained.
Never wear a seat belt loosely or with slack
in the belt system. Never wear the belt if it
is twisted or pinched between the seat struc-
tures.
Failure to comply could result in death or se-
rious injury.
W0142A

Seat restraint bar

The restraint bar must be down in the operating position
before starting.

Seat restraint bar in the raised position.

93109333 2

Seat restraint bar in the operating position.

93109307 3

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Specific precautions to this machine

WARNING
Crushing hazard!
If you service the machine with the loader lift arms raised, always use the support strut. Remove the
support strut from the storage position and place the strut onto the cylinder rod. Install the retaining
bolt entirely into the strut. Lower lift arms onto the support strut.
Failure to comply could result in death or serious injury.
W0140A

DANGER
Crushing hazard!
Failure to engage the boom lock pin could cause the boom to fall unexpectedly. Verify that the boom
lock pin is engaged.
Failure to comply will result in death or serious injury.
D0019A

• See appropriate section 7-4 in this manual to secure

the lift arms up for service and tilting the cab.
• Place all controls in neutral before leaving the cab
and be careful not to engage them accidently when
entering or exiting the cab.
• Before leaving the operators compartment check
the interlock system so movement of controls do not
result in machine movement.
• Keep the load or tool as low as possible while mov-
ing the machine around the job site.
• Confirm that the coupler lock pins are engaged with
the bucket or attachment retaining tabs.
• Do not over fill the bucket. Dirt, rocks and debris
can enter the operator area.

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Operating precautions
• Check that the brakes are working correctly. The • Use the recommended machine ballast and coun-
unit should hold its own weight when parked on terweighting.
a slope with out drifting. Steering and other ma- Know and understand the job site traffic flow pat-
•
chine control devices in accordance with what is terns and obey signalmen, road signs and flagmen.
written in this operators manual prior to starting op-
eration. Observe all gauges or warning instruments • Know and understand that job site conditions may
for proper operation. Operate all controls to insure change on an hourly basis. Hills of dirt, debris or
proper operation. If any malfunctions are found, obstructions may grow and change from the time
Place a DO NOT OPERATE TAG on the machine you began the day. It is your responsibility to mon-
in a highly visible area, and keep it securely parked itor the changes and keep the machine, tools and
until the malfunction is corrected or the machine can attachments, etc. a safe distance.
be safely moved. • Be alert and always know the location of all workers
• If a failure that causes loss of control such as steer- in your area. Keep all other persons completely
ing, brakes or engine occurs, stop the machine mo- away from your machine. Injury or death can result
tion as quickly as possible and remove the starter if you do not follow these instructions.
key. Place a DO NOT OPERATE TAG on the ma- • Watch for bystanders and never allow anyone to
chine in a highly visible area, and keep it securely be under or to reach through the machine and its
parked until the malfunction is corrected or the ma- equipment while operating.
chine can be safely moved.
• DO NOT ride on the machine. Riders, can fall or
• Understand the machine limitations and keep the can cause an accident.
machine under control.
• Select a speed that will prevent excessive speed
• Check all controls in a clear area and make sure the when going downhill. Do not coast downhill.
machine is operating correctly.
• When roading a machine, know and use the signal-
• Operate and drive the machine with care and at ing devices required on the machine. Provide an
speed compatible with conditions. Use extra cau- escort for roading where required.
tion when operating over rough ground, on slopes,
and when turning. • Use the recommended transport devices when
roading the machine.
• If your machine has a cab make sure that all win-
dows are clean and that the windshield wipers work • Use the approved drawbar and/or attachment point
correctly. when using the machine for towing. If a cable or
chain is used, keep people away from the tow line.
• Operate the machine controls from the operator's
seat only. Always fasten the seat belt and engage • Before you operate at night, check that all lamps
the lap bar (if equipped). illuminate.

• If installed, check that the back - up alarm will sound • Engine exhaust fumes can cause death. If you op-
when machine is in reverse. erate this machine in an enclosed area, be sure
there is sufficient ventilation to replace the exhaust
• Confirm that the attachment is properly mounted to fumes with fresh air.
the coupler as specified by the manufacturer.
• Dust, fog, smoke, etc., can decrease your vision
• Carry ALL loads in recommended positions for max- and cause an accident. Stop the machine or de-
imum stability. crease the speed until you can see everything
• Never lift loads in excess of capacity. around you in the work area.

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• Note and avoid all hazards and obstructions such as power, and move the machine away from the
ditches, underground lines, trees, cliffs, overhead danger area. If you cannot break contact stay
electrical wires or areas where there is danger of in the machine until the utility company de-en-
sliding. ergizes the line and tells you that the power is
off.
• Contact with high voltage power lines, underground
cables, etc., can cause serious injury or death from • If you have extreme conditions, such as a fire, or
electrocution. contact with power lines, etc. and you are forced
to leave the machine, do not step off the machine.
• Electrical cables, gas pipes, water pipes, sewers,
Jump as far from the machine as possible with your
or other underground objects can cause injury or
feet together and do not touch the ground with your
death. Learn the location of underground hazards
hands.
before you operate your machine in a new area.
• Do not operate the machine if you do not feel well.
• Before you drive or operate in an area with high
This can be dangerous for you and for the people
voltage lines, cables, or a power station, tell the
around you.
power or utility company what you are going to do.
You MUST HAVE THE POWER DISCONNECTED • If this machine rolls over you can be injured or killed.
OR KEEP A SAFE WORKING DISTANCE from the You must make a judgment if weather, road, or earth
lines, cables, or power station. Keep all parts of conditions will permit safe operation on a hill, ramp,
the machine a safe distance away from the power or rough ground. Always fasten the seat belt.
source. You must also know any federal, state/ Stay away from hazardous areas such as ditches,
•
provincial, or local safety codes or regulations that overhangs, etc. Walk around the work area before
apply to the job site. you start and look for hazards.
If part of the machine touches high voltage power.
• Develop smooth operating techniques and maintain
1. Warn other workers NOT TO TOUCH THE the surface condition where the machine travels in
MACHINE and to stay away from the ma- order to control vibration transfer to the operator.
chine.
2. If you can break contact, reverse the opera-
tion that caused contact with the high voltage

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Maintenance precautions

• Do not attempt repairs unless trained. Refer to man-

uals and experienced service personnel for help.
• Improper service or repair can cause injury or death.
If you do not understand a service or adjustment
procedure, see the service manual for this machine
or see your dealer.
• Unauthorized modifications to this machine can
cause injury or death. Do not make unauthorized
modifications to this machine.
• Before you service the machine, put a DO NOT OP-
ERATE TAG in a highly visible area. Make sure that
the machine is clearly “tagged out”. A DO NOT OP-
ERATE TAG is available from your dealer.
• Wear protective glasses and other required safety
equipment when servicing or repairing the machine.
321_4614 1
• When you service this machine, always wear face
or eye protection, safety shoes, and other protective
items as required.
• Wear gloves to protect hands when handling cable.
• Disconnect the battery before working on the electri-
cal system. Know the consequences of disconnect-
ing any electronic devices.
• Avoid lubrication or mechanical adjustments with
the machine in motion or the engine operating. If the
engine must be in operation to make certain adjust-
ments, place the transmission in neutral, apply the
parking device, place the equipment in a safe po-
sition, securely block the wheels and use extreme
caution.
• Securely block the machine or any component that
may fall before working on the machine or compo-
nent. If possible, use a back up or secondary block-
ing device as well.
• To prevent unexpected movement, securely block
working elements when repairing or changing work-
ing tool parts such as cutting edges.

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2 - SAFETY INFORMATION

• Use extreme caution when removing radiator caps,

drain plugs, grease fittings or pressure caps. Park
the machine and let it cool down before opening a
pressurized tank.
• Never make repairs on pressurized components,
fluid, gas or mechanical until the pressure has been
relieved according to proper service procedures in
the service manual.
• Know and understand how to release hydraulic
pressure before servicing the machine.
• Release all pressure before working on systems
which have an accumulator.
• Hydraulic fluid or grease injected into your skin can
cause severe injury or death. Keep your hands and
body away from any pressurized leak. If fluid is in-
jected into your skin, see a doctor immediately and 321_4614 2

have the fluid removed.

• If the machine is equipped with tires, use a self-at-
taching inflation chuck with remote shutoff and stand
clear of the tire when inflating. Position yourself be-
side the tire and NOT beside the rim.
• Use a piece of cardboard, newspaper, or wood to
check for pressurized leaks to prevent fluid pene-
trating the skin. Pressurize accumulators with the
proper gas according to manufacturer’s recommen-
dations.
• Whenever servicing or replacing hardened pins,
etc., use a brass drift or other suitable material
between the hammer and pin.
• Metal chips or debris can cause eye injury. Always
wear eye or face protection when you use a hammer
on this machine.
• Keep the brakes and steering systems in good op-
erating condition.
• Replace all missing, illegible or damaged safety de-
cals. Keep all safety decals clean.
• If you must service this machine with the engine run-
ning, have another person help you. Follow the in-
structions in this manual or the service manual. Do
not leave the operator’s seat with the engine run-
ning.
NOTE: Contact Your dealer if the machine must be towed.

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Fuel handling precautions

• Do not smoke or permit open flames while fueling or

near fueling operations.
• Never remove the fuel cap with the engine running
or hot. Never allow fuel to spill on hot machine com-
ponents. Never allow fuel to spill on the environ-
ment.
• Use the correct fuel grade for the operating season.
• To avoid spilling fuel maintain control of the fuel filler
nozzle when filling the tank.
• Do not fill the fuel tank completely to the top. Allow
room for expansion.
• Clean up spilled fuel immediately and dispose of
contaminated material in an environmentally correct
manner.
• Tighten the fuel tank cap securely. Should the fuel
cap be lost, replace it only with the original manufac-
turer’s approved cap. Use of a non-approved cap
without proper venting may result in pressurization
of the tank.
• Never use fuel for cleaning purposes.

Burn prevention
WARNING
Hazardous chemicals!
Battery electrolyte contains sulfuric acid. Contact with skin and eyes could result in severe irritation
and burns. Always wear splash-proof goggles and protective clothing (gloves and aprons). Wash
hands after handling.
Failure to comply could result in death or serious injury.
W0006A

WARNING
Explosion hazard!
Batteries emit explosive gases. Always ventilate when using in an enclosed area or when charging.
Keep the battery away from sparks, open flames, and other ignition sources.
Failure to comply could result in death or serious injury.
W0369A

• When the battery electrolyte is frozen, the battery

can explode if you try to charge the battery, or if
you try to jump start and run the engine. To prevent
the battery electrolyte from freezing, try to keep the
battery at full charge. If you do not follow these
instructions, you or others in the area can be injured.
• Hot coolant can spray out if the radiator cap is re-
moved. To remove the radiator cap, let the cool-
ing system cool, turn to the first notch, wait until the
pressure is released, then remove the radiator cap.
• Confirm that all components, hydraulic, engine, etc.,
are cool before attempting service procedures.

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Fire extinguisher
It is recommended that you have a fire extinguisher on your machine. Contact your dealer for the type and location
of a fire extinguisher on this machine.

Hazardous chemicals
• If you are exposed to or come in contact with haz-
ardous chemicals you can be seriously injured. The
fluids, lubricants, paints, adhesives, coolants, etc.,
used with your machine can be hazardous.
• Material Safety Data Sheets (MSDS) provide in-
formation about the chemical substances within a
product, safe handling procedures, first aid mea-
sures and procedures to be taken when the product
is accidentally spilled or released. MSDS are avail-
able from your dealer.
• Before you service the machine, check the MSDS
for each fluid, lubricant, etc., used in your machine.
This information indicates what the risks are and
how to service the machine safely. Follow this in-
formation when servicing the machine.
• Before you service this machine and before you dis-
pose of the old fluids and lubricants, always remem-
ber the environment. DO NOT put oil or fluids into
the ground or into containers that can leak.
• Check with your local environmental or recycling
center or your dealer for correct disposal informa-
tion.
• Fluids such as gasoline, kerosene, diesel fuel, hy-
draulic oil, refrigerant, coolant, etc. contain chemi-
cals that can be dangerous to your health and can
cause cancer and/or birth defects. Contact either
internally or externally can cause infection or other
injury. If any internal or external contact occurs, see
your local Poison Control Center or doctor IMMEDI-
ATELY.
• Obey all local regulations for the disposal of liquids.

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Transporting precautions
Know the rules, laws, and safety equipment necessary for transporting this machine on a road or highway.

Electro-Magnetic Compatibility (EMC)

This machine complies strictly with the European Regulations on electro‐magnetic emissions. However, interference
may arise as a result of add‐on equipment which may not necessarily meet the required standards. As such
interference can result in serious malfunction of the unit and/or create unsafe situations, you must observe
the following:
• Ensure that each piece of non‐ CASE CONSTRUCTION equipment fitted to the machine bears the CE mark.
• The maximum power of emission equipment (radio, telephones, etc.) must not exceed the limits imposed by
the national authorities of the country where you use the machine.
• The electro‐magnetic field generated by the add‐on system should not exceed 24 V/m at any time and at any
location in the proximity of electronic components.

Failure to comply with these rules will render the CASE CONSTRUCTION warranty null and void.

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Roll Over Protective Structure (ROPS)

DANGER
Crushing hazard!
DO NOT operate the machine with the Roll-Over Protective Structure (ROPS) removed. Remove the
ROPS only for service or replacement.
Failure to comply will result in death or serious injury.
D0032A

DANGER
Crushing hazard!
Do not change the Roll Over Protective Structure (ROPS) in any way. Unauthorized changes such as
welding, drilling, or cutting will weaken the ROPS and decrease your protection. Have an authorized
dealer replace the ROPS if damage of any kind occurs. DO NOT TRY TO REPAIR THE ROPS.
Failure to comply will result in death or serious injury.
D0037A

WARNING
Roll-over hazard!
Securely fasten the seat belt. Your machine is equipped with a Roll-Over Protective Structure (ROPS)
cab, ROPS canopy, or ROPS frame for your protection. The seat belt can help ensure your safety if it
is properly used and maintained. Never wear a seat belt loosely or with slack in the belt system.
Failure to comply could result in death or serious injury.
W0143A

WARNING
Tip-over hazard!
Adding additional weight (buckets, attachments, etc.) to the machine can create a tipping hazard. Do
not exceed the gross weight indicated by the machine specifications.
Failure to comply could result in death or serious injury.
W0153A

Your machine has a Roll-Over Protective Structure (ROPS). The ROPS or Cab Structural Frame (CSF) is a special
safety component of your machine.

DO NOT attach any device to the ROPS or CSF for pulling purposes.

The ROPS or CSF is a certified structural support and any damage, fire, corrosion or modification will weaken the
structure and reduce your protection. If this occurs, the ROPS or CSF must be replaced so that it will provide the
same protection as a new ROPS or CSF

After an accident, fire or rollover, the following MUST be performed before returning the machine to the field
or job site:
• The ROPS or CSF structure MUST be replaced.
• The ROPS or CSF mounting or suspension, operator seat and suspension, seat belts and mounting components
and wiring within the operator's protective system MUST be carefully inspected for damage.
• All damaged parts must be replaced.

Maintenance and inspection of ROPS

1. Check the torque of the ROPS mounting bolts. If necessary, tighten the bolts to the correct torque, for the front
tighten them down to 42 N·m (31.0 lb ft) and the rear bolts to 170 N·m (125.4 lb ft). Or see ROPS torque
specifications in this manual.
2. Check for cracks, rust, or holes in the ROPS and ROPS parts. Age, weather, and accidents can cause damage
to the ROPS and ROPS parts. If you have any doubts about the ROPS system, see your dealer.
3. Check the operator’s seat and the mounting parts for the seat belt. Tighten the bolts to the correct torque.
Replace the parts that have wear or damage.

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Seatbelt
The seat belt is an important part of your ROPS. You must wear the seat belt at all times when you operate the
machine.

Before you operate this machine, always make sure that the ROPS and operator's seat belt are correctly installed.

Welding on the machine

DANGER
Improper operation or service of this machine can result in an accident.
Any unauthorized modifications made to this machine can have serious consequences. Consult an
authorized dealer on changes, additions, or modifications that may be required for this machine. Do
not make any unauthorized modifications.
Failure to comply will result in death or serious injury.
D0030A

Whenever carrying out a welding operation on the machine as authorized by the manufacturer and in accordance
with manufacturer’s instructions, disconnect the batteries, disconnect the alternator B+ and D+ terminal wires, and
connect the welding apparatus ground cable to the component on which the welding operation is to be performed.

Always connect the welding apparatus to the same structure that is being welded.

Never connect the welding apparatus ground to a component of the hydraulic system.

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Mechanical lift arm lock procedure - radial lift machines

DANGER
Crushing hazard!
Loader lift arm is unsupported during support strut removal. Do not enter or exit the operator's com-
partment with an unsupported loader lift arm. Two persons are required during storage. One person
should remove and store the support strut while the operator remains in the operator's compartment.
Failure to comply will result in death or serious injury.
D0021A

WARNING
Crushing hazard!
If you service the machine with the loader lift arms raised, always use the support strut. Remove the
retaining pin and place the support strut onto the cylinder rod. Install the retaining pin into the support
strut. Lower the lift arms onto the support strut.
Failure to comply could result in death or serious injury.
W0230A

1. Remove any attachment.

2. Park the machine on firm and level surface.
3. See the instructional decal on the inside of the right
lift arm, just above the support strut. Read and un-
derstand these instructions before you perform this
procedure.
4. Remove the retaining clip (1) that secures the lift
arm support strut.

93106848A 1

5. Lay the support (1) down on the lift arm tubing and
cylinder, as shown.

93106850 2

6. Slowly raise the lift arms until the support bracket

drops down onto the cylinder rod, as shown.
7. Install retaining clip (1) to secure support strut to the
lift arm cylinder rod. Gently, lower the lift arms down
until the support strut is in contact with the cylinder.
8. To place support strut in storage requires a second
person. Operator MUST remain in the seat dur-
ing this procedure! Lift the working arm up off the
strut. Instruct the second person to place strut in
the stowed position and apply the retaining clip (1).
Once the second person has cleared the area, then
the working arm can be lowered.
93106854A 3

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Mechanical lift arm lock procedure - vertical lift machines

To secure the working arms up and install the support lock pin on vertical lift machines.
DANGER
Crushing hazard!
Failure to engage the loader arm support pin could cause the loader arm to fall unexpectedly. Verify
that the loader arm support pin is engaged.
Failure to comply will result in death or serious injury.
D0020A

Rotating mechanical lift arm lock lever (1) towards the in-
side of the machine will extend the pins and the lift arms
will be LOCKED.
NOTICE: Remove the attachment before raising the
loader lift arms and locking the lift arm in the UP position.

The mechanical lift arm lock lever (1) is located to the left
side of the operator seat. Rotating the lever toward the
out side of the machine retracts the support pins and the
lift arm will be UNLOCKED.
NOTICE: See the instructional decal (2) located by the
mechanical lift arm lock lever.
93109334 1

To raise the lift arm

1. Remove any attachment.

2. While sitting in the operator's seat with the seat belt
fastened and the engine running, roll the coupler
plate all the way back.
3. Activate the lift arm control to raise the lift arm high
enough to allow the lift arm support pins (3) to ex-
tend outward beneath the lower lift arm link (4). Ro- 93107457 2

tate the mechanical lift arm lock lever toward the op-
erator seat (clock wise) to extend the lift arm lock
pins.
4. Slowly lower the lift arm until the lower links (4) rests
on the lift arm support pins (3).
NOTE: This will prevent shock damage should the
lift arm accidentally drop on the pins and eliminate
any inadvertent retraction of the pins which will re-
sult in a loss of protection.

To lower the lift arm

1. While sitting in the operator's seat with the seat belt

fastened and the engine running, Raise the lift arm
(4) high enough to clear the lift arm lock pins (3).
Rotate the mechanical lift arm lock lever away from
the seat (counter clock wise) to retract the lock pins.
2. Slowly lower the lift arm until the lift arms are on the
ground or floor.

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No engine power - lift arm down control

WARNING
Crushing hazard!
Do not enter or exit the operator's compartment while the loader lift arms are unsupported. Rest the
lift arms on the ground or engage the support device before entering or exiting the operator's com-
partment.
Failure to comply could result in death or serious injury.
W0306A

In the event of the loss of engine power, this override NOTE: This red control knob is for emergency situations
control will allow the operator to lower the lift arm to the only and should not be used in day to day normal opera-
ground. tions.

See decal on the control knob (1) located to the right of

the operator seat. Before attempting to lower the lift arm/
attachment on a machine that has lost engine power, alert
personnel in the area of your intention. Do not leave the
seat, or unfasten the seat belt or raise the restraint bar.
After confirming that personnel and obstacles are clear,
pull the control knob UP to lower the lift arm/attachment
down to the ground.

93107465A 1

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Emergency exit
The rear window can be removed to provide an exit for
the operator in the event the front exit is blocked.

To remove the rear window, pull on the tag (1) and remove
the window molding strip. Push on the bottom half of the
window to force it away from the molding.
NOTICE: If the rear window was removed for exiting, re-
install the rear window and molding and secure in place
with the locking strip before operating the skid steer.

20100005 1

87026871B 2
Rear window emergency exit tag

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3 - CONTROLS/INSTRUMENTS

3 - CONTROLS/INSTRUMENTS
ACCESS TO OPERATOR'S PLATFORM

Door latches, cab

Exterior door latch
Push on the knob (1) to release the door for entry. The
starter switch key may be used to lock the door.

93107483A 1

Interior door latch

Push on the lever (1) to release the door latch and open
door.
NOTICE: Do not raise or lower loader lift arm until you
have confirmed the door is fully closed. Damage may
occur to the door assembly.

93106894 2

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Window glass, cab

Opening and closing window glass
Each sliding glass section, when equipped, has an indi-
vidual lever for window opening adjustment. Pivot lever
down, to allow window movement and slide the glass to
the desired position. Once the window is open, release
the lever and window will maintain that spot.

931002268 1

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Windshield wiper and washer controls

Windshield wiper switch
• This three position switch located on the left "A" post
console turns the wiper ON, OFF and operates the
washer fluid spray.

• Off position (1).

• Center, on position (2).

• Momentary spray- when released, switch returns to

ON position (3).

931007502A 1

Windshield washer reservoir (1).

• The windshield washer reservoir is located in the
lower right hand side of the cab behind the operators
elbow.
NOTICE: Never operate the windshield washer motor
without fluid in the reservoir. Damage to the motor could
occur.

93109373 2

Rear windshield wiper (1).

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Cab air louvers

The air louvers (1) are located to the lower right and left of
the operator and are adjustable for operator comfort. Air
flow, direction and volume can be adjusted.

For maximum defrosting, point louvers in direction of de-

sired defrost area. Air louvers can rotate 360 ° and tilt up
and down, to achieve the direction of operators desire.

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OPERATOR'S SEAT

Standard seat
The standard seat is adjustable fore and aft using adjust-
ment lever (1).

93109314 1

Mechanical suspension seat

The mechanical seat is adjustable fore and aft using ad-
justment lever (1), and has a weight adjustment knob (2).
The weight adjustment knob is turned clockwise for heav-
ier operators.

20109159 1

Air seat
The air seat is adjustable fore and aft using adjustment
lever (1), and has a weight adjustment system that uses
an air pressure adjustment switch (2) that can be activated
for heavier operators. Push to release pressure, for lighter
operators and pull to add air pressure for heavier opera-
tors. This seat is also equipped with a heating element
that is controlled by switch (3).

93107461 1

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Seat belt
WARNING
Equipment failure could cause accident or injury!
Always fasten seat belt securely before operating the machine. Inspect seat belt parts for wear and/or
damage. To ensure operator safety, replace any and all damaged parts of the seat belt prior to oper-
ation.
Failure to comply could result in death or serious injury.
W0046A

WARNING
Avoid injury!
Before starting the engine, securely fasten the seat belt. The seat belt can help ensure your safety
if it is properly used and maintained. Never wear a seat belt loosely or with slack in the belt system.
Never wear the belt if it is twisted or pinched between the seat structures.
Failure to comply could result in death or serious injury.
W0142A

Overview
The unit is equipped with a retractable seat belt (1) that
should be worn at all times.

Always securely fasten your seat belt before operating the

machine. Carefully inspect the seat belts at regular six-
month intervals for proper fit and function, oil-soaked or
stained webbing, web fraying and corrosion. Replace the
seat belt assembly immediately if damage such as worn
or damaged hardware; nicked or frayed strap; buckle or
retractor malfunction; or loose stitching is found. If such
damage or wear is not found, some seatbelt manufactur-
ers recommend replacement of the seat belt every three
years.
The belt can be cleaned with clean, soapy water. Do 93107465 1
not use solvents, bleach, or dye on the belt as they may
weaken it.

Lap belt
To fasten the belt, pull it from the reel and push the tongue
end (1) into the buckle end (3) until a "click" indicates it is
fully engaged.

To release the belt, push the red release button (2) on the
buckle and pull the tongue from the buckle.

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MECHANICAL HYDRAULIC CONTROLS

Steering and travel

Moving the machine

Push both the left hand control lever (1) and the right hand
control lever (2) forward, from neutral, to move the ma-
chine forward. Pull both of the control levers rearward,
from neutral, to move the machine in the reverse direc-
tion. Move the control levers forward a short distance for
maximum power and slow speed. Move the control levers
completely forward for maximum speed.

Move both control levers to NEUTRAL to stop movement

of the machine.

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Turning the machine

Pivot turn - power to only one side
• To make a pivot turn left: hold the left steering con-
trol lever in neutral and move the right steering con-
trol lever forward.
• To make a pivot turn right: hold the right steering
control lever in neutral and move the left steering
control lever forward.
• To make a pivot turn in reverse left: after confirming
that all personnel and objects are clear, hold the left
steering control lever in neutral and move the right
steering control lever rearward.
• To make a pivot turn in reverse right: after confirm- BT06G022 1
ing that all personnel and objects are clear, hold the
right steering control lever in neutral and move the
left steering control lever rearward.
Counter rotation turn - power to both sides in opposing
directions
• To counter rotate left: move the left steering control
lever rearward and push the right steering control
lever forward.
• To counter rotate right: move the right steering con-
trol lever rearward and push the left steering control
lever forward.

BT06G023 2

Gradual turn - power to both sides in the same direction

• To make a gradual turn left: move the right steering
control lever further forward while pushing the left
steering control lever partially forward.
• To make a gradual turn right: move the left steering
control lever further forward while pushing the right
steering control lever partially forward.

BT06G024 3

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Lift arm and bucket controls

Hand controls

63109347 1

Lift arm raise and lower control.

• The left-hand control lever (1) controls the lift arm.
The lift arm will raise by pivoting the handle “UP” to
the outside of the cab. Pivoting the handle “DOWN”
to the inside of the cab will lower the lift arm.
• The lift arm spool is equipped with a detented
“FLOAT” circuit if the operator wants the lift arm
to float over changing ground contour. To put the
valve in “FLOAT” position, pivot the handle “DOWN”
until a slight “jump” is felt. In this position, the
handle is locked in float and does not return to the
neutral position unassisted, but will do so when light
pressure is applied to the handle to pivot it “UP”. BT06H186 2

Bucket dump and curl control.

• The right hand control lever (2) controls the bucket.
The bucket will dump by pivoting the handle “UP” to
the outside of the cab. Pivoting the handle “DOWN”
to the inside of the cab and the bucket will roll back
(curl).
NOTE: There is no detent or float position on the bucket
dump or curl spools.

BT06H187 3

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Foot pedals

931007501 1

Lift arm raise and lower control.

• The lift arm is controlled by the left foot pedal (1) located on the floor and is marked with a decal. The lift arm
is raised by depressing the heel (rear) of the pedal. The lift arm is lowered by depressing the toe (front) of the
pedal.
• The lift arm spool is equipped with a detented FLOAT circuit if the operator wants the lift arm to float over chang-
ing ground contour. To put the valve in FLOAT position, depress the toe of the pedal until a slight jump is felt.
In this position, the pedal is locked in float and does not return to the neutral position unassisted, but will do so
when light pressure is applied to the heel of the pedal.

Bucket dump and curl control.

• The bucket is tilted by activation of the right foot pedal (2) located on the floor and is marked with a decal. For
dumping, depress the toe end of the pedal. To achieve rollback (curl), push the pedal downward at the heel.
NOTE: There is no detent or float position on the bucket dump and curl spool.

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ELECTRO HYDRAULIC CONTROLS

Control pattern overview

Standard H control pattern

93100555 A1 1
The chart below will give a description of the handle functions. The left side is represented by the letter (A)
and the right side by letter (B).

(A) (B)
(1) Left hand side drive forward. (5) Right hand drive forward.
(2) Loader arm raise. (6) Bucket rollback.
(3) Left hand side drive reverse. (7) Right hand drive reverse.
(4) Loader arm lower. (8) Bucket dump.

The standard H control pattern uses both left hand and right hand control levers for ground drive functions.

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Standard ISO control pattern

93100556 B 1
The chart below will give a description of the handle functions. The left side is represented by the letter (A)
and the right side by letter (B).

(A) (B)
(1) Drive forward. (5) Loader arm lower.
(2) Turn left, counterclockwise rotate. (6) Rollback bucket.
(3) Reverse. (7) Loader arm raise.
(4) Turn right, clockwise rotate. (8) Dump bucket.

The ISO control pattern uses the left hand control lever for ground drive and the right hand control lever for loader
functions.

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H control pattern steering and travel

Left hand control lever

WARNING
Collision hazard!
Always make sure the area behind the machine is clear of all persons, animals, and obstructions BE-
FORE backing up.
Failure to comply could result in death or serious injury.
W0232A

WARNING
Loss of control hazard!
Keep hands and feet on the appropriate controls at all times to maintain control of the machine.
Failure to comply could result in death or serious injury.
W0237A

Left hand control handle

By moving the left hand control lever (1) forward, from
neutral, the left side tires will move forward. When the left
hand control lever is moved rearward, from neutral, the
left side tires will move in reverse.

93109347C 1

Right hand control lever

By moving the right hand control lever (1) forward, the
right side tires will move forward. When the right side
hand controller is moved rearward, the right side tires will
move in reverse.

93109347C 1

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Moving the machine

Push both the left hand control lever (1) and the right hand
control lever (2) forward, from neutral, to move the ma-
chine forward. Pull both of the control levers rearward,
from neutral, to move the machine in the reverse direc-
tion. Move the control levers forward a short distance for
maximum power and slow speed. Move the control levers
completely forward for maximum speed.

Move both control levers to NEUTRAL to stop movement

of the machine.

93109347C 1

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Turning the machine

Pivot turn - power to only one side
• To make a pivot turn left: hold the left steering con-
trol lever in neutral and move the right steering con-
trol lever forward.
• To make a pivot turn right: hold the right steering
control lever in neutral and move the left steering
control lever forward.
• To make a pivot turn in reverse left: after confirming
that all personnel and objects are clear, hold the left
steering control lever in neutral and move the right
steering control lever rearward.
• To make a pivot turn in reverse right: after confirm- BT06G022 1
ing that all personnel and objects are clear, hold the
right steering control lever in neutral and move the
left steering control lever rearward.
Counter rotation turn - power to both sides in opposing
directions
• To counter rotate left: move the left steering control
lever rearward and push the right steering control
lever forward.
• To counter rotate right: move the right steering con-
trol lever rearward and push the left steering control
lever forward.

BT06G023 2

Gradual turn - power to both sides in the same direction

• To make a gradual turn left: move the right steering
control lever further forward while pushing the left
steering control lever partially forward.
• To make a gradual turn right: move the left steering
control lever further forward while pushing the right
steering control lever partially forward.

BT06G024 3

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H control pattern lift arm and bucket controls

Lift arm raise/lower control

93109347C 1

Lift arm raise and lower control.

• The left-hand control lever (1) controls the lift arm.
The lift arm will raise by pivoting the handle “UP” to
the outside of the cab. Pivoting the handle “DOWN”
to the inside of the cab will lower the lift arm.
• The lift arm spool is equipped with a detented
“FLOAT” circuit if the operator wants the lift arm
to float over changing ground contour. To put the
valve in “FLOAT” position, pivot the handle “DOWN”
until a slight “jump” is felt. In this position, the
handle is locked in float and does not return to the
neutral position unassisted, but will do so when light
pressure is applied to the handle to pivot it “UP”. BS06H186B 2

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Bucket curl/dump control

93109347C 1

Bucket dump and curl control.

• The right hand control lever (2) controls the bucket.
The bucket will dump by pivoting the handle “UP” to
the outside of the cab. Pivoting the handle “DOWN”
to the inside of the cab and the bucket will roll back
(curl).
NOTE: There is no detent or float position on the bucket
dump or curl spools.

BS06H186AA 2

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ISO control pattern steering and travel

Moving the machine

WARNING
Loss of control hazard!
Keep hands and feet on the appropriate controls at all times to maintain control of the machine.
Failure to comply could result in death or serious injury.
W0237A

WARNING
Collision hazard!
Always make sure the area behind the machine is clear of all persons, animals, and obstructions BE-
FORE backing up.
Failure to comply could result in death or serious injury.
W0232A

93109347C 1

All steering and travel controls are directed with the left hand control drive lever (1) only. Use the face of a clock for
orientation. The machine will move in the direction the lever is moved from neutral, center. Release the lever and it
will detent to neutral. Although the machine will turn and counter-turn sharply, it is best to travel through forward or
reverse gradually when turning.
NOTE: Adjust the seat lap bar for maximum stability of controls and to reduce operator fatigue.

Straight forward drive:

• Push the control lever straight forward
(12:00 position) and the machine will move forward.

Straight rearward drive:

• Pull the control lever straight rearward, 6:00 position and the machine will move rearward.

Left turn steering:

• From forward travel push the control lever to the 11:00 position and the machine will begin to travel left. Move
the control lever, further left, down toward 9:00 and the machine will move sharper left.

Counter rotation turn left:

• Push and hold the drive lever straight left to the 9:00 position and the machine will counter- rotate. Avoid counter-
rotation as much as possible for better efficiency and component wear. Plan the worksite accordingly.

Right turn steering:

• From forward travel push the control lever to the 1:00 position and the machine will begin to travel right.

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Turning the machine

Pivot turn - power to only one side
• To make a pivot turn left: from neutral, push the con-
trol drive lever forward, slightly and then left toward
10:00.
• To make a pivot turn right: from neutral, push the
control lever forward, slightly and then right toward
2:00.
• To make a pivot turn reverse left: from neutral, pull
the control drive lever rearward, slightly and then
right toward 4:00.
• To make a pivot turn reverse right: from neutral, pull
the control drive lever rearward, slightly and then left
toward 8:00.

BS06G035 1

Counter rotation turn - power to both sides in opposing

directions
• To counter- rotate left: push the control drive lever
straight left toward the 9:00 position. The left drive
will engage reverse as the right drive will engage
forward.
• To counter-rotate right: push the control drive lever
straight right (inward) toward the 3:00 position. The
right drive will engage reverse as the left drive will
engage forward.

BS06G036 2

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Gradual turn - power to both sides in the same direction

• To make a gradual turn left: from neutral, push the
control drive lever forward and then slightly toward
the 11:00 position.
• To make a gradual turn right: from neutral, push the
control drive lever forward and then slightly toward
the 1:00 position.

BS06G037 3

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Lift arm and bucket controls

93109347C 1

The lift arm and bucket are controlled by the right hand control lever (2).

Lift arm raise and lower control.

• The lift arm will raise UP by pulling back on the right control lever.
• The lift arm will lower DOWN when the lever is pushed forward.
• The lift arm spool is equipped with a detented FLOAT circuit. In this detented position the lift arm will float over
changing ground contour and the lever will remain in this position until pulled back toward neutral.

For the EH system, the float is engaged by pressing the float button and pushing the joystick to the down stroke, float
engages at 10deg stick displacement. If operator has handle beyond threshold point, the presses float button, float
will engage. To release float the operator needs to pull the control handle to the up stroke only 3deg, disengages float.

Bucket dump and curl control.

• The bucket will roll back (curl) when the right pilot control lever is pivoted inward.
• Pivoting the lever up toward the outside of the cab will dump the bucket.
NOTE: There is no detent or float position on the bucket dump and curl circuit.

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CONTROL HANDLES

Switch configurations
The following functions can be activated from the control handles depending on your machine’s configuration.
• Horn — Press the horn button to sound the horn.
• Park — Press the park button to activate or deactivate the parking brake. The park symbol on the instrument
panel will illuminate red when the parking brake is on.
• Proportional aux — Activate the hydraulic component attached to the standard or high flow auxiliary hydraulic
ports.
• 2nd aux HYD — Activate the hydraulic component attached to the enhanced high flow or high flow auxiliary
hydraulic ports.
• 2 Speed — Press once to downshift from 2nd gear to 1st gear. Press again to shift back to 2nd gear. For more
details refer to 3-27.
• Ride control — Press to activate or deactivate the ride control. Ride control reduces machine rocking motion
during transport and material hauling operations. When engaged, loader down pressure is limited to the weight
of the loader plus the attachment, and also reduces shock loads to the machine. The weight of the attachment
is hydraulically cushioned during transport.
• Float — Press to activate or deactivate the lift arm float function. When float is activated the lift arm will float
over the ground contour the machine is travelling over. For more details refer to 3-21.
• Multi func #1, #2, #3, and #4 — Press to control additional components attached to the machine. Refer to
attachment’s owners manual for operating functions.

Level 100

Left side
(1) Horn

93109389 1

Right side
(1) Proportional aux
(2) Park brake

93109390 2

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Level 200

Left side
(1) Horn
(2) 2 Speed

93109391 3

Right side
(1) Proportional aux
(2) Park brake
(3) Ride control

93109392 4

Level 250

Left side
(1) Horn
(2) 2 Speed

93109393 5

Right side
(1) Proportional aux
(2) Float
(3) Park brake
(4) Ride control

93109394 6

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Level 300

Left side
(1) Multi func #4
(2) Multi func #3
(3) Horn
(4) Multi func #2
(5) 2 Speed

93109395 7

Right side
(1) Multi func #1
(2) Proportional aux
(3) Park brake
(4) Ride control

93109396 8

Level 350

Left side
(1) Multi func #4
(2) Horn
(3) Multi func #3
(4) Multi func #2
(5) 2 Speed.

93109399 9

Right side
(1) Multi func #1
(2) Proportional aux
(3) Park brake
(4) Float
(5) Ride control.

93109400 10

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Level 400

Left side
(1) Multi func #4
(2) Multi func #3
(3) Horn
(4) 2nd aux HYD
(5) 2 Speed

93109401 11

Right side
(1) Multi func #1
(2) Proportional aux
(3) Park brake
(4) Ride control.

93109396 12

Level 450

Left side
(1) Multi func #4
(2) Multi func #3
(3) Horn
(4) 2nd aux HYD
(5) 2 Speed

93109401 13

Right side
(1) Multi func #1
(2) Proportional aux
(3) Park brake
(4) Float
(5) Ride control

93109402 14

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Level 550

Left side
(1)Multi func #4
(2) Multi func #3
(3) Horn
(4) 2nd aux HYD
(5) 2 Speed

93109401 15

Right side
(1) Multi func #1
(2) Proportional aux
(3) Park brake
(4) Float
(5) Ride control

93109402 16

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Two speed function

Two Speed Function
The button on the top surface (1) of the left control handle,
is pressed once to downshift from 2nd gear to 1st gear.
And again to shift back to 2nd gear.

Function-enable conditions
The two speed function can be activated ONLY IF ALL
of the following conditions are met.
• Operator is seated properly.
• The seat belt is latched or lap bar in down position
while the operator is in the seat.
• Hydraulics enable is activated.
• Park brake is not set.
• The ignition is in the on position.

931002278A 1

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AUXILIARY HYDRAULICS

Standard auxiliary hydraulics

Auxiliary hydraulic couplers are located on the left lift
arm.
1. Work ports — 1/2 inch coupler size
2. Case drain — 3/8 inch coupler size

63106839 1

Use the Proportional Aux “rotary” switch on the right-side

control handle to operate the attachment connected to the
standard auxiliary hydraulics ports. Refer to your control
handle switch configurations for more details.
When removing a hydraulic attachment reinstall the cou-
pler covers, if equipped and lock the control in the neutral
position.
NOTICE: When attachments are removed, it is very im-
portant that the pressure is relieved from the system BE-
FORE the engine is shut down. If the pressure is not re-
lieved, you WILL NOT be able reattach hoses.

To relieve pressure, push with the palm of your hand on

the attachment hose end on the working arm. When done
properly, the fitting will move about 10 mm (0.4 in), reliev-
ing the stored pressure.

631068399 2

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High flow auxiliary hydraulics

The high flow auxiliary hydraulic feature provides 207 bar (3000 psi) or limited to 132 l/min (35 US gpm) to the
auxiliary circuit.
If the machine is equipped with a high flow auxiliary hy-
draulics there will be two 5/8 inch (1) couplers attached
to the top of the standard auxiliary hydraulic coupler block
(2) on the left lift arm.
NOTICE: Always use the 5/8 inch couplers during high
flow operation to prevent high back pressure and over
heating of the hydraulic system.

93106839B 1

Use the three position switch on the left hand ROPS post
to activate the high flow option
• Position (1) — HF High Flow is activated
• Position (2) — Neutral or standard flow
• Position (3) — HP High Pressure is activated if
equipped Enhanced High Flow auxiliary hydraulics
NOTE: Only machines equipped with Enhanced
high flow auxiliary hydraulics will be able to activate
the HP function.
NOTICE: The high flow switch must be turned to the neu-
tral position when not in use or required. Overheating of RCPH11SSL003AAD 2
the hydraulic oil or poor attachment operation may occur.

Use the Proportional Aux “rotary” switch on the right-side

control handle to operate the attachment connected to
the high flow auxiliary ports. Refer to your control han-
dle switch configurations for more details.
When removing a hydraulic attachment reinstall the cou-
pler covers, if equipped and lock the control in the neutral
position.
NOTICE: When attachments are removed, it is very im-
portant that the pressure is relieved from the system BE-
FORE the engine is shut down. If the pressure is not re-
lieved, you WILL NOT be able to reattach hoses.

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Enhanced high flow auxiliary hydraulics

The enhanced high flow auxiliary hydraulic feature provides 276 bar (4000 psi) or 132 l/min (35 US gpm) to the
auxiliary circuit.
NOTE: The enhanced high flow setting can only be used with approved attachments and is controlled by a circuit
interlock installed at the multifunction plug with the attachment.
If the machine is equipped with the enhanced high flow
auxiliary hydraulics two 5/8 inch couplers and a 3/8 inch
case drain coupler block (1) will be attached to the right
side lift arm.

The standard auxiliary hydraulic coupler block (2) with two

1/2 inch ports and one 3/8 inch case drain will remain on
the left lift arm.
NOTICE: Always use the 5/8 inch couplers during high
flow operation to prevent high back pressure and over
heating of the hydraulic system.

RCPH11SSL015BAD 1

Before operating the approved attachment confirm the

electrical connection (1) is secured in place. Without com-
pletion of the circuit within the attachment side of the con-
nector only standard high flow can be achieved.
NOTE: All approved EHF attachments will have this as
part of the attachment wire harness. This is to prevent
operating non 276 bar (4000 psi) rated attachments in
enhanced high flow HP mode.

RCPH11SSL016BAD 2

Use the three position switch on the left hand ROPS post
to activate the high flow option
• Position (1) — HF High Flow is activated
• Position (2) — Neutral or standard flow
• Position (3) — HP High Pressure is activated
NOTICE: The high flow switch must be turned to the neu-
tral position when not in use or required. Overheating of
the hydraulic oil or poor attachment operation may occur.

Use the 2nd aux HYD button on the left side control han-
dle to operate the high flow and the enhanced high flow
attachments. Refer to your control handle switch config- RCPH11SSL003AAD 3
urations for more details.
When removing a hydraulic attachment reinstall the cou-
pler covers, if equipped and lock the control in the neutral
position.
NOTICE: When attachments are removed, it is very im-
portant that the pressure is relieved from the system BE-
FORE the engine is shut down. If the pressure is not re-
lieved, you WILL NOT be able to reattach hoses.

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INSTRUMENT CLUSTER

Electronic instrument cluster (EIC)

The electronic instrument cluster (EIC) is located on the
right hand cab post below the key switch.
Once in the seat, the alarm sounds and selected lamps
illuminate briefly. Monitor these lamps on a daily basis
to confirm that they will function in the event of a system
alarm. The fuel gauge and hour meter will remain illumi-
nated for operator monitoring.
When started, the machine will be in park with the
PARK BRAKE LAMP illuminated and the PARK BRAKE
SWITCH lamp blinking. These two lamps will be covered
in the following pages.
The operator must be in the seat with the seat belt fasten
and or restraint bar lowered. The operator must push the
OPERATE button to activate the loader arms and ground
drive, after the loader is started.
A semi-hidden SETUP menu allows the user to view, se-
lect, change and customize a number of machine settings.
A security code may be entered into the Instrument Clus-
ter. Once the security code has been entered, each user
will have to enter the code before the machine will start.
Contact your dealer for detailed information on the SETUP
menu and Security Feature activation.
NOTE: Fault code definitions are located in troubleshoot-
ing Section.
NOTICE: Low hydraulic charge pressure will cause en-
gagement of the park brake. With a electro hydraulic con-
trol unit, the PARK BRAKE LAMP will flash and an audible
alarm will sound, if this condition exists.

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(1) FUNCTION BUTTON

Use this, when in the SETUP menu, as the
"enter" data key
NOTICE: This button is used for user code
lock and unlock.

(2) FUNCTION BUTTON

Use this when in the SETUP menu, also
used to scroll within the setup menu.
NOTICE: This button is used for user code
lock and unlock.

(3) AUXILIARY HYDRAULIC INTERLOCK

OVERRIDE:
When an operator leaves the seat, oil flow
to an attachment will normally be halted via
direct hydraulic flow cutoff. Depress this
button and leave the seat within 30 seconds
to defeat this interlock. Small red indicator
lamp below the switch illuminates when the
interlock is DEFEATED.
NOTICE: This button is used for user code
lock and unlock.

(4) OPERATE
This button activates and deactivates the
hydraulic system when engine is running.
NOTICE: This button is used for user code
lock and unlock.

(5) KEY SWITCH

This four position key switch has AUX, OFF,
RUN and START operations.

(6) STOP
Severe warning requiring immediate shut
down, RED lamp will flash and audible alarm
will sound.

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(7) HYDRAULIC SYSTEM MALFUNCTION

Yellow Lamp will flash when a Hydraulic
fault is detected. Use the fault code that
appeared in text display and reference it in
the trouble shooting section of this manual.

(8) ENGINE MALFUNCTION

Yellow lamp will flash when an engine fault is
detected. Use the fault code that appeared
in text display and reference it in the trouble
shooting section of this manual.

(9) SEAT BELT

RED lamp will illuminate when seat belt is
not latched and restraint bar raised. RED
lamp will also illuminate when the operator
lifts his body off of the operator’s seat.

(10) ELECTRONIC SYSTEM MALFUNCTION

This yellow lamp will flash and the alarm will
sound. Use the fault code that appeared in
text display and reference it in the trouble
shooting section of this manual.

(11) PARK BRAKE LAMP:

This Red lamp illuminates to indicate the
park brake is engaged.

Under normal conditions the park brake will

be set when:
• The park brake button switch is acti-
vated
• The operate button is activated
• The engine is shut off.
• The engine is running and the seat belt
is off or lap bar is raised.
• The operator leaves the seat.

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(12) ENGINE PREHEATING LAMP:

In cold climate starting conditions, after
turning the key switch to RUN, this yellow
engine pre-heating lamp will illuminate,
instructing the operator that incoming air is
being preconditioned for smoother starting.
The operator must wait until the lamp goes
out before attempting to start the engine.

(13) TEXT DISPLAY:

This display will show the following during
normal operation, as selected by the
operator.
• Engine hours: Engine hours will al-
ways be displayed momentarily when
the operator initially sits in the seat.
The operator may choose to leave en-
gine hours on display continuously or
select one of the following.
• Engine RPM
• Engine coolant temperature (degrees
F or C)
• Hydraulic oil temperature (degrees F or
C)
• Cycle: If this display option is cho-
sen the display will continuously cycle
through all four of the above items.
The text display will also help the operator
or technician with information as the SETUP
menu is utilized.
NOTE: To change display mode "on the go"
hold the Aux override button (3) until the
current option name is displayed, push the
Aux override button repeatedly until desired
option name is displayed. This display
mode value will continue to be shown until
another selection is made.

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(14) HYDRAULIC FLUID TEMPERATURE BAR

GRAPH:
This hydraulic oil temperature bar graph
indicates the relative temperature of the
hydraulic oil from 0 - 110 °C (32 - 230
°F). If the temperature exceeds 110 °C
(230 °F), all 8 graph segments will display,
backlighting will flash, the audible alarm will
sound and the text display will show the
current temperature.

(15) ENGINE COOLANT TEMPERATURE BAR

GRAPH:
This bar graph indicates the relative
temperature of the engine coolant from
0 - 110 °C (32 - 230 °F). If the coolant
temperature goes above 110 °C (230 °F), all
8 bars will display, the backlighting will flash,
the audible alarm will sound and the text
display will show the current temperature.

(16) FUEL GAUGE:

The fuel gauge consists of a series of bars
that indicate the level of fuel in the fuel
tank. When all 8 bars are visible the fuel
tank is full. Bottom bar flashing indicates
approximately 1 gal of fuel remaining.

(17) H / ISO Control pattern selector

This selects the drive pattern type of hand
control operation. Read the proper steps
listed in this chapter to activate.

(18) WORK LIGHTS

This knob controls the external working
lights and road lights.

(19) TURN SIGNAL SWITCH

Activates turn signal, press left side for left
signal operation and press right side for
right signal operation.

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Advanced instrument cluster (AIC)

The AIC (Advanced Instrument Cluster) is located on the
right hand cab post.
Once in the seat, the alarm sounds and selected lamps
illuminate briefly. Monitor these lamps on a daily basis
to confirm that they will function in the event of a system
alarm. The fuel gauge and hour meter will remain illumi-
nated for operator monitoring.
When started, the machine will be in park with the PARK
BRAKE LAMP illuminated and the PARK BRAKE / SYS-
TEM ENABLE SWITCH lamp blinking. These two lamps
will be covered in the following pages.
The operator must be in the seat with the seat belt fas-
ten and or lap bar lowered. The operator must push the
OPERATE button to activate the loader arms and ground
drive, after the loader is started.
A semi-hidden SETUP menu allows the user to view, se-
lect, change and customize a number of machine settings.
A security code may be entered into the Instrument Clus-
ter. Once the security code has been entered, each user
will have to enter the code before the machine will start.
Contact your dealer for detailed information on the SETUP
menu and security feature activation.
NOTE: Fault code definitions are located in trouble shoot-
ing section.
NOTICE: Low hydraulic charge pressure will cause en-
gagement of the park brake. With a Electro Hydraulic con-
trol unit, the PARK BRAKE LAMP will flash and an audible
alarm will sound, if this condition exists.

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(1) SYSTEM POWER:

Push for Start-up power and Engine shut
down power. Use this, when in the SETUP
menu, as the "enter" Data Key.
NOTICE: This button is used for User code
Lock and Unlock.

(2) START:
Push to actuate the starter motor and start
the engine. Use this when in the SETUP
menu, Also used to scroll within the setup
menu.
NOTICE: This button is used for User code
Lock and Unlock.

(3) AUXILIARY HYDRAULIC INTERLOCK

OVERRIDE:
When an operator leaves the seat, oil flow
to an attachment will normally be halted via
direct hydraulic flow cutoff. Depress this
button and leave the seat within 30 seconds
to defeat this interlock. Small red indicator
lamp below the switch illuminates when the
interlock is DEFEATED.
NOTICE: This button is used for User code
Lock and Unlock.

(4) OPERATE
This button activates and deactivates the
hydraulic system when engine is running.
NOTICE: This button is used for User code
Lock and Unlock.

(5) STOP
Severe warning requiring immediate shut
down, RED lamp will flash and audible alarm
will sound.

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(6) HYDRAULIC SYSTEM MALFUNCTION

Yellow Lamp will flash when a Hydraulic
fault is detected. Use the fault code that
appeared in text display and reference it in
the troubleshooting section of this manual.

(7) ENGINE MALFUNCTION

Yellow Lamp will flash when an engine
fault is detected. Use the fault code that
appeared in text display and reference it in
the troubleshooting section of this manual.

(8) SEAT BELT

RED Lamp will light when seat belt is not
latched and lap bar raised.

(9) ELECTRONIC SYSTEM MALFUNCTION

This yellow lamp will flash and the alarm will
sound. Use the fault code that appeared
in text display and reference it in the
troubleshooting section of this manual.

(10) PARK BRAKE LAMP:

This Red lamp illuminates to indicate the
park brake is engaged.

Under normal conditions the Park Brake will

be set when:
• The Park Brake Button Switch is acti-
vated.
• The Operate Button is activated.
• The engine is shut off.
• The engine is running and the seat belt
is off or lap bar is raised.
• The operator leaves the seat.

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(11) ENGINE PREHEATING LAMP:

In cold climate starting conditions, after
turning the key switch to RUN, this yellow
Engine Pre-Heating Lamp will illuminate,
instructing the operator that incoming air is
being preconditioned for smoother starting.
The operator must wait until the lamp goes
out before attempting to start the engine.

(12) TEXT DISPLAY:

This display will show the following during
normal operation, as selected by the
operator.
• Engine Hours: Engine hours will al-
ways be displayed momentarily when
the operator initially sits in the seat.
The operator may choose to leave en-
gine hours on display continuously or
select one of the following.
• Engine RPM
• Engine Coolant Temperature (degrees
F or C)
• Hydraulic Oil Temperature (degrees F
or C)
• Cycle: If this display option is cho-
sen the display will continuously cycle
through all four of the above items.
The text display will also help the operator
or technician with information as the SETUP
menu is utilized.
NOTE: To change display mode "on the go"
hold the Aux override button (3) until the
current option name is displayed, push the
Aux override button repeatedly until desired
option name is displayed. This display
mode value will continue to be shown until
another selection is made.

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(13) HYDRAULIC FLUID TEMPERATURE BAR

GRAPH:
This Hydraulic Oil Temperature Bar Graph
indicates the relative temperature of the
hydraulic oil from 0 - 110 °C (32 - 230
°F). If the temperature exceeds 110 °C
(230 °F), all 8 graph segments will display,
backlighting will flash, the audible alarm will
sound and the text display will show the
current temperature.

(14) ENGINE COOLANT TEMPERATURE BAR

GRAPH:
This bar graph indicates the relative
temperature of the engine coolant from
0 - 110 °C (32 - 230 °F). If the coolant
temperature goes above 110 °C (230 °F), all
8 bars will display, the backlighting will flash,
the audible alarm will sound and the text
display will show the current temperature.

(15) FUEL GAUGE:

The fuel gauge consists of a series of bars
that indicate the level of fuel in the fuel
tank. When all 8 bars are visible the fuel
tank is full. Bottom bar flashing indicates
approximately 1 gal of fuel remaining.

(16) H / ISO Control Pattern Selector

This selects the drive pattern type of hand
control operation. Read the proper steps
listed in this chapter to activate.

(17) WORK LIGHTS

This knob controls the external working
lights and road lights.

(18) TURN SIGNAL SWITCH

Activates turn signal, press left side for left
signal operation and press right side for
right signal operation.

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Instrument cluster
Menu navigation controls
Use the four switch buttons to navigate through the instru-
ment cluster Menu by following the setup menu functions.
Many of the setup menu functions are intended for ser-
vice technicians and owners. Contact your dealer for the
service manual or security code information.

(1) TEXT DISPLAY

Displays the menu text.

(2) START
Navigates selections on every menu level.
Certain menus will prompt the user to enter an ac-
cess code or allow the user to change a numerical
value.
NOTE: Pushing the start button will increment the
flashing digit 1,2,3 for number entry.

(3) OPERATE
Increments the flashing digit 7,8,9,0 for number en-
try.

(4) AUX OVERRIDE:

Exits the sub-menu and moves top level to the next
option.
Increments the flashing digit 4,5,6 for number entry.

(5) POWER
For number entry, moves flashing digit to the next
place.
Saves entry.
Enters the sub-menu.

Top level menu options

• EXIT — Exit the setup menu.
• LOCK — Used to create/change owner and user
codes 931002267 1

• EH — Customize the speed of the machine’s Electro

hydraulic controls (if equipped).
• dSPLY — Alternate method to select between the
selected display parameters.
• UNITS — Allows the operator to select between
Fahrenheit/Imperial units and Celsius/SI units.
• JTIME — Job timer. Timer that displays engine op-
erating hours since last reset. Ideal for rentals or job
tracking.

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Entering the set up mode: (SETUP)

1. Place the machine on firm, level ground with the lift
arm and bucket down.
NOTE: For machines with EIC you will need the key
for these procedures.
2. Wait 30 seconds until the instrument cluster clears
of information.
3. Push and hold the operate button (3) and the aux
override button (4) for five seconds until the display
(1) shows the word SETUP.
4. You may now navigate through the setup menu. Fa-
miliarize yourself with the use of the switch buttons
in order to help prevent erroneous settings.

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Anti-theft operation
Unlocking the instrument panel:
Immediately after shutting off the engine the display will
show “lock?” and the aux override button will flash. Anti-
theft is set by pressing the aux override button . The panel
is now locked and LOCKd is displayed. Restarting re-
quires entering the code. If the aux override button is not
pressed, the machine can be started with out a code. The
panel does not automatically lock.

Locking the instrument panel:

1. Sit in the seat to power the instrument panel. The
warning lamps will illuminate and there will be an
audible beep.
2. Press the flashing power button (5). The display (1)
will show unloc.
3. Enter code by using multiple presses of the start but-
ton (2), aux override button (4), and operate button
(3) . Press the power button (5) to save each digit
and move to the next.
NOTE: For numbers 1, 2, 3 use the start button. For
numbers 4, 5, 6 use the aux override button. For
numbers 7, 8, 9, 0 use the operate button.
4. Press the power button (5) after the fifth digit to en-
ter the code. The engine preheat lamp will illumi-
nate and the display (1) will begin the thirty second
countdown.
NOTE: If the incorrect code is entered error is dis-
played followed by 00000 prompting the operator to
enter the correct code.
NOTICE: For temperatures below 10 °C (50 °F) wait until
the engine pre-heating lamp goes out and the count down
is completed before pressing the start button to crank the
engine. For temperatures above 10 °C (50 °F) press the
start button to crank the engine.
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Creating codes
The panel can not be locked until a code is created. The
instrument panel has one owner code and up to ten user
codes. The owner code will always unlock the panel, and
the master code is required to create or change owner
and user codes.

Owner code:
Once in the setup menu, press the start button to move to
the lock menu. Press the power button to enter the lock
menu.

To create an owner code:

If no owner code exists, the display will show the word
owncr (Owner Create), followed by 00000. Write down
the planned 5 digit code or use a code you already know.
NOTICE: Once the code is created, the panel can not
be unlocked with out the code. If the panel can not be
unlocked,· contact your Dealer.

1. Enter code by using multiple presses of the start but-

ton (2), aux override button (4), and operate button
(3). Press the power button (5) to save each digit
and move to the next.
NOTE: For numbers 1, 2, 3 use the start button. For
numbers 4, 5, 6 use the aux override button. For
numbers 7, 8, 9, 0 use the operate button.
2. Press the power button (5) after the fifth digit to enter
the code. The engine preheat lamp will illuminate
and the display will begin the thirty second count-
down.
3. Press the start button (2) to move to the exit menu,
and press the power button (5) to exit the setup
menu The panel is not locked at this point.

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To modify the owner code:

Once in the lock menu, the display will show owner.
Press the power button to enter the owner menu. The
display will show open followed by 00000.
1. Enter the current owner code by using multiple
presses of the start button (2), aux override button
(4), and operate button (3). Press the power button
(5) to save each digit and move to the next.
NOTE: For numbers 1, 2, 3 use the start button. For
numbers 4, 5, 6 use the aux override button. For
numbers 7, 8, 9, 0 use the operate button.
2. Press the power button (5) after the fifth digit to
save the code. The display (1) will show the word
OWNCR followed by the saved owner code.
3. Enter a new owner code to overwrite the existing
code. The panel will return to the setup menu.

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User codes
Once in the setup menu, press the start button to move to
the lock menu. Press the power button to enter the lock
menu.

To create or modify a user code:

NOTE: An owner code must be saved before a user code.

Once in the lock menu, the display will show the word
OWNER. Press the start button to move to the user
menu.
1. Use the start button (2) to move to user0 through
user9. Press the power button (5) to create or
change that user code. The display (1) will show
the word USRCR (user create) followed by 00000.
2. Enter the owner code. 00000 or the existing user
code will be displayed.
3. Enter a new user code to enter or overwrite the ex-
isting code. The panel will return to the setup menu.
4. Press the start button (2) to move to the exit menu,
and press the power button (5) to exit the setup
menu. The panel is not locked at this point.

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Text display
The operator may choose a continuous display of one of
the four following parameters or select cycle from the
dSPLY top level menu and momentarily display all four
of the parameters in a cycle for a few seconds each.
• ENHRS - Engine hours.
• ENRPM - Engine RPM.
• COOLT - Engine coolant temperature.
• HOILT - Hydraulic fluid temperature.
• CYCLE - Cycle though all four parameters.
NOTE: Engine hours will always display before starting
when the operator first places weight in the seat.

To change or select from the dSPLY top level

menu
The top level display units must be shown in the
text display to enter the sub-menu and change the
temperature scale.
1. Push and hold the operate button (3) and the aux
override button (4) for five seconds until the display
(1) shows the word units.

2. After reaching setup, push the function button (2)

until the display (1) shows dSPLY. dSPLY will ap-
pear after units.
3. Push the function button (5) to display the current
selection.
4. Push the function button (2) to toggle through the
selections.
5. Once the desired selection appears on the text dis-
play, push the function button (5) to save the selec-
tion.

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Setting controllability for EH

All changes must be made with the engine in the off posi-
tion and the electronics asleep.

1. Before sitting in the seat, press and hold the aux

override button (4) and the operate button (3) at the
same time for five to seven seconds until SETUP
(1) appears in the display. After seeing setup in the
display, you may sit in the operator’s seat and make
changes.
2. Press the start button (2) to scroll between the dif-
ferent menus until EH (1) appears on the display.
3. Press the power button (5) to enter the next menu.
4. Press the start button (2) to scroll to the setting se-
lection you want to adjust (Speed: Drive, Lift, or
Tilt) or (CTLR: Drive or L-ARM), then press the
Power button (5) to save the entry. For DFLT, press
the power button (5) to save the settings back to
the factory default settings. The default settings
are shown in tables for each model on the follow-
ing pages.
NOTE: Use the aux overrride button (4) when you
want to go up a level.
5. Press the start button (2) to scroll to the desired
speed level (High, Med-2, Med-1, or Low) or
(DRV1, DRV2, or DRV3) or (LDR1, LDR2, or
LDR3), then press the power button (5) to save the
entry.
6. After you have saved your selection; the monitor will
revert back to step 3 so you can make another ad-
justment. If no other adjustments are needed, use
the aux override button (4) to exit the machine func-
tion menu. You will now be in the main setup menu;
use the start button (2) to scroll to EXIT and then
push the power button (5) again to exit the setup
menu.
7. Leave the operator’s seat for ten seconds before
trying to start the unit.
931002267 8
NOTE: If the machine does not move after step 7,
additional electronic reset time is needed. Leave the
operator’s seat for one minute.

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RCPH11SSL035FAP 9
Menu structure for EH controls

Setup Display setup menu. Tilt Attachment tilt function.

Exit Exit the setup menu. L-ARM Lift arm.
Lock Used to create/change owner High Quick response to joystick
and user codes. movement.
EH Customize the speed of the Med-2 Medium/quick response to
machine’s electro hydraulic joystick movement.
controls. Med-1 Medium/slow response to
DSPLY Alternate method to select joystick movement.
between the selected display Low Slow response to joystick
paramenters. movement.
UNITS Allows the operator to select DRV1 Smooth response to joystick
between Fahrenheit/Imperial movement.
units and Celsius/SI units. DRV2 Medium response to joystick
JTIME Job Timer. Displays engine movement.
operating hours since last reset. DRV3 Aggressive response to joystick
Speed Speed of the drive, lift, and tilt movement.
functions. LDR1 Smooth response to joystick
CTRL Controls for drive and lift arm. movement.
DFLT Factory default settings. LDR2 Medium response to joystick
Drive Travel forward and reverse movement.
function. LDR3 Aggressive response to joystick
Lift Lift arm up and down function. movement.

Default settings for models SR130 and SR150

SPEED
Tilt Low Med-1 Med-2 High
Lift Low Med-1 Med-2 High
Drive Low Med-1 Med-2 High
CTRL
Drive DRV3 DRV2 DRV1
L-Arm LDR3 LDR2 LDR1

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Default settings for models SR200, SR220, and SR250

SPEED
Tilt Low Med-1 Med-2 High
Lift Low Med-1 Med-2 High
Drive Low Med-1 Med-2 High
CTRL
Drive DRV3 DRV2 DRV1
L-Arm LDR3 LDR2 LDR1

Default settings for models TR270 and TR320

SPEED
Tilt Low Med-1 Med-2 High
Lift Low Med-1 Med-2 High
Drive Low Med-1 Med-2 High
CTRL
Drive DRV3 DRV2 DRV1
L-Arm LDR3 LDR2 LDR1

Default settings for model SR175

SPEED
Tilt Low Med-1 Med-2 High
Lift Low Med-1 Med-2 High
Drive Low Med-1 Med-2 High
CTRL
Drive DRV3 DRV2 DRV1
L-Arm LDR3 LDR2 LDR1

Default settings for models SV250 and SV300

SPEED
Tilt Low Med-1 Med-2 High
Lift Low Med-1 Med-2 High
Drive Low Med-1 Med-2 High
CTRL
Drive DRV3 DRV2 DRV1
L-Arm LDR3 LDR2 LDR1

Default settings for model TV380

SPEED
Tilt Low Med-1 Med-2 High
Lift Low Med-1 Med-2 High
Drive Low Med-1 Med-2 High
CTRL
Drive DRV3 DRV2 DRV1
L-Arm LDR3 LDR2 LDR1

Default settings for model SV185

SPEED
Tilt Low Med-1 Med-2 High
Lift Low Med-1 Med-2 High
Drive Low Med-1 Med-2 High
CTRL
Drive DRV3 DRV2 DRV1
L-Arm LDR3 LDR2 LDR1

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Select Celsius or Fahrenheit temperature scales

The top level display units must be shown in the
text display to enter the sub-menu and change the
temperature scale.
1. Push and hold the operate button (3) and the aux
override button (4) for five seconds until the display
(1) shows the word units.
2. Push the function button (5) to drop down into the
sub-menu. Fahrenheit or Celsius will appear in the
display.
3. Push the function button (2) to select the tempera-
ture scale desired.
4. Once the selected scale appears on the display (1)
, push the function button (5). The display (1) will
blink off then on and show the selected temperature
scale.
5. To exit press (2) until the display (1) shows the word
exit.
6. With exit in the display (1) press the power button
(5) to return to normal operation.

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To select a job timer: JTIME

Push and hold the operate button (3) and the aux override
button (4) for five seconds until the display (1) shows the
word JTIME.

The operator may choose to set a timer that will run

independent from the machine hours. To view or reset
the timer:
1. After reaching setup push the function button (2)
until JTIME appears on the text display. JTIME will
appear after dSPLY.
2. Push the function button (5) to view the current
timer.
3. Push the function button (2) to reset or view the
timer.
4. Use the function button (5) to save the selection.

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Left column switch identification

(1) HVAC DIAL
Rotate this dial to adjust temperature.

(2) FAN SWITCH

Rotate this dial to activate the fan.

(3) AIR CONDITIONING SWITCH

The lamp will illuminate, to confirm the
system is operational, once the fan switch
has been activated.

(4) TURN SIGNAL INDICATOR

Indicates directional turn signal operation
when flashing.

(5) HYDRAULIC ATTACHMENT COUPLER

SWITCH
Push the unlock side of this switch to unlock
the coupler from the attachment. This switch
must be used in conjunction with hydraulic
pressure from the lift arm down, attachment
curl in or auxiliary.
To Lock: with the coupler properly inserted
in the attachment, apply hydraulic pressure
from the lift arm down, attachment curl in
or auxiliary making sure that the hydraulic
system goes over system relief to set lock
pins.

(6) ROTATING BEACON SWITCH:

If equipped, push the switch to activate the
rotating beacon.

(7) HAZARD FLASHER SWITCH:

If equipped, push the switch to activate the
4-way flashers.

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(8) SELF LEVELING

If equipped use this switch to activate the
self leveling feature.

(9) AUXILIARY HYDRAULIC SWITCH

Push the switch to the upper (HF) position,
engage high flow auxiliary hydraulic mode
which produces 3000 psi. Push the switch
into the lower (HP) position to engage, the
enhanced high flow mode to produce 4000
psi if equipped with approved attachment.
The lamp will illuminate when activated.
Keep the switch in the neutral position to
disable high flow.

(10) AUXILIARY ELECTRIC SWITCH #2

If equipped this switch is for the front electric
connector.

(11) LOADER LOCKOUT

If equipped, push to disable loader control
while roading the unit.

(12) WINDSHIELD WIPER SWITCH

If equipped this three position switch turns
the wiper ON/OFF and operates the washer
fluid spray.

(13) 12V POWER PORT

Supplies 12V of power for accessories.

(14) 2 SPEED INDICATOR

Indicates 2 speed system is in use.

(15) BLANK
This location is left open for any options you
may add in the future.

93109327 2

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3 - CONTROLS/INSTRUMENTS

ISO or H pattern control switch

On machines with ISO or H drive, switch (1) determines
which drive system the machine is operating. ISO drive
(single lever controls drive) or H drive (traditional 2 lever
drive control).

Switching from ISO to H pattern

1. Make sure the machine is parked on level ground
with the engine running at idle, and lower the loader
lift arms to the ground.
2. Press operate button (2) to stop all hydraulic func-
tions. Confirm that the AUX roller switch in right
hand handle is in the neutral position.
NOTE: ISO - H switch cannot happen without switch
in neutral position, first.
3. Push and hold the ISO - H pattern select switch (1)
to desired pattern for a few seconds, an audio alarm
will sound letting you know that the pattern switch
1
was successful. 931007504A

4. Then confirm that the control pattern switch oc-

curred by referencing the text display. Plus the
switch will illuminate only on the selected side.
5. Then activate the hydraulic system by pressing the
operate button (2).

Machine lights
If equipped the cab exterior lights (3) are activated by a ro-
tary switch located at the bottom portion of the right hand
instrument panel. This rotary switch has four positions
indicated by the symbol. The switch will remain in the po-
sition last selected. This switch is not functional without a
key or power button engaged.

931007504A 1

Telematics
This unit is equipped with proper connectors to have
Telematics added please contact your local dealer for
installation and available services.

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3 - CONTROLS/INSTRUMENTS

3 - 56
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4 - OPERATING INSTRUCTIONS

4 - OPERATING INSTRUCTIONS
COMMISSIONING THE UNIT

Operating Instructions
Before each operating period, it is the responsibility of the operator to confirm that the
machine is safe and serviced.
During the first 20 hours of operation, make sure to do 4. During the first 20 hour break-in period, check the oil
the following: level at approximately one hour intervals. Oil con-
sumption may be higher during the initial break-in
1. If possible, operate the engine at intermittent heavy
period.
loads and engine speeds for this period to ensure
proper engine break-in. 5. It is recommended that the operator run the engine
at full throttle when operating conditions permit.
2. Keep the engine at normal operating temperature.
3. Do not run the engine at idle speeds for long periods NOTICE: After the first 50 hours of operation, change the
of time. engine oil and filter.

Wheel bolts
If the machine is new or if a wheel is removed for service, check and tighten the wheel bolts every 2 hours of operation
until they remain tight. If the machine is equipped with stamped center wheels, the lug nuts will be tapered. Tighten
each lug nut to a torque of 162.7 - 196.6 N·m (120 - 145 lb ft).

If the machine is equipped with solid center wheels, the lug nuts will be flanged. Tighten each lug nut to a torque of,
189.8 - 223.7 N·m (140 - 165 lb ft).

63109344 1

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4 - OPERATING INSTRUCTIONS

Pre - start checklist

Operating and environmental conditions must be 7. Confirm that all safety decals are legible and prop-
considered and the following checked: erly placed on the correct component. Replace any
safety decals that are not legible. Contact your
1. Fill the tank with No. 1 diesel or No. 2 diesel fuel.
dealer for replacement safety decals.
Use No. 1 diesel if the ambient temperature is ex-
pected to be less than 4 °C (40 °F) or if the machine 8. Check the seat belt and seat switch for damage and
is to be used at an altitude exceeding 1524 m (5000 proper operation. See the maintenance section of
ft). The sulfur content of the fuel should be no more this manual under daily maintenance for the com-
than 0.5%. The sediment and water content should plete procedure.
not exceed 0.5%. 9. Confirm that all controls operate freely and correctly.
2. Remove all dirt and debris from the floor board area 10. Confirm that the drive control is correct and that the
to maintain full range of foot pedal travel and foot machine does not creep forward or rearward. Con-
throttle if equipped. tact your dealer if the machine does not remain sta-
3. Confirm that the radiator and coolers are clean of tionary with the drive controls in the neutral position.
debris and obstruction. 11. Confirm that the parking brake holds the machine
4. Check fluid levels of the engine, hydraulic reservoir from movement when powered or on an incline.
and coolant tank. 12. Confirm that the attachment is properly secured to
5. Lubricate any fittings in accordance with the lubri- the attachment coupler .
cation and maintenance schedule.
6. Inspect the machine for loose parts, damaged com-
ponents or missing items. Keep all shields in the
proper position.

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4 - OPERATING INSTRUCTIONS

STARTING THE UNIT

Engine operation
DANGER
Improper operation or service of this machine can result in an accident.
Do not operate this machine or perform any lubrication, maintenance, or repair on it until you have
read and understood the operation, lubrication, maintenance, and repair information.
Failure to comply will result in death or serious injury.
D0010A

WARNING
Explosion hazard!
DO NOT use ether starting fluid. Serious engine damage, explosion, death, or serious personal injury
could occur.
Failure to comply could result in death or serious injury.
W0148A

WARNING
Equipment failure could cause accident or injury!
Always fasten seat belt securely before operating the machine. Inspect seat belt parts for wear and/or
damage. To ensure operator safety, replace any and all damaged parts of the seat belt prior to oper-
ation.
Failure to comply could result in death or serious injury.
W0046A

Walk - around inspection

Do the following items each day before you start the engine:
1. Check for leaks under the machine.
2. Check tire condition and pressure or track condition.
3. Check the machine, equipment and attachments for wear, damaged, or missing parts.
4. Check the machine for debris, especially around the radiator and engine area. Make sure these areas are clean.
5. Clean or replace any safety or instructional decals that can not be read.
6. Clean the steps, hand rails and operator compartment. Remove any loose items in the operator's compartment.
7. See the maintenance lubrication chart in this manual and do all the items under 10 hours.

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4 - OPERATING INSTRUCTIONS

Starting the engine

The Instrument Cluster controls the fuel solenoid, preheat circuits and the lift arm and bucket control valve spool
locks. When the operator sits in the seat the instrument cluster panel will light all functions for about 3 seconds,
during this time the instrument cluster is self checking the electrical circuits. All lights will go off except the last function
monitored, parking brake and the fasten seat belt light will flash until the seat belt is buckled and or lap bar lowered.
The instrument cluster will sense this and the fasten seat belt light will go off allowing the loader to be operational.

Do the following items each day before you start the engine:
1. Adjust the seat and fasten the seat belt and or lower the lap bar. Make sure that all controls may be reached
and you are able to move all controls to their full motion.
2. Sound the horn to alert others of your intentions.
3. Increase the throttle approximately 25 mm (1 in).
4. If the skid steer is equipped with auxiliary hydraulics, be sure the controls are in neutral.
5. Turn the key switch to the RUN position, or on keyless systems press the start button, and monitor the instrument
cluster lamps. If the engine preheat lamp illuminates, wait until it goes out before starting the engine.
Turn the key switch to the START position, or on keyless systems push the start button. After the engine starts,
allow the key switch to return to the RUN position.
The engine must start within 30 seconds. If the engine does not start, allow the starter to cool for one minute
and then begin the procedure again by turning the key switch OFF and back to RUN again

Do not operate the starter motor continuously for more than 30 seconds.
6. After starting the engine, monitor the indicator lights and confirm that the machine functions are normal.
NOTICE: If the machine is to be operated in consistently low temperatures, contact your dealer for the correct oil.

ALWAYS allow the engine and hydraulic system to warm up before applying a load.

Engine speed
NOTICE: Turbocharged engines: If the engine stalls during normal operation, immediately return the throttle to idle
before restarting. This will prevent damage to the turbocharger.
NOTE: This machine is not intended to be driven on public roads or highways. Contact your local and regional au-
thorities before operating this machine on public roads or highways.

DO NOT run the engine at idle speed for extended periods. This can cause a low operating temperature, which can
cause acids and deposits in the engine oil. It is recommended that you run the engine at full throttle when operating
conditions permit and when safe.

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4 - OPERATING INSTRUCTIONS

Throttle
Hand throttle
Manual throttle control lever in the low idle position.

931007503 1

Manual throttle control lever in the high idle position.

NOTE: Most operating conditions require full throttle (high
idle) position.

931007504 2

Foot throttle
The foot throttle is located next to the right foot pedal,
if equipped. Push the pedal down to increase engine
speed. Release the pedal to decrease engine speed.
When released completely the foot throttle will default to
the idle position of the manual throttle lever.

93109350 3

4-5
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4 - OPERATING INSTRUCTIONS

STOPPING THE UNIT

Parking the machine and stopping the engine

1. When the work day is finished, make sure the ma- NOTICE: The turbocharger (if equipped) may be
chine is parked on level ground and lower the loader damaged if the engine is not properly shut down.
lift arms to the ground. 3. Place all control levers in the neutral position.
NOTICE: If you must temporarily park the machine 4. Turn the key switch to the OFF position or activate
on a hillside, put the front of the machine toward the the power button to stop the engine. The parking
bottom of the hill. Make sure the machine is behind brake is engaged automatically.
an object that will not move.
5. Remove the key (if equipped), release the seat belt
2. Run the engine at idle speed and allow time for the and or raise the lap bar and use the grab handles
engine and component parts to cool evenly. when exiting the machine.

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4 - OPERATING INSTRUCTIONS

Operating in extreme temperatures

WARNING
Explosion hazard!
DO NOT use ether starting fluid. Serious engine damage, explosion, death, or serious personal injury
could occur.
Failure to comply could result in death or serious injury.
W0148A

Operating in cold weather

Cold weather conditions require specific procedures. During these conditions your machine will require special atten-
tion to prevent serious damage. Cold weather maintenance will extend the service life of the machine.

Allow extra time during cold weather to bring the machine and components up to operating temperature.

Battery and electrical system

Clean the battery and make sure it is at full charge. Inspect the battery cables and terminals. Clean and spray the
terminals with battery terminal protector to prevent corrosion.

A fully charged battery at -17 °C (0 °F) has only 40% of the normal starting power.

Lubricants
Use the correct viscosity oil in each component based on climate condition. Consideration for extreme temperatures
and the correct viscosity are recommended.

Diesel fuel system

Verify with your fuel supplier for the correct cold weather fuel. Diesel engine power will be reduced if wax particles
are in the fuel filter. Consult your dealer for the best fuel for these machines.

Cold temperature operation can cause moisture condensation in the fuel tank. Keep the fuel tank full and check for
water frequently. Failure to remove water from the fuel may result in an inoperative engine and damage to the fuel
system.

Cold temperature starting aids

See your dealer for additional starting aids.

Cooling system
Keep the coolant at the correct level in the reservoir and radiator. Use the correct solution of 50% (maximum) ethylene
glycol and 50% water in the cooling system.

Keep dirt and debris from restricting the radiator and coolers. Take extra precaution to monitor build up while operat-
ing.

Improper fan belt tension may cause an overheating issue.

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4 - OPERATING INSTRUCTIONS

Booster battery procedure

WARNING
Hazardous chemicals!
Battery electrolyte contains sulfuric acid. Contact with skin and eyes could result in severe irritation
and burns. Always wear splash-proof goggles and protective clothing (gloves and aprons). Wash
hands after handling.
Failure to comply could result in death or serious injury.
W0006A

Two persons are required for this procedure. Make

sure the person making the connections is wearing face
protection.
1. Sit in the operator's seat and have the other person
make the connections. Make sure the booster bat-
tery is 12 volts.
NOTICE: If you are using a secondary machine to
provide power or a battery charger with boost ca-
pability, ensure the secondary machines engine is
not operating or the charger is not in the boost posi-
tion when you attempt to start the primary vehicle to
prevent the unit's electrical system from seeing ex-
cessive voltage. 93109318 1

2. If using another machine for power, make sure the

two machines do not touch.
3. Connect the positive jumper cable (1) from the boost
battery to the positive battery terminal of the dead
battery first.
4. Connect the negative jumper cable (2) from the
boost battery to a good frame ground, away from
the dead battery.
5. See starting the engine in the engine operation sec-
tion of this manual and use the correct procedure to
start the engine. Have the other person disconnect
the negative jumper cable (2) first and the positive 93109375 2
jumper cable (1) last.

4-8
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4 - OPERATING INSTRUCTIONS

MOVING THE UNIT

Machine operation
WARNING
Loss of control hazard!
Keep hands and feet on the appropriate controls at all times to maintain control of the machine.
Failure to comply could result in death or serious injury.
W0237A

WARNING
Fall hazard!
Jumping on or off the machine could cause an injury. Always face the machine, use the handrails
and steps, and get on or off slowly. Maintain a three-point contact to avoid falling: both hands on the
handrails and one foot on the step, or one hand on the handrail and both feet on the steps.
Failure to comply could result in death or serious injury.
W0141A

WARNING
Roll-over hazard! A full bucket in the raised position alters the center of gravity of the machine.
When operating a loader with a full bucket on slopes, observe the following precautions:
1. Avoid turning the machine on slopes.
2. Always drive slowly straight up and down slopes.
3. Always carry the load as low as possible.
Failure to comply could result in death or serious injury.
W0018A

WARNING
Misuse hazard!
Multiple sensors on your machine control safety functions. For example, a sensor in the operator's
seat automatically disengages the drive to the attachment when the operator leaves the seat. To
ensure a safe operating mode, DO NOT disconnect or bypass these sensors. Repair all inoperable
sensors.
Failure to comply could result in death or serious injury.
W0014A

WARNING
Avoid injury!
Do not operate the machine while under the influence of alcohol or drugs.
Failure to comply could result in death or serious injury.
W0160A

NOTE: Before you operate the machine, check the steering control levers, instruments, warning lamps, engine throttle,
and attachment hydraulic controls. Also check the seat belt/seat - lap bar switch. If you know there is a malfunction,
missing part, or part that needs adjustment, stop the machine and correct the problem immediately.

1. Set the engine speed at the desired throttle setting. Control the machine ground speed with the control handles.
When the job site conditions permit, the throttle should be set at full throttle.
2. If you are a new operator, always operate the machine in an open area at a reduced machine ground speed
until you get a feel for the controls. Move the control handles slowly and smoothly to avoid machine bouncing.
If the machine starts to bounce, bring the control handles back to the neutral position.
3. Keep all machine and loader movements smooth and the work cycle as short as possible. More work will be
accomplished in a shorter time with a smooth, short work cycle.
4. Keep the work site as smooth and level as possible.
5. Use the correct tires for the job site conditions. Contact your dealer for tire options.

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4 - OPERATING INSTRUCTIONS

4 - 10
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5 - TRANSPORT OPERATIONS

5 - TRANSPORT OPERATIONS
SHIPPING TRANSPORT

Transporting the machine

WARNING
Transport hazard!
The machine can slip or fall from a ramp or trailer. Make sure the ramp and trailer are not slippery.
Remove all oil, grease, ice, etc. Move the machine on or off the trailer with machine centered on the
trailer or ramp.
Failure to comply could result in death or serious injury.
W0152A

WARNING
Driving hazard!
Hillside operations can be dangerous. Rain, snow, ice, loose gravel, or soft ground, etc. can change
the ground conditions. You must make a judgment if it is safe to operate your machine on any hillside
or ramp.
Failure to comply could result in death or serious injury.
W0144A

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5 - TRANSPORT OPERATIONS

You must know the rules or laws for safety that are used
in each area that you will be in. Make sure that your
truck and skid steer are equipped with the correct safety
equipment.
1. Put a chock block to the front and rear of all trailer
wheels.
2. Be careful. Using low speed, move the skid steer
slowly onto the trailer, keeping the machine cen-
tered on the ramp and trailer.
3. Lower the bucket, attachment or loader arms down
completely.
4. Shut the engine off. 93109388 1

5. Remove the key.

6. Use chains to fasten the skid steer to the trailer.
Small frame units should route chain as the top im-
age shows. Medium and large frame units should
route the chain as the third image shows, through
the hand holds or use the key hole available on the
lift arm stops. Use the tie down locations, in the front
and rear.
7. Put chock blocks at both ends of the wheels or
tracks of the machine.
8. Remove the chock blocks from the trailer wheels.
9. When moving the skid steer off the trailer, use a low 93109385 2
drive speed.
10. Drive slowly and keep the machine centered on the
trailer and ramp.

93109386B 3

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5 - TRANSPORT OPERATIONS

Lifting the machine with a four point lifting device

WARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply could result in death or serious injury.
W0398A

NOTICE: Only personnel with heavy machine lifting ex-

perience should attempt lifting the machine. Contact your
dealer.

Use only lifting equipment with a rated capacity to handle

the weight of the model skid steer being lifted. The lifting
equipment weight must be added.
1. Remove any and all attachments before lifting the
machine.
2. These machines are designed for a four point lifting
device.
3. Use the front lift point and the rear lift points (one on
93109386C 4
each side).

To prevent sharp angles and damage to the skid steer

cab and lift arms, the correct length equipment must be
used and the proper lift hook point above the cab must be
maintained.

The following precautions must be followed when craning

(lifting or lowering) a machine.
• Never allow personnel on the machine while cran-
ing.
• Remove attachments before craning.
• Use only properly rated lifting devices.
• The weight of the lifting equipment must be added 93109381A 5
to the machine weight for the proper lift capacity
requirement.
• Always inspect the lifting equipment to confirm safe
condition. DO NOT use if worn or damaged.
• Do not attach lifting devices to the loader lift arms or
attachments on the skid steer.
• Make sure that the loader lift arms are in the com-
pletely lowered position.
• Make sure the engine is shut off and parking brake
is engaged before craning.
• Keep bystanders a safe distance away from the ma-
chine while craning.
931002296A 6

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5 - TRANSPORT OPERATIONS

Lifting the machine with a single point lifting device

WARNING
Heavy objects!
Lift and handle all heavy components using lifting equipment with adequate capacity. Always support
units or parts with suitable slings or hooks. Make sure the work area is clear of all bystanders.
Failure to comply could result in death or serious injury.
W0398A

NOTICE: Only personnel with heavy machine lifting ex-

perience should attempt lifting the machine. Contact your
dealer.

Use only lifting equipment with a rated capacity to handle

the weight of the model skid steer being lifted. The lifting
equipment weight must be added.
1. Remove any and all attachments before lifting the
machine.
2. Only use a CNH approved single point lifting at-
tachment specifically designed for your machine.
Confirm all four hardware (1) locations are properly
tighten (right hand side lower hardware not shown).
3. Only attach an approved lifting device to the single
point lifting attachment at point (2).
RCPH11SSL016BAD 7

To prevent sharp angles and damage to the skid steer

cab and lift arms, the correct length equipment must be
used and the proper lift hook point above the cab must be
maintained.

The following precautions must be followed when craning

(lifting or lowering) a machine.
• Never allow personnel on the machine while cran-
ing.
• Remove attachments before craning.
• Use only properly rated lifting devices.
• The weight of the lifting equipment must be added
to the machine weight for the proper lift capacity
requirement.
• Always inspect the lifting equipment to confirm safe
condition. DO NOT use if worn or damaged.
• Do not attach lifting devices to the loader lift arms or
attachments on the skid steer.
• Make sure that the loader lift arms are in the com-
pletely lowered position.
• Make sure the engine is shut off and parking brake
is engaged before craning.
• Keep bystanders a safe distance away from the ma-
chine while craning.

5-4
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5 - TRANSPORT OPERATIONS

RECOVERY TRANSPORT

Moving a disabled machine

WARNING
Loss of control!
Only tow at safe speeds. Use caution when making corners or meeting traffic.
Failure to comply could result in death or serious injury.
W0126A

NOTICE: Towing the skid steer is not recommended. If your machine is disabled, you must make a judgment if the
machine can be moved without more damage. If possible, repair the machine at the job site. This machine may be
severely damaged if towing or moving is attempted incorrectly. Contact your dealer if the machine is disabled.

5-5
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5 - TRANSPORT OPERATIONS

5-6
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6 - WORKING OPERATIONS

6 - WORKING OPERATIONS
GENERAL INFORMATION

Mechanical attachment mounting systems

WARNING
Unexpected machine movement!
Always make sure the machine is at operating temperature before mounting or removing tools or at-
tachments.
Failure to comply could result in death or serious injury.
W0184A

WARNING
Crushing hazard!
Always use approved attachments. Make sure the attachment is compatible with the machine mount-
ing system.
Failure to comply could result in death or serious injury.
W0183A

WARNING
Crushing hazard!
On some attachments, it may appear there are two saddle positions for the coupler. Always use the
lower position to ensure proper latching of the attachments.
Failure to comply could result in death or serious injury.
W0182B

WARNING
Falling parts!
Debris build up may interfere with proper and complete mounting or removal of a tool or attachment.
Always make sure all debris is cleared from the machine, attachment, or tool before attempting any
mounting or removal procedures.
Failure to comply could result in death or serious injury.
W0214A

WARNING
Crushing hazard!
Never extend any part of the body from the operator's compartment to latch or unlatch components
while changing attachments. Always follow the correct procedure in this manual.
Failure to comply could result in death or serious injury.
W0213A

WARNING
Falling object hazard!
Before operating the machine, always make sure the bucket or attachment is securely locked into the
quick-attach plate. A loader bucket or attachment that is not securely locked into the quick-attach
plate could come off during loader operation.
Failure to comply could result in death or serious injury.
W0166A

WARNING
Crushing hazard! Loader lift arms are unsupported during support strut removal.
Do not enter or exit the operator's compartment while the loader lift arms are unsupported. Rest the
lift arms on the ground or engage the support device before entering or exiting the operator's com-
partment.
Failure to comply could result in death or serious injury.
W0212A

6-1
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6 - WORKING OPERATIONS

Installing the attachment

NOTICE: Read the manufacturer’s instruction manual for attachments not included in this manual.
A pivoting coupler (1) is supplied with the skid steer as
standard equipment and remains attached to the loader
lift arm.

931007516A 1

Rotate the latch handles (2) up to the unlatched position.

Be sure the latch handles are all the way up so the lock
pins are fully retracted.

931007516 2

Hydraulically tilt the couplers (3) forward while guiding the

crest of the coupler under the attachment saddle.

931007517 3

6-2
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6 - WORKING OPERATIONS

Raise and curl the coupler until the back surface of the
attachment comes to rest flat against the front surface of
the coupler..

When the attachment is fully supported, lower the lift arm

until the lift arm is completely down on the loader stops.

Roll the bucket or attachment out, stopping with the

bucket edge just off the ground.

Turn off the engine, unfasten seat belt, and exit the oper-
ator’s compartment.

Push the two latch handles (1) down over center to en- 93106897 4
gage the lock pins into the retaining tabs on the attach-
ment to secure the attachment to the coupler.
Raise the attachment and slowly roll the bucket or
attachment out. Make a visual inspection of the lock pins
(1) engagement in the attachment lower tab slots.
• If the attachment is not properly secured to the cou-
pler , lower the lift arm and repeat the mounting pro-
cedure.
• Before using the attachment, the operator must op-
erate it through its full range of motion and confirm
that the attachment is secure and safe.

86092926 5

Removing the attachment

Lower the attachment to the ground, stop the engine, con-
firm that the parking brake is set and exit the skid steer.

Pull the latching handles up to the unlatched position to

release the pins from the lower attachment tabs.
NOTICE: Be sure the latch handles are fully raised.

Fasten your seat belt, start the skid steer and release the
emergency brake.

Tilt the attachment forward so that the front edge is resting

on the ground.

Continue tilting the coupler forward and back the skid

steer away from the attachment at the same time.

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6 - WORKING OPERATIONS

Hydraulic attachment mounting systems

The operator may efficiently change a lift arm mounted
attachment , while remaining in the operator’s seat, with
this optional coupler.

Activating the hydraulic attachment coupler is a two step

operation.
• Press and hold the hydraulic coupler momentary
switch (1) in the unlock direction, until the indicators
(2) on the coupler are in the correct position.
• This switch must be used in conjunction with hy-
draulic pressure from the lift arm down, attachment
curl in or auxiliary.
93106917 1
NOTICE: If you have any questions about mounting or
dismounting attachments contact your dealer.

Installing the attachment

1. Before approaching the attachment, note red on in-

dicators.
2. Slightly extend the attachment cylinders and place
the top of the coupler under the lip on the back of
the attachment.
3. Raise and curl the coupler back towards the skid
steer until it is completely back and off the ground.
4. Activate any loader or auxiliary function to the end of
its control stroke - foot pedal, hand lever, or control
handle, until the indicators (2) on the coupler retract
to the locked position, red no longer visible on the 93106837A 2
indicators.
5. Before using the attachment, the operator must op-
erate it through its full range of motion and confirm
that the attachment is secure and safe.
WARNING
Falling object hazard!
Before operating the machine, always make
sure the bucket or attachment is securely
locked into the coupler. A loader bucket or
attachment that is not securely locked into
the coupler could come off during loader op-
eration.
Failure to comply could result in death or se-
rious injury.
W0947A

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6 - WORKING OPERATIONS

Removing the attachment

1. Position the attachment above the dismount sur-
face.
2. Press and hold the hydraulic coupler momentary
switch (1) in the unlock direction, until the indicator
brackets on the coupler are in the correct position
noted by the red on the indicators (2).
3. This switch must be used in conjunction with hy-
draulic pressure from the lift arm down, attachment
curl in or auxiliary.
4. Place the attachment on the dismount surface, roll
the coupler out and back away from the attachment.
WARNING 93106838 3

Crushing hazard! Loader lift arms are unsup-

ported during support strut removal.
Do not enter or exit the operator's compart-
ment while the loader lift arms are unsup-
ported. Rest the lift arms on the ground or
engage the support device before entering or
exiting the operator's compartment.
Failure to comply could result in death or se-
rious injury.
W0212A

6-5
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6 - WORKING OPERATIONS

Field operation
WARNING
Equipment failure could cause accident or injury!
Always fasten seat belt securely before operating the machine. Inspect seat belt parts for wear and/or
damage. To ensure operator safety, replace any and all damaged parts of the seat belt prior to oper-
ation.
Failure to comply could result in death or serious injury.
W0046A

WARNING
Roll-over hazard! A full bucket in the raised position alters the center of gravity of the machine.
When operating a loader with a full bucket on slopes, observe the following precautions:
1. Avoid turning the machine on slopes.
2. Always drive slowly straight up and down slopes.
3. Always carry the load as low as possible.
Failure to comply could result in death or serious injury.
W0018A

WARNING
Overturning hazard!
Always try to park the machine on firm level ground. Avoid parking on slopes. Block the wheels in
both directions.
Failure to comply could result in death or serious injury.
W0051A

WARNING
Electrical shock hazard!
Do not work under overhangs or electric wires. Do not work where there is a danger of sliding.
Failure to comply could result in death or serious injury.
W0215A

WARNING
Falling object hazard!
Wear an approved safety hat when operating the machine and while in any work area.
Failure to comply could result in death or serious injury.
W0219A

WARNING
Loss of control hazard!
Keep hands and feet on the appropriate controls at all times to maintain control of the machine.
Failure to comply could result in death or serious injury.
W0237A

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Job layout
For efficient operation, arrange the job to minimize the
time required to perform the work cycle. In spotting the
dump site, consider wind direction and ground slope.
Whenever possible, position the dump site so that the
wind will carry dust away from the operator. Before the
operator begins work, take a few minutes to level off the
work area if it is not smooth. Minimize transport distances
for a faster work cycle.

Operating load capacities

WARNING
Roll-over hazard!
Overloading the rated capacity of the machine
could cause the machine to roll over. Always
follow the recommended load limits. Never
overload the rated capacity of the machine.
Failure to comply could result in death or se-
rious injury.
W0217A

See chapter 8 specifications for list of models and

operating capacities. For your specific machine, see the
decal on your machine for the operating load capacity.
If you have questions about the load capacity of your
machine, contact your dealer.
• Before starting work, familiarize yourself with the
work area. Locate holes, obstacles and debris that
can be cleared from the site. Be aware that the job
site may change repeatedly during the course of the
work day.
• Locate any unavoidable danger areas such as,
power lines, bridges and tight corners to make sure
you can operate safely in these areas.
• Confirm the possibility of other personnel in the ma-
chine vicinity and clear the area of unauthorized per-
sonnel.
• If possible, arrange the job site to minimize the time 87586474X 1
required to perform the work cycle. Consider wind
direction and ground slope. Position the dump site
so that the wind will carry dust and dirt away from
the operator.
• Use low range for maximum skid steer efficiency.
WARNING
Overturning hazard!
The operator must know the correct OPERAT-
ING LOAD capacity of the machine before at-
tempting to operate the machine. Always fol-
low the recommended load limits.
Failure to comply could result in death or se-
rious injury.
W0216A

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Filling the bucket

There are two basic methods of filling a bucket from a pile. Arc penetration and step penetration. Judge the type of
penetration needed for loading and vary the methods to suit the materials.

Arc penetration
With the arc penetration method, the bucket is forced into the pile and rolled back while raised in a continuous upward
arc until the bucket is filled. When using this method, remember that too much roll back may over load the lift system.
When activating both the lift and bucket hydraulic systems at the same time, the lift system may occasionally stall.
When this happens, disengage either the lift or roll back function to allow maximum hydraulic force to act upon one
set of cylinders.

BT09A228 2

Step penetration
With the step penetration method, the bucket is forced into the pile at ground level with the bucket bottom horizontal.
Force the bucket into the pile as far as possible during the initial thrust. Raise the bucket about a foot and then force
it further into the pile. Repeat this cycle as many times as necessary to fill the bucket.

BT09A229 3

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Digging
When digging with the skid steer, remove a thin layer with each pass. This method is efficient and minimizes wheel
slippage. When encountering firmly packed materials, flutter the bucket control valve to assist penetration.

WARNING
Loss of control hazard!
Travel speed should be such that complete control and machine stability is maintained at all times.
Where possible, avoid operating near ditches, embankments and holes. Reduce speed when turning,
crossing slopes, and on rough, slick, or muddy surfaces.
Failure to comply could result in death or serious injury.
W0233A

WARNING
Tip-over hazard!
Raising an overloaded bucket could cause an accident. If this situation should occur, and the machine
should start to tip forward, IMMEDIATELY lower the lift arms.
Failure to comply could result in death or serious injury.
W0255A

WARNING
Loss of control hazard!
A full bucket in the raised position may cause the machine to slide when operating over rough ground.
Keep the bucket as low as possible during operation for better stability and visibility. Always operate
the machine at slow speeds over rough ground.
Failure to comply could result in death or serious injury.
W0271A

BC04F048X 4

NOTE: If the engine pulls down as the skid steer is engaging a load, the directional controls are being held to far in
the direction of travel. Maximum torque is obtained at minimum ground speed in low range for all skid steers.

Transporting the load Dumping the bucket

When backing out and transporting a load, carry the Coordinate the forward ground speed and lift arm lift
bucket just high enough to clear obstacles in the loaders speed to attain the desired bucket height when arriving
path. Raising the bucket higher than necessary reduces at the dump site.
stability.
Before the forward and lifting motions are stopped, begin
dumping the bucket to gradually empty the load at min-
imum lift arm height. By emptying before stopping, ma-
chine stability can be maximized.

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Returning the bucket load to the loading po-

When loading into a truck, the bucket can be used to push sition
materials to the far side of the truck if the bucket is in a
tilted down position. For greatest efficiency this should be Immediately after the bucket has been fully dumped, be-
done as the load is being dumped, before the machine's gin the roll back cycle as the machine is backed away
forward motion is stopped. Try to spot the truck so that from the dump site. Repositioning the bucket for the fill-
you dump over the low side and into the far side of the ing cycle while lowering the lift arms is a good time saver.
truck first. Fine adjustments in bucket height can be made as the
skid steer begins forward on the filling cycle, thereby sav-
When handling adhesive materials, the bucket can be flut- ing a period of dead time between the dumping and filling
tered to loosen the materials which tend to stick to the cycles.
back of the bucket.
Dozing with the bucket
WARNING
Collision hazard! The skid steer can be used for dozing by controlling the
Always make sure the area behind the ma- tilt of the bucket.
chine is clear of all persons, animals, and ob-
structions BEFORE backing up. The skid steer can be used for leveling, by placing the
Failure to comply could result in death or se- bucket in the dump position and back dragging loose soil.
rious injury. The tilt of the bucket will control the amount of soil that is
W0232A moved.

Place the lift arm control valve spool in the detent posi-
tion to allow the bucket to follow the ground contour and
deposit soil in the low areas.
NOTICE: Do not push against objects with the lift arms
fully raised or damage to the lift arms or lift arm cylinders
may occur.
NOTICE: Do not push forward with the bucket fully
dumped as the bucket cylinders may be damaged.

Dislodging mired machine

In most cases, when a machine becomes bogged down,
the bucket can be used to push the loader to more solid
ground. When this is done, the bucket is in the fully
dumped position and the lift arms are lowered. The
bucket is then curled back as the steering control levers
are pulled back. When the bucket has stroked out of
ground engagement, immediately return the steering
control levers to neutral. DO NOT spin the wheels.
Repeat this cycle as necessary to move the machine to
solid ground.

WARNING
Tip-over hazard!
Raising an overloaded bucket could cause an
accident. If this situation should occur, and
the machine should start to tip forward, IMME-
DIATELY lower the lift arms.
Failure to comply could result in death or se-
rious injury.
W0255A

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7 - MAINTENANCE
GENERAL INFORMATION

General safety before you service

DANGER
Pressurized system!
Always remove all pressure before working on the hydraulic system. Follow the pressure BLEED
program in the Configuration Mode to remove the pressure in the entire hydraulic system.
Failure to comply will result in death or serious injury.
D0035A

WARNING
Pressurized hydraulic fluid can penetrate the skin and cause severe injuries.
Hydraulic fluid is under extreme pressure. Rest the bucket or attachment on the ground. Shut the
engine off, turn the key on, and move the hydraulic control lever through all movements several times
to relieve residual pressure in the system.
Failure to comply could result in death or serious injury.
W0161A

WARNING
Pressurized hydraulic fluid can penetrate the skin and cause severe injuries.
Hydraulic fluid is under extreme pressure. Rest the bucket or attachment on the ground. Shut the
engine off, turn the key on, and move the hydraulic control lever through all movements several times
to relieve residual pressure in the system.
Failure to comply could result in death or serious injury.
W0161A

WARNING
Improper operation or service of this machine can result in an accident.
If you do not understand a maintenance procedure, or doubt your ability to perform a maintenance
procedure correctly, see your authorized dealer.
Failure to comply could result in death or serious injury.
W0157A

WARNING
Improper operation or service of this machine can result in an accident.
Raised equipment or machine movement without an operator can cause serious injury. Always do the
following before performing any maintenance:
Park the machine on flat, level ground.
Lower the attachment to the ground.
Shut down the engine and remove the starter switch key.
Lock the tracks.
Failure to comply could result in death or serious injury.
W0269A

WARNING
Crushing hazard!
Never use the machine lift arms or attachment to raise the machine for service. Use adequate blocking
to ensure the machine is supported safely with all four wheels off the ground.
Failure to comply could result in death or serious injury.
W0345A

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WARNING
Overturning hazard!
Always try to park the machine on firm level ground. Avoid parking on slopes. Block the wheels in
both directions.
Failure to comply could result in death or serious injury.
W0051A

Read the safety decals and instructional decals on the

machine. Read the operator's manual and safety manual.
Understand the operation of the machine before you start
servicing.
Use the correct safety clothing and safety equipment. Un-
derstand how to use a fire extinguisher and first aid kit.
Maintenance and lubrication schedules are defined for
NORMAL working environments and conditions. Ex-
treme working conditions and environments require more
frequent service and care. Contact your dealer if you
have any questions about your service intervals or re-
quirements.
Before you service the machine, put a DO NOT OPER-
ATE TAG (1) on the instrument panel or key switch. 321_4614 1

Properly support a raised machine without tires

If servicing, lubrication or maintenance requires the ma-
chine being raised, securely support the machine with ad-
equate blocks before removing the tires (if needed).
NOTE: See the torque charts for the tires or axles at the
end of this manual for torque values.

931002280 2

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7 - MAINTENANCE

Lubrication analysis program

Ask your dealer about a lubricant analysis program.
Through this service, your lubricants are tested in an
independent laboratory. You simply remove a sample of
lubricant from your machine and send the sample to the
independent laboratory. After the sample is processed,
the laboratory will report back to you and guide you with
maintenance requirements. A lubricant analysis program
can help support your equipment up time and provide
you with a service that can pay back dividends when
you trade for another piece of equipment. The normal
engine oil change interval is listed in the maintenance
chart. Operating conditions, quality of the engine oil and
sulphur content of the fuel can change this interval. It is
recommended that you use a lubricant analysis program. BT09B001-01 1
See your dealer.

Plastic and resin parts

Avoid using gasoline, kerosene, paint thinner, etc., when
cleaning plastic windows, console, instrument cluster,
monitor, gauges, etc. Use ONLY water, mild soap and a
soft cloth when you clean these parts. Using gasoline,
kerosene, thinners, etc., will cause discoloration, crack-
ing or deformation of the part being cleaned.

Ecology and the environment

Before you service this machine and dispose of oil, fluids,
and lubricants, always remember the environment. Do
not put oil or fluids into the ground or into containers that
can leak. Check with your local environmental recycling
center or your dealer for correct disposal information.

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7 - MAINTENANCE

Tilting operator's compartment forward

To secure the working arms up and install the lift arm support strut on radial lift machines
DANGER
Crushing hazard!
Loader lift arm is unsupported during support strut removal. Do not enter or exit the operator's com-
partment with an unsupported loader lift arm. Two persons are required during storage. One person
should remove and store the support strut while the operator remains in the operator's compartment.
Failure to comply will result in death or serious injury.
D0021A

WARNING
Crushing hazard!
If you service the machine with the loader lift arms raised, always use the support strut. Remove the
retaining pin and place the support strut onto the cylinder rod. Install the retaining pin into the support
strut. Lower the lift arms onto the support strut.
Failure to comply could result in death or serious injury.
W0230A

1. Remove any attachment.

2. Park the machine on firm and level surface.
3. See the instructional decal on the inside of the right
lift arm, just above the support strut. Read and un-
derstand these instructions before you perform this
procedure.
4. Remove the retaining clip (1) that secures the lift
arm support strut.

93106848A 1

5. Lay the support (1) down on the lift arm tubing and
cylinder, as shown.

93106850 2

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7 - MAINTENANCE

6. Slowly raise the lift arms until the support bracket

drops down onto the cylinder, as shown.
7. Install retaining clip (1) to secure support strut to the
lift arm cylinder. Gently, lower the lift arms down until
the support strut is in contact with the cylinder.
8. To place support strut in storage requires a second
person. Operator MUST remain in the seat dur-
ing this procedure! Lift the working arm up off the
strut. Instruct the second person to place strut in
the stowed position and apply the retaining clip (1).
Once the second person has cleared the area, then
the working arm can be lowered.
93106854A 3

To secure the working arms up and install the support lock pin on vertical lift machines.
DANGER
Crushing hazard!
Failure to engage the loader arm support pin could cause the loader arm to fall unexpectedly. Verify
that the loader arm support pin is engaged.
Failure to comply will result in death or serious injury.
D0020A

Rotating mechanical lift arm lock lever (1) towards the in-
side of the machine will extend the pins and the lift arms
will be LOCKED.
NOTICE: Remove the attachment before raising the
loader lift arms and locking the lift arm in the UP position.

The mechanical lift arm lock lever (1) is located to the left
side of the operator seat. Rotating the lever toward the
out side of the machine retracts the support pins and the
lift arm will be UNLOCKED.
NOTICE: See the instructional decal (2) located by the
mechanical lift arm lock lever.
93109334 4

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7 - MAINTENANCE

To raise the lift arm

1. Remove any attachment.

2. While sitting in the operator's seat with the seat belt
fastened and the engine running, roll the coupler all
the way back.
3. Activate the lift arm control to raise the lift arm high
enough to allow the lift arm support pins (3) to ex-
tend outward beneath the lower lift arm link (4). Ro- 93107457 5

tate the mechanical lift arm lock lever toward the

operator seat (clockwise) to extend the lift arm lock
pins.
4. Slowly lower the lift arm until the lower links (4) rests
on the lift arm support pins (3).
NOTE: This will prevent shock damage should the
lift arm accidentally drop on the pins and eliminate
any inadvertent retraction of the pins which will re-
sult in a loss of protection.

To lower the lift arm

1. While sitting in the operator's seat with the seat belt

fastened and the engine running, Raise the lift arm
(4) high enough to clear the lift arm lock pins (3).
Rotate the mechanical lift arm lock lever away from
the seat (counter - clockwise) to retract the lock pins.
2. Slowly lower the lift arm until the lift arms are on the
ground or floor.

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7 - MAINTENANCE

The operators compartment may be tilted forward, for service access, only with the lift arms raised. Following instruc-
tion provided to access the engine, hydrostatic pumps, motors and control linkage.

1. To tilt the cab, confirm that the following steps have

been completed.
• The machine is on firm, level ground.
• The lift arms are up with the support strut or
lock pin in lock position.
2. Use a 24mm socket or wrench to remove the two
rear ROPS retaining nuts (1).
3. Use the cab entry hand holds and pivot the cab for-
ward as shown.
4. Confirm red lock tube (1) has lowered over pivot
linkage.
5. To place the cab and loader lift arms back into the
work position raise the red lock tube over the cab
pivot linkage and reverse the procedure.

93107498 6

93105463 7

93107499A 8

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Machine cleaning
It is recommended that the complete machine be kept
clean. Machine operation in water, mud, dust landfill, land
clearing or forestry will require complete machine clean
up. Cleaning includes periodic removal of inspection cov-
ers and guards to gain access for cleaning and removal of
dirt and debris. Clean all dirt and foreign material from the
engine area and from around all access doors and pan-
els. Clean all cooling systems and radiators.
After cleaning is complete, install all covers and guards.
DO NOT operate the machine with covers or guards re-
moved.
NOTICE: When washing the machine, DO NOT direct the
water jet onto electrical or electronic components, assem-
blies or openings. Water ingress may cause malfunctions
or the failure of the entire electronic system.
NOTE: Avoid direct power washing of interior electrical
components such as the instrument panel, switches, radio
and speakers

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7 - MAINTENANCE

Window removal and cleaning

NOTE: DO NOT attempt to change the window position without properly locking the window latch!
It is very important that the windows stay clean, clear
and visible. Debris on window can severely obstruct
the operators vision. Follow the instructions provided to
remove the side windows for cleaning.
1. Loosen the engagement knobs at both ends of the
window, until they are backed out about 13 mm (0.5
in).

93109340 1

2. Pulling back on the knobs, toward the center of the

window, until the green indicator has changed to
red. Now the window bar can drop down slightly,
allowing the top of the window to drop down just
below the window frame.

93109336A 2

3. If your unit is equipped with a lap bar, it must be in

the operating position for window removal. Tilt the
top of the forward most window, inward so it can be
lifted up and out for proper window cleaning.

93109338 3

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7 - MAINTENANCE

4. With the rear window remaining, it can be pulled

forward in the track, exposing the window away from
the window frame. Now the window can lean in
and be lifted up just like the first window, for proper
window cleaning.
5. Once both upper windows have been removed, the
lower window frame and track, with the engagement
knobs can be lifted up and off the top of the lower
window.

93109337 4

6. With only the lower window remaining, it too can

now be picked up and removed for proper window
cleaning.

93109339 5

DO NOT change the window position without properly

locking the window latch! Improper use WILL result in pre-
mature wear.

931002268A 6

To install the windows after they have been clean, simply

reverse the above process to install windows.

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7 - MAINTENANCE

Cab door removal and installation

NOTICE: During the removal process retain all door hinge shims and keep in a secure location. The shims are re-
quired for a proper fit when installing the door at a later date.
1. Open door.
2. Disconnect the washer hose (1).
3. Disconnect the wire harness (2).
4. Plug the jumper connector into the harness (2).
NOTE: Jumper connector is located in the Opera-
tor's Manual compartment.

93106895 1

5. Lift off hinges (3).

NOTE: Reverse this procedure to install the cab door.

93106842 2

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Battery safety - check and cleaning

WARNING
Battery acid causes burns. Batteries contain sulfuric acid.
Battery electrolyte contains sulfuric acid. Contact with skin and eyes could result in severe irritation
and burns. Always wear splash-proof goggles and protective clothing (gloves and aprons). Wash
hands after handling.
Failure to comply could result in death or serious injury.
W0120A

WARNING
Chemical hazard!
Always wear protective clothing and goggles when cleaning with solvents, acids, or alkaline chemical
agents. Always follow the chemical manufacturer's instructions.
Failure to comply could result in death or serious injury.
W0180A

WARNING
Explosive gas!
Batteries emit explosive hydrogen gas and other fumes while charging. Ventilate the charging area.
Keep the battery away from sparks, open flames, and other ignition sources. Never charge a frozen
battery.
Failure to comply could result in death or serious injury.
W0005A

WARNING
Battery gas can explode!
To prevent an explosion: 1. Always disconnect the negative (-) battery cable first. 2. Always connect
the negative (-) battery cable last. 3. Do not short circuit the battery posts with metal objects. 4. Do
not weld, grind, or smoke near a battery.
Failure to comply could result in death or serious injury.
W0011A

WARNING
Electrical shock hazard!
Before working on any part of the electrical system, disconnect the battery ground cable. Complete
all electrical work before connecting the cable.
Failure to comply could result in death or serious injury.
W0129A

WARNING
Explosion hazard!
If battery electrolyte is frozen, attempting to charge the battery or jump-start the engine can cause the
battery to explode. Always keep batteries at full charge to prevent frozen battery electrolyte. Never
charge a frozen battery.
Failure to comply could result in death or serious injury.
W0203A

WARNING
Electrical shock hazard!
Do not reverse battery terminals. Connect positive cable ends to positive terminals (+) and negative
cable ends to negative terminals (-).
Failure to comply could result in death or serious injury.
W0262A

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7 - MAINTENANCE

WARNING
Battery acid causes burns. Batteries contain sulfuric acid.
Avoid contact with skin, eyes or clothing. Antidote (external): Flush with water. Antidote (eyes): flush
with water for 15 minutes and seek medical attention immediately. Antidote (internal): Drink large
quantities of water or milk. Do not induce vomiting. Seek medical attention immediately.
Failure to comply could result in death or serious injury.
W0111A

WARNING
Hazardous chemicals!
Battery electrolyte contains sulfuric acid. Contact with skin and eyes could result in severe irritation
and burns. Always wear splash-proof goggles and protective clothing (gloves and aprons). Wash
hands after handling.
Failure to comply could result in death or serious injury.
W0006A

63107490 1

Check the battery as required, for dirt corrosion and damage. Dirt mixed with electrolyte or moisture on the top of the
battery can cause a discharged condition in the battery. Clean the battery by using baking soda or ammonia and flush
the outside of the battery with water. Spray the battery terminals with battery terminal protector. DO NOT use grease.

7 - 13
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7 - MAINTENANCE

Fire extinguisher
It is recommended that you have a fire extinguisher on NOTICE: For fire extinguisher inspection and service,
your machine. See your dealer for the type and mounting see manufactures recommendation, located on fire ex-
information. tinguisher.
NOTICE: Use the fire extinguisher mounting kit provided
by your dealer. DO NOT make any modifications to the
ROPS or FOPS structure.

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7 - MAINTENANCE

Biodiesel fuel
Fatty Acid Methyl Ester Biodiesel (Biodiesel Fuel) con- frequently than with Diesel Fuels. Biodiesel Fuel can re-
sists of a family of fuels derived from vegetable oils move rust and particles from the inside of on-site fuel
treated with methyl esters. storage tanks that would normally adhere to the sides
of the tank. Like particle deposits that commonly occur
NOTICE: Biodiesel Fuel blends are approved for your en-
with Diesel Fuel, these particles can become trapped by
gine only if they comply with EN14214 Specification Stan-
the machine fuel filters, causing blockage and shortening
dards or ASTM D6751.
filter life. In cold weather, this is more likely to happen.
NOTICE: It is imperative that you check that the blend of Consult your Dealer for information on cold weather op-
biodiesel is a MAXIMUM OF B20. Be aware that the use of eration and proper maintenance intervals when using any
Biodiesel Fuel that does not comply with the Standards Biodiesel Fuel blend.
mentioned above could lead to severe damage to the en-
gine and fuel system of your machine. The use of fuels When handling Biodiesel Fuel, care must be taken not to
that are not approved may void Warranty coverage. allow water into the fuel supply. Biodiesel Fuel will actu-
ally attract moisture from the atmosphere.
Biodiesel Fuel Usage Conditions Fuel tanks must be kept as full as possible to limit the
NOTICE: The Biodiesel Fuel must meet the fuel Specifi- amount of air and water vapors in them. It may be nec-
cation mentioned above. essary to drain the fuel filter water tap more frequently.

Biodiesel Fuel must be purchased from a trusted sup- Potential oxidation and stability could be a problem with
plier that understands the product and maintains good the fuel stored in the machine.
fuel quality. Biodiesel Fuel must be pre-blended by the
NOTICE: Machines must not be stored for more than
supplier. Mixing Biodiesel Fuels on-site can result incor-
three months with Biodiesel Fuel blends in the fuel sys-
rect mixture that can lead to problems with both engine
tem.
and fuel system.
If long storage periods are necessary, the engine must
Engine performance is affected by the use of Biodiesel
run on Diesel Fuel for 20 hours to flush the Biodiesel Fuel
Fuel. There may be up to 12 % reduction in power or
out of the engine fuel system prior to storage.
torque depending on the blend used.
NOTICE: DO NOT modify the engine and/or injection NOTICE: Biodiesel Fuel must not be stored in on-site stor-
pump settings to recover the reduced performance. age tanks for more than three months.

The reduced power must be accepted if using any Any spillage of Biodiesel Fuel must be cleaned up imme-
Biodiesel Fuel blend. diately before it can cause damage to the environment
and the paint finish of the machine.
Some modification may be required to allow your engine
to run Biodiesel Fuel. Consult your Dealer for complete Before using Biodiesel Fuel blends you should consult
information on these modifications. with your dealer to receive full information about the ap-
proved blend for your machine and any detailed condi-
Biodiesel Fuel has a higher cloud point than Diesel Fuel. tions of its usage.

NOTICE: The use of high Biodiesel Fuel blends are not NOTICE: Be aware that not fulfilling the requirements
recommended in cold weather conditions. and conditions of Biodiesel Fuel usage will void your ma-
chine’s Warranty coverage.
With Biodiesel Fuels, it may be necessary to change the
engine oil, engine oil filter and fuel filter elements more

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7 - MAINTENANCE

Engine hourmeter
Service your machine at the intervals and locations given
in the maintenance and lubrication chart. When you ser-
vice your machine, use only high quality lubricants.
The engine hourmeter (1) shows the amount of actual
hours the engine has run. The first number to the right
displays tenths of an hour and the remaining digits to the
left display hours. Use the engine hourmeter along with
the lubrication and maintenance chart to service your ma-
chine at the correct intervals.
Engine hours are displayed with the key switch off or with
the engine running, if the operator chooses.

931002267A 1

NOTE: Above board shown is "AIC". The procedure is

the same for both AIC and EIC boards.

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Wheels and tires

Tire pressure / wheel bolt and wheel nut
torque
The skid steer will be hard to turn and the tires will wear faster if the correct pressure is not maintained. When a
worn or damaged tire is replaced, the replacement must be the same size and tread design as the other tires on the
machine. Two different sized tires on one side of the machine will cause accelerated tire wear, loss of power, and
excessive strain on the drivetrain. Replace worn tires in pairs with the two new tires used on the same side of the
loader. If this tilts the loader too much, replace all four tires.

WARNING
Explosion hazard!
Always maintain correct tire pressure as indicated in this manual. DO NOT inflate tires above the
recommended pressure. Excessive pressure could result in tire failure.
Failure to comply could result in death or serious injury.
W0109A

Adding air to the tires

NOTICE: Tire pressure gauges should be checked at regular intervals for calibration and accuracy.

TIRE SIZE PRESSURE

XD2002 10x16.5 40 - 60 psi
XD2002 12x16.5 40 - 60 psi
Beefy Baby II 10x16.5 40 - 60 psi
Beefy Baby II 12x16.5 40 - 60 psi
Hulk 10x16.5 40 - 60 psi
Hulk 12x16.5 40 - 60 psi
Bulky Hulk 33/15.5x16.5 40 - 60 psi
King Kong 10x16.5 40 - 60 psi
King Kong 12x16.5 40 - 60 psi
Hippo 31/15.5x16.5 40 - 60 psi
Hippo 33/15.5x16.5 40 - 60 psi

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Wheel torque
Wheel taper nut torque 169.5 N·m (125 lb ft)
Flange nut 203.5 N·m (150 lb ft)

This procedure is only for adding air to the tire. If the tire has lost most or all of the air, do the following.
1. Before you add air, have the wheel correctly installed on the machine or put the wheel in a restraining device
(tire inflation cage).
2. Use an air hose with a remote shutoff valve, self-locking air chuck and wear eye protection.
3. Stand BEHIND the tread of the tire and make sure ALL persons are away from the side of the tire before you
start to add air.
4. Inflate the tire to the recommended air pressure. DO NOT inflate the tire more than the recommended maximum
pressure given on the tire.

WARNING
Explosion hazard!
Tires must be replaced by skilled personnel with the proper tools and technical knowledge. Unskilled
personnel replacing wheels or tires could result in serious physical injuries, tire damage, and/or wheel
distortion. Always have a qualified tire mechanic service wheels and tires.
Failure to comply could result in death or serious injury.
W0171A

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Fluids and lubricants

Fuel tank
Capacity
SR130, SR150 60.5 l (16.0 US gal)
SR175, SV185, SR200, SR220, SR250 75.5 l (20.0 US gal)
SV250, SV300, TR270, TR320, TV380 95.5 l (25.5 US gal)
Specifications #2 Diesel

Cooling system
Capacity
SR130, SR150 15 l (4.0 US gal)
SR175, SV185 15.6 l (4.2 US gal)
SR200, TR270 17 l (4.4 US gal)
SR220, SV250, SR250, SV300, TR320, TV380 19 l (5 US gal)
Specifications 50 % distilled water and 50 % ethylene glycol

Hydraulic system
Reservoir capacity 15.0 l (3.96 US gal)
System capacity:
SR130, SR150 25.5 l (6.75 US gal)
SR175, SV185, SR200, TR270 32.1 l (8.5 US gal)
SR220, SR250, SV250, SV300, TR320, TV380 44.5 l (11.75 US gal)
Specifications CNH MAT3509

Chain compartments
Capacity - each side
SR130, SR150 6.25 l (6.6 US qt)
SR175, SV185, SR200, SR220, SR250, SV250, SV300, 24.1 l (25.5 US qt)
TR270 TR320, TV380
Specifications 10W-30 Engine Oil

Grease fittings
Quantity As required
Specifications Molydisulfide grease

Engine crank case oil

Capacity - with filter change
SR130, SR150 7.5 l (7.9 US qt)
SR175, SV185 8.0 l (8.5 US qt)
SR200, SR220, SR250, SV250, SV300, TR270, TR320, 9.5 l (10 US qt)
TV380
Specifications 10W-30 Engine Oil7-28

Final track drive

Capacity - each side 1.0 l (1.06 US qt) +/- 0.1 l (0.1 US qt)
Specifications CASE AKCELA GEAR 135 EP

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Lubrication and maintenance access

1. Open the engine compartment hood by pivoting up-

ward.
2. Lift up on the latch tab to open the rear service door.
NOTE: This style hood may be locked with a padlock.

93106858 1

The open engine hood and rear access door (1) will allow
the operator or technician to:
• Check the engine oil.
• Access engine oil fill.
• Add fuel.
• Check radiator and hydraulic oil coolers (fill, drain
and clean debris).
• Check and clean the coolant reservoir.
• Service both fuel filters (in-line and spin on element
water separator) drain water from spin on filter ele-
ment canister 63107488 2

• Service the hydraulic filter.

• Service the air filters.
• Access hydraulic oil fill.
• The drive belts.
• The alternator.
Always lock the rear access door open when servicing or
monitoring components, as shown (2).

93106878 3

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Open the rear service door. The following may be

accessed:
• Hydraulic oil fill (3).
NOTE: If the hydraulic oil fill cap is to be removed, wipe
clean before removing to prevent hydraulic system con-
tamination.

63109366 4

Hydraulic oil level indicator sight glass (4).

93109337B 5

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The rear inside cab.

• Windshield washer reservoir (5) is located inside of
the cab, right side of the seat between side window
of the cab and the seat.

93109373A 6

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Fuses and relays

Fuse and relay decal for machines without EH controls

RCPH11SSL001EAD 1

Fuse and relay decal for machines with EH controls

RCPH11SSL002EAD 2

Remove the thumbscrews (2) on the cup holder panel to

remove the cover to expose the fuses (1).
The fuse and relay decal is located at lower left as seen
from the operators seat.

93106923 3

93107475 4

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To open fuse and relay block

1. Rotate the box up toward the cab and slide the re-
lease tab (1) (red) away from the cover. There are
two cover (red) locking tabs. One on top and one
on the bottom
2. Once both of the red locking tabs (1) are in the re-
leased position, squeeze the cover on top (2) and
bottom to remover cover.
3. To install the cover (2), align locking tabs and then
slide both red locking tabs (1) toward the cover.

63107475 5

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MAINTENANCE CHART

Maintenance Chart
NOTE: The page reference numbers listed after the maintenance actions are linked to the beginning of each section
that contains the procedure.

Cleaning
Replace
Drain fluid
Change fluid
Grease
Check
Interval Maintenance Action
EVERY 10 CHECK AND CLEAN TRACK AREAS FOR DEBRIS 7-26 X
HOURS OR ENGINE AND HYDRAULIC COOLERS FOR DEBRIS 7-27 X
EACH DAY ENGINE COOLANT LEVEL (RESERVOIR) 7-27 X
ENGINE OIL LEVEL 7-28 X
GREASE ALL PIVOT POINTS 7-29 X
HYDRAULIC SYSTEM FLUID LEVEL 7-30 X
(INITIAL) TRACK TENSION CHECKS 7-37 X
ALTERNATOR AND A/C BELT TENSION (INITIAL) 7-33 X
SEAT BELT, LAP BAR AND SEAT INTERLOCK OPERATION CHECK 7-32 X
WHEEL BOLT AND NUT TORQUE 4-1 X
EVERY 50 ALTERNATOR AND A/C BELT TENSION 7-33 X
HOURS CAB INTAKE FILTER 7-34 X
FINAL TRACK DRIVE OIL (INITIAL) 7-37 X
ENGINE OIL AND FILTER (INITIAL) F5C 3.2 L; ISM 2.0L and 2.2L 7-35 X
ROPS AND HARDWARE (INITIAL) 7-35 X
OPERATOR, SEAT BELT 2-15 X
TRACK TENSION 7-26 X
EVERY 250 DRAIN WATER FROM FUEL TANK AND FILTERS 7-47 X
HOURS DRIVE CHAIN TENSION CHECK (INITIAL) 7-40 X
ENGINE COOLANT LEVEL (RADIATOR) 7-27 X
ENGINE OIL AND FILTER (ISM 2.0L) 7-35 X
INLINE FUEL FILTER 7-39 X
TIRE AIR PRESSURE 7-17 X
EVERY 500 ENGINE AIR CLEANER ELEMENTS 7-43 X
HOURS ENGINE OIL AND FILTER F5C 3.2 L; ISM 2.0L and 2.2L7-35 X
DRIVE CHAIN TANK OIL CHECK (EACH SIDE) 7-47 X
PRIMARY FUEL FILTERS 7-39 X
HYDRAULIC OIL FILTERS 7-42 X
ROPS AND HARDWARE 7-35 X
FINAL TRACK DRIVE OIL 7-37 X
EVERY 1000 ENGINE VALVE CLEARANCE X
HOURS HYDRAULIC FLUID AND FILTER 7-42 X
RADIATOR DRAIN AND FLUSH 7-45 X
DRIVE CHAIN TANK OIL (EACH SIDE) 7-47 X

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Maintenance procedures

Clean tracks and components

Clean tracks and components
Periodically, and when the machine has been working
in mud the tracks, roller wheels, idler wheels, final drive
sprocket area and guide teeth should be cleaned.

93107485 1

1 Rubber track 4 Rear idler wheel (1 each side)

2 Track adjustment access cover (1 each 5 Track roller wheels (4 each side)
side)
3 Final drive sprocket (1 each side) 6 Front idler wheel (1 each side)

Track tension check

1. Check the track tension after the first 10 hours on a
new machine or if new tracks have been installed.
After the initial 10 hours check, the track tension
should be checked every 50 hours there after. For
this procedure, the tracks, rollers, idler wheels, and
final drive sprockets must be clean of dirt and debris.
2. Park the machine on firm level surface.
3. The machine should be raised, blocked and sup-
ported properly until the tracks are about 50 mm (2.0
in) off the surface.
4. Measure from the bottom of the center roller wheel
(A) to the lower track top surface (B). The allowable 931002653 2
track sag is 13 - 19 mm (0.5 - 0.75 in).

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To increase or decrease track tension:

1. Use a 13 mm tool and remove the track adjustment
access cover to expose the track adjustment fitting.
2. Add grease to increase track tension (1).
3. Use a 19 mm tool and turn the fitting (2) counter
- clockwise, slowly, and allow grease to escape to
decrease tension. Grease will escape to decrease
tension. Grease will escape from the bottom of the
fitting.

931002654 3

Engine and hydraulic coolers

Radiator and oil cooler
1. Raise the engine hood and ensure it stays in the
open position. Lift up on the latch to open the rear
service door. Use the service lock (1) in the lower
right to secure the door in the open position.
2. Remove bolts (2) to allow radiator/cooler assembly
to pivot out for inspection and cleaning.
3. The recommended cleaning method for cleaning the
radiator and hydraulic oil cooler is compressed air. If
compressed air is used, keep the attachment enough
distance away from the cooler fins to prevent dam-
age or bending over and restricting air flow. The bent
fins may restrict flow enough to cause overheating.
63107488 1
If compressed air is not available, use water regu-
lated to a low pressure. DO NOT USE A PRESSURE
WASHER! The machine should be cool.

Engine coolant reservoir level check

Check the level of the coolant when the engine is stopped and the coolant is cold.

NOTICE: DO NOT remove the radiator cap during this check.

1. Open engine hood and rear service door. Engage
door lock located near the lower hinge. The coolant
level must be up to the FULL mark stamped on the
coolant reservoir bottle (1).
2. If the coolant level falls below the ADD mark, (2) add
the proper coolant solution of 50% ethylene glycol
and 50% water.

93109322A 1

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Engine oil
10W-30 API Service CI-4 engine oil is recommended for use in this engine. See the chart below for the recommended
viscosity at ambient temperature ranges.

NOTE: DO NOT put performance Additives or other oil additive products in the engine crankcase.

931002270 1

Block Viscosity Temperature range

(1) SAE 20W-50 (Tropic) 0 - 50 °C (32.0 - 122.0 °F)
(2) SAE 15W-40 (All seasons) -20 - 40 °C (-4.0 - 104.0 °F)
(3) SAE 10W-30 (All seasons) -25 - 35 °C (-13.0 - 95.0 °F)
(4) SAE 30 10 - 40 °C (50.0 - 104.0 °F)
(5) SAE 10W (Winter) -30 - 0 °C (-22.0 - 32.0 °F)
(6) SAE 0W-40 (Synthetic) -40 - 40 °C (-40.0 - 104.0 °F)

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Engine oil level

During the first 20 hours of operation check the oil level at
one hour intervals. After the initial 20 hours check the en-
gine oil level daily or every 10 hours of operation. Always
check the oil with the engine stopped and when the ma-
chine is on level ground.
The engine oil dipstick (1) is located just above the radiator
toward the right of the machine.
Make sure the engine oil level dipstick is pushed com-
pletely down, then pull out to check the oil level.
If the oil level is below the ADD mark, add oil at the engine
oil fill tube (2). DO NOT raise the oil level above the FULL
mark.

93106871 2

Lift arm, pivot points, coupler pins and cylinder pins

1. To access all of the loader lift arm lubrication points
(1) with the loader lift arms in the lowered position.
Grease the lift arm pivots, coupler pins and cylinder
pins every 10 hours of operation. Lower pins may
require more frequent service intervals if submerged
in water.

93106896 1

NOTICE: Clean the grease fittings before greasing.

NOTE: MOLY LUBE is recommended

931007513 2

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Hydraulic system
Check the hydraulic reservoir oil level daily, before beginning operation or every 10 hours of operation. Check the
level with the lift arms down on the ground and hydraulic oil cold.

Hydraulic reservoir oil check

NOTICE: When servicing the reservoir it is important to prevent contamination. Clean the components and all areas
around the components to help reduce the risk of contamination.
1. Park the machine on a firm, level surface with safe
access all around.
2. Lower the lift arms down on the ground.
3. Lift engine compartment hood and open the rear ac-
cess door, engage lock. Locate the hydraulic oil fill
cap (1) and the hydraulic oil level. (2).
4. Check the fluid level. The oil level should be within
the middle one third of the sight glass (2).

63109366A 1

5. If oil needs to be added:

1. Clean the filler cap and the area around the cap
to reduce the risk of contamination.
2. Slowly turn the filler cap counterclockwise but
DO NOT remove the cap until pressure is re-
lieved.
3. Remove the filler cap and add oil as required.
4. Watch the site glass for proper level.
5. Replace the cap.
NOTE: Always remove the filler cap slowly.
93107490 2
NOTICE: Use the proper hydraulic oil when topping off or
changing oil. Refer to the chart 3 for oil recommendations.

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Hydraulic oil

26109373 3
Oil viscosity / temperature ranges

Block Viscosity Temperature range

(1) MAT 3509 (Factory fill) -35 - 38 °C (-31 - 100 °F)
(2) SAE 10W-30 -20 - 46 °C (-4 - 115 °F)
(3) SAE 0W-40 (Synthetic) -30 - 46 °C (-22 - 115 °F)

NOTE: CNH recommends exchanging factory fill hydraulic oil with SAE10W30 for applications where continuos op-
erations above 38 °C (100 °F) ambient temperature or frequent roading applications (above 20 to 30 minutes) are
common.

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Seat belt, lap bar and seat interlock operation check

The seat switch, restraint bar, lift arm and bucket interlock prevents the operation of lift arm and bucket function from
movement if the operator raises the restraint bar or leaves the seat with the ignition switch on.

To check the interlock operation:

1. Be sure the lift arm is completely lowered and the

attachment is empty.
2. Engage the parking brake.
3. Start the engine and run at idle speed.
4. Raise the restraint bar and attempt to move the lift
arm and bucket controls. The operation should be
locked.
5. Lower the restraint bar, and lift yourself for 5 seconds
with no more than 25 mm (1 in) off the seat and
attempt to move the lift arm and bucket controls. The
operation should be locked.
6. If the controls are not locked properly, contact your
dealer.

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Alternator and air conditioning compressor (if equipped) belt tension

Check the alternator belt tension after the first 10 hours of operation on a new machine or if a new belt has been
installed. Measure the deflection of the belt at center of span with perpendicular load of applied, and adjust as
necessary. Check alternator belt tension every 50 hours. Measure deflection and adjust as necessary. Inspect
for cracks and damage.

Use the following procedure to adjust the V belt ten-

sion for ISM engines.
1. Loosen the adjusting bracket bolt (2).
2. Pull the alternator toward the outside of the ma-
chine to tighten the belt. The belt is tightened
properly when a force of 1 kg (2 lb) is applied
perpendicular to the belt at the center of the
span with a 3 mm (0.118 in) deflection.
3. Tighten the adjusting bracket bolt (2).

93109316 1

If your machine is equipped with air conditioning, use

the following procedure to adjust the air conditioning
belt tension for ISM engines.
1. Loosen the adjusting bracket bolt (1).
2. Pull the air compressor (2) toward the outside
of the machine to tighten the belt. The belt is
tightened properly when a force of 1 kg (2 lb) is
applied perpendicular to the belt at the center
of the span with a 3 mm (0.118 in) deflection.
3. Tighten the adjusting bracket bolt (1).

93109316 2

Use the following procedure to adjust the poly V/ser-

pentine belt tension for F5C engines.
1. Loosen the upper and lower mounting bolts
(1)on the alternator.
2. Loosen the adjusting bolt jam nut (2).
3. Rotate the adjusting bolt (3) until the belt has a
deflection equal to the width of the belt when a
1 kg (2.2 lb) force is applied perpendicular to
the belt.
4. Tighten the adjusting bolt jam nut.
5. Tighten the alternator mounting bolts.
NOTE: If machines are equipped with an authorized CNH 73092896 3
belt the proper adjustment is with the alternator in its fully
extended mounting position. Machines equipped with air
conditioning the AC compressor must be in the fully ex-
tended mounting position.

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Cab intake filter

If the machine is equipped with a cab heater or air conditioning, the cab intake filter should be inspected as shown.

1. The cab filter (1) is located inside the cab behind the
seat below the rear window.
2. Open the access cover using knobs (2). Replace the
cab filter if it is damaged, torn or if it is clogged with
debris and dirt.

93106883 1

3. The service interval for the cab filter is dependent on

the amount of use and the operating conditions. It
is recommended to check more often if working in
extreme environmental conditions.
4. Remove the cab filter (3).
NOTICE: Maintain the filter in a horizontal orientation when
removing from the air box. This will prevent dust and debris
from being accidently dumped in the cab.

93106884 2

5. Clean the cab filter compartment of dirt and debris.

The rubber gasket on the filter must seal properly
with the compartment filter flange.
6. Replace the new or cleaned components in the re-
verse order.

93107489A 3

NOTICE: Make sure to get a good seal between the filter and the housing.

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Roll Over Protective Structure (ROPS) mechanism and hardware check

WARNING
Roll-over hazard!
Securely fasten the seat belt. Your machine is equipped with a Roll-Over Protective Structure (ROPS)
cab, ROPS canopy, or ROPS frame for your protection. The seat belt can help ensure your safety if it
is properly used and maintained. Never wear a seat belt loosely or with slack in the belt system.
Failure to comply could result in death or serious injury.
W0143A

Check the ROPS cab to lower mainframe hardware for

proper torque.
1. Check the ROPS hardware at the back of the ma-
chine that are used to secure the cab. Torque the
hardware to 170 N·m (125.4 lb ft).
2. Check the ROPS front pivot bolts. Torque these bolts
to 42 N·m (31.0 lb ft).

Engine oil and filter

Change the engine oil and filter after the first 50 hours on a new machine or a rebuilt engine. Change engine oil and
filter at 250 hr intervals for ISM 2.0L and 500 hour intervals for ISM 2.2L and F5C 3.2L, after the initial service.

Oil specification.................API CI-4, SAE 10W-30

Remote engine oil drain

NOTE: For more complete removal of foreign material, change the engine oil when the engine is still warm, but not
hot from operation.
1. Place the machine on firm, level ground, with brakes
on and in transport position.
2. Remove the access cover at the rear lower left of
the machine exposing the engine oil drain hose and
remote filter for draining engine oil.
3. If applicable, use compressed air to clean the area
the engine oil filter assembly and drain hose. If com-
pressed air is not available, use a clean rag or cloth
to wipe the area, clean to reduce the potential of dirt
contamination into the engine.
4. Turn the old engine oil filter counter - clockwise to
remove. Dispose of the filter properly. Use a clean
cloth and wipe sealing surface of the old filter base to
remove all dirt. Apply a thin layer of clean grease or
oil to the gasket of the new filter. Put new oil into the
engine oil filter. Then turn the new oil filter clockwise
onto the base until the gasket makes contact with the
base. Continue to tighten the filter with your hand for
1/2 to 3/4 turn.

63109370 1

NOTICE: DO NOT use a filter strap wrench to install the oil filter. An oil filter strap wrench can cause a leak if the filter
is dented or overstressed.

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5. Install the drain plug once all old oil has finished
draining. Tighten to a torque of 68 - 82 N·m (50 -
60 lb ft).
6. Remove the engine oil dipstick to provide crankcase
ventilation.
NOTICE: DO NOT FLOOD THE VALVE COVER WITH
OIL.
7. Slowly add the correct type and quantity of oil. Use
an oil spout (6) that is smaller than the engine oil fill
neck (7), as shown, allowing air to pass around the
oil fill neck.
NOTE: Keep the oil fill spout in the upper half of the oil fill
neck.
NOTE: On turbo engines, slowly fill to avoid flooding valve
cover with oil.
8. Start the engine and run at idle speed. Check the
engine oil filter and drain plug for leaks. After two
minutes, stop the engine, wait for 2 to 3 minutes and
check the engine oil level.
9. Install access cover and secure with bolts
10. Close rear access door and engine hood.
11. Dispose of the oil in accordance with the local regula-
tions. DO NOT drain onto the ground or into a drain.
BE RESPONSIBLE TO THE ENVIRONMENT.

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Final drive - Drain fluid

To change oil
1. Position the final drive hub so that one of the drain
plugs (2) is in the 6:00 position as shown.
2. Remove drain plug (2) and let oil drain completely
before replacing the drain plug.

931002652 1

3. Rotate the hub so one drain plug (1) is at the 12:00

position and the other plug (2) is at 3:00 or 9:00 po-
sition as shown.
4. Using a funnel, fill the track drive hub until oil starts
to flow from (2) that is at 3:00 or 9:00 position.
5. Insert both plugs (1) and (2) and wipe any excess or
spilled oil and repeat this procedure on the other side
of the machine.

931002651 2

To check oil level

1. To check the final drive oil level, rotate the hub so one
drain plug (1) is at the 12:00 position and the other
plug (2) is at 3:00 or 9:00 position as shown.
2. Remove the drain plug (2). If the oil level is at the
proper level, the oil should be even with the bottom
of the drain plug.
3. If the oil is low, remove the top plug (1) and add oil
until it starts to flow out of (2).

931002651 3

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Radiator coolant level check

WARNING
Hot liquid under pressure!
Scalding can result from fast removal of the radiator cap. Check and service the engine cooling sys-
tem according to the maintenance instructions in this manual.
Failure to comply could result in death or serious injury.
W0163A

Every 250 hours, check the radiator coolant level when the engine is turned off and the coolant is COLD.

1. Open the engine hood and rear service door. En-

gage the rear service door latch (1) located near the
lower hinge.

63107488 1

2. Locate and slowly remove the radiator cap (2) by

turning it counter - clockwise to the first notch. Be
sure that all pressure has been released. Push down
and continue to turn counter - clockwise until it can
be lifted out.

93107492A 2

3. The coolant level must be up to the radiator top, just

under the overflow tube.
Only add the correct mixture of 50% ethylene glycol
and 50% distilled water to the radiator.

BT04H069-01 3

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Fuel filter
Open the engine hood and rear service door. Engage the rear service door latch located near the lower hinge. Fuel
filter is located inside rear service door. Check for water in the fuel filter after every 250 hours of operation.

1. Turn the fuel filter drain valve (1) clockwise 2 or 3

turns and drain the fuel. If water is found in the filter,
the fuel tank should also be checked.
NOTE: The quality of fuel may determine if the water sep-
arator may need to be drained more frequent than 250
hours.

93106863 1

In line fuel filter

The in line fuel filter (1) should be replaced every 250 hours of operation. Perform this procedure only when all
machine components are cool.

1. Place the machine on a firm, level surface.

2. Open the engine hood and rear service door. En-
gage the rear service door latch located near the
lower hinge. Inline fuel filter is located to the right
near fuel tank.
3. Loosen and slide the clamps (2) away from both
sides of the in line fuel filter (1). On this style of fuel
line connections squeeze the two tabs on each side
and pull away from the filter. The other side of the
filter releases the same way.
4. Grab the fuel hose with one hand and the filter with
the other. Twist and pull away from each other to
remove the filter from the hose. Repeat procedure
for the other side.

93109371 1

NOTE: To install the new in line fuel filter reverse the removal process. Be sure the arrow marked on the filter is facing
in the same direction as the old filter.
5. Unlatch and close rear service door and close engine
hood.

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Drive chain tension check

Check the tension of the four drive chains after the first 250 hours of operation on a new machine or if new chains
have been installed and every 500 hours of operation.

1. With the machine blocked up, rotate each tire and

check for allowable movement. 6 - 12 mm (0.2 - 0.5
in) is the acceptable range.

63107489 1

Drive chain adjustment

2. WARNING
Jack stands can slip or fall over. Drop-
ping, tipping, or slipping of machine or its
components is possible.
DO NOT work under a vehicle supported
by jack stands only. Park machine on a
level surface. Block wheels. Support ma-
chine with safety stands. 931002280 2

Failure to comply could result in death or

serious injury.
W0069A

To adjust the final drive chains, jack up and block the

complete skid steer securely off the ground.
3. Each axle drive chain is adjustable by loosening the
retaining nuts (1) (left front shown) and sliding the
axle-hub assembly to remove the excessive slack.
To tighten the chains slide the front axle-hubs forward
and rear axle-hubs rearward.
Torque the axle retaining hardware to 244 N·m (180
lb ft).

93109317 3

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Primary fuel filter

Replace the primary fuel filter every 500 hours of operation.

1. Open engine hood and rear service door. Engage

the rear service door latch located near the lower
hinge. The primary fuel filter is on the inside of the
rear service door.
2. Clean the area around the primary fuel filter with wa-
ter separator (1) before proceeding.
3. Use a strap wrench and remove the filter.
4. Remove the rubber seal from the stud on the filter
head.
5. Use a cloth and clean the gasket surfaces of the filter
body.
6. Apply clean engine oil to the new rubber seal.
7. Install the rubber seal on the filter head stud.
8. Apply clean engine oil to the gasket of the new filter. 93107493 1
DO NOT fill the new filter with fuel before installation.
9. Turn the filter onto the filter body until the filter gas-
ket makes contact with the filter body. Continue to
tighten the filter with your hand for 1/2 to 3/4 turn.
NOTICE: DO NOT use a strap wrench to tighten the filter.
NOTE: Turn the ignition on to purge air from the fuel sys-
tem.
10. Start the engine and check for fuel leaks around the
fuel filter.
11. Unlatch/close rear service door and close engine
hood.

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7 - MAINTENANCE

Hydraulic oil filter

WARNING
Burn hazard!
Do not handle engine coolant, engine oil, or hydraulic oil at temperatures that exceed 49 °C (120 °F).
Allow fluids to cool before proceeding.
Failure to comply could result in death or serious injury.
W0330A

The hydraulic oil filter should be replaced every 500 hours of operation or if the warning lamp illuminates.

NOTICE: Replace the hydraulic oil filter after 20 hours of operation if a major hydraulic component has been replaced.
1. Remove any attachments and place the machine on
firm level ground.
2. Open the engine hood and rear service door. En-
gage the rear service door latch located near the
lower hinge.
3. Locate the Hydraulic oil filter (A) to the left of the
radiator. Check funnel and drain hose are secure
and reposition the drain hose.
4. Slowly loosen the hydraulic fill cap (B) to relieve pres-
sure in the system. Leave the cap on, but loose.
5. Clean the area around the hydraulic filter.
6. To remove the hydraulic oil filter turn counter - clock-
wise. Dispose of the filter properly.
7. Apply a thin layer of clean oil on the o-ring of the new
filter.
8. Install the filter. Hand tighten the filter 1/2 to 3/4 turn 93106865A 1

after the filter o-ring touches the filter head.

NOTICE: DO NOT use a filter strap wrench to tighten the
filter. Hand tighten only.
9. Start the engine and check for oil leaks around the
hydraulic filter.
10. Check the fluid level. The oil level should be within
the middle one third of the sight glass. Add oil as
required.
11. Unlatch/close rear service door and close engine
hood.

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7 - MAINTENANCE

Final drive chain tank oil

The final drive chain tank oil should be checked every 500 hours of operation.

1. Park the machine on a firm and level surface.

2. Clean the area around the chain tank oil level plug
(3) (1 each side) and inspection covers (2). Also
inspect that the secondary tank drain (1) has no signs
of leaking.

20111017 1

3. Remove the oil level plug from each compartment.

The oil should be up to the bottom of the inspection
orifice. Add 10W-30 engine oil if necessary.
4. Replace the oil level plug.
NOTE: Use LOCTITE® 545 or an equivalent product on the
thread of the plug.

SR130 and SR150 models only

1. Park the machine on a firm and level surface.
2. Clean the area around the chain tank oil level plug
(1) (1 each side) and inspection covers (2). Inspect
the area for signs of leaking.

RCPH11SSL006AAD 2

3. Remove the oil level plug from each compartment.

The oil should be up to the bottom of the inspection
orifice. Add 10W-30 engine oil if necessary.
4. Install the oil level plug.
NOTE: Use LOCTITE® 545 or an equivalent product on the
thread of the plug.

Air cleaner elements

Both air cleaner elements should be changed at 500 hours of operation or if the air restriction indicator is illuminated.

1. Open the engine hood and rear service door. En-

gage the rear service door latch located near the
lower hinge.

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7 - MAINTENANCE

2. Pull the yellow tab (B) out, rotate the cover counter-
clockwise until the cap turns to open. See instruc-
tions symbols and decal on the cover. Pull the cap
off and clean the inside.

93107494 1

3. Remove the primary filter.

93107495 2

4. Remove the secondary filter.

NOTE: Make sure the filters are seated properly into the
filter housing.
NOTICE: The inner end of the cannister must be free of dirt
and debris to insure elements will seal properly. Failure of
a good seal between the filter and cannister may cause
major engine damage.

93107496 3

5. When both of the air cleaner elements have been re-

moved, be sure to clean out the box, without allowing
any debris to fall into the intake track.

93107497 4

6. To install a cleaned or new air filter, simply reverse

the removal process.

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7 - MAINTENANCE

Hardware - loose or damaged

Check the entire machine for hardware that is loose or
damaged. Replace damaged hardware and use the proper
torque values.

Hydraulic fluid
Every 1000 hours of operation or if a major hydraulic com-
ponent has been replaced, rebuilt, or damaged, the hy-
draulic fluid and filter should be changed.

Radiator drain and flush

WARNING
Burn hazard!
Do not handle engine coolant, engine oil, or hydraulic oil at temperatures that exceed 49 °C (120 °F).
Allow fluids to cool before proceeding.
Failure to comply could result in death or serious injury.
W0330A

WARNING
Hot liquid under pressure!
Never remove the filler cap or the recovery tank cap while the engine is running or the coolant is hot.
Let the system cool. Turn the filler cap to the first notch and allow any pressure to escape, and then
remove the filler cap. Loosen the recovery tank cap slowly to allow any pressure to escape.
Failure to comply could result in death or serious injury.
W0296A

Drain and flush the cooling system every 1000 hours of operation or every year. Clean the system and replace the
coolant if the coolant becomes dirty or has the color of rust.

DO NOT remove the radiator cap if the coolant is hot. This procedure should only be performed when the engine
components and coolant are cool.

NOTE: System capacity is shown on fluid's and lubricant's page.

1. Remove radiator cap.
2. Attach a hose to the radiator drain valve and run to a
suitable container that will hold at least 18 l (19.0 US
qt).
3. Open the radiator drain valve and drain.

93106867 1

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7 - MAINTENANCE

4. After all coolant has drained, close radiator drain

valve.
5. Add a cleaning solution to the cooling system and fill
the system with clean water. Follow the directions
included with the cleaning solution.
NOTE: Contact you local CASE CONSTRUCTION dealer
for the proper cleaning solution.
6. After draining the solution, flush with clean water.
7. Fill the cooling system with the proper mixture of
ethylene glycol, and water, until the coolant level is
just to the overflow tube.
8. Install the radiator cap.
9. Fill the coolant reservoir up to the COLD mark.
10. Start the engine and increase the temperature of the
engine coolant. Once the coolant is at operating tem-
perature, stop the engine and allow to cool.
11. Check the coolant level at the reservoir only. DO
NOT remove the radiator cap. Add coolant to the
reservoir, if necessary.
BT04H069-01 2
12. Check the hoses, elbows and system for leaks.
NOTE: Refill the cooling system with a 50 - 50 mixture of a
permanent type anti-freeze and distilled water.

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7 - MAINTENANCE

Final drive chain tank oil

Change the oil in the chain tanks every 1000 hours of operation with 10W-30 engine oil.

1. Park the machine on firm level surface.

2. Clean the area around the chain tank plugs, located
on the bottom of the drive chain tank, near the rear
of the drive chain tank, one on each side.
3. Clean the area around the tank drain plug (1).
4. Place a suitable container under the chain tank and
slowly remove the tank drain plug.
NOTE: Use a jack and raise the front of the machine slightly
for better draining.
5. Remove the chain tank oil level plug (3).
6. After the oil has been completely drained, replace the
chain tank drain plug.
7. Fill the tank with new oil and replace the chain tank
oil level plug (3).
20111017 1
NOTE: Use LOCTITE® 545 or an equivalent product on the
thread of the plugs.
8. Repeat this procedure for the other side.

NOTE: The chain tank may be cleaned with a solvent based cleaner by removing the inspection cover (2) on each
side, after the oil has been removed. Allow the tank to dry thoroughly before filling with oil.

SR130 and SR150 models only

1. Park the machine on firm level surface.
2. Clean the area around the chain tank plugs, located
on the bottom of the drive chain tank, near the rear
of the drive chain tank, one on each side.
3. Clean the area around the tank plug (1).
4. Place a suitable container under the chain tank and
slowly remove the tank drain plug.
NOTE: Use a jack and raise the front of the machine slightly
for better draining.
5. Remove the chain tank oil level plug (1).
6. After the oil has been completely drained, replace the
chain tank drain plug.
7. Fill the tank with new oil and replace the chain tank
oil level plug (1).
RCPH11SSL006AAD 2
NOTE: Use LOCTITE® 545 or an equivalent product on the
thread of the plugs.
8. Repeat this procedure for the other side.

NOTE: The chain tank may be cleaned with a solvent based cleaner by removing the inspection cover (2) on each
side, after the oil has been removed. Allow the tank to dry thoroughly before filling with oil.

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7 - MAINTENANCE

STORAGE

Storing the machine

Geographic, environmental and actual storage conditions make it difficult to follow a set storage procedure for all
areas and conditions. The following procedure is for a storage period of six months or longer. This procedure is a
good starting point but may not be all inclusive. If you have questions about storing your machine, contact your dealer.

1. Prior to storing, inspect the machine for visible signs

of wear, breakage or damage. Order any parts re-
quired and make the necessary repairs to avoid de-
lays when starting the next operating period.
2. Prior to storing, wash the machine.
3. Lubricate the entire machine.
4. Paint any areas where the paint has been damaged.
5. Move all hydraulic controls through their complete
ranges several times to relieve any pressure in the
circuits.
6. Drain the fuel tank.
7. Put approximately 8 l (2.1 US gal) of diesel flushing
oil in the fuel tank. Run the engine until the exhaust
smoke is blue-white.
8. Drain the flushing oil from tank.
9. Fill the fuel tank and add diesel fuel conditioner by
following the directions on the container.
10. Change the engine oil and replace the filter.
11. Drain the cooling system. Leave the drains open and
do not tighten the radiator cap.
12. Put a DO NOT OPERATE or OUT OF SERVICE tag
or marker in the cab.
13. Replace the air filter elements if the hours of opera-
tion or time interval will lapse during storage.
14. Cover the exposed cylinder rods, and valve spools
and any other bare metal parts with a rust and corro-
sion preventive.
15. Remove and clean the battery. Fully charge the bat-
tery. Store the battery in a cool dry place where it will
not freeze.
16. Cover exhaust outlet.
17. Park the machine inside a building. If a building is not
available, park the machine in a dry area on planks
and cover with a waterproof cover.
18. Block the machine up so that the tires are just off the
ground, if possible.
NOTE: EXTREME precautions must be taken when block-
ing up a machine for long periods. Block the machine with
the tires just off the surface. No more then 25 mm (1.0 in)
above the surface.
19. Do periodic checks for protection. Look for corrosion.

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7 - MAINTENANCE

Storage removal
1. If machine is blocked, lower it to the ground.
2. Change the fuel filters and fill the fuel tank if needed.
3. Tighten the cooling system drain valves.
4. Fill engine coolant system.
5. Check engine oil level.
6. Check the condition of the engine fan belt. Replace
it if required.
7. Check the hydraulic fluid level.
8. Lubricate the machine grease fittings.
9. Use a petroleum base solvent and remove the rust
and corrosion preventive from the hydraulic cylinder
rods and spools, ect.
10. Install a fully charged battery.
NOTE: Check the battery periodically for the correct elec-
trolyte level. Wear face protection and test the electrolyte
with a hydrometer. When the hydrometer reading is near
1.215, charge the battery.
11. Remove air from the engine fuel lines.
12. Prime the turbocharger oil lines with oil using the fol-
lowing procedure:
• Disconnect the electrical connector to the injec-
tion pump solenoid. This will prevent the en-
gine from starting.
• Make sure all persons are clear of the machine.
Turn key to START and actuate the starter for
about 10 to 15 seconds.
• Reconnect the wires to the injection pump so-
lenoid.
NOTE: Before starting the engine, make sure there are no
leaks, missing or broken parts.
13. Start the engine and run at idle speed for 2 minutes.
Check for leaks around the filters and drain plugs.
14. Stop the engine and check the fluid levels of the en-
gine cooling system and drive chain compartments.
See the engine cooling system and drive chain
compartment sections for the correct procedure on
checking the fluid levels.

7 - 49
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7 - MAINTENANCE

7 - 50
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8 - TROUBLESHOOTING

8 - TROUBLESHOOTING
FAULT CODE RESOLUTION

Error code index

NOTE: If you have a fault code associated with a red light Aux Override button to move past this fault code. If the
flashing and an audible alarm shut the unit down and call code appears again contact your dealer for support.
your dealer for support. A fault code associated with a
yellow amber light, record the code number and use the Display of error codes and associated functions.

1000 to 1999 (vehicle errors)

Code Function Description Code Function Description
1002 Engine Coolant High Temperature 1350 Hydraulics Enable Switch Implausible
Temperature State
1004 Hydraulic Oil Filter Filter Restricted 1511 Right Brake Light Open Circuit
Restriction Actuation
1009 Hydraulic Oil High Temperature 1512 Right Brake Light Short Circuit
Temperature Actuation
1014 Cluster System Over Voltage 1513 Right Brake Light Short Circuit to
Voltage Actuation Ground
1015 Cluster System Under Voltage 1521 Left Brake Light Actuation Open Circuit
Voltage
1025 Load Control Short Circuit 1522 Left Brake Light Actuation Short Circuit to
Ground
1030 Load Control Open Circuit 1523 Left Brake Light Actuation Short Circuit
1041 RPM Monitoring Over Speed 1531 Backup Alarm Activation Open Circuit
(Mechanical
Machines)
1045 Fuel Level Open Circuit 1532 Backup Alarm Activation Short Circuit to
Monitoring Ground
1201 Hydraulic Oil Filter Open Circuit 1533 Backup Alarm Activation Short Circuit
Restriction
1202 RPM Monitoring Over Speed 1901 Power Supply Supply Voltage
(Mechanical High
Machines)
1203 RPM Monitoring Open / Short Circuit 1903 Power Supply Low Voltage
(Mechanical
Machines)
1204 Start Sequence Engine State Plausibility 1904 Power Supply Input Voltage Out
Check of Range
1205 Hydraulic Enable Short Circuit to Power 1905 Power Supply Supply Voltage Out
(EH Machines) of Range
1206 UCM Configuration Time out 1906 Power Supply Supply Voltage Out
of Range
1207 UCM Invalid Configuration 1907 Power Supply Aux Retract Input
Power OFF
1208 Seat Switch Switch Plausibility Check 1908 Power Supply Bucket Extend
Validation (EH Input Power OFF
Machines)

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8 - TROUBLESHOOTING

1000 to 1999 (vehicle errors) – continued

Code Function Description Code Function Description
1909 Power Supply Boom Raise/Lower Input 1914 Power Supply Backup Alarm Input
Power OFF Power OFF
1910 Power Supply Loader Pilot Interlock & 1915 Power Supply Two Speed Input
Port Lock Input Power Power OFF
OFF
1911 Power Supply Left & Right Pump 1916 Power Supply Right & Left Pumps
Reverse Input Power Forward Input
OFF Power OFF
1912 Power Supply Left & right Brake Lights & 1917 Power Supply Park Brake
Aux Extend Input Power Solenoid Input
OFF Power OFF
1913 Power Supply Bucket Curl Input Power
OFF

3000 to 3999 (engine errors)

Code Function Description Code Function Description
3000 Engine Malfunction Air Filter Restriction 3154 Engine Preheat Short Circuit to
Power
3007 Engine Coolant Short Circuit to Ground 3156 Engine Preheat Open Circuit
Temperature
3008 Engine Coolant Open Circuit 3401 Engine Start Short Circuit to
Temperature Power
3028 Engine Oil Pressure Low Oil Pressure 3402 Engine Start Open Circuit
3029 Engine Oil Pressure Open Circuit 3404 Starter Cranking Short Circuit to
Power

4000 to 4999 (transmission errors)

Code Function Description Code Function Description
4043 Hydraulic Oil Short Circuit to Ground 4401 Park Brake (Mechanical Open Circuit
Temperature Machines)
4044 Hydraulic Oil Open Circuit 4402 Park Brake (Mechanical Short Circuit to
Temperature Machines) Power
4055 Hydraulics Enable Open Circuit 4431 Park Brake Switch Plausibility
Check
4056 Hydraulics Enable Short Circuit to Ground 4731 Ground Drive Open Circuit
4057 Hydraulics Enable Short Circuit to Power 4734 Ground Drive Open Circuit
4061 Ground Drive Open Circuit 4735 Ground Drive Short Circuit to
Power
4062 Ground Drive Short Circuit to Ground 4737 Ground Drive Sensor out of range
4071 Ground Drive Open Circuit 4741 Ground Drive Open Circuit
4072 Ground Drive Short Circuit to Power 4742 Ground Drive Short Circuit to
Power
4081 Ground Drive Short Circuit to Power 4744 Ground Drive Open Circuit
4082 Ground Drive Short Circuit to Ground 4745 Ground Drive Short Circuit to
Power
4083 Ground Drive Open Circuit 4747 Ground Drive Sensor out of range
4309 Park Brake Park Brake Button 4752 Ground Drive Command
Timeout Plausibility Check
4361 Ground Drive Open Circuit 4754 Ground Drive Command
Plausibility Check
4362 Ground Drive Short Circuit to Ground 4781 2 speed Open Circuit
4371 Ground Drive Open Circuit 4782 2 speed Short Circuit to
Ground
4372 Ground Drive Short Circuit to Ground 4783 2 speed Short Circuit to
Power

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8 - TROUBLESHOOTING

Code Function Description Code Function Description

4381 Ground Drive Short Circuit to Power 4951 Hydraulic Enable Short Circuit to
(Mechanical Machines) Power
4382 Ground Drive Short Circuit to Ground 4952 Hydraulic Enable Open Circuit
(Mechanical Machines)
4383 Ground Drive Open Circuit

5000 to 5999 (electro-hydraulic system errors)

Code Function Description Code Function Description
5051 Hydraulics Enable Open Circuit 5221 Boom Raise/Lower Open Circuit
5052 Hydraulics Enable Short Circuit to Ground 5222 Boom Raise/Lower Open Circuit
5053 Hydraulics Enable Short Circuit to Power 5231 Boom Raise/Lower Open Circuit
5061 Loader Port Lock Open Circuit 5232 Boom Raise/Lower Short Circuit to
Ground
5062 Loader Port Lock Short Circuit to Ground 5241 Boom Raise/Lower Short Circuit to
Power
5063 Loader Port Lock Short Circuit to Power 5242 Boom Raise/Lower Short Circuit to
Ground
5121 Ground Drive Open / Short Circuit 5243 Boom Raise/Lower Open Circuit
5122 Ground Drive Open / Short Circuit 5251 Bucket Rollback / Dump Open Circuit
5124 Ground Drive Open Circuit 5252 Bucket Rollback / Dump Short Circuit to
Ground
5131 Bucket Rollback / Short Circuit to Power 5261 Bucket Rollback / Dump Open Circuit
Dump
5132 Bucket Rollback / Short Circuit to Power 5262 Bucket Rollback / Dump Short Circuit to
Dump Ground
5134 Bucket Rollback / Open Circuit 5271 Bucket Rollback / Dump Short Circuit to
Dump Power
5135 Bucket Rollback / Short Circuit to Power 5272 Bucket Rollback / Dump Short Circuit to
Dump Ground
5137 Bucket Rollback / Sensor out of range 5273 Bucket Rollback / Dump Open Circuit
Dump
5141 Aux Control Open Circuit 5281 Aux Control Function Open Circuit
Function
5142 Aux Control Short Circuit to Power 5282 Aux Control Function Short Circuit to
Function Ground
5144 Aux Control Open Circuit 5291 Aux Control Function Open Circuit
Function
5145 Aux Control Short Circuit to Power 5292 Aux Control Function Short Circuit to
Function Ground
5147 Aux Control Sensor out of range 5309 Boom Float Button Timeout
Function
5201 Ground Drive Open Circuit 5409 Aux Override Button Timeout
5202 Ground Drive Open / Short Circuit 5501 Boom Raise/Lower Open Circuit
5204 Boom Raise/Lower Open / Short Circuit 5502 Boom Raise/Lower Short Circuit to
Power
5211 Ground Drive Open Circuit 5503 Hydraulic Enable Short Circuit to
(Mechanical Machines) Power
5212 Ground Drive Short Circuit to Power 5504 Bucket Rollback / Dump Open Circuit
5214 Ground Drive Short Circuit to Ground 5505 Bucket Rollback / Dump Short Circuit to
Power
5215 Ground Drive Short Circuit to Power 5507 Aux Control Function Open Circuit
5217 Ground Drive Joystick out of range 5508 Aux Control Function Short Circuit to
Power

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8 - TROUBLESHOOTING

5000 to 5999 (electro-hydraulic system errors) – continued

Code Function Description Code Function Description
5511 Boom Raise/Lower Sensor Implausible State 5603 Aux Control Function Open Circuit
5512 Bucket Rollback / Sensor Implausible State 5701 Pattern Select (ISO/H) Open Circuit
Dump
5513 Aux Control Sensor Implausible State 5703 Pattern Select (ISO/H) Short Circuit to
Function Power
5601 Aux Control Short Circuit to Power 5709 Pattern Select (ISO/H) Switch Timeout
Function
5602 Aux Control Short Circuit to Ground 5911 Pattern Select (ISO/H) Switch Timeout
Function

9000 to 9999 (internal display errors)

Code Function Description Code Function Description
9151 CAN Bus Non message CAN-Bus 9403 Memory Error Instrument Cluster
Communication Memory Error
9156 Hydraulics Enable Button State Error 9404 Memory Error Instrument Cluster
Memory Error
9157 Aux Override CAN message Error 9405 CAN Communication Loss of
Communication
from UCM
9158 Pattern Select Short Circuit to Ground 9406 CAN Communication Loss of
(ISO/H) Communication
from UCM
9159 Pattern Select Short Circuit to Ground 9407 Memory Error Instrument Cluster
(ISO/H) Memory Error
9160 Pattern Select Short Circuit to Power 9408 Memory Error Instrument Cluster
(ISO/H) Memory Error
9161 Pattern Select Short Circuit to Power
(ISO/H)

8-4
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9 - SPECIFICATIONS

9 - SPECIFICATIONS
General specification
NOTE: All specifications are given according to SAE standards or recommended practices where the specification
applies

63109357 1
SMALL RADIAL FRAME WHEEL UNITS (SR130, SR150)

ITEM COMPONENT MEASUREMENT

A Overall Operating Height (Fully Raised) 3591 mm (141.4 in)
B Height to Hinge Pin (Fully Raised) 2845 mm (112 in)
C Cab Height 1919 mm (75.5 in)
D Highest Level Bucket Height 2682 mm (105.6 in)
E Overall Length (No Attachment) 2435 mm (95.9 in)
F Overall Length (With std Bucket) 3175 mm (125 in)
G Dump Angle (Fully Raised) 40.2 °
H Dump Height (Maximum Reach) 2470 mm (97.2 in)
J Dump Reach (Fully Raised) 469 mm (18.5 in)
K Maximum Rollback @ Ground 26.1 °
L Maximum Rollback (Fully Raised) 95.2 °
M Wheel Base 941 mm (37 in)
P Ground Clearance (Belly Pan) 178 mm (7 in)
Q Angle of Departure 22 °
U Rear Axle to Bumper 858 mm (33.8 in)

9-1
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9 - SPECIFICATIONS

63109355A 2
SMALL RADIAL FRAME WHEEL UNITS (SR130, SR150)

ITEM COMPONENT MEASUREMENT

R Lift Arm Turning Radius 1237 mm (48.7 in)
S Bucket Turning Radius 1920 mm (75.6 in)
T Chassis Turning Radius 1433 mm (56.4 in)
V Over the Tire Width 1248 mm (49.2 in)
W Tread Width 1518 mm (59.8 in)

9-2
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9 - SPECIFICATIONS

63109359 3
MEDIUM RADIAL FRAME WHEEL UNITS (SR175)

ITEM COMPONENT MEASUREMENT

A Overall Operating Height (Fully Raised) 3895 mm (153.4 in)
B Height to Hinge Pin (Fully Raised) 3099 mm (122 in)
C Cab Height 1974 mm (77.7 in)
D Highest Level Bucket Height 2925 mm (115.2 in)
E Overall Length (No Attachment) 2685 mm (105.7 in)
F Overall Length (With std Bucket) 3305 mm (130.1 in)
G Dump Angle (Fully Raised) 39.6 °
H Dump Height (Maximum Reach) 2470 mm (97.2 in)
J Dump Reach (Fully Raised) 542 mm (21.3 in)
K Maximum Rollback @ Ground 31.6 °
L Maximum Rollback (Fully Raised) 98.6 °
M Wheel Base 1128 mm (44.4 in)
P Ground Clearance (Belly Pan) 178 mm (7 in)
Q Angle of Departure 23 °
U Rear Axle to Bumper 924 mm (36.4 in)

9-3
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9 - SPECIFICATIONS

63109360 4
MEDIUM RADIAL FRAME WHEEL UNITS (SR175)

ITEM COMPONENT MEASUREMENT

R Lift Arm Turning Radius 1289 mm (50.7 in)
S Bucket Turning Radius 1991 mm (78.4 in)
T Chassis Turning Radius 1599 mm (62.9 in)
V Over the Tire Width 1371 mm (53.9 in)

9-4
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9 - SPECIFICATIONS

63109359 5
MEDIUM RADIAL FRAME WHEEL UNITS (SR200)

ITEM COMPONENT MEASUREMENT

A Overall Operating Height (Fully Raised) 3920 mm (154.3 in)
B Height to Hinge Pin (Fully Raised) 3124 mm (123 in)
C Cab Height 1998 mm (78.7 in)
D Highest Level Bucket Height 2950 mm (116.1 in)
E Overall Length (No Attachment) 2669 mm (105.1 in)
F Overall Length (With std Bucket) 3292 mm (129.6 in)
G Dump Angle (Fully Raised) 39.6 °
H Dump Height (Maximum Reach) 2495 mm (98.2 in)
J Dump Reach (Fully Raised) 517 mm (20.3 in)
K Maximum Rollback @ Ground 31.0 °
L Maximum Rollback (Fully Raised) 98.6 °
M Wheel Base 1128 mm (44.4 in)
P Ground Clearance (Belly Pan) 203 mm (8 in)
Q Angle of Departure 25 °
U Rear Axle to Bumper 924 mm (36.4 in)

9-5
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9 - SPECIFICATIONS

63109360 6
MEDIUM RADIAL FRAME WHEEL UNITS (SR200)

ITEM COMPONENT MEASUREMENT

R Lift Arm Turning Radius 1289 mm (50.7 in)
S Bucket Turning Radius 2031 mm (79.9 in)
T Chassis Turning Radius 1599 mm (62.9 in)
V Over the Tire Width 1448 mm (56.9 in)

9-6
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9 - SPECIFICATIONS

63109372 7
LARGE RADIAL FRAME WHEEL UNITS (SR220)

ITEM COMPONENT MEASUREMENT

A Overall Operating Height (Fully Raised) 3969 mm (156.3 in)
B Height to Hinge Pin (Fully Raised) 3175 mm (125 in)
C Cab Height 2002 mm (78.8 in)
D Highest Level Bucket Height 2998 mm (118 in)
E Overall Length (No Attachment) 2981 mm (117.4 in)
F Overall Length (With std Bucket) 3611 mm (142.2 in)
G Dump Angle (Fully Raised) 38.3 °
H Dump Height (Maximum Reach) 2557 mm (100.7 in)
J Dump Reach (Fully Raised) 495 mm (19.5 in)
K Maximum Rollback @ Ground 30.7 °
L Maximum Rollback (Fully Raised) 99.7 °
M Wheel Base 1322 mm (52 in)
P Ground Clearance (Belly Pan) 203 mm (8 in)
Q Angle of Departure 23.5 °
U Rear Axle to Bumper 1034 mm (40.7 in)

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9 - SPECIFICATIONS

63109375 8
LARGE RADIAL FRAME WHEEL UNITS (SR220)

ITEM COMPONENT MEASUREMENT

R Lift Arm Turning Radius 1400 mm (55.1 in)
S Bucket Turning Radius 2138 mm (84.2 in)
T Chassis Turning Radius 1789 mm (70.4 in)
V Over the Tire Width 1448 mm (56.9 in)
W Tread Width 1768 mm (69.6 in)

9-8
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9 - SPECIFICATIONS

63109372 9
LARGE RADIAL FRAME WHEEL UNITS (SR250)

ITEM COMPONENT MEASUREMENT

A Overall Operating Height (Fully Raised) 4071 mm (160.3 in)
B Height to Hinge Pin (Fully Raised) 3175 mm (125 in)
C Cab Height 2002 mm (78.8 in)
D Highest Level Bucket Height 2998 mm (118 in)
E Overall Length (No Attachment) 2981 mm (117.4 in)
F Overall Length (With std Bucket) 3714 mm (146.2 in)
G Dump Angle (Fully Raised) 38.3 °
H Dump Height (Maximum Reach) 2491 mm (98.1 in)
J Dump Reach (Fully Raised) 495 mm (19.5 in)
K Maximum Rollback @ Ground 30.7 °
L Maximum Rollback (Fully Raised) 99.7 °
M Wheel Base 1322 mm (52 in)
P Ground Clearance (Belly Pan) 203 mm (8 in)
Q Angle of Departure 23.5 °
U Rear Axle to Bumper 1034 mm (40.7 in)

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63109375 10
LARGE RADIAL FRAME WHEEL UNITS (SR250)

ITEM COMPONENT MEASUREMENT

R Lift Arm Turning Radius 1400 mm (55.1 in)
S Bucket Turning Radius 2215 mm (87.2 in)
T Chassis Turning Radius 1789 mm (70.4 in)
V Over the Tire Width 1448 mm (56.9 in)
W Tread Width 1768 mm (69.6 in)

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63109361 11
MEDIUM VERTICAL FRAME WHEEL UNIT (SV185)

ITEM COMPONENT MEASUREMENT

A Overall Operating Height (Fully Raised) 3820 mm (150.4 in)
B Height to Hinge Pin (Fully Raised) 3048 mm (120 in)
C Cab Height 1974 mm (77.7 in)
D Highest Level Bucket Height 2877 mm (113.3 in)
E Overall Length (No Attachment) 2685 mm (105.7 in)
F Overall Length (With std Bucket) 3345 mm (131.7 in)
G Dump Angle (Fully Raised) 51.9 °
H Dump Height (Maximum Reach) 2377 mm (93.6 in)
J Dump Reach (Fully Raised) 783 mm (30.8 in)
K Maximum Rollback @ Ground 35 °
L Maximum Rollback (Fully Raised) 87.6 °
M Wheel Base 1128 mm (44.4 in)
P Ground Clearance (Belly Pan) 178 mm (7 in)
Q Angle of Departure 23 °
U Rear Axle to Bumper 924 mm (36.4 in)

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63109362 12
MEDIUM VERTICAL FRAME WHEEL UNIT (SV185)

ITEM COMPONENT MEASUREMENT

R Lift Arm Turning Radius 1289 mm (50.7 in)
S Bucket Turning Radius 2021 mm (79.6 in)
T Chassis Turning Radius 1599 mm (62.9 in)
V Over the Tire Width 1371 mm (53.9 in)
W Tread Width 1678 mm (66.1 in)

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931002271 13
LARGE VERTICAL FRAME WHEEL UNIT (SV250, SV300)

ITEM COMPONENT MEASUREMENT

A Overall Operating Height (Fully Raised) 4073 mm (160.4 in)
B Height to Hinge Pin (Fully Raised) 3302 mm (130 in)
C Cab Height 2002 mm (78.8 in)
D Highest Level Bucket Height 3129 mm (123.2 in)
E Overall Length (No Attachment) 2990 mm (117.7 in)
F Overall Length (With std Bucket) 3604 mm (141.9 in)
G Dump Angle (Fully Raised) 53.5 °
H Dump Height (Maximum Reach) 2615 mm (102.9 in)
J Dump Reach (Fully Raised) 744 mm (29.3 in)
K Maximum Rollback @ Ground 35 °
L Maximum Rollback (Fully Raised) 86 °
M Wheel Base 1322 mm (52 in)
P Ground Clearance (Belly Pan) 203 mm (8 in)
Q Angle of Departure 23.5 °
U Rear Axle to Bumper 1034 mm (40.7 in)

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931002272 14
LARGE VERTICAL FRAME WHEEL UNIT (SV250, SV300)

ITEM COMPONENT MEASUREMENT

R Lift Arm Turning Radius 1428 mm (56.2 in)
S Bucket Turning Radius 2129 mm (83.8 in)
T Chassis Turning Radius 1789 mm (70.4 in)
V Over the Tire Width 1448 mm (56.9 in)
W Tread Width 1768 mm (69.6 in)

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63109363 15
MEDIUM RADIAL FRAME TRACK UNITS (TR270)

LOCATION COMPONENT MEASUREMENT

A Overall Operating Height (Fully Raised) 3920 mm (154.3 in)
B Height to Hinge Pin (Fully Raised) 3124 mm (123 in)
C Cab Height 1998 mm (78.7 in)
D Highest Level Bucket Height 2950 mm (116.1 in)
E Overall Length (No Attachment) 2669 mm (105.1 in)
F Overall Length (With std Bucket) 3292 mm (129.6 in)
G Dump Angle (Fully Raised) 39.6 °
H Dump Height (Maximum Reach) 2495 mm (98.2 in)
J Dump Reach (Fully Raised) 568 mm (22.3 in)
K Maximum Rollback @ Ground 31 °
L Maximum Rollback (Fully Raised) 98.6 °
M Wheel Base 1441 mm (56.7 in)
P Ground Clearance (Belly Pan) 203 mm (8 in)
Q Angle of Departure 32 °
U Rear Axle to Bumper N/A

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63109364 16
MEDIUM RADIAL FRAME TRACK UNITS (TR270)

LOCATION COMPONENT MEASUREMENT

R Lift Arm Turning Radius 1289 mm (50.7 in)
S Bucket Turning Radius 2031 mm (79.9 in)
T Chassis Turning Radius 1599 mm (62.9 in)
V Over the Track Width 1356 mm (53.4 in)

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63109363 17
LARGE RADIAL FRAME TRACK UNITS (TR320)

LOCATION COMPONENT MEASUREMENT

A Overall Operating Height (Fully Raised) 4009 mm (157.8 in)
B Height to Hinge Pin (Fully Raised) 3215 mm (126.5 in)
C Cab Height 2043 mm (80.4 in)
D Highest Level Bucket Height 3038 mm (119.6 in)
E Overall Length (No Attachment) 2981 mm (117.4 in)
F Overall Length (With std Bucket) 3611 mm (142.2 in)
G Dump Angle (Fully Raised) 38.3 °
H Dump Height (Maximum Reach) 2598 mm (102.2 in)
J Dump Reach (Fully Raised) 540 mm (21.2 in)
K Maximum Rollback @ Ground 29.7 °
L Maximum Rollback (Fully Raised) 99.7 °
M Wheel Base 1602 mm (63.1 in)
P Ground Clearance (Belly Pan) 243 mm (9.5 in)
Q Angle of Departure 32 °
U Rear Axle to Bumper N/A

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63109364 18
LARGE RADIAL FRAME TRACK UNITS (TR320)

LOCATION COMPONENT MEASUREMENT

R Lift Arm Turning Radius 1400 mm (55.1 in)
S Bucket Turning Radius 2172 mm (85.5 in)
T Chassis Turning Radius 1798 mm (70.4 in)
V Over the Track Width 1480 mm (58.3 in)

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63109363 19
LARGE VERTICAL FRAME TRACK UNITS (TV380)

LOCATION COMPONENT MEASUREMENT

A Overall Operating Height (Fully Raised) 4113 mm (161.9 in)
B Height to Hinge Pin (Fully Raised) 3342 mm (131.6 in)
C Cab Height 2043 mm (80.4 in)
D Highest Level Bucket Height 3169 mm (124.8 in)
E Overall Length (No Attachment) 2990 mm (117.1 in)
F Overall Length (With std Bucket) 3604 mm (141.9 in)
G Dump Angle (Fully Raised) 53.5 °
H Dump Height (Maximum Reach) 2655 mm (104.5 in)
J Dump Reach (Fully Raised) 788 mm (31 in)
K Maximum Rollback @ Ground 34.2 °
L Maximum Rollback (Fully Raised) 86 °
M Wheel Base 1602 mm (63.1 in)
P Ground Clearance (Belly Pan) 243 mm (9.5 in)
Q Angle of Departure 32 °
U Rear Axle to Bumper N/A

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63109364 20
LARGE VERTICAL FRAME TRACK UNITS (TV380)

LOCATION COMPONENT MEASUREMENT

R Lift Arm Turning Radius 1428 mm (56.2 in)
S Bucket Turning Radius 2155 mm (84.8 in)
T Chassis Turning Radius 1789 mm (70.4 in)
V Over the Track Width 1480 mm (58.3 in)

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RCPH11WHL007FAN 21
Pallet Fork 201 kg (443 lb) – Rated Operating Capacity (ROC)

Legend: A = 277 mm (10.9 in) B= 610 mm (24.0 in) C= Load Center of Gravity (CG)

Model H = Height @ maximum reach ROC ROC w/Standard Weight Kit

SR130 1330 mm (52.4 in) 290 kg (639 lb) 320 kg (705 lb)
SR150 1330 mm (52.4 in) 345 kg (639 lb) 375 kg (827 lb)
SR175 1480 mm (52.4 in) 425 kg (937 lb) 455 kg (1003 lb)
SV185 2495 mm (52.4 in) 440 kg (970 lb) 470 kg (1036 lb)
SR200 1505 mm (52.4 in) 515 kg (1135 lb) 545 kg (1202 lb)
SR220 1505 mm (52.4 in) 555 kg (1224 lb) 625 kg (1378 lb)
SR250 1505 mm (52.4 in) 790 kg (1742 lb) 860 kg (1896 lb)
SV250 2405 mm (52.4 in) 755 kg (1664 lb) 835 kg (1841 lb)
SV300 2405 mm (52.4 in) 905 kg (1995 lb) 985 kg (2172 lb)
TR2701 1505 mm (59.3 in) 470 kg (1036 lb) 490 kg (1080 lb)
TR3201 1545 mm (52.4 in) 565 kg (1246 lb) 670 kg (1477 lb)
TV3801 2445 mm (52.4 in) 795 kg (1753 lb) 910 kg (2006 lb)
1Specified ROC for track models is 35% tipping load.

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Loader arm stop pucks

The loader arm stop pucks are stoppers located where the loader arm and frame meet. By design, the loader arm
stop pucks allow the operator to lower the arms to the bottom position and level the bucket for precision grading.
These pucks can also be used to change the grade of a bucket. A thinner puck will lower the grade and a thicker puck
will raise the grade. The pucks installed at the factory are based on the tire size of the machine.

Frame size Tire size witdh Loader geometry Loader stop height Stop bolt hole location
Medium 10x Radial 50 mm (2.0 in) Lower
Medium 10x Vertical 63 mm (2.5 in) Lower
Medium 12x Radial 23 mm (0.9 in) Lower
Medium 12x Vertical 40 mm (1.6 in) Lower
Medium Track Radial 23 mm (0.9 in) Lower
Medium Track Vertical 40 mm (1.6 in) Lower

Large 12x Radial 50 mm (2.0 in) Upper

Large 12x Vertical 63 mm (2.5 in) Upper
Large 14x Radial 23 mm (0.9 in) Upper
Large 14x Vertical 40 mm (1.6 in) Upper
Large Track Radial 23 mm (0.9 in) Upper
Large Track Vertical 40 mm (1.6 in) Upper

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Material weights
MATERIAL kg/m³ lbs/ft³ MATERIAL kg/m³ lbs/ft³
Alum Oats 416 26
Lump 881 55 Peanuts - Shelled 280 17
Pulverized 769 48 Peas 769 48
Ashes 561 - 833 35 - 52 Peat - Solid 753 47
Bauxite 1202 - 1922 75 - 120 Phosphate - 1442 90
Beans 769 48 Granular
Charcoal 368 23 Potash 1089 68
Chips 288 18 Potatoes 769 48
Coal 1282 80 Quartz - Granular 1762 110
Coke - Lump - 849 - 1009 53 - 63 Rice 769 48
Loose Rye 705 44
Clay 368 - 513 23 - 32 Salt - Rock - Solid 2163 135
Concrete 1378 - 1778 86 - 111 Sand & Gravel
Copper Ore 1666 104 Dry 1730 108
Corn - Shelled 673 42 Wet 2003 125
Cottonseed 401 25 Sand - Foundry 1522 95
Earth Shale 1410 88
Dry Loam 929 - 1089 58 - 68 Slag - Crushed 1121 70
Wet 1602 - 1666 100 - 104 Slate 2243 130
Earth - Sand 1570 98 Snow 240 - 801 15 - 50
Gravel Soybeans 743 46
Ensilage 577 36 Sugar Beet Pulp - 561 35
Granite 1490 - 1778 93 - 111 Wet
Gravel Sugar - Raw 961 60
Dry 1522 95 Sulphur - Lumpy 1330 83
Wet 1906 119 Taconite 1714 107
Ice - Crushed 593 37 Wheat 769 48
Iron Ore 2323 145
Limestone - Loose 1538 - 1602 96 - 100
- Crushed

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Torque charts - Minimum tightening torques for normal assembly

METRIC NON-FLANGED HARDWARE
NOM. LOCKNUT LOCKNUT
SIZE CL.8 CL.10
CLASS 8.8 BOLT and CLASS 10.9 BOLT and W/CL8.8 W/CL10.9
CLASS 8 NUT CLASS 10 NUT BOLT BOLT
PLATED PLATED
UNPLATED UNPLATED
W/ZnCr W/ZnCr
2.2 N·m (19 lb 2.9 N·m (26 lb 3.2 N·m (28 lb 4.2 N·m (37 lb 2.9 N·m (26 lb
M4 2 N·m (18 lb in)
in) in) in) in) in)
4.5 N·m (40 lb 5.9 N·m (52 lb 6.4 N·m (57 lb 8.5 N·m (75 lb 5.8 N·m (51 lb
M5 4 N·m (36 lb in)
in) in) in) in) in)
7.5 N·m (66 lb 10 N·m (89 lb 11 N·m (96 lb 15 N·m (128 lb 6.8 N·m (60 lb 10 N·m (89 lb
M6
in) in) in) in) in) in)
18 N·m (163 lb 25 N·m (217 lb 26 N·m (234 lb 35 N·m (311 lb 17 N·m (151 lb 24 N·m (212 lb
M8
in) in) in) in) in) in)
49 N·m (36 lb 70 N·m (51 lb 33 N·m (25 lb 48 N·m (35 lb
M10 37 N·m (27 lb ft) 52 N·m (38 lb ft)
ft) ft) ft) ft)
85 N·m (63 lb 121 N·m (90 lb 58 N·m (43 lb 83 N·m (61 lb
M12 64 N·m (47 lb ft) 91 N·m (67 lb ft)
ft) ft) ft) ft)
158 N·m (116 lb 210 N·m (155 225 N·m (166 lb 301 N·m (222 143 N·m (106 lb 205 N·m (151 lb
M16
ft) lb ft) ft) lb ft) ft) ft)
319 N·m (235 lb 425 N·m (313 440 N·m (325 lb 587 N·m (433 290 N·m (214 lb 400 N·m (295 lb
M20
ft) lb ft) ft) lb ft) ft) ft)
551 N·m (410 lb 735 N·m (500 762 N·m (560 lb 1016 N·m (750 501 N·m (370 lb 693 N·m (510 lb
M24
ft) lb ft) ft) lb ft) ft) ft)

NOTE: M4 through M8 hardware torque specifications

are shown in pound-inches. M10 through M24 hardware
torque specifications are shown in pound-feet.

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METRIC FLANGED HARDWARE

NOM. CLASS 8.8 BOLT and CLASS 10.9 BOLT and LOCKNUT LOCKNUT
SIZE CLASS 8 NUT CLASS 10 NUT CL.8 CL.10
W/CL8.8 W/CL10.9
BOLT BOLT
PLATED PLATED
UNPLATED UNPLATED
W/ZnCr W/ZnCr
2.4 N·m (21 lb 3.2 N·m (28 lb 3.5 N·m (31 lb 4.6 N·m (41 lb 2.2 N·m (19 lb 3.1 N·m (27 lb
M4
in) in) in) in) in) in)
4.9 N·m (43 lb 6.5 N·m (58 lb 7.0 N·m (62 lb 9.4 N·m (83 lb 4.4 N·m (39 lb 6.4 N·m (57 lb
M5
in) in) in) in) in) in)
8.3 N·m (73 lb 11 N·m (96 lb 12 N·m (105 lb 16 N·m (141 lb 7.5 N·m (66 lb 11 N·m (96 lb
M6
in) in) in) in) in) in)
20 N·m (179 lb 27 N·m (240 lb 29 N·m (257 lb 39 N·m (343 lb 18 N·m (163 lb 27 N·m (240 lb
M8
in) in) in) in) in) in)
54 N·m (40 lb 77 N·m (56 lb
M10 40 N·m (30 lb ft) 57 N·m (42 lb ft) 37 N·m (27 lb ft) 53 N·m (39 lb ft)
ft) ft)
93 N·m (69 lb 100 N·m (74 lb 134 N·m (98 lb
M12 70 N·m (52 lb ft) 63 N·m (47 lb ft) 91 N·m (67 lb ft)
ft) ft) ft)
174 N·m (128 lb 231 N·m (171 248 N·m (183 lb 331 N·m (244 158 N·m (116 lb 226 N·m (167 lb
M16
ft) lb ft) ft) lb ft) ft) ft)
350 N·m (259 lb 467 N·m (345 484 N·m (357 lb 645 N·m (476 318 N·m (235 lb 440 N·m (325 lb
M20
ft) lb ft) ft) lb ft) ft) ft)
607 N·m (447 lb 809 N·m (597 838 N·m (618 lb 1118 N·m (824 552 N·m (407 lb
M24
ft) lb ft) ft) lb ft) ft)

IDENTIFICATION

Metric Hex head and carriage bolts, classes

5.6 and up

20083680 1

1. Manufacturer's Identification Metric Hex nuts and locknuts, classes 05

2. Property Class and up

20083681 2

1. Manufacturer's Identification 2. Property Class

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3. Clock Marking of Property Class and Manufac- apart indicate Class 10 properties, and marks 120
turer's Identification (Optional), i.e. marks 60 ° ° apart indicate Class 8.

INCH NON-FLANGED HARDWARE

LOCKNUT LOCKNUT
NOMINAL SAE GRADE 5 BOLT SAE GRADE 8 BOLT
GrB W/ Gr5 GrC W/ Gr8
SIZE and NUT and NUT
BOLT BOLT
UN-
UN-
PLATED PLATED PLATED
PLATED
or W/ZnCr W/ZnCr
or PLATED
PLATED GOLD GOLD
SILVER
SILVER
8 N·m (71 lb 11 N·m (97 lb 12 N·m (106 16 N·m (142 12.2 N·m (109 lb
1/4 8.5 N·m (75 lb in)
in) in) lb in) lb in) in)
17 N·m (150 23 N·m (204 24 N·m (212 32 N·m (283 17.5 N·m (155 lb 25 N·m (220 lb
5/16
lb in) lb in) lb in) lb in) in) in)
30 N·m (22 lb 40 N·m (30 43 N·m (31 lb 57 N·m (42 lb
3/8 31 N·m (23 lb ft) 44 N·m (33 lb ft)
ft) lb ft) ft) ft)
48 N·m (36 lb 65 N·m (48 68 N·m (50 lb 91 N·m (67 lb
7/16 50 N·m (37 lb ft) 71 N·m (53 lb ft)
ft) lb ft) ft) ft)
74 N·m (54 lb 98 N·m (73 104 N·m (77 139 N·m (103
1/2 76 N·m (56 lb ft) 108 N·m (80 lb ft)
ft) lb ft) lb ft) lb ft)
107 N·m (79 142 N·m (105 150 N·m (111 201 N·m (148 156 N·m (115 lb
9/16 111 N·m (82 lb ft)
lb ft) lb ft) lb ft) lb ft) ft)
147 N·m (108 196 N·m (145 208 N·m (153 277 N·m (204 153 N·m (113 lb 215 N·m (159 lb
5/8
lb ft) lb ft) lb ft) lb ft) ft) ft)
261 N·m (193 348 N·m (257 369 N·m (272 491 N·m (362 271 N·m (200 lb 383 N·m (282 lb
3/4
lb ft) lb ft) lb ft) lb ft) ft) ft)
420 N·m (310 561 N·m (413 594 N·m (438 791 N·m (584 437 N·m (323 lb 617 N·m (455 lb
7/8
lb ft) lb ft) lb ft) lb ft) ft) ft)
630 N·m (465 841 N·m (620 890 N·m (656 1187 N·m 654 N·m (483 lb 924 N·m (681 lb
1
lb ft) lb ft) lb ft) (875 lb ft) ft) ft)

NOTE: For Imperial Units, 1/4 in and 5/16 in hardware through 1 in hardware torque specifications are shown in
torque specifications are shown in pound-inches. 3/8 in pound-feet.

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INCH FLANGED HARDWARE

NOM- LOCKNUT LOCKNUT
SAE GRADE 5 BOLT and SAE GRADE 8 BOLT and
INAL GrF W/ Gr5 GrG W/ Gr8
NUT NUT
SIZE BOLT BOLT
UNPLATED PLATED UNPLATED PLATED
or PLATED W/ZnCr or PLATED W/ZnCr
SILVER GOLD SILVER GOLD
12 N·m (106 lb 13 N·m (115 lb 17 N·m (150 lb 12 N·m (106 lb
1/4 9 N·m (80 lb in) 8 N·m (71 lb in)
in) in) in) in)
19 N·m (168 lb 25 N·m (221 lb 26 N·m (230 lb 35 N·m (310 lb 17 N·m (150 lb 24 N·m (212 lb
5/16
in) in) in) in) in) in)
44 N·m (33 lb 47 N·m (35 lb 63 N·m (46 lb
3/8 33 N·m (25 lb ft) 30 N·m (22 lb ft) 43 N·m (32 lb ft)
ft) ft) ft)
71 N·m (52 lb 75 N·m (55 lb 100 N·m (74 lb
7/16 53 N·m (39 lb ft) 48 N·m (35 lb ft) 68 N·m (50 lb ft)
ft) ft) ft)
108 N·m (80 lb 115 N·m (85 lb 153 N·m (113 104 N·m (77 lb
1/2 81 N·m (60 lb ft) 74 N·m (55 lb ft)
ft) ft) lb ft) ft)
117 N·m (86 lb 156 N·m (115 165 N·m (122 221 N·m (163 157 N·m (116 lb
9/16 106 N·m (78 lb ft)
ft) lb ft) lb ft) lb ft) ft)
162 N·m (119 lb 216 N·m (159 228 N·m (168 304 N·m (225 147 N·m (108 lb 207 N·m (153 lb
5/8
ft) lb ft) lb ft) lb ft) ft) ft)
287 N·m (212 lb 383 N·m (282 405 N·m (299 541 N·m (399 261 N·m (193 lb 369 N·m (272 lb
3/4
ft) lb ft) lb ft) lb ft) ft) ft)
462 N·m (341 lb 617 N·m (455 653 N·m (482 871 N·m (642 421 N·m (311 lb 594 N·m (438 lb
7/8
ft) lb ft) lb ft) lb ft) ft) ft)
693 N·m (512 lb 925 N·m (682 979 N·m (722 1305 N·m (963 631 N·m (465 lb 890 N·m (656 lb
1
ft) lb ft) lb ft) lb ft) ft) ft)

IDENTIFICATION

Inch Bolts and free-spinning nuts

20083682 3
Grade Marking Examples

SAE Grade Identification

1 Grade 2 - No Marks 4 Grade 2 Nut - No Marks
2 Grade 5 - Three Marks 5 Grade 5 Nut - Marks 120 ° Apart
3 Grade 8 - Five Marks 6 Grade 8 Nut - Marks 60 ° Apart

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Inch Lock Nuts, All Metal (Three optional Grade Identification

methods) Grad- Corner Marking Flats Marking Clock
e Method (1) Method (2) Marking
Method (3)
Grad- No Notches No Mark No Marks
eA
Grad- One Letter B Three Marks
eB Circumferential
Notch
Grad- Two Letter C Six Marks
eC Circumferential
Notches

20090268 4

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Units of measure and conversion

QUANTITY TYPICAL FROM U.S. UNIT TO SI UNIT MULTIPLY BY
APPLICATION
Flow, volume Liquid flow, pump US gpm l/min 3.7854117834
capacity
Force, thrust, drag Pedal, spring, belt, lb N 4.4482216153
lever
Length or distance Land distance, miles km 1.6093440001
odometers
yd m 0.9144000003
ft m 0.3048000000
in mm 25.4000000001
Torque bending General, engine lb in Nm 0.1129848333
moment torque, fasteners
lb ft Nm 1.3558179999
kgf cm Nm .0980665
Power Air conditioning, btu/min W 17.58427
heating
btu/h W .2930711
Motors Hp kW 0.7354990839
Engine Hp kW 0.7354990839
Power quotient Engine performance lb/hp kg/kW .6080327
Temp scale General use °F °C °C = (°F-32)/1.8
Velocity, linear Vehicle mph km/h 1.6093439998
Volume Bucket capacity yd³ m³ 0.7645548582
ft³ m³ 0.0283168466
Bu m³ .03523907
Bu l 35.2390700035
Liquid, fuel, lubricants US gal l 3.7854117834
US qt l 0.9463529464
US pt l 0.4731764730
US fl oz ml 29.5735295641
Flow, mass psi bar 0.0689655172
psi kPa 6.8947572946
lb kg 0.4535923700

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ampere A
volt V
kilonewton kN
newton N
pound lb
ounce oz
newton meters Nm
pound inches lb in
revolutions per minute RPM
kilometer km
meter m
centimeter cm
millimeter mm
miles miles
yard yd
foot ft
inch in
kilogram kg
kilowatts kW
watt W
horsepower Hp
Btu per hour Btu/hr
kiloPascal kPa
pound per square inch psi
degrees Celsius °C
degrees Fahrenheit °F
newton meters Nm
pound feet lb ft
pound inches lb in
kilometers per hour km/h
miles per hour mph
cubic meter m³
cubic yard yd³
liter l
milliliters ml
cubic inches in³
US gallons US gal
US quarts US qt
US fluid ounces US fl oz

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SI UNIT = (1 U.S. UNIT) 1 SI UNIT = (U.S. UNIT)

3.7854117834 l/min (1 US gpm) 1 l/min (0.2641720524 US gpm)
4.4482216153 N (1 lb) 1 N (0.2248089431 lb)
1.6093440001 km (1 miles) 1 km (0.6213711922 miles)
0.9144000003 m (1 yd) 1 m (1.0936132980 yd)
0.3048000000 m (1 ft) 1 m (3.2808398950 ft)
25.4000000001 mm (1 in) 1 mm (0.0393700787 in)
0.1129848333 N·m (1 lb in) 1 N·m (8.8507454540 lb in)
1.3558179999 N·m (1 lb ft) 1 N·m (0.7375621212 lb ft)
0.7354990839 kW (1 Hp) 1 kW (1.3596210000 Hp)
1.6093439998 km/h (1 mph) 1 km/h (0.6213711923 mph)
0.7645548582 m³ (1 yd³) 1 m³ (1.3079506190 yd³)
0.0283168466 m³ (1 ft³) 1 m³ (35.3146667200 ft³)
35.2390700035 l (1 Bu) 1 l (0.0283775934 Bu)
3.7854117834 l (1 US gal) 1 l (0.2641720524 US gal)
0.9463529464 l (1 US qt) 1 l (1.0566882090 US qt)
0.4731764730 l (1 US pt) 1 l (2.1133764190 US pt)
29.5735295641 ml (1 US fl oz) 1 ml (0.0338140227 US fl oz)
0.0689655172 bar (1 psi) 1 bar (14.5000000000 psi)
6.8947572946 kPa (1 psi) 1 kPa (0.1450377377 psi)
6.4516000000 cm² (1 in²) 1 cm² (0.1550003100 in²)
0.4535923700 kg (1 lb) 1 kg (2.2046226220 lb)

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9 - SPECIFICATIONS

9 - 32
 Copyright ©

Index

ACCESS TO OPERATOR'S PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Cab air louvers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Door latches, cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Window glass, cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Windshield wiper and washer controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

AUXILIARY HYDRAULICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28

Enhanced high flow auxiliary hydraulics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
High flow auxiliary hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
Standard auxiliary hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28

COMMISSIONING THE UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

CONTROL HANDLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22

Switch configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Two speed function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27

CONTROLS/INSTRUMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Advanced instrument cluster (AIC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
Air seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Bucket curl/dump control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Cab air louvers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Control pattern overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Door latches, cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Electronic instrument cluster (EIC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
Enhanced high flow auxiliary hydraulics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-30
Foot pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
H control pattern lift arm and bucket controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
H control pattern steering and travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Hand controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
High flow auxiliary hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-29
ISO control pattern steering and travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
ISO or H pattern control switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-55
Instrument cluster. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41
Left column switch identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-53
Left hand control lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Lift arm and bucket controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Lift arm and bucket controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Lift arm raise/lower control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Machine lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-55
Mechanical suspension seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Moving the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Moving the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Moving the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Right hand control lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Seat belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Standard H control pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Standard ISO control pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Standard auxiliary hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28
Standard seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Steering and travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Switch configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-22
Telematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-55
Turning the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Turning the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Turning the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Two speed function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-27
Window glass, cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
 Copyright ©

Windshield wiper and washer controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3

ELECTRO HYDRAULIC CONTROLS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

Bucket curl/dump control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17
Control pattern overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
H control pattern lift arm and bucket controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
H control pattern steering and travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
ISO control pattern steering and travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Left hand control lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Lift arm and bucket controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Lift arm raise/lower control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Moving the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Moving the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Right hand control lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13
Standard H control pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Standard ISO control pattern . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Turning the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-15
Turning the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19

FAULT CODE RESOLUTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

Error code index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

GENERAL INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Declaration of conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Identification numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Machine components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Note to the Owner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Right, left, front and rear of the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

GENERAL INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Field operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Hydraulic attachment mounting systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Mechanical attachment mounting systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

GENERAL INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Battery safety - check and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12
Biodiesel fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15
Cab door removal and installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
Ecology and the environment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Engine hourmeter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Fire extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
Fluids and lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19
Fuses and relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
General safety before you service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Lubrication analysis program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Lubrication and maintenance access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
Machine cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Plastic and resin parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Tilting operator's compartment forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Wheels and tires. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
Window removal and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9

INSTRUMENT CLUSTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31

Advanced instrument cluster (AIC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36
Electronic instrument cluster (EIC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31
ISO or H pattern control switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-55
Instrument cluster. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-41
Left column switch identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-53
Machine lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-55
Telematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-55

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Air cleaner elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-43
Alternator and air conditioning compressor (if equipped) belt tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-33
 Copyright ©

Battery safety - check and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

Biodiesel fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15
Cab door removal and installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11
Cab intake filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34
Clean tracks and components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26
Drive chain tension check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-40
Ecology and the environment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Engine and hydraulic coolers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27
Engine coolant reservoir level check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27
Engine hourmeter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28
Engine oil and filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-35
Final drive - Drain fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-37
Final drive chain tank oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-43
Final drive chain tank oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-47
Fire extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
Fluids and lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-19
Fuel filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-39
Fuses and relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
General safety before you service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Hardware - loose or damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-45
Hydraulic fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-45
Hydraulic oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-42
Hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30
In line fuel filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-39
Lift arm, pivot points, coupler pins and cylinder pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29
Lubrication analysis program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Lubrication and maintenance access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-20
Machine cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
Maintenance Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25
Plastic and resin parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
Primary fuel filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-41
Radiator coolant level check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-38
Radiator drain and flush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-45
Roll Over Protective Structure (ROPS) mechanism and hardware check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-35
Seat belt, lap bar and seat interlock operation check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32
Storing the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-48
Tilting operator's compartment forward . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
Wheels and tires. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17
Window removal and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9

MAINTENANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25

Maintenance Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-25

MECHANICAL HYDRAULIC CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

Foot pedals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Hand controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Lift arm and bucket controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Moving the machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Steering and travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Turning the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

MOVING THE UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Machine operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Maintenance procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26

Air cleaner elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-43
Alternator and air conditioning compressor (if equipped) belt tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-33
Cab intake filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34
Clean tracks and components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26
Drive chain tension check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-40
Engine and hydraulic coolers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27
Engine coolant reservoir level check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-27
Engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-28
 Copyright ©

Engine oil and filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-35

Final drive - Drain fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-37
Final drive chain tank oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-43
Final drive chain tank oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-47
Fuel filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-39
Hardware - loose or damaged . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-45
Hydraulic fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-45
Hydraulic oil filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-42
Hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30
In line fuel filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-39
Lift arm, pivot points, coupler pins and cylinder pins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29
Primary fuel filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-41
Radiator coolant level check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-38
Radiator drain and flush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-45
Roll Over Protective Structure (ROPS) mechanism and hardware check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-35
Seat belt, lap bar and seat interlock operation check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32

OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

Booster battery procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Engine operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Machine operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Operating in extreme temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Parking the machine and stopping the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

OPERATOR'S SEAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Air seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Mechanical suspension seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Seat belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Standard seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

RECOVERY TRANSPORT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

Moving a disabled machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5

SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Burn prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
Decal information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Electro-Magnetic Compatibility (EMC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
Emergency exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-29
Fire extinguisher . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
Fuel handling precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-21
Hazardous chemicals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22
Maintenance precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19
Mechanical lift arm lock procedure - radial lift machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26
Mechanical lift arm lock procedure - vertical lift machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27
No engine power - lift arm down control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-28
Operating precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17
Operator precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Proper entry and exit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13
Roll Over Protective Structure (ROPS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24
Safety decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Seat belt precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15
Signal word definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Specific precautions to this machine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16
Starting and stopping precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14
Transporting precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-23
Utility safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Welding on the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-25

SHIPPING TRANSPORT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Transporting the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
 Copyright ©

SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
General specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
Material weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-23
Torque charts - Minimum tightening torques for normal assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-24
Units of measure and conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-29

STARTING THE UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Engine operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Throttle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

STOPPING THE UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Booster battery procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Operating in extreme temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
Parking the machine and stopping the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-48
Storing the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-48

TRANSPORT OPERATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

Moving a disabled machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Transporting the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Error code index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1

WORKING OPERATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Field operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Hydraulic attachment mounting systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Mechanical attachment mounting systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
 Copyright ©

Dealer’s stamp

CNH America LLC reserves the right to make improvements in design and changes in specifications
at any time without notice and without incurring any obligation to install them on units previously sold.
Specifications, descriptions, and illustrative material herein are as accurate as known
at time of publication, but are subject to change without notice.

Availability of some models and equipment builds varies according to the country
in which the equipment is being used. For exact information about any particular product,
please consult your Case dealer.

Printed in U.S.A.

Copyright © 2011 CNH America LLC. All Rights Reserved.

Case is a registered trademark of CNH America LLC.
Racine Wisconsin 53404 U.S.A.