Revolutionizing Connectivity: A Deep
Drive into Innovative PCB Design Strategies
Internship Report 2024.
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INDEX
Introduction about PCB design. (3)
Define PCB
Circuit board to PCB
Why to do PCB design
Diagram of PCB (7)
Which software to use (8)
Design of full wave rectifier in proteus software
Steps to do PCB in industry with diagram
(11)
Instrument used for manufacturing PCB board (13)
Conclusion
(17)
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A Deep Drive into The world Of PCB Design
The world of electronics pulsates with the invisible currents flowing
through Printed Circuit Boards (PCBs). These intricately designed
canvases serve as the backbone of modern technology, from miniature
sensors to colossal supercomputers. PCB design, therefore, is the art of
bringing circuit schematics to life, orchestrating the dance of electrons
across copper pathways. This report delves into the fundamentals of
PCB design, exploring its intricacies and the powerful tools like Proteus
that make it a reality.
PRINTED CIRCUIT BOARD:
Delving into the intricate world of
electronics, we encounter the unsung hero - the Printed Circuit Board
(PCB). This compact canvas, woven with copper pathways and
populated with miniature electronic elves, orchestrates the symphony of
electricity that powers our modern world. PCB design, therefore,
emerges as the art of bringing circuit schematics to life, breathing life
into the blueprints of innovation. This report embarks on a journey to
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unveil the secrets of PCB design, exploring its intricacies, the powerful
tools like Proteus that empower it, and the steps that bridge the gap
between conception and creation.
From Breadboard To PCB Board: Crafting a PCB
Board
Before the sleek PCBs we know today, circuits were
messy concoctions of wires and discrete components soldered onto
perforated boards. The advent of PCBs revolutionized electronics by
offering a compact, organized, and mass-producible platform.
Crafting a PCB involves several key steps:
1. Schematic Design: Capturing the circuit's electrical blueprint
using software like KiCad or Eagle.
2. PCB Layout Design: Transforming the schematic into a physical
layout on the PCB canvas, placing components, routing copper
traces, and ensuring signal integrity.
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3. Fabrication: Sending the finalized design files to a manufacturer,
who uses photolithography and etching techniques to create the
actual PCB.
4. Assembly: Soldering components onto the bare PCB, meticulously
following the design and ensuring proper connections.
5. Testing: Verifying the board's functionality through automated and
manual testing procedures.
BREADBOARD TO PCB BOARD
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Why PCB Design Matters:
PCB design is not just about connecting
components; it's about optimizing performance, maximizing
functionality, and ensuring product reliability. A well-designed PCB
offers numerous advantages:
Compactness and Efficiency: PCBs miniaturize circuits, saving
space and resources.
Improved Performance: Optimized layouts minimize noise and
signal crosstalk, enhancing circuit performance.
Mass Production: PCBs facilitate consistent, high-quality
manufacturing due to standardized processes.
Repairability and Serviceability: Components are easily
accessible for troubleshooting and replacement.
Durability and Reliability: Robust materials and design
techniques ensure long-lasting circuit operation.
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Diagram Of PCB Board
SAMPLE PCB BOARD DESIGN
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Unveiling the PCB Design Workflow: A Glimpse into
Proteus
Proteus is a popular PCB design software offering a
user-friendly environment for both schematic capture and layout. Its
intuitive interface allows seamless transitioning between the electrical
and physical realms of your circuit. Here's a brief account of its
functionalities:
Schematic Capture: Draw components from a vast library, define
connections, and simulate circuit behavior before committing to
the layout.
PCB Layout Design: Place components on the virtual canvas,
route traces with various widths and angles, and visualize potential
design rule violations.
3D Visualization: Rotate and zoom in on your PCB in 3D,
ensuring proper component clearance and accessibility.
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Integration with Simulation Tools: Analyze signal integrity,
power consumption, and thermal properties to optimize your
design further.
DESIGN OF FULL WAVE RECTIFIER DESIGN
IN PROTEUS SOFTWARE:
AC IN
SIL-100-02
+88.8 5V DC
SIL-100-02
AC Volts
D1
1
2
R1
1N4007 U1
1k
7805
1
2
D2
1 3
VI VO
GND
V1 1N4007 +88.8
VSINE C1 C2 C3 Volts
VA=17V 1000u 100u 100n
D3 D5
2
FREQ=50Hz
DIODE-LED
1N4007
D4
1N4007
STEP 1: SCHEMATIC DIAGRAM OF FULL WAVE RECTIFIER
IN PROTEUS SOFTWARE
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STEP 2: PCB BOTTOM SILK
LAYOUT
STEP 3: COMPLETE 3D DESIGN OF FULL WAVE RECTIFIER
IN PROTEUS SOFTWARE
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Steps to design PCB board in industry
Step 1: First design PCB layout according to your circuit
by using proteus software, then print PCB layout by using
transparent film which is called positive film.
Step 2: Next taking photo sensitive film and cut according
to the size of PCB layout positive film.
Step 3: Then place the photosensitive film above the
positive film which is made by using proteus software and
place it on photo contact PCB machine and on the light for
10 second and all works should be done in a dark room
because the film used will be affected by bright light.
Step 4: Make a solution by using A and B material in 1:1
ratio with water and dip the film in it properly. Shake the film
properly.
Step 5: Make a Hypo – fixture solution.
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Step 6: Next cut copper PCB board according to negative
film and then dip photo resistive material on the copper board
and dry the board.
Step 7: Next place the copper PCB board on the negative
film and insert it in UV machine till 1 minute.
Step 8: Next dip the PCB board in the developer solution
till 1 minute.
Step 9: Next dip the board in the dye.solution(blue) and
wash then drill and tining with solution properly.
Step 10: Your PCB board is ready.
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Instruments Used For
Manufacturing PCB Board
PHOTO-CONTACT ART WORK
FILM MAKER
PHOTORESOST DI-PI-COATING
MACHINE
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PHOTO DOUBLE SIDED UV
EXPOSURE UNIT WITH VACUUM
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PHOTO CURE- 02 CURING
MACHINE (OVEN)
PHOTO DYE-
DEVELOPER
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PHOTO – DEVELOPER STRIPPER
PHOTO – ETCH PCB
ETCHING MACHINE
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CONCLUSION
My passion for PCB design, coupled with my hands-on experience and
commitment to precision, makes me the ideal eager to bring my skills
and enthusiasm to my team, contributing to innovative projects and
gaining invaluable insights in the field of electronics design.
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