Installation instructions

Roxtec RM Ex and
Roxtec RM Ex EMC modules

Valid for frames of type:

B...B Ex
B...C Ex
G Ex
G...W Ex
G BG Ex
S Ex
S...S0 Ex
SF Ex
SF...W Ex
SF BG Ex
S...WM Ex Version D
Ex module types Page
Marking of Ex modules 3
Ex module selection guide 4
Ingress protection 5
RM Ex 6
RM PE Ex 12
RM PE B Ex 20
RM ES Ex 28
RM ES B Ex 36
RM BG™ Ex 44
RM BG™ B Ex 52
Disassembly 60
Re-installation 61
Common data 62

General information
Installation and maintenance:
For European member countries of GENELEC shall standard EN 60079-14 and EN 60079-17 be considered. For
countries members of IECEx shall standard IEC 60079-14 and IEC 60079-17 be considered. For other countries shall
applicable national regulations be considered.
The products fulfill the following standards:
EN 60079-0:2012, EN 60079-31:2009, IEC 60079-0:2011, IEC 60079-31:2008
The cable transit devices are intended for use with permanently installed circular cross-section cables, with or without
armoring or braided screen. Cable transit devices of types G, S, S...WM, S...SO, SF, SF...W and G...W may also be
used with permanently installed cables of types TECK90 according to standard C22.2 No. 131-07, ACWU according
to standard UL4, MC according to standard UL1569 and ACIC cables according to CSA C22.1-06 CEC UL444,
UL1685, UL13, UL2250, IEC61158-2.

For installation of Ex frames, see installation instructions art. no. 120164.

2
Marking of modules approved for Ex
and/or EMC use.
These installation instructions are valid for the
following types of modules

RM Ex

RM PE Ex RM PE B Ex RM ES Ex

RM ES B Ex RM BG Ex RM BG B Ex

3
Ex module selection guide

Ex module selection guide

Module type

Frame type RM Ex RM PE RM PE RM ES RM ES RM BG RM BG
Ex B Ex Ex B Ex Ex B Ex

B...B Ex 1,2
3 3 35 34 34
B...C Ex 1
3 3 3 35 35
G Ex 1,2
3 3 3 34 34 3 3
G...W Ex 1,3
3 3 3 3 3 3 3
G BG Ex 2
3 3 3 34 34 3 3
S Ex 1,3
3 3 3 3 3 3 3
SF Ex 1,2
3 3 3 34 34 3 3
SF...W Ex 1,3
3 3 3 3 3 3 3
S...WM Ex 1,3
3 3 3 3 3 3 3
SF BG Ex 2
3 3 3 34 34 3 3

1. Supplied without ground lug

2. Conductive gasket not included
3. Welded to grounded structure
4. Reduced shielding performance
5. Not recommended.

= EMC modules
All installations with EMC modules require that frames are
connected to earth/ground.

4
 Ingress protection
Ingress protection
The ingress protection of the Cable Transit Device varies depending on
frame type, module type and type of cable according to the flow chart.

Frame type Module type Cable type* IP class

B...B Ex
Circular cross-section
RM Ex with smooth shape 66
B...C Ex RM PE Ex
RM PE B Ex
RM ES Ex
RM ES B Ex

G Ex
RM PE Ex
G...W Ex RM PE B Ex Circular cross-section
with smooth shape 66/67
RM ES Ex
G BG Ex RM ES B Ex

S Ex
Circular cross-section
with smooth shape 66/67
SF Ex RM BG Ex
RM BG B Ex
SF....W Ex Corrugated 66

S....WM Ex
Circular cross-section
SF BG Ex with smooth shape 66/67
RM Ex
S...SO Ex Corrugated 65

* See general information on page 2.

5
RM Ex modules

1 2 3

Clean the frame. Lubricate the inside faces of the Adapt modules which are to hold
frame with Roxtec lubricant. Make cables or pipes by peeling off
sure to lubricate into the corners. layers. The halves may not differ
by more than one layer.

4 5 6

Try to achieve a 0.1–1 mm gap If the gap is too big, the gauge will If the gap is correct, there will be
between the two halves when held slip in easily. no room for blade two.
against the cable/pipe. Use the Ex
Gap Gauge.

6
 RM Ex modules
7 8 9

Lubricate the modules thoroughly Insert the modules according to Note that cables shall go straight
with Roxtec Lubricant, both the your transit plan. Start with the through the frame.
inside and outside faces. largest modules.

10 11 12

When inserting larger modules, pay attention so that every row of Insert a stayplate on top of every
modules is separated by a stayplate. It is not permitted to stack smaller finished row of modules.
modules on top of each other.

7
RM Ex modules

13 14 15

Before inserting the final row of Separate the two stayplates and Drop the upper stayplate on top of
modules, insert two stayplates. insert the final row of modules the modules.
between the stayplates.

16 17 18 Stop flange

Uncompressed
www.roxtec.com

Compressed Stayplate

Ensure that the wedge is fully Lubricate the short sides of the Orientate the wedge so the face
uncompressed by untightening the wedge. marked “Stayplate this side”faces
screws of the wedge before a stayplate. Insert the wedge to
inserting it. the stop flange. Ensure that the
wedge is accommodated and
secured by the stayplate.

8
 RM Ex modules
19 20 21

min 25 mm

Tighten the screws alternately until 25 mm of the screws shall be Attach the Wedge Clip to the
full mechanical stop, approx 20 exposed. wedge screws to complete the
full revolutions per screw. Do not installation.
exceed 20 Nm (15 ft.lb.).

22

Optional wedge positions

(anywhere in frame).

9
 Adaptable Roxtec RM Ex modules
RM Ex modules

Number of For cable/pipe diameter

Module cables/pipes a-b (mm) a-b (in)
RM 15 Ex 1 0+ 3.0-11.0 0+0.118-0.433
RM 15w40 Ex 3 0+ 3.5-10.5 0+0.138-0.413
RM 20 Ex 1 0+ 4.0-14.5 0+0.157-0.571
RM 20w40 Ex 2 0+ 3.5-16.5 0+0.138-0.650
RM 30 Ex 1 0+ 10.0-25.0 0+0.394-0.984
RM 30H90 Ex 1 0+ 10.0-25.0 0+0.394-0.984
RM 40 Ex 1 0+ 21.5-34.5 0+0.846-1.358
RM 40 10-32 Ex 1 0+ 9.5-32.5 0+0.374-1.280
RM 40H80 Ex 1 0+ 21.5-34.5 0+0.846-1.358
RM 60 Ex 1 0+ 28.0-54.0 0+1.102-2.126
RM 60 24-54 Ex 1 0+ 24.0-54.0 0+0.945-2.126
RM 80 Ex 1 0+ 48.0-71.0 0+1.890-2.795
RM 90 Ex 1 0+ 48.0-71.0 0+1.890-2.795
RM 120 Ex 1 0+ 67.5-99.0 0+2.657-3.898
RM 60 Ex woc 1 28.0-54.0 1.102-2.216
RM 80 Ex woc 1 48.0-71.0 1.890-2.795
RM 90 Ex woc 1 48.0-71.0 1.890-2.795
RM 120 Ex woc 1 67.5-99.0 2.657-3.898
woc = without core

Solid compensation Single diameter Roxtec

Roxtec RM Ex modules RM Ex modules
Module Module
RM 5/0x24 Ex RM 20/14 Ex
RM 10/0x12 Ex RM 20/15 Ex
RM 15/0 Ex RM 20/16 Ex
RM 20/0 Ex RM 30/24 Ex
RM 30/0 Ex RM 30/26 Ex
RM 30H90/0 Ex RM 40/34 Ex
RM 40/0 Ex RM 40/36 Ex
RM 40H80/0 Ex RM 60/52 Ex
RM 60/0 Ex RM 60/54 Ex

10
RM Ex modules
11
RM PE Ex module

1 2
Tape in center
of module

Black stripes

Clean the empty frame from paint, On the cable, mark the module
dirt, etc. to secure good electrical position and where the outer
conductivity. sheath is to be removed.

3 4 5

Cut the outer sheath with a tool Remove the outer sheath and any Remove the protection paper
of your choice. Make sure not to plastic foil. Make sure the cable from the modules and fold back
damage the cable screen. screen is clean. the tape.

12
 RM PE Ex module
Outer Minimum accommodation diameter
jacket Fig 1 Fig 2 of the module refers to the minimum
cable screen diameter.

A
Screen
Tape B

A Maximum accommodation
diameter of the module refers
to the maximum cable sheath
A= Adapt to outer jacket diameter.
B= Adapt to cable screen
Cable Cable

6a 6b 6c

Adapt layers to fit outer jacket. Adapt layers to fit cable screen. When checking without the gauges
(Fig 1 section A). (Fig 1section B). there shall be a gap of 0.1-1.0 mm
(0.004”-0.039”). If not, repeat
6a-b. The halves may not differ by
more than one layer. Make sure
the screen is in good contact with
the module.

13
RM PE Ex module

7a 7b 7c

Measure the gap with the Ex Gap If the gap is too big, the gauge If the gap is correct, there will be
Gauge by holding blade one in one will slip in easily. no room for blade two.
gap and checking the other with
blade two.

8a 8b 8c

Fold the adhesive tape tightly Lift the plastic film from the folded Fold the tape on the other side
inside the module half from one side. tightly inside the module half.
side along the inner layers. There must be no air-pockets.

14
 RM PE Ex module
8d 9 10

Fold the plastic film back inside the Lubricate all modules sparsely with Remove the plastic film! Keep the
module half. Roxtec Lubricant on inside and tape clean. Note: Plastic and paper
outside rubber surfaces only. Do must be removed on spares and
not lubricate the film. solid modules.

11 12a

Lubricate the frame and its corners Place cables, according to your
on the areas that will be in contact transit plan, in the module halves.
with the rubber of the modules. Do Place corresponding module
not lubricate the areas that will be half directly on top. Do not slide
in contact with the tape. them in.
15
RM PE Ex module

12b 12c 13

When inserting larger modules, pay attention so that every row of modules Insert a stayplate on top of every
is separated by a stayplate. It is not permitted to stack smaller modules on finished row of modules. Make
top of each other. sure the stayplate is clean.

14 15 16

Uncompressed

Compressed

Before inserting the final row of Separate the two stayplates and Ensure that the wedge is fully
modules, insert two stayplates insert the final row of modules uncompressed by untightening the
together. between the stayplates. screws of the wedge before
inserting it.

16
 RM PE Ex module
17 18 Stop flange 19

www.roxtec.com

Stayplate
Lubricate the short sides of the Orientate the wedge so the face Tighten the screws alternately until
wedge. marked “Stayplate this side”faces full mechanical stop, approx 20
a stayplate. Insert the wedge to full revolutions per screw. Do not
the stop flange. Ensure that the exceed 20 Nm (15 ft.lb.).
wedge is accommodated and
secured by the stayplate.

20 21 22

min 25 mm

25 mm of the screws shall be Attach the Wedge Clip to the Verify earth continuity from each
exposed. wedge screws to complete the cable armor/screen to earth. Use a
installation. suitable instrument.

17
 Adaptable Roxtec RM PE Ex modules
RM PE Ex module

Number of For cable/pipe diameter

Module cables/pipes a-b (mm) a-b (in)
RM 15 PE Ex 1 0+ 3.0-11.0 0+0.118-0.433
RM 15w40 PE Ex 3 0+ 3.5-10.5 0+0.138-0.413
RM 20 PE Ex 1 0+ 4.0-14.5 0+0.157-0.571
RM 20w40 PE Ex 2 0+ 3.5-16.5 0+0.138-0.650
RM 30 PE Ex 1 0+ 10.0-25.0 0+0.394-0.984
RM 30H90 PE Ex 1 0+ 10.0-25.0 0+0.394-0.984
RM 40 PE Ex 1 0+ 21.5-34.5 0+0.846-1.358
RM 40 10-32 PE Ex 1 0+ 9.5-32.5 0+0.374-1.280
RM 40H80 PE Ex 1 0+ 21.5-34.5 0+0.846-1.358
RM 40 10-32 H80 PE Ex 1 0+ 9.5-32.5 0+0.374-1.280
RM 60 PE Ex 1 0+ 28.0-54.0 0+1.102-2.126
RM 60 24-54 PE Ex 1 0+ 24.0-54.0 0+0.945-2.126
RM 80 PE Ex 1 0+ 48.0-71.0 0+1.890-2.795
RM 90 PE Ex 1 0+ 48.0-71.0 0+1.890-2.795
RM 120 PE Ex 1 0+ 67.5-99.0 0+2.657-3.898
RM 60 PE Ex woc 1 28.0-54.0 1.102-2.216
RM 80 PE Ex woc 1 48.0-71.0 1.890-2.795
RM 90 PE Ex woc 1 48.0-71.0 1.890-2.795
RM 120 PE Ex woc 1 67.5-99.0 2.657-3.898
woc = without core

Solid compensation
Roxtec RM PE Ex modules
Module
RM 5/0x24 PE Ex
RM 10/0x12 PE Ex
RM 15/0 PE Ex
RM 20/0 PE Ex
RM 30/0 PE Ex
RM 30H90/0 PE Ex
RM 40/0 PE Ex
RM 40H80/0 PE Ex
RM 60/0 PE Ex
18
RM PE Ex module
19
RM PE B Ex modules

Black and diagonal stripes Black and vertical stripes An RM PE B Ex module provides
Environmental side EMC side EMC protection at one end and
environmental protection at the
other.

1 2 3

Clean the empty frame from paint, On the cable, mark the module Cut the outer sheath with a tool
dirt, etc. to secure good electrical position and where the outer of your choice. Make sure not to
conductivity. sheath is to be removed. damage the cable screen.

20
 RM PE B Ex modules
4 5

Remove the outer sheath and any Remove the protection paper from
plastic foil. Make sure cable screen the modules and fold back the
is clean. tape. It is not necessary to remove
the paper from spare modules.

Outer Fig 1 Fig 2

jacket

Minimum accommodation diameter

of the module refers to the minimum
A cable screen diameter.

Screen
Tape B

Cable Maximum accommodation diameter

A= Adapt to outer jacket
B= Adapt to cable screen of the module refers to the maximum
cable sheath diameter.
Cable

21
RM PE B Ex modules

6a 6b 6c

Adapt layers to fit outer jacket. Adapt layers to fit cable screen. When checking without the gauges
(Fig 1:A). (Fig 1:B). there shall be a gap of 0.1-1.0 mm
(0.004”-0.039”). If not, repeat
6a-b. The halves may not differ by
more than one layer. Make sure
the screen is in good contact with
the module.

7a 7b 7c

Measure the gap with the Ex Gap If the gap is too big, the gauge If the gap is correct, there will be
Gauge by holding blade one in one will slip in easily. no room for blade two.
gap and checking the other with
blade two.

22
 RM PE B Ex modules
8a 8b 8c

Fold the adhesive tape tightly Lift the plastic film from the folded Fold the tape on the other side
inside the module half from one side. tightly inside the module half.
side along the inner layers. There must be no air-pockets.

8d 9 10

Fold the plastic film back inside the Lubricate all modules sparsely with Remove the plastic film! Keep the
module half. Roxtec Lubricant on inside and tape clean. Note: Plastic and paper
outside rubber surfaces only. Do must be removed on spares and
not lubricate the film. solid modules.

23
RM PE B Ex modules

11 12a

Lubricate the frame and its corners Place cables, according to your
on the areas that will be in contact transit plan, in the module halves.
with the rubber of the modules. Do Place corresponding module
not lubricate the areas that will be half directly on top. Do not slide
in contact with the tape. them in.

12b 12c 13

When inserting larger modules, pay attention so that every row of Insert a stayplate on top of every
modules is separated by a stayplate. It is not permitted to stack smaller finished row of modules. Make
modules on top of each other. sure the stayplate is clean.

24
 RM PE B Ex modules
14 15 16

Uncompressed

Compressed

Before inserting the final row of Separate the two stayplates and Ensure that the wedge is fully
modules, insert two stayplates insert the final row of modules uncompressed by untightening the
together. between the stayplates. screws of the wedge before
inserting it.

17 18 Stop flange 19
www.roxtec.com

Stayplate
Lubricate the short sides of the Orientate the wedge so the face Tighten the screws alternately until
wedge. marked “Stayplate this side”faces full mechanical stop, approx 20
a stayplate. Insert the wedge to full revolutions per screw. Do not
the stop flange. Ensure that the exceed 20 Nm (15 ft.lb.).
wedge is accommodated and
secured by the stayplate.

25
RM PE B Ex modules

20 21 22

min 25 mm

25 mm of the screws shall be Attach the Wedge Clip to the Verify earth continuity from each
exposed. wedge screws to complete the cable armor/screen to earth. Use a
installation. suitable instrument.

26
Adaptable Roxtec RM PE B Ex modules

RM PE B Ex modules
Number of For cable/pipe diameter
Module cables/pipes a-b (mm) a-b (in)
RM 15 PE B Ex 1 0+ 3.0-11.0 0+0.118-0.433
RM 15w40 PE B Ex 3 0+ 3.5-10.5 0+0.138-0.413
RM 20 PE B Ex 1 0+ 4.0-14.5 0+0.157-0.571
RM 20w40 PE B Ex 2 0+ 3.5-16.5 0+0.138-0.650
RM 30 PE B Ex 1 0+ 10.0-25.0 0+0.394-0.984
RM 30H90 PE B Ex 1 0+ 10.0-25.0 0+0.394-0.984
RM 40 PE B Ex 1 0+ 21.5-34.5 0+0.846-1.358
RM 40H80 PE B Ex 1 0+ 21.5-34.5 0+0.846-1.358
RM 40 10-32 H80 PE B Ex 1 0+ 9.5-32.5 0+0.374-1.280
RM 40 10-32 PE B Ex 1 0+ 9.5-32.5 0+0.374-1.280
RM 60 PE B Ex 1 0+ 28.0-54.0 0+1.102-2.126
RM 60 24-54 PE B Ex 1 0+ 24.0-54.0 0+0.945-2.126
RM 80 PE B Ex 1 0+ 48.0-71.0 0+1.890-2.795
RM 90 PE B Ex 1 0+ 48.0-71.0 0+1.890-2.795
RM 120 PE B Ex 1 0+ 67.5-99.0 0+2.657-3.898
RM 60 PE B Ex woc 1 28.0-54.0 1.102-2.216
RM 80 PE B Ex woc 1 48.0-71.0 1.890-2.795
RM 90 PE B Ex woc 1 48.0-71.0 1.890-2.795
RM 120 PE B Ex woc 1 67.5-99.0 2.657-3.898
woc = without core
Solid compensation
Roxtec RM PE B Ex modules
Module
RM 5/0x24 PE B Ex
RM 10/0x12 PE B Ex
RM 15/0 PE B Ex
RM 20/0 PE B Ex
RM 30/0 PE B Ex
RM 30H90/0 PE B Ex
RM 40/0 PE B Ex
RM 40H80/0 PE B Ex
RM 60/0 PE B Ex
27
RM ES Ex modules

Vertical screen 1 2
Tape in middle

White lines
Clean the empty frame from paint, On the cable, mark the module
dirt, etc. to secure good electrical position and where the outer
conductivity. sheath is to be removed.

3 4 5

Cut the outer sheath with a tool Remove the outer sheath and any Remove the protection paper
of your choice. Make sure not to plastic foil. Make sure cable screen from the modules and fold back
damage the cable screen. is clean. the tape.

28
 Minimum

RM ES Ex modules
Outer Fig 1 Fig 2 accommodation 6a
jacket diameter of the
Cable
C module refers to
the minimum cable
Screen A screen diameter.

Tape B

A Maximum
accommodation
Cable diameter of the
module refers to
the maximum cable
A= Adapt to outer jacket sheath diameter. Adapt layers to fit outer jacket.
B= Adapt to cable screen (Fig 1 section A).
C= Adapt to cable screen

6b 6c 6d

Adapt layers to fit cable screen. Adapt vertical screen to cable When checking without the gauges
(Fig 1section B). screen. (Fig 1:C). there shall be a gap of 0.1-1.0 mm
(0.004”-0.039”). If not, repeat
6a-b. The halves may not differ by
more than one layer. Make sure
the screen is in good contact with
the module.

29
RM ES Ex modules

7a 7b 7c

Measure the gap with the Ex Gap If the gap is too big, the gauge If the gap is correct, there will be
Gauge by holding blade one in one will slip in easily. no room for blade two.
gap and checking the other with
blade two.

8a 8b 8c

Fold the adhesive tape tightly Lift the plastic film from the folded Fold the tape on the other side
inside the module half from one side. tightly inside the module half.
side along the inner layers. There must be no air-pockets.

30
 RM ES Ex modules
8d 9 10

Fold the plastic film back inside the Lubricate all modules sparsely with Remove the plastic film! Keep the
module half. Roxtec Lubricant on inside and tape clean. Note: Plastic must be
outside rubber surfaces only. Do removed on spares as well.
not lubricate the film.

11 12a

Lubricate the frame and its corners Place cables, according to your
on the areas that will be in contact transit plan, in the module halves.
with the rubber of the modules. Do Place corresponding module
not lubricate the areas that will be half directly on top. Do not slide
in contact with the tape. them in.

31
RM ES Ex modules

12b 12c 13

When inserting larger modules, It is not permitted to stack smaller Insert a stayplate on top of every
pay attention so that every row modules on top of each other. finished row of modules. Make
of modules is separated by a sure the stayplate is clean.
stayplate.

14 15 16
11

Before inserting the final row of Separate the two stayplates and If there is not enough room for the
modules, insert two stayplates insert the final row of modules EMC wedge, insert the optional
together. between the stayplates. Roxtec pre-compression tool.

32
 RM ES Ex modules
17
11 18
11 Avoid lubricant 19 Stop Frame
on this area flange
Wedge

Compressed

Uncompressed
Stayplate
Ensure that the EMC wedge is fully Lubricate the short sides of the Orientate the EMC wedge so
uncompressed by untightening the EMC wedge only. the face marked “Stayplate this
screws of the wedge before side”faces a stayplate. Insert the
inserting it. wedge to the stop flange. Ensure
that the wedge is accommodated
and secured by the stayplate.

20 21 22

min 25 mm

Tighten the screws alternately until 25 mm of the screws shall be

full stop, approx 20 Nm (15 ft.lb.). exposed.

33
RM ES Ex modules

23 24

Attach the Wedge Clip to the EMC Verify earth continuity from each
wedge screws to complete the cable armor/screen to earth. Use a
installation. suitable instrument.

34
Adaptable Roxtec RM ES Ex modules

RM ES Ex modules
Number of For cable/pipe diameter
Module cables/pipes a-b (mm) a-b (in)
RM 15 ES Ex 1 0+ 3.0-11.0 0+0.118-0.433
RM 15w40 ES Ex 3 0+ 3.5-10.5 0+0.138-0.413
RM 20 ES Ex 1 0+ 4.0-14.5 0+0.157-0.571
RM 20w40 ES Ex 2 0+ 3.5-16.5 0+0.138-0.650
RM 30 ES Ex 1 0+ 10.0-25.0 0+0.394-0.984
RM 30H90 ES Ex 1 0+ 10.0-25.0 0+0.394-0.984
RM 40 ES Ex 1 0+ 21.5-34.5 0+0.846-1.358
RM 40 10-32 ES Ex 1 0+ 9.5-32.5 0+0.374-1.280
RM 40H80 ES Ex 1 0+ 21.5-34.5 0+0.846-1.358
RM 40 10-32 H80 ES Ex 1 0+ 9.5-32.5 0+0.374-1.280
RM 60 ES Ex 1 0+ 28.0-54.0 0+1.102-2.126
RM 60 24-54 ES Ex 1 0+ 24.0-54.0 0+0.945-2.126
RM 80 ES Ex 1 0+ 48.0-71.0 0+1.890-2.795
RM 90 ES Ex 1 0+ 48.0-71.0 0+1.890-2.795
RM 120 ES Ex 1 0+ 67.5-99.0 0+2.657-3.898
RM 60 ES Ex woc 1 28.0-54.0 1.102-2.216
RM 90 ES Ex woc 1 48.0-71.0 1.890-2.795
RM 120 ES Ex woc 1 67.5-99.0 2.657-3.898
woc = without core

Solid compensation Roxtec RM ES Ex modules

Module

RM 5/0x24 ES Ex
RM 10/0x12 ES Ex
RM 15/0 ES Ex
RM 20/0 ES Ex
RM 30/0 ES Ex
RM 30H90/0 ES Ex
RM 40/0 ES Ex
RM 40H80/0 ES Ex
RM 60/0 ES Ex

35
RM ES B Ex modules

White vertical stripes White diagonal stripes An RM ES B Ex module provides

EMC side Environmental side EMC protection at one end and
environmental protection at the other.

1 2 3

Clean the empty frame from paint, On the cable, mark the module Cut the outer sheath with a tool
dirt, etc. to secure good electrical position and where the outer of your choice. Make sure not to
conductivity. sheath is to be removed. damage the cable screen.

36
 RM ES B Ex modules
4 5

Remove the outer sheath and any Remove the protection paper from
plastic foil. Make sure cable screen the modules and fold back the
is clean. tape. It is not necessary to remove
the paper from spare modules.

Outer Fig 1 Fig 2

jacket
C
Minimum accommodation diameter of
the module refers to the minimum cable
A screen diameter.

Screen
Tape B

Maximum accommodation diameter of

A= Adapt to outer jacket Cable the module refers to the maximum cable
B= Adapt to cable screen sheath diameter.
Cable C= Adapt to cable screen

37
RM ES B Ex modules

6a 6b 6c

Adapt layers to fit outer jacket. Adapt layers to fit cable screen. Adapt vertical screen to fit cable
(Fig 1:A). (Fig 1:B). screen. (Fig 1:C).

6d 7a 7b

When checking without the gauges Measure the gap with the Ex Gap If the gap is too big, the gauge
there shall be a gap of 0.1-1.0 mm Gauge by holding blade one in one will slip in easily.
(0.004”-0.039”). If not, repeat gap and checking the other with
6a-c. The halves may not differ by blade two.
more than one layer. Make sure
the screen is in good contact with
the module.

38
 RM ES B Ex modules
7c 8a 8b

If the gap is correct, there will be Fold the adhesive tape tightly Lift the plastic film from the folded
no room for blade two. inside the module half from one side.
side along the inner layers.

8c 8d 9

Fold the tape on the other side Fold the plastic film back inside the Lubricate all modules sparsely with
tightly inside the module half. module half. Roxtec Lubricant on inside and
There must be no air-pockets. outside rubber surfaces only. Do
not lubricate the film.

39
RM ES B Ex modules

10 11 12a

Remove the plastic film! Keep the Lubricate the frame and its corners Place cables, according to your
tape clean. Note: Plastic film and on the areas that will be in contact transit plan, in the module halves.
paper must be removed on spares with the rubber of the modules. Do Place corresponding module
and solid modules. not lubricate the areas that will be half directly on top. Do not slide
in contact with the tape. them in.

12b 12c 13

When inserting larger modules, pay attention so that every row of modules Insert a stayplate on top of every
is separated by a stayplate. It is not permitted to stack smaller modules on finished row of modules. Make
top of each other. sure the stayplate is clean.

40
 RM ES B Ex modules
14 15 16
11

Before inserting the final row of Separate the two stayplates and If there is not enough room for the
modules, insert two stayplates insert the final row of modules EMC wedge, insert the optional
together. between the stayplates. Roxtec pre-compression tool.

17
11 18
11 Avoid lubricant 19 Stop Frame
on this area flange
Wedge

Compressed

Uncompressed
Stayplate
Ensure that the EMC wedge is fully Lubricate the short sides of the Orientate the EMC wedge so
uncompressed by untightening the EMC wedge only. the face marked “Stayplate this
screws of the wedge before side”faces a stayplate. Insert the
inserting it. wedge to the stop flange. Ensure
that the wedge is accommodated
and secured by the stayplate.
41
RM ES B Ex modules

20 21 22

min 25 mm

Tighten the screws alternately until 25 mm of the screws shall be

full stop, approx 20 Nm (15 ft.lb.). exposed.

23 24

Attach the Wedge Clip to the EMC Verify earth continuity from each
wedge screws to complete the cable armor/screen to earth. Use a
installation. suitable instrument.

42
Adaptable Roxtec RM ES B Ex modules

RM ES B Ex modules
Number of For cable/pipe diameter
Module cables/pipes a-b (mm) a-b (in)
RM 15 ES B Ex 1 0+ 3.0-11.0 0+0.118-0.433
RM 15w40 ES B Ex 3 0+ 3.5-10.5 0+0.138-0.413
RM 20 ES B Ex 1 0+ 4.0-14.5 0+0.157-0.571
RM 20w40 ES B Ex 2 0+ 3.5-16.5 0+0.138-0.650
RM 30 ES B Ex 1 0+ 10.0-25.0 0+0.394-0.984
RM 30H90 ES B Ex 1 0+ 10.0-25.0 0+0.394-0.984
RM 40 ES B Ex 1 0+ 21.5-34.5 0+0.846-1.358
RM 40 10-32 ES B Ex 1 0+ 9.5-32.5 0+0.374-1.280
RM 40H80 ES B Ex 1 0+ 21.5-34.5 0+0.846-1.358
RM 40 10-32 H80 ES B Ex 1 0+ 9.5-32.5 0+0.374-1.280
RM 60 ES B Ex 1 0+ 28.0-54.0 0+1.102-2.126
RM 60 24-54 ES B Ex 1 0+ 24.0-54.0 0+0.945-2.126
RM 80 ES B Ex 1 0+ 48.0-71.0 0+1.890-2.795
RM 90 ES B Ex 1 0+ 48.0-71.0 0+1.890-2.795
RM 120 ES B Ex 1 0+ 67.5-99.0 0+2.657-3.898
RM 60 ES B Ex woc 1 28.0-54.0 1.102-2.216
RM 80 ES B Ex woc 1 48.0-71.0 1.890-2.795
RM 90 ES B Ex woc 1 48.0-71.0 1.890-2.795
RM 120 ES B Ex woc 1 67.5-99.0 2.657-3.898
woc = without core
Solid compensation
Roxtec RM ES B Ex modules
Module
RM 5/0x24 ES B Ex
RM 10/0x12 ES B Ex
RM 15/0 ES B Ex
RM 20/0 ES B Ex
RM 30/0 ES B Ex
RM 30H90/0 ES B Ex
RM 40/0 ES B Ex
RM 40H80/0 ES B Ex
RM 60/0 ES B Ex

43
 Integrated environmental sealing system for bonding and grounding applications. For use with armored/
RM BG™ Ex modules

shielded jacketed cables including smooth and corrugated cables such as interlocked and continuous welded
metal clad cables or wired and braided cables.
In hazardous areas where the ATEX directive or IECEx scheme is applied, sealing modules of type Roxtec RM
BG™ Ex are approved for use within cable transit devices of types S-, G-, G...W-, SF-, SF...W-, S...WM-, G
BG-, SF BG Ex.

Cable positions in a Roxtec RM BG™ Ex module

Environmental/ Environmental/
termination side termination side
BG BG BG BG

HC3 HC3 HC3 HC3 HC3 HC3

HC3 HC3

BG 5 3
HC3 HC3 HC3 HC3 HC3 HC3
HC3 HC3
BG BG BG BG
BG

4 4

1
5
BG
5
2

Alternative 1 Alternative 2

1. Multidiameter™ – adapts to cables and pipes of

different sizes through removable layers
2. Bonding/grounding braid
3. Conductors
4. Cable armor/shield
5. Outer jacket

44
 RM BG™ Ex modules
1 2 3

Clean the empty frame from paint, On the cable, mark where outer Alternative 1: Remove a length
dirt, etc, to secure good electrical jacket and armor, if applicable, are of outer jacket to accommodate
conductivity. to be removed (see alternatives the module braid to ensure
1 or 2). full conductivity. Remove any
protection tape or plastic if
applicable.

4 5

Alternative 2: Remove a length Remove the core and fold back the
of outer jacket to accommodate braid on modules.
the module braid to ensure full
conductivity. Remove any protection
tape or plastic if applicable.
45
RM BG™ Ex modules

6 7 8

NOTE: The halves may not differ by more than one layer.

Adapt layers on both module Adapt layers on both module For alternative 1: Adapt layers
halves to fit outer jacket. halves to fit cable screen/armor. on both module halves to fit outer
jacket.
For alternative 2: Adapt layers
on both module halves to fit inner
conductors.

9 10 11a

Fold the braid tightly inside the Achieve a 0.1-1.0 mm gap Measure the gap with the Ex Gap
module. between the two halves when held Gauge by holding blade one in one
against the cable/pipe. gap and checking the other with
blade two.

46
 RM BG™ Ex modules
11b 11c 12

If the gap is too big, the Gauge If the gap is correct, there will be Lubricate the frame and the areas
will slip in easily. no room for blade two. that will be in contact with the
rubber of the modules. Avoid
excess lubricant on areas in
contact with the braid.

13

BG

BG
BG

BG

BG
BG BG
BG

All modules should be of the same type, Roxtec RM BG Ex, in each Lubricate all modules for the frame
opening. Please note the markings on the module end. thoroughly, both the inside and the
outside surfaces. Avoid excess
lubricant on the braid.

47
RM BG™ Ex modules

14a 14b 14c

Insert the module halves directly When inserting larger modules, pay attention so that every row of
under and on top of the cables. Do modules is separated by a stayplate. It is not permitted to stack smaller
not slide them in. modules on top of each other.

15 16 17

Insert a stayplate on top of every During installation, you can use Before inserting the final row of
finished row of modules. Make the pre-compression S or L tool to modules, insert two stayplates
sure the stayplate is clean. make room. together.

48
 RM BG™ Ex modules
18 19 20

Uncompressed

Compressed

Separate the two stayplates and Pre-compress by using Roxtec pre- Ensure that the wedge is fully
insert the final row of modules compression wedge. uncompressed by untightening the
between the stayplates. Drop screws of the wedge before
the upper stayplate on top of the inserting it.
modules.

21 22 Stop flange 23
www.roxtec.com

Stayplate
Lubricate the short sides of the Orientate the wedge so the face Tighten the screws alternately until
wedge. marked “Stayplate this side”faces full mechanical stop, approx 20
a stayplate. Insert the wedge to full revolutions per screw. Do not
the stop flange. Ensure that the exceed 20 Nm (15 ft.lb.).
wedge is accommodated and
secured by the stayplate.

49
RM BG™ Ex modules

24 25 26

min 25 mm

25 mm of the screws shall be Attach the Wedge Clip to the Verify earth continuity from each
exposed. wedge screws to complete the cable armor/screen to earth. Use a
installation. suitable instrument.

50
 RM BG™ Ex modules
Adaptable Roxtec RM BG™ Ex modules/sizing chart
For cable/pipe diameter Approx. total braid cross- Approx. Number of
Module a-b (mm) a-b (in) section sq mm eqv. AWG cables/pipes
RM 15 BG Ex 0+3.0-11.0 0+0.118-0.433 6 9 1
RM 15w40 BG Ex 0+3.5-10.5 0+0.138-0.413 3* 12* 3
RM 20 BG Ex 0+4.0-14.5 0+0.157-0.571 8 8 1
RM 20w40 BG Ex 0+3.5-16.5 0+0.138-0.650 4* 11* 2
RM 30 BG Ex 0+10.0-25.0 0+0.394-0.984 13 6 1
RM 30H90 BG Ex 0+10.0-25.0 0+0.394-0.984 13 6 1
RM 40 BG Ex 0+21.5-34.5 0+0.846-1.358 21 4 1
RM 40 10-32 BG Ex 0+9.5-32.5 0+0.374-1.280 21 4 1
RM 40H80 BG Ex 0+21.5-34.5 0+0.846-1.358 42 1 1
RM 60 BG Ex 0+28.0-54.0 0+1.102-2.126 42 1 1
RM 60 BG Ex woc 28.0-54.0 1.102-2.216 42 1 1
RM 60 24-54 BG Ex 0+24.0-54.0 0+0.945-2.126 42 1 1
RM 80 BG Ex 0+48.0-71.0 0+1.890-2.795 42 1 1
RM 80 BG Ex woc 48.0-71.0 1.890-2.795 42 1 1
RM 90 BG Ex 0+48.0-71.0 0+1.890-2.795 42 1 1
RM 90 BG Ex woc 48.0-71.0 1.890-2.795 42 1 1
RM 120 BG Ex 0+67.5-99.0 0+2.657-3.898 42 1 1
RM 120 BG Ex woc 67.5-99.0 2.657-3.898 42 1 1
woc = without core * Per cable.
Solid compensation Roxtec RM BG™ Ex modules
Total braid cross- Approx. Number of
Module section sq mm eqv. AWG cables/pipes

RM 5w120/0 BG Ex 8 8 -
RM 10w120/0 BG Ex 8 8 -
RM 15/0 BG Ex 6 9 -
RM 20/0 BG Ex 8 8 -
RM 30/0 BG Ex 13 6 -
RM 30H90/0 BG Ex 42 1 -
RM 40/0 BG Ex 21 4 -
RM 40H80/0 BG Ex 42 1 -
RM 60/0 BG Ex 42 1 -

51
 Integrated environmental sealing system for bonding and grounding applications. For use with armored/
RM BG™ B Ex modules

shielded jacketed cables including smooth and corrugated cables such as interlocked and continuous welded
metal clad cables or wired and braided cables.
In hazardous areas where the ATEX directive or the IECEx scheme is applied, sealing modules of type Roxtec
RM BG B Ex are approved for use within cable transit devices of types S-, G-, G...W-, SF-, SF...W Ex.

Cable position in a Roxtec RM BG™ B Ex module

Environmental side Termination/interior side
BG

BG

BG B BG B
BG

BG

BG B BG B
B

BG B 4
B

B
BG

BG B BG B
BG

BG
B
B
B

BG B
BG B BG B
BG
BG

BG
B

1 6
BG B
2
B
BG

1. Multidiameter™ – adapts to cables and pipes

of different sizes through removable layers
2. Bonding/grounding braid
3. Environmental side
4. Conductors
5. Cable armor/shield
6. Outer jacket

52
 RM BG™ B Ex modules
1 2 3

25-35 mm,
0.984"-1.378"

6 5

Clean the empty frame from paint, On the cable, mark where outer Remove a length of outer jacket to
dirt, etc, to secure good electrical sheath and armor, if applicable, are accommodate the module braid to
conductivity. to be removed. ensure full conductivity. Remove
any protection tape or plastic if
applicable.

4 5 6

NOTE: The halves may not differ by more than one layer.

Remove the core and fold back the Adapt layers on both module Adapt layers on both module
braid on modules. halves to fit outer jacket. halves to fit cable screen/armor.

53
RM BG™ B Ex modules

7 8 9a

Fold the braid tightly inside the Achieve a 0.1-1.0 mm gap between Measure the gap with the Ex Gap
module. the two halves when held against Gauge by holding blade one in one
the cable/pipe. gap and checking the other with
blade two.

9b 9c 10

If the gap is too big, the Gauge If the gap is correct, there will be Lubricate the frame on the areas
will slip in easily. no room for blade two. that will be in contact with the
rubber of the modules. Avoid
excess lubricant on areas in
contact with the braid.
54
 RM BG™ B Ex modules
11

BG B

BG B
BG B

BG B
BG B

BG B
BG B

BG B

All modules should be of the same type, Roxtec RM BG B Ex, in each Lubricate all modules for the frame
opening and placed in the same direction. Please note the markings on thoroughly, both the inside and the
the module end. outside surfaces. Avoid excess
lubricant on the braid.

12a 12b 12c

Insert the module halves directly When inserting larger modules, pay attention so that every row of
under and on top of the cables. Do modules is separated by a stayplate. It is not permitted to stack smaller
not slide them in. modules on top of each other.

55
RM BG™ B Ex modules

13 14 15

Insert a stayplate on top of every During installation, you can use Before inserting the final row of
finished row of modules. Make the pre-compression S or L tool to modules, insert two stayplates
sure the stayplate is clean. make room. together.

16 17 18

Uncompressed

Compressed

Separate the two stayplates and Pre-compress by using Roxtec pre- Ensure that the wedge is fully
insert the final row of modules compression wedge. uncompressed by untightening the
between the stayplates. Drop screws of the wedge before
the upper stayplate on top of the inserting it.
modules.
56
 RM BG™ B Ex modules
19 20 Stop flange 21

www.roxtec.com

Stayplate
Lubricate the short sides of the Orientate the wedge so the face Tighten the screws alternately until
wedge. marked “Stayplate this side”faces full mechanical stop, approx 20
a stayplate. Insert the wedge to full revolutions per screw. Do not
the stop flange. Ensure that the exceed 20 Nm (15 ft.lb.).
wedge is accommodated and
secured by the stayplate.

22 23 24

min 25 mm

25 mm of the screws shall be Attach the Wedge Clip to the Verify earth continuity from each
exposed. wedge screws to complete the cable armor/screen to earth. Use a
installation. suitable instrument.

57
 Adaptable Roxtec RM BG™ B Ex modules/sizing chart
RM BG™ B Ex modules

For cable diameter Approx. total braid cross- Approx. Number of

Module a-b (mm) a-b (in) section sq mm eqv. AWG cables
RM 15 BG B Ex 0+3.0-11.0 0+0.118-0.433 6 9 1
RM 15w40 BG B Ex 0+3.5-10.5 0+0.138-0.413 3* 12* 3
RM 20 BG B Ex 0+4.0-14.5 0+0.157-0.571 8 8 1
RM 20w40 BG B Ex 0+3.5-16.5 0+0.138-0.650 4* 11* 2
RM 30 BG B Ex 0+10.0-25.0 0+0.394-0.984 13 6 1
RM 30H90 BG B Ex 0+10.0-25.0 0+0.394-0.984 13 6 1
RM 40 BG B Ex 0+21.5-34.5 0+0.846-1.358 21 4 1
RM 40 10-32 BG B Ex 0+9.5-32.5 0+0.374-1.280 21 4 1
RM 40H80 BG B Ex 0+21.5-34.5 0+0.846-1.358 42 1 1
RM 60 BG B Ex 0+28.0-54.0 0+1.102-2.126 42 1 1
RM 60 BG B Ex woc 28.0-54.0 1.102-2.216 42 1 1
RM 60 24-54 BG B Ex 0+24.0-54.0 0+0.945-2.126 42 1 1
RM 80 BG B Ex 0+48.0-71.0 0+1.890-2.795 42 1 1
RM 80 BG B Ex woc 48.0-71.0 1.890-2.795 42 1 1
RM 90 BG B Ex 0+48.0-71.0 0+1.890-2.795 42 1 1
RM 90 BG B Ex woc 48.0-71.0 1.890-2.795 42 1 1
RM 120 BG B Ex 0+67.5-99.0 0+2.657-3.898 42 1 1
RM 120 BG B Ex woc 67.5-99.0 2.657-3.898 42 1 1
*Per cable.
woc = without core
Solid compensation Roxtec RM BG™ B Ex modules
Total braid cross- Approx. Number of
Module section sq mm eqv. AWG cables/pipes

RM 5w120/0 BG B Ex 8 8 -
RM 10w120/0 BG B Ex 8 8 -
RM 15/0 BG B Ex 6 9 -
RM 20/0 BG B Ex 8 8 -
RM 30/0 BG B Ex 13 6 -
RM 30H90/0 BG B Ex 42 1 -
RM 40/0 BG B Ex 21 4 -
RM 40H80/0 BG B Ex 42 1 -
RM 60/0 BG B Ex 42 1 -

58
RM BG™ B Ex modules
59
Disassembly

1 2 3 Wedge

Stayplate

Remove the Wedge Clip from the Release the compression by Insert a flat tool between the
wedge. loosening the screws alternately wedge and the stayplate to simplify
to full stop. Do not exceed 20 Nm removal of the wedge. Roxtec
(15 ft.lb.). special tools are available.

4 5

Remove the stayplate. Remove the modules required.

Keep the rows sorted until it is
time to re-install the transit. If a
module is damaged or replaced,
all modules in that row must be
replaced.

60
 Re-installation
1 2 3

Make sure that the inside surfaces Lubricate the inside surfaces all around with Roxtec Lubricant, especially
of the exposed packing space are into the corners.
free from dirt or dust. Continue the re-installation.

61
 Note
Common data

■ For optimum reliability, wait 24 hours or longer after installation before exposing the cables/pipes to
strain or pressure.
■ Cables shall pass straight through the frame.
■ An incorrectly adapted module shall be replaced (layers shall not be reused).
■ Temperature range -60°C to +80°C.
■ You find EC Type Examination certificate at www.roxtec.com, or contact your local Roxtec supplier.
■ The Roxtec Ex Wedge can be placed anywhere in the frame.

62
Packing space

Common data
Packing space is area per opening filled with modules. As example shows for frame size 6,
the 180 mm can be the result of 4 rows of RM 40 plus one row of RM 20.

63
 The following conditions for safe use (apparatus certified cable transit devices) and schedule of limitations
Common data

(U-marked component certified cable transit device) shall be considered according to the ATEX EC Type Exami-
nation certificates and the IECEx Certificates of Conformity:

1 In order to maintain the explosion protection, the installation instructions that accompany the products shall
be considered.

2 Only cable for fixed installation is permitted for the cable entry.

3 For optimum reliability, wait 24 hours or longer after installation before exposing the cables/pipes to strain or
pressure.

4 For cable transit devices certified as Ex components and marked with the symbol U (cable transit devices
of types B…C, G...W, S…, S…S0… , SF…W and S...WM), compliance with applicable requirements not
covered by the sub-clauses stated below, shall be verified. This includes mechanical test (if applicable) and
test of degree of protection IP, which shall be carried out on the frame of the cable entry (excluding modules
and compression unit) after it has been mounted on the enclosure of the apparatus subject to test and
certification.

IEC 60079-0:2011
1, 2, 3, 4.2, 4.3, 5.2 (with respect of temperature limits), 6.1, 6.2, 7.1.1, 7.1.2.3, 7.2.1, 7.2.2, 7.5, 8.1, 8.3, 8.4,
13.1, 13.2, 13.4, 13.5, 16.3, 24, 25, 26.1, 26.2 (with respect of internal ingress protection), 26.4.1.1, 26.4.1.2,
26.4.1.2.2, 26.4.2, 26.4.4, 26.4.5.1 (with respect of internal ingress protection), 26.4.5.2, 26.7.1, 26.7.2,
26.8, 26.9, 29.1, 29.2, 29.4, 29.5, 29.9, 30.1, A.1, A.2.1, A.2.3, A.2.4.1, A.2.5, A.2.6, A.2.7, A.3.1.1, A.3.1.4,
A.3.1.5, A.3.2.2, A.3.3, A.3.4 (with respect of internal ingress protection), A.4.1, A.4.2 and B.1.

EN 60079-0:2012
ZA

IEC 60079-31:2008
1, 2, 3, 4, 4.1, 5.2.1, 6.1.1 (with respect of internal ingress protection) and 7.

EN 60079-31:2009
ZA

64
DISCLAIMER

Disclaimer
”The Roxtec cable entry sealing system (”the Roxtec thereof, from the obligation to independently determine
system”) is a modular-based system of sealing products the suitability of the products for the intended process,
consisting of different components. Each and every one installation and/or use.
of the components is necessary for the best performance Roxtec gives no guarantee for the Roxtec system
of the Roxtec system. The Roxtec system has been or any part thereof and assumes no liability for any
certified to resist a number of different hazards. Any loss or damage whatsoever, whether direct, indirect,
such certification, and the ability of the Roxtec system consequential, loss of profit or otherwise, occurred or
to resist such hazards, is dependent on all components caused by the Roxtec systems or installations contai-
that are installed as a part of the Roxtec system. Thus, ning components not manufactured by an authorized
the certification is not valid and does not apply unless manufacturer and/or occurred or caused by the use
all components installed as part of the Roxtec system of the Roxtec system in a manner or for an application
are manufactured by or under license from Roxtec (“au- other than for which the Roxtec system was designed
thorized manufacturer”). Roxtec gives no performance or intended.
guarantee with respect to the Roxtec system, unless (I) Roxtec expressly excludes any implied warranties of
all components installed as part of the Roxtec system merchantability and fitness for a particular purpose
are manufactured by an authorized manufacturer and (II) and all other express or implied representations and
the purchaser is in compliance with (a), and (b), below. warranties provided by statute or common law. User
(a) During storage, the Roxtec system or part thereof, determines suitability of the Roxtec system for intended
shall be kept indoors in its original packaging at room use and assumes all risk and liability in connection
temperature. therewith. In no event shall Roxtec be liable for indirect,
(b) Installation shall be carried out in accordance with consequential, punitive, special, exemplary or incidental
Roxtec installation instructions in effect from time to time. damages or losses.”
The product information provided by Roxtec does not
release the purchaser of the Roxtec system, or part

Roxtec ® and Multidiameter ® are registered trademarks of Roxtec in Sweden and/or other countries.

65
66
67
 Article number : 126175
Document number: ASS2014009901 version D
Roxtec International AB
Box 540, 371 23 Karlskrona, SWEDEN
PHONE +46 455 36 67 00, FAX +46 455 820 12
EMAIL info@roxtec.com, www.roxtec.com